With the escalating global emphasis on environmental conservation and sustainable development,enhancing the service quality and durability of road surfaces and facilitating the green development of highways have comma...With the escalating global emphasis on environmental conservation and sustainable development,enhancing the service quality and durability of road surfaces and facilitating the green development of highways have commanded considerable attention.Bio-based polyurethane,on account of its remarkable physical and chemical properties,green,sustainable and renewable capacity,as well as its structural design capabilities,has drawn widespread attention and numerous studies have been carried out.It has gradually started to substitute traditional petroleum-based polyurethane materials in road engineering.Nevertheless,the application of bio-based polyurethane materials in road engineering remains in the exploratory phase.To stimulate the application research of bio-based polyurethane materials in road engineering and offer additional research directions,this paper reviews the research advancements of bio-based polyurethane materials and their applications in road engineering.The fundamental classification of bio-based polyurethane is introduced.The characteristics and challenges associated with various preparation methods for bio-based polyurethane are described.The influence of bio-based polyurethane on road engineering materials are analyzed.The evaluation indicators of bio-based polyurethane within the life cycle of road engineering are investigated.Finally,the development tendency towards in road engineering applications are forecasted.This paper provides a reference for the study of bio-based polyurethane materials in road engineering applications.展开更多
Bio-based polyurethane foam has attracted increasing attentions due to eco-friendliness and fossil feedstock issues.However,the inherent flammability limits its application in different fields.Herein,we demonstrate a ...Bio-based polyurethane foam has attracted increasing attentions due to eco-friendliness and fossil feedstock issues.However,the inherent flammability limits its application in different fields.Herein,we demonstrate a green bio-based flame-retardant system to fabricate polyurethane foam composite with durable flame retardancy,smoke suppression,and thermal insulation property.In this system,the green bio-based polyol(VED)with good reactivity and compatibility plays a role of flame retardant and EG acts as a synergistic filler.As a result,the LOI value of foam composite increased to 30.5 vol.%and it achieved a V-0 rating in the UL-94 vertical burning test.Additionally,the peak heat release rate(pHRR)and the total smoke production(TSP)decreased by 66.1%and 63.4%,respectively.Furthermore,the foam composite maintained durable flame retardancy after accelerated thermal aging test,whose thermal-insulating property was maintained even after being treated in high-humidity environment with 85%R.H.for a week.This work provides a facile strategy for durable flame retardancy and long-term thermal insulation performance,and creates opportunities for the practical applications of bio-based foam composites.展开更多
Biomass phytic acid has potential flame retardant value as the main form of phosphorus in plant seeds.In this study,phytate-based flame retardants aluminum phytate(PA-Al)and iron phytate(PA-Fe)were synthesized and cha...Biomass phytic acid has potential flame retardant value as the main form of phosphorus in plant seeds.In this study,phytate-based flame retardants aluminum phytate(PA-Al)and iron phytate(PA-Fe)were synthesized and characterized.Subsequently,they were introduced into rigid polyurethane foam(RPUF)as flame retardants by one-step water-blown method.The results indicated that RPUF/PA-Fe30 exhibited the highest char residue of 22.1 wt%,significantly higher than 12.4 wt%of RPUF.Cone calorimetry analysis showed that the total heat release(THR)of RPUF/PA-Al30 decreased by 17.0%and total smoke release(TSR)decreased by 22.0%compared with pure RPUF,which were the lowest,demonstrating a low fire risk and good smoke suppression.Thermogravimetric analysis-Fourier transform infrared spectrometer(TG-FTIR)implied the release intensity of flammable gases(hydrocarbons,esters)and toxic gases(isocyanate,CO,aromatic compounds,HCN)of composites was significantly reduced after the addition of PA-Fe.The analysis of char residue indicated that the RPUF composites formed a dense char layer with a high degree of graphitization after the addition of PA-Al/PA-Fe,endowing RPUF composites with excellent mass&heat transmission inhibition effect and fire resistance in the combustion process.展开更多
