The deformation mechanism of C5191 phosphor bronze sheet under ultra-high-speed blanking was investigated.By virtue of a DOBBY-OMEGA F1 ultra-high-speed press,the ultra-high-speed blanking test was conducted on C5191 ...The deformation mechanism of C5191 phosphor bronze sheet under ultra-high-speed blanking was investigated.By virtue of a DOBBY-OMEGA F1 ultra-high-speed press,the ultra-high-speed blanking test was conducted on C5191 phosphor bronze sheets with a thickness of 0.12 mm at 3000 strokes per minute.The microstructures of the blanked edges were characterized and analyzed separately by electron back-scatter diffraction(EBSD)and transmission electron microscopy(TEM).The results show that grains in the blanked edges are stretched along the blanking direction.Strong{001}<100>cube textures(maximum pole densities of 9 and 12,respectively)and secondarily strong{011}<011>textures(maximum pole densities of 4 and 7,respectively)are formed in local zones.Additionally,deformation twins are found in the shear zone of the blanked edges which are rotated and coarsened due to the blanking-induced extrusion and local thermal effect which can further form into sub-grains with clear and high-angle boundaries.The C5191 phosphor bronze sheet is subjected to adiabatic shear during ultra-high-speed blanking,accompanied with dynamic recrystallization.展开更多
Several automotive parts such as door panels have been manufactured by using load-adapted blanks for crash optimization and weight minimization. Recently, Tailor Rolled Blanks (TRB) has been introduced to remove the d...Several automotive parts such as door panels have been manufactured by using load-adapted blanks for crash optimization and weight minimization. Recently, Tailor Rolled Blanks (TRB) has been introduced to remove the disadvantages of a welding process which was used in joining panel components. TRB offers better structural design capabilities due to the seamless transitions on the panels with different thicknesses. In spite of the advantages of the process, TRB leaves internal stresses in the panel. This residual stresses lower the formability of Tailor Rolled Blanked (TRBed) parts and cause cracks near severe curvature during subsequent forming processes. In this research, the residual stresses of TRBed Al5J32-T4 sheets were studied by X-ray stress analysis, and also microstructure was observed along the rolling direction. In addition, heat treatment was done after TRB process in order to compare the residual stresses to that of the TRBed sheets before the heat treatment.展开更多
The Pantone Color of the Year 2026,PANTONE 11-4201 Cloud Dancer,has been introduced as a soft,lofty white symbolizing calm and clarity in an increasingly noisy world.This gentle shade invites a sense of peace and spac...The Pantone Color of the Year 2026,PANTONE 11-4201 Cloud Dancer,has been introduced as a soft,lofty white symbolizing calm and clarity in an increasingly noisy world.This gentle shade invites a sense of peace and spaciousness,encouraging focus and creating room for creativity and reflection.Cloud Dancer embodies a desire for simplicity and renewal-a blank canvas that allows our minds to wander and new ideas to take shape.Its expansive presence fosters environments where tranquility meets inspiration,offering visual calm that supports wellbeing and mental lightness.展开更多
The big-tapered profiled ring disk is a key component of engines for rockets and missiles.A new forming technology,as called spinning-rolling process,has been proposed previously for the high performance,high efficien...The big-tapered profiled ring disk is a key component of engines for rockets and missiles.A new forming technology,as called spinning-rolling process,has been proposed previously for the high performance,high efficiency and low-cost manufacturing of the component.Blank design is the key part of plastic forming process design.For spinning-rolling process,the shape and size of the blank play a crucial role in process stability,deformation behavior and dimensional accuracy.So this work proposes a blank design method to determine the geometry structure and sizes of the blank.The mathematical model for calculating the blank size has been deduced based on volume conservation and neutral layer length invariance principle.The FE simulation and corresponding trial production of an actual big-tapered profiled ring disk show that the proposed blank design method is applicative.In order to obtain a preferred blank,the influence rules of blank size determined by different deformation degrees(rolling ratio k)on the spinning-rolling process are revealed by comprehensive FE simulations.Overall considering the process stability,circularity of the deformed ring disk and forming forces,a reasonable range of deformation degree(rolling ratio k)is recommended for the blank design of the new spinning-rolling process.展开更多
