Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidi...Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidification, analyze the interaction between shell and molten steel, and compare the temperature distribution under different technological conditions. The results indicate that high superheating degree can lengthen the liquid-core depth and make the crack and breakout possible, so suitable superheating should be controlled within 35℃ according to the simulation results. Casting speed which is one of the most important technological parameters of improving production rate, should be controlled between 0. 85 m/min and 1.05 m/min and the caster has great potential in the improvement of blank quality.展开更多
Strain hardening,strain rate strengthening and thermal softening data of C5191 phosphor bronze at highspeed blanking are not easy to be obtained with a general measure method,therefore,it is quite difficult to establi...Strain hardening,strain rate strengthening and thermal softening data of C5191 phosphor bronze at highspeed blanking are not easy to be obtained with a general measure method,therefore,it is quite difficult to establish the dynamic constitutive model.To solve this problem,the tensile properties at a strain rate of 1 s^(-1) by GLEEBLE-3500,and dynamic tensile conditions at strain rates of 500,1 000 and 1 500 s^(-1) by split Hopkinson tensile bar (SHTB) apparatus are studied.According to these test data,the classic Johnson-Cook equation is modified.Furthermore,the modified Johnson-Cook equation is validated in the physical simulation model of high-speed blanking.The results show that the strength of C5191 phosphor bronze maintains a certain degree of increase as the strain rate increasing and presents a clear sensitivity to strain rate.The modified Johnson-Cook equation,which has better description accuracy than the classical Johnson-Cook equation,can provide important material parameters for physical simulation models of its high-speed blanking process.展开更多
In practical engineering, finite element（FE） modeling for weld seam is commonly simplified by neglecting its inhomogeneous mechanical properties. This will cause a significant loss in accuracy of FE forming analysis...In practical engineering, finite element（FE） modeling for weld seam is commonly simplified by neglecting its inhomogeneous mechanical properties. This will cause a significant loss in accuracy of FE forming analysis, in particular, for friction stir welded（FSW） blanks due to the large width and good formability of its weld seam. The inhomogeneous mechanical properties across weld seam need to be well characterized for an accurate FE analysis. Based on a similar AA5182 FSW blank, the metallographic observation and micro-Vickers hardness analysis upon the weld cross-section are performed to identify the interfaces of different sub-zones, i.e., heat affected zone（HAZ）, thermal-mechanically affected zone（TMAZ） and weld nugget（WN）. Based on the rule of mixture and hardness distribution, a constitutive model is established for each sub-zone to characterize the inhomogeneous mechanical properties across the weld seam. Uniaxial tensile tests of the AA5182 FSW blank are performed with the aid of digital image correlation（DIC） techniques. Experimental local stress-strain curves are obtained for different weld sub-zones. The experimental results show good agreement with those derived from the constitutive models, which demonstrates the feasibility and accuracy of these models. The proposed research gives an accurate characterization of inhomogeneous mechanical properties across the weld seam produced by FSW, which provides solutions for improving the FE simulation accuracy of FSW sheet forming.展开更多
针对透平叶片坯料种类繁多、形状复杂和模型不易修改等问题,利用UG 12.0二次开发工具以及Visual Studio 2015编程软件设计了一种基于模板的叶片坯料参数化建模系统。在研究现有参数化设计的基础上,通过表格存储不同类型叶片坯料的尺寸数...针对透平叶片坯料种类繁多、形状复杂和模型不易修改等问题,利用UG 12.0二次开发工具以及Visual Studio 2015编程软件设计了一种基于模板的叶片坯料参数化建模系统。在研究现有参数化设计的基础上,通过表格存储不同类型叶片坯料的尺寸数据,建立了透平叶片坯料模型的重用库。实例证明,该系统可以根据工程实际需求,通过修改叶片坯料的模型参数,方便快捷地得到设计人员所需要的叶片坯料模型和二维工程图,缩短了透平叶片锻坯的设计开发周期。重用库的设计提高了企业内工程师调用和查验所需叶片坯料的效率,减少了出错概率。展开更多
文摘Based on turbulent theory, a 3D coupled model of fluid flow and solidification was built using finite difference method and used to study the influence of superheating degree and casting speed on fluid flow and solidification, analyze the interaction between shell and molten steel, and compare the temperature distribution under different technological conditions. The results indicate that high superheating degree can lengthen the liquid-core depth and make the crack and breakout possible, so suitable superheating should be controlled within 35℃ according to the simulation results. Casting speed which is one of the most important technological parameters of improving production rate, should be controlled between 0. 85 m/min and 1.05 m/min and the caster has great potential in the improvement of blank quality.