Through systematical experiment design, the physical blowing agent(PBA) mass loss of bio-based polyurethane rigid foam(PURF)in the foaming process was measured and calculated in this study, and different eco-friendly ...Through systematical experiment design, the physical blowing agent(PBA) mass loss of bio-based polyurethane rigid foam(PURF)in the foaming process was measured and calculated in this study, and different eco-friendly PBA mass losses were measured quantitatively for the first time. The core of the proposed method is to add water to replace the difference, and this method has a high fault tolerance rate for different foaming forms of foams. The method was proved to be stable and reliable through the standard deviations σ1and σ2for R1(ratio of the PBA mass loss to the material total mass except the PBA) and R2(ratio of the PBA mass loss to the PBA mass in the material total mass) in parallel experiments. It can be used to measure and calculate the actual PBA mass loss in the foaming process of both bio-based and petroleumbased PURF. The results show that the PBA mass loss in PURF with different PBA systems is controlled by its initial mass content of PBA in PU materials ω. The main way for PBA to dissipate into the air is evaporation/escape along the upper surface of foam. This study further reveals the mechanism of PBA mass loss: the evaporation/escape of PBA along the upper surface of foam is a typical diffusion behavior. Its spread power comes from the difference between the chemical potential of PBA in the interface layer and that in the outside air. For a certain PURF system, R1has approximately linear relationship with the initial mass content of PBA in PU materials ω, which can be expressed by the functional relationship R1= kω, where k is a variable related to PBA’s own attributes.展开更多
In this work, a series of high performance bio-based polyurethanes（bio-PUs） were synthesized from polylactide（PLA）-based diols, different diisocyanates（TDI, MDI, HDI, IPDI） and chain extender 1,4-butanediol, in ...In this work, a series of high performance bio-based polyurethanes（bio-PUs） were synthesized from polylactide（PLA）-based diols, different diisocyanates（TDI, MDI, HDI, IPDI） and chain extender 1,4-butanediol, in which different soft and hard segments are used to adjust their transition temperatures and mechanical properties. Poly（lactide-co-caprolactone）copolymer diols（co-PLAols） instead of PLA diols as the soft segment improved the thermal stability and mechanical properties of the synthesized bio-PUs. Among them, MDI-based bio-PUs have the highest T_g（43.8 °C）, tensile strength（23.5 MPa） and modulus（380.8 MPa）, while HDI-based bio-PUs have the lowest T_g（21.4 °C） and highest elongation at break（580%）. Especially, the bio-PUs synthesized from co-PLAols and MDI demonstrate better mechanical properties,closed to petroleum-based commodities. Furthermore, the obtained bio-PUs display good shape memory properties at body temperature and cytocompatibility. Therefore, these bio-PUs are promising for applications in biomedical fields.展开更多
Elastic bio-based waterproof and breathable membranes(EBWBMs) allow the passage of water vapor effectively and resist the penetration of liquid water,making it ideal for use under extreme conditions.In this study,we u...Elastic bio-based waterproof and breathable membranes(EBWBMs) allow the passage of water vapor effectively and resist the penetration of liquid water,making it ideal for use under extreme conditions.In this study,we used a facile strategy to design the bio-based polyurethane(PU) nanofibrous membranes with the nanoscale porous structure to provide the membranes with high waterproof and breathable performances.The optimization of nanofibrous membrane formation was accomplished by controlling the relative ambient humidity to modulate the cooperating effects of charge dissipation and non-solvent-induced phase separation.The obtained EBWBMs showed multiple functional properties,with a hydrostatic pressure of 86.41 kPa and a water vapor transmission(WVT) rate of 10.1 kg·m^(-2)·d^(-1).After 1 000 cycles of stretching at 40% strain,the EBWBMs retained over 59% of the original maximum stress and exhibited an ideal elasticity recovery ratio of 85%.Besides,even after 80% deformation,the EBWBMs still maintained a hydrostatic pressure of 30.65 kPa and a WVT rate of 13.6 kg·m^(-2)·d^(-1),suggesting that bio-based PU nanofibrous membranes could be used for protection under extreme conditions.展开更多