Accurately characterizing the storage space of fractured-vuggy carbonate reservoirs is a major technical challenge in the efficient exploration and development of the petroleum industry.Electrical image logs are an ef...Accurately characterizing the storage space of fractured-vuggy carbonate reservoirs is a major technical challenge in the efficient exploration and development of the petroleum industry.Electrical image logs are an effective technique for identifying and evaluating dissolution vugs in carbonate reservoirs.However,due to limitations in the wellbore structure and the design of instruments,the images of electrical image logs often contain numerous blank strips,which affects the accuracy of subsequent vug processing and interpretation.To finely evaluate the pore structu re of karst reservoirs and quantitatively characterize reservoir parameters,this study proposes an automatic identification method for dissolution vugs in electrical image logs,integrating image inpainting and regional segme ntation based on an improved deep image prior(I DIP)framework.Firstly,the I DIP neural network model,leveraging its structural characteristics,uses a random mask and image data as input to iteratively learn low-level features at known pixel points and extend these features to blank areas of the image.This approach allows clear capture of the structure and texture information of vugs in blank strips,even in the absence of sufficient training samples.Subsequently,based on the inpainted images,the Otsu algorithm is used to determine the optimal global threshold,and then the watershed algorithm is applied to segment and label the vug targets,which addresses the problem of over-segmentation when separating the vug information from the stratigraphic background.Finally,the Freeman chain code is used to store and calculate vug parameters,converting the picked vug area into areal porosity to quantitatively assess the develo p ment degree of fractures and vugs in the reservoir.The results show a good correlation with core porosity and are superior to calculations without image inpainting.This study presents a method based on image processing for vug identification and evaluation of karst re servoirs,demonstrating high consistency with actual field data and providing theoretical support and methodological refe rence for the classification and evaluation of similar reservoirs.展开更多
The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive...The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive model specific to the temperature range from 350 °C to 500 °C was established and used for the numerical simulation. The trial and numerical simulation were conducted to clarify the quantitative characteristics of forming defects and to analyze the effects of process parameters on the forming defects. Results show that the rupture situation is ameliorated and the springback is eliminated in the aluminum alloy hot stamping. The wrinkling severity decreases with increasing blank holder force (BHF), but the BHF greater than 15 kN causes the rupture at the deepest drawing position of workpiece. The forming defects are avoided with lubricant in the feasible ranges of process parameters: the BHF of 3 to 5 kN and the stamping speed of 50 to 200 mm/s.展开更多
This paper proposes a new approach to design pinion machine tool-settings for spiral bevel gears by controlling contact path and transmission errors. It is based on the satisfaction of contact condition of three given...This paper proposes a new approach to design pinion machine tool-settings for spiral bevel gears by controlling contact path and transmission errors. It is based on the satisfaction of contact condition of three given control points on the tooth surface. The three meshing points are controlled to be on a predesigned straight contact path that meets the pre-designed parabolic function of transmission errors. Designed separately, the magnitude of transmission errors and the orientation of the contact path are subjected to precise control. In addition, in order to meet the manufacturing requirements, we suggest to modify the values of blank offset, one of the pinion machine tool-settings, and redesign pinion ma- chine tool-settings to ensure that the magnitude and the geometry of transmission errors should not be influenced apart from minor effects on the predesigned straight contact path. The proposed approach together with its ideas has been proven by a numerical example and the manufacturing practice of a pair of spiral bevel gears.展开更多
How to restore the destroyed forest after forest fire is a key question that man must face. This paper reviewed the research situation and history on the forest restoration burned blanks and summed up the research met...How to restore the destroyed forest after forest fire is a key question that man must face. This paper reviewed the research situation and history on the forest restoration burned blanks and summed up the research methods used into four scales: seed-bank scale, community scale, ecosystem scale and landscape scale. The new technologies such as GIS & Remote Sensing used to vegetation restoration were also summarized. The strategies and developing trend of vegetation restoration research on burned blanks were discussed.展开更多