基金supported by Zhejiang Provincial Natural Science Foundation of China(No.LY18E050005)
文摘Strain hardening,strain rate strengthening and thermal softening data of C5191 phosphor bronze at highspeed blanking are not easy to be obtained with a general measure method,therefore,it is quite difficult to establish the dynamic constitutive model.To solve this problem,the tensile properties at a strain rate of 1 s^(-1) by GLEEBLE-3500,and dynamic tensile conditions at strain rates of 500,1 000 and 1 500 s^(-1) by split Hopkinson tensile bar (SHTB) apparatus are studied.According to these test data,the classic Johnson-Cook equation is modified.Furthermore,the modified Johnson-Cook equation is validated in the physical simulation model of high-speed blanking.The results show that the strength of C5191 phosphor bronze maintains a certain degree of increase as the strain rate increasing and presents a clear sensitivity to strain rate.The modified Johnson-Cook equation,which has better description accuracy than the classical Johnson-Cook equation,can provide important material parameters for physical simulation models of its high-speed blanking process.
基金Supported by National Natural Science Foundation of China(Grant No.51375346)Doctoral Fund of Ministry of Education of China(Grant No.20110072110056)
文摘In practical engineering, finite element（FE） modeling for weld seam is commonly simplified by neglecting its inhomogeneous mechanical properties. This will cause a significant loss in accuracy of FE forming analysis, in particular, for friction stir welded（FSW） blanks due to the large width and good formability of its weld seam. The inhomogeneous mechanical properties across weld seam need to be well characterized for an accurate FE analysis. Based on a similar AA5182 FSW blank, the metallographic observation and micro-Vickers hardness analysis upon the weld cross-section are performed to identify the interfaces of different sub-zones, i.e., heat affected zone（HAZ）, thermal-mechanically affected zone（TMAZ） and weld nugget（WN）. Based on the rule of mixture and hardness distribution, a constitutive model is established for each sub-zone to characterize the inhomogeneous mechanical properties across the weld seam. Uniaxial tensile tests of the AA5182 FSW blank are performed with the aid of digital image correlation（DIC） techniques. Experimental local stress-strain curves are obtained for different weld sub-zones. The experimental results show good agreement with those derived from the constitutive models, which demonstrates the feasibility and accuracy of these models. The proposed research gives an accurate characterization of inhomogeneous mechanical properties across the weld seam produced by FSW, which provides solutions for improving the FE simulation accuracy of FSW sheet forming.
文摘针对透平叶片坯料种类繁多、形状复杂和模型不易修改等问题,利用UG 12.0二次开发工具以及Visual Studio 2015编程软件设计了一种基于模板的叶片坯料参数化建模系统。在研究现有参数化设计的基础上,通过表格存储不同类型叶片坯料的尺寸数据,建立了透平叶片坯料模型的重用库。实例证明,该系统可以根据工程实际需求,通过修改叶片坯料的模型参数,方便快捷地得到设计人员所需要的叶片坯料模型和二维工程图,缩短了透平叶片锻坯的设计开发周期。重用库的设计提高了企业内工程师调用和查验所需叶片坯料的效率,减少了出错概率。