In this study,acrylic acid was used as a neutralizer to prepare bio-based WPU with an interpenetrating polymer network structure by thermally induced free radical emulsion polymerization.The effects of the content of ...In this study,acrylic acid was used as a neutralizer to prepare bio-based WPU with an interpenetrating polymer network structure by thermally induced free radical emulsion polymerization.The effects of the content of acrylic acid on the properties of the resulting waterborne polyurethane-poly(acrylic acid)(WPU-PAA)dispersion and the films were systematically investigated.The results showed that the cross-linking density of the interpenetrating network polymers was increased and the interlocking structure of the soft and hard phase dislocations in the molecular segments of the double networks was tailored with increasing the content of acrylic acid,leading to enhancement of the mechanical properties and water resistance of WPU-PAA films.Notably,with the increase in content of acrylic acid,the tensile strength,Young’s modulus,and toughness of the WPU-PAA-110 film increased by 3 times,and 8 times,and 2.4 times compared with WPU-PAA-80,respectively.The WPU-PAA-100 film showed the best water resistance,and the water absorption rate at 96 h was only 3.27%.This work provided a new design scheme for constructing bio-based WPU materials with excellent properties.展开更多
A two-dimensional and two-phase numerical model is presented for the smolder propagation in a horizontal polyurethane foam. The chemical processes considered include endothermic pyrolysis and exotherrnic oxidation deg...A two-dimensional and two-phase numerical model is presented for the smolder propagation in a horizontal polyurethane foam. The chemical processes considered include endothermic pyrolysis and exotherrnic oxidation degradation of polyurethane foam and exothermic oxidation of char. The governing equations are discretized in space using the finite element method and solved by the software package FEMLAB. Predicted profiles of solid temperature as well as evolutions of solid compositions （including foam, char and ash） are presented at an airflow velocity of 0. 28 cm/s. The computed average smoldering velocity is 0. 021 4 cm/s, and the average maximum temperature is 644. 67 K. Based on the evolutions of solid compositions, the packed bed can be obviously divided into four zones： unreacted zone, fuel pyrolysis and oxidation zone, char oxidation zone and fuel burned-out zone. Simultaneously, the effects of inlet air velocity and fuel properties （including thermal conductivity, specific heat, density and pore diameter） are studied on the smoldering propagation. The results show that the smoldering velocity and temperature have a roughly linear increase with increasing inlet air velocity; the fuel density is the most important factor in determining smoldering propagation; radiation has a non-negligible role on the smoldering velocity for larger pore diameters of porous material. The computational results are compared with the experimental data and a general agreement is reached.展开更多
Polyurethane foam dressings for dermal wounds were formulated with natural polyols in order to improve the foam characteristics and the release of 2 active agents,silver and asiaticoside(AS)as an antimicrobial agent a...Polyurethane foam dressings for dermal wounds were formulated with natural polyols in order to improve the foam characteristics and the release of 2 active agents,silver and asiaticoside(AS)as an antimicrobial agent and an herbal wound healing agent,respectively.The foam was instantly formed by interaction of polyols and diisocyanate.Hydroxypropyl methylcellulose,chitosan and sodium alginate were individually mixed with themain polyols,polypropylene glycol,in the formulation while the active componentswere impregnated into the obtained foam dressing sheets.Although the type and amount of the natural polyols slightly affected the pore size,water sorption-desorption profile and compression strength of the obtained foam sheets,a prominent effect was found in the release of both active components.Among natural polyols formulations,foam sheets with alginate showed the highest silver and AS release.Non-cytotoxicity of these foam sheets to human fibroblast cells was confirmed.Antimicrobial testing on four bacteria strains showed that 1mg/cm^2 silver in formulations with 6%of natural polyols and without natural polyols had sufficient content of the silver release with comparable inhibition zone and significantly larger zone than other formulations.In pig study,the foam dressing with 6%alginate,1mg/cm^2 silver and 5%AS could improve wound healing in both the percentage of the wound closure and histological parameters of the dermal wound without any dermatologic reactions.In conclusion,this innovative foam dressing had potential to be a good candidate for wound treatment.展开更多
In order to obtain substrates with good conductive foam for high porosity foam metal materials used in the metal electrodes,the technique of electroless copper plating on the microcellular polyurethane foam with pore ...In order to obtain substrates with good conductive foam for high porosity foam metal materials used in the metal electrodes,the technique of electroless copper plating on the microcellular polyurethane foam with pore size of 0.3 mm was investigated.The main factors affecting the deposition rate such as the solution composition,temperature,pH value and adding ultrasonic were explored.The results show that the optimum process conditions are CuSO4 16 g/L,HCHO 5 mL/L,NaKC4H4O6 30 g/L,Na2EDTA 20 g/L,K4Fe(CN)6 25 mg/L,pH value of 12.5-13.0 and temperature of 40-50℃.Under these technical conditions, the process has excellent bath stability.Adding ultrasonic on the process can elevate the deposition rate of copper by 20%-30%.The foam metal material with a porosity of 92.2%and a three-dimensional network structure,was fabricated by electro-deposition after the electroless copper plating.展开更多