Daxing抋n Mountains was one of the most important forest areas in China, but it was also an area which was prone to suffering forest fire. The catastrophic forest fire that occurred in Daxing抋n Mountains on May 6, 19...Daxing抋n Mountains was one of the most important forest areas in China, but it was also an area which was prone to suffering forest fire. The catastrophic forest fire that occurred in Daxing抋n Mountains on May 6, 1987 devastated more than 1.33?06 hm2 of natural forests, which leaded to the formation of some mosaic areas with different burn intensities. Two forest farms of Tuqiang Forest Bureau (124?5-122?8E, 53?4-52?5N) were chosen as a typical area to analyze the post-fire landscape change by drawing and comparing the two digital forest stand maps of 1987 and 2000. The landscape lands of forest were classi-fied into 12 types: coniferous forest, broadleaf forest, needle-broadleaf mixed forest, shrub, nursery, harvested area, burned blanks, agricultural land, swamp, water, built-up, grass. The results showed that: 1) The burned blanks was almost restored, some of them mainly converted into broadleaf forest land during the process of natural restoration, and coniferous forest land by the artificial re-forestation, and the others almost changed into swamp or grass land; 2) The proportion of forest area increased from 47.6% in 1987 to 81.3% in 2002. Therefore, a few management countermeasures, such as the enhancing peoples consciousness of fire-proofing and constructing species diversity, were put forward for forest sustainable development.展开更多
Based on the elastoplastic mechanical properties of the weld and heat affected zone metals obtained by a nanoindentation test, a theoretical calculation model was established for the forming limit diagram（FLD） of ta...Based on the elastoplastic mechanical properties of the weld and heat affected zone metals obtained by a nanoindentation test, a theoretical calculation model was established for the forming limit diagram（FLD） of tailor-welded blanks（TWBs） on the basis of plastic constitutive relations and Hosford yield criteria. Hemispherical punch bulging tests were performed to verify the FLD theoretical calculation results. The results demonstrated that not only the FLD theoretical calculation of base materials but also that of TWBs had a good agreement with their experiments. Besides, poorer formability of TWBs caused its FLD significantly lower than that of base materials. The theoretical calculation model offers a reliable approach to obtain the specific FLD of TWBs.展开更多
To study the influence of blank holder type on the drawability of 5182-O aluminum sheet at room temperature, the flat blank holder and curved blank holder were employed during the deep drawing process. The microstruct...To study the influence of blank holder type on the drawability of 5182-O aluminum sheet at room temperature, the flat blank holder and curved blank holder were employed during the deep drawing process. The microstructures were characterized by optical microscopy （OM）. The results reveal that the limiting drawing ratio （LDR） of 5182-O aluminum alloy sheet is 1.7 using the flat blank holder. The drawn cup have severe earring. Compared with using flat blank holder, the LDR of 5182-O aluminum alloy sheet is enhanced to 2.0 using curved blank holder. In addition, the earring ratio also reduces and flange wrinkling is prevented when the curved blank holder is used. These are due to a more uniform sheet flow in different directions with curved blank holder.展开更多
Experimental and numerical analyses for the effect of the thickness of gap generator blank（GGB） on the formability of the outer blanks were investigated. The thickness of the GGB has the greatest impact on the thinn...Experimental and numerical analyses for the effect of the thickness of gap generator blank（GGB） on the formability of the outer blanks were investigated. The thickness of the GGB has the greatest impact on the thinning of the lowest blank. In addition, the friction at different regions and the additional interlayer contacts can also affect the thinning of different regions as well as increase the punch force. This work will enhance the understanding of simultaneous multi-layered blanks forming and will help the composite design engineers to tailor requirement-specific hybrid parts such as fiber metal laminates（FMLs） and functionally graded structures（FGSs） for hi-tech applications.展开更多
Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidi...Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidification, analyze the interaction between shell and molten steel, and compare the temperature distribution under different technological conditions. The results indicate that high superheating degree can lengthen the liquid-core depth and make the crack and breakout possible, so suitable superheating should be controlled within 35℃ according to the simulation results. Casting speed which is one of the most important technological parameters of improving production rate, should be controlled between 0. 85 m/min and 1.05 m/min and the caster has great potential in the improvement of blank quality.展开更多
基金The authors are grateful for the financial supports from Jiangsu Key Laboratory of Precision and Micro-manufacturing Technology of China(JSJMYWX2020-01)Zhejiang Provincial Natural Science Foundation of China(LY18E050005)the Startup Foundation for Introducing Talent of Nanjing Institute of Industry Technology(YK18-13-02)of China.