Zirconium-based metal-organic frameworks(Zr-MOFs)have attracted widespread attention due to their high specific surface area,high porosity,abundant metal active sites and excellent hydrothermal stability.However,Zr-MO...Zirconium-based metal-organic frameworks(Zr-MOFs)have attracted widespread attention due to their high specific surface area,high porosity,abundant metal active sites and excellent hydrothermal stability.However,Zr-MOFs materials are mostly powdery in nature and thus difficult to separate from aqueous media,which limits their application in wastewater treatment.In this study,PDA/Zr-MOFs/PU foam was constructed by growing Zr-MOFs nanoparticles on a dopamine-modified polyurethane foam substrate by in-situ hydrothermal synthesis as an adsorbent for removing dyes from wastewater.The results demonstrated that the polydopamine coating improves the dispersion of the Zr-MOFs nanoparticles on the substrate and enhances the interaction between the Zr-MOFs nanoparticles and the PU foam substrate.As a result,compared with Zr-MOFs/PU foam,the prepared PDA/ZrMOFs/PU foam exhibits higher adsorption capacity for crystal violet(CV)(63.38 mg/g)and rhodamine B(RB)(67.73 mg/g),with maximum adsorption efficiencies of CV and RB of 98.4%(pH=11)and 93.5%(pH=7),respectively,at a concentration of 10 mg/L.The PDA/Zr-MOFs/PU foam can simultaneously remove CV and RB from the mixed solution.Moreover,the PDA/ZrMOFs/PU foam still exhibits high stability and reusability after five cycles.展开更多
This study investigated the influence of various organically modified montmorillonites （organoclays） on the structure and properties of rigid polyurethane foam （RPUF） nanocomposites. The organoclays were modified ...This study investigated the influence of various organically modified montmorillonites （organoclays） on the structure and properties of rigid polyurethane foam （RPUF） nanocomposites. The organoclays were modified with cetyltrimethyl ammonium bromide （CTAB）, methyl tallow bis（2-hydroxyethyl） quaternary ammonium chloride （MT2ETOH） and tris（hydroxymethyl）aminomethane （THMA） and denoted as CMMT, Cloisite 30B and OMMT, respectively. MT2ETOH and THMA contain hydroxyl groups, while THMA does not have long aliphatic tail in its molecule. X-ray diffraction and transmission electron microscopy show that OMMT and Cloisite 30B can be partially exfoliated in the RPUF nanocomposites because their intercalating agents MT2ETOH and THMA can react with isocyanate. However, CMMT modified with nonreactive CTAB is mainly intercalated in the RPUF matrices. At a relatively low filler content, the RPUF/CMMT composite foam has a higher specific compressive strength （the ratio of compressive strength against the apparent density of the foams）, while at relatively high filler contents, RPUF/Cloisite 30B and RPUF/OMMT composites have higher specific compressive strengths, higher modulus and more uniform pore size than the RPUF/CMMT composite.展开更多
Driven by global environmental concerns,many efforts have been made to develop halogen-free flame retardants for rigid polyurethane foam(RPUF).These environmentally benign flame retardants are mainly divided into(i)re...Driven by global environmental concerns,many efforts have been made to develop halogen-free flame retardants for rigid polyurethane foam(RPUF).These environmentally benign flame retardants are mainly divided into(i)reactive,(ii)additive,and(iii)coating types.The last decade has witnessed great progress of these three strategies,which enhance the fire safety of RPUF and maintain even improve the thermal insulation properties.This comprehensive review focuses on the up-to-date design of the reactive,additive,and coating flame retardants,and their effects on flame retardancy and thermal conductivity of RPUF.Moreover,the practical applications of the as-prepared flame-retardant RPUFs are highlighted.Finally,key challenges associated with these three kinds of flame retardants are discussed and future research opportunities are also proposed.展开更多