文摘The deformation mechanism of C5191 phosphor bronze sheet under ultra-high-speed blanking was investigated.By virtue of a DOBBY-OMEGA F1 ultra-high-speed press,the ultra-high-speed blanking test was conducted on C5191 phosphor bronze sheets with a thickness of 0.12 mm at 3000 strokes per minute.The microstructures of the blanked edges were characterized and analyzed separately by electron back-scatter diffraction(EBSD)and transmission electron microscopy(TEM).The results show that grains in the blanked edges are stretched along the blanking direction.Strong{001}<100>cube textures(maximum pole densities of 9 and 12,respectively)and secondarily strong{011}<011>textures(maximum pole densities of 4 and 7,respectively)are formed in local zones.Additionally,deformation twins are found in the shear zone of the blanked edges which are rotated and coarsened due to the blanking-induced extrusion and local thermal effect which can further form into sub-grains with clear and high-angle boundaries.The C5191 phosphor bronze sheet is subjected to adiabatic shear during ultra-high-speed blanking,accompanied with dynamic recrystallization.
基金This work was financiallysupportedbythe Research Grants(NN-8501)from Ministry ofCommerce,Industry and Energyin Republic ofKorea.
文摘Several automotive parts such as door panels have been manufactured by using load-adapted blanks for crash optimization and weight minimization. Recently, Tailor Rolled Blanks (TRB) has been introduced to remove the disadvantages of a welding process which was used in joining panel components. TRB offers better structural design capabilities due to the seamless transitions on the panels with different thicknesses. In spite of the advantages of the process, TRB leaves internal stresses in the panel. This residual stresses lower the formability of Tailor Rolled Blanked (TRBed) parts and cause cracks near severe curvature during subsequent forming processes. In this research, the residual stresses of TRBed Al5J32-T4 sheets were studied by X-ray stress analysis, and also microstructure was observed along the rolling direction. In addition, heat treatment was done after TRB process in order to compare the residual stresses to that of the TRBed sheets before the heat treatment.
文摘The Pantone Color of the Year 2026,PANTONE 11-4201 Cloud Dancer,has been introduced as a soft,lofty white symbolizing calm and clarity in an increasingly noisy world.This gentle shade invites a sense of peace and spaciousness,encouraging focus and creating room for creativity and reflection.Cloud Dancer embodies a desire for simplicity and renewal-a blank canvas that allows our minds to wander and new ideas to take shape.Its expansive presence fosters environments where tranquility meets inspiration,offering visual calm that supports wellbeing and mental lightness.
基金the National Natural Science Foundation of China(No.52275378)the National Key Laboratory for Precision Hot Processing of Metals(6142909200208)。
文摘The big-tapered profiled ring disk is a key component of engines for rockets and missiles.A new forming technology,as called spinning-rolling process,has been proposed previously for the high performance,high efficiency and low-cost manufacturing of the component.Blank design is the key part of plastic forming process design.For spinning-rolling process,the shape and size of the blank play a crucial role in process stability,deformation behavior and dimensional accuracy.So this work proposes a blank design method to determine the geometry structure and sizes of the blank.The mathematical model for calculating the blank size has been deduced based on volume conservation and neutral layer length invariance principle.The FE simulation and corresponding trial production of an actual big-tapered profiled ring disk show that the proposed blank design method is applicative.In order to obtain a preferred blank,the influence rules of blank size determined by different deformation degrees(rolling ratio k)on the spinning-rolling process are revealed by comprehensive FE simulations.Overall considering the process stability,circularity of the deformed ring disk and forming forces,a reasonable range of deformation degree(rolling ratio k)is recommended for the blank design of the new spinning-rolling process.
基金supported by the National Natural Science Foundation of China(Grant No.42272180)。
文摘Accurately characterizing the storage space of fractured-vuggy carbonate reservoirs is a major technical challenge in the efficient exploration and development of the petroleum industry.Electrical image logs are an effective technique for identifying and evaluating dissolution vugs in carbonate reservoirs.However,due to limitations in the wellbore structure and the design of instruments,the images of electrical image logs often contain numerous blank strips,which affects the accuracy of subsequent vug processing and interpretation.To finely evaluate the pore structu re of karst reservoirs and quantitatively characterize reservoir parameters,this study proposes an automatic identification method for dissolution vugs in electrical image logs,integrating image inpainting and regional segme ntation based on an improved deep image prior(I DIP)framework.Firstly,the I DIP neural network model,leveraging its structural characteristics,uses a random mask and image data as input to iteratively learn low-level features at known pixel points and extend these features to blank areas of the image.This approach allows clear capture of the structure and texture information of vugs in blank strips,even in the absence of sufficient training samples.Subsequently,based on the inpainted images,the Otsu algorithm is used to determine the optimal global threshold,and then the watershed algorithm is applied to segment and label the vug targets,which addresses the problem of over-segmentation when separating the vug information from the stratigraphic background.Finally,the Freeman chain code is used to store and calculate vug parameters,converting the picked vug area into areal porosity to quantitatively assess the develo p ment degree of fractures and vugs in the reservoir.The results show a good correlation with core porosity and are superior to calculations without image inpainting.This study presents a method based on image processing for vug identification and evaluation of karst re servoirs,demonstrating high consistency with actual field data and providing theoretical support and methodological refe rence for the classification and evaluation of similar reservoirs.
基金Project(P2014-15)supported by the State Key Laboratory of Materials Processing and Die&Mould Technology,Huazhong University of Science and Technology,ChinaProject supported by the Beijing Laboratory of Metallic Materials and Processing for Modern Transportation,China
文摘The forming defects, including thinning, rupture, wrinkling and springback, usually arising in producing a side-door impact beam, were investigated by trial and numerical simulation. A temperature-related constitutive model specific to the temperature range from 350 °C to 500 °C was established and used for the numerical simulation. The trial and numerical simulation were conducted to clarify the quantitative characteristics of forming defects and to analyze the effects of process parameters on the forming defects. Results show that the rupture situation is ameliorated and the springback is eliminated in the aluminum alloy hot stamping. The wrinkling severity decreases with increasing blank holder force (BHF), but the BHF greater than 15 kN causes the rupture at the deepest drawing position of workpiece. The forming defects are avoided with lubricant in the feasible ranges of process parameters: the BHF of 3 to 5 kN and the stamping speed of 50 to 200 mm/s.
基金National Natural Science Foundation of China (50475148)Aeronautical Science Foundation of China (04C53015)Areonautical Sci-tech Innovation Foundation of China (07B53004)
文摘This paper proposes a new approach to design pinion machine tool-settings for spiral bevel gears by controlling contact path and transmission errors. It is based on the satisfaction of contact condition of three given control points on the tooth surface. The three meshing points are controlled to be on a predesigned straight contact path that meets the pre-designed parabolic function of transmission errors. Designed separately, the magnitude of transmission errors and the orientation of the contact path are subjected to precise control. In addition, in order to meet the manufacturing requirements, we suggest to modify the values of blank offset, one of the pinion machine tool-settings, and redesign pinion ma- chine tool-settings to ensure that the magnitude and the geometry of transmission errors should not be influenced apart from minor effects on the predesigned straight contact path. The proposed approach together with its ideas has been proven by a numerical example and the manufacturing practice of a pair of spiral bevel gears.
文摘How to restore the destroyed forest after forest fire is a key question that man must face. This paper reviewed the research situation and history on the forest restoration burned blanks and summed up the research methods used into four scales: seed-bank scale, community scale, ecosystem scale and landscape scale. The new technologies such as GIS & Remote Sensing used to vegetation restoration were also summarized. The strategies and developing trend of vegetation restoration research on burned blanks were discussed.
基金Under the auspices of the National Science Foundation of China (No. 30270225 40331008) and the Chinese Academy of Sciences (SCXZY0102).
文摘Daxing抋n Mountains was one of the most important forest areas in China, but it was also an area which was prone to suffering forest fire. The catastrophic forest fire that occurred in Daxing抋n Mountains on May 6, 1987 devastated more than 1.33?06 hm2 of natural forests, which leaded to the formation of some mosaic areas with different burn intensities. Two forest farms of Tuqiang Forest Bureau (124?5-122?8E, 53?4-52?5N) were chosen as a typical area to analyze the post-fire landscape change by drawing and comparing the two digital forest stand maps of 1987 and 2000. The landscape lands of forest were classi-fied into 12 types: coniferous forest, broadleaf forest, needle-broadleaf mixed forest, shrub, nursery, harvested area, burned blanks, agricultural land, swamp, water, built-up, grass. The results showed that: 1) The burned blanks was almost restored, some of them mainly converted into broadleaf forest land during the process of natural restoration, and coniferous forest land by the artificial re-forestation, and the others almost changed into swamp or grass land; 2) The proportion of forest area increased from 47.6% in 1987 to 81.3% in 2002. Therefore, a few management countermeasures, such as the enhancing peoples consciousness of fire-proofing and constructing species diversity, were put forward for forest sustainable development.
基金Project(51275444) supported by the National Natural Science Foundation of ChinaProject(20121333110003) supported by the Specialized Research Fund for the Doctoral Program of Higher Education,China+1 种基金Project(E2014203271) supported by the Natural Science Foundation–Steel and Iron Foundation of Hebei ProvinceChina
文摘Based on the elastoplastic mechanical properties of the weld and heat affected zone metals obtained by a nanoindentation test, a theoretical calculation model was established for the forming limit diagram（FLD） of tailor-welded blanks（TWBs） on the basis of plastic constitutive relations and Hosford yield criteria. Hemispherical punch bulging tests were performed to verify the FLD theoretical calculation results. The results demonstrated that not only the FLD theoretical calculation of base materials but also that of TWBs had a good agreement with their experiments. Besides, poorer formability of TWBs caused its FLD significantly lower than that of base materials. The theoretical calculation model offers a reliable approach to obtain the specific FLD of TWBs.
基金Project(CDJZR14130009)supported by the Fundamental Research Funds for the Central Universities,China
文摘To study the influence of blank holder type on the drawability of 5182-O aluminum sheet at room temperature, the flat blank holder and curved blank holder were employed during the deep drawing process. The microstructures were characterized by optical microscopy （OM）. The results reveal that the limiting drawing ratio （LDR） of 5182-O aluminum alloy sheet is 1.7 using the flat blank holder. The drawn cup have severe earring. Compared with using flat blank holder, the LDR of 5182-O aluminum alloy sheet is enhanced to 2.0 using curved blank holder. In addition, the earring ratio also reduces and flange wrinkling is prevented when the curved blank holder is used. These are due to a more uniform sheet flow in different directions with curved blank holder.
基金Project(2010DFA52030)supported by the International Scientific Cooperation,ChinaProject(51175024)supported by the National Natural Science Foundation of China
文摘Experimental and numerical analyses for the effect of the thickness of gap generator blank（GGB） on the formability of the outer blanks were investigated. The thickness of the GGB has the greatest impact on the thinning of the lowest blank. In addition, the friction at different regions and the additional interlayer contacts can also affect the thinning of different regions as well as increase the punch force. This work will enhance the understanding of simultaneous multi-layered blanks forming and will help the composite design engineers to tailor requirement-specific hybrid parts such as fiber metal laminates（FMLs） and functionally graded structures（FGSs） for hi-tech applications.
文摘Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidification, analyze the interaction between shell and molten steel, and compare the temperature distribution under different technological conditions. The results indicate that high superheating degree can lengthen the liquid-core depth and make the crack and breakout possible, so suitable superheating should be controlled within 35℃ according to the simulation results. Casting speed which is one of the most important technological parameters of improving production rate, should be controlled between 0. 85 m/min and 1.05 m/min and the caster has great potential in the improvement of blank quality.