Foam-like materials had attracted great interest as promising absorbent. In this study, thermoplastic polyurethane(TPU) block sponge was synthesized. Polyester(PET) braid tubular reinforced polyurethane(PU) spongy hol...Foam-like materials had attracted great interest as promising absorbent. In this study, thermoplastic polyurethane(TPU) block sponge was synthesized. Polyester(PET) braid tubular reinforced polyurethane(PU) spongy hollow fiber membrane was prepared by a concentric circular spinning method. The method was woven from an outer coated water-blown PU separation layer and inner PET braid tubular. We have developed a simple and useful preparation technique for the PU spongy hollow fiber membrane. For the first time, the PU spongy hollow fiber membrane was prepared using a coating and controlled foaming technique. The influence of toluene isocyanate index on the physical properties, morphology, and structure of flexible PU sponge was discussed in terms of water contact angle(CA), pure water flux(PWF), Fourier Transform Infrared Analysis(FTIR),pressure-responsive property, and pull-out strength. The morphologies of the membranes were investigated by scanning electron microscopy. We have characterized the foams from an intuitive point of view and demonstrated that the dimensional morphology of the membrane was closely related to isocyanate index. The result showed that the surface cell size of the PU sponge hollow fiber membrane gradually decreased with an increase of the isocyanate index. Due to the elasticity of PU at room temperature, the pressure responsive characteristic of the membrane was prepared. When isocyanate index was 1.05, the interface bonding strength of PU spongy hollow fiber membranes reached as high as 0.37 MPa, porosity and PWF were 71.5% and 415.5 L·m^-2·h^-1,respectively.展开更多
Porous materials are widely used in the field of protection because of their excellent energy absorption characteristics.In this work,a series of polyurethane microscopic models are established and the effect of poros...Porous materials are widely used in the field of protection because of their excellent energy absorption characteristics.In this work,a series of polyurethane microscopic models are established and the effect of porosity on the shock waves is studied with classical molecular dynamics simulations.Firstly,shock Hugoniot relations for different porosities are obtained,which compare well with the experimental data.The pores collapse and form local stress wave,which results in the complex multi-wave structure of the shock wave.The microstructure analysis shows that the local stress increases and the local velocity decreases gradually during the process of pore collapse to complete compaction.Finally,it leads to stress relaxation and velocity homogenization.The shock stress peaks can be fitted with two exponential functions,and the amplitude of attenuation coefficient decreases with the increase of density.Besides,the pore collapse under shock or non-shock are discussed by the entropy increase rate of the system.The energy is dissipated mainly through the multiple interactions of the waves under shock.The energy is dissipated mainly by the friction between atoms under non-shock.展开更多
Based on the mechanical properties and microstructure of polyurethane foam solidified material, a two-dimensional model of polyurethane foam solidified material was constructed. Polyurethane foam was obtained by fully...Based on the mechanical properties and microstructure of polyurethane foam solidified material, a two-dimensional model of polyurethane foam solidified material was constructed. Polyurethane foam was obtained by fully and uniformly mixing the two components. The research was carried out through the combination of experimental test and finite element simulation. The experimental results show that when the pore density is constant, the size of the bubble hole is an important factor affecting the mechanical properties of the model. The smaller the size of the bubble hole, the less likely it is to produce stress concentration inside the model, and the stronger the resistance to material deformation. Under the random distribution, the lower the density of the polyurethane cured material, the higher the probability of damage between the adjacent bubbles, which is not conducive to the stability of the material. The density of the cured material should not be lower than 199 kg/m^3.展开更多
CO2-copolymer based polyurethane foams were synthesized and characterized in this paper. The foams were found to have higher strength and lower heat of combustion than the conventional polyether polyurethane foams. ...CO2-copolymer based polyurethane foams were synthesized and characterized in this paper. The foams were found to have higher strength and lower heat of combustion than the conventional polyether polyurethane foams. They may find wide applications in many fields.展开更多
The effect of a sandwiched cross-shaped metamaterial absorber(CMMA) on microwave absorption properties of the double-layered polyurethane foam absorber(PUFA) is investigated. Combining with the sandwiched CMMA, the ba...The effect of a sandwiched cross-shaped metamaterial absorber(CMMA) on microwave absorption properties of the double-layered polyurethane foam absorber(PUFA) is investigated. Combining with the sandwiched CMMA, the bandwidth of -10-dB reflection loss for PUFA is broadened from 7.4 GHz to 9.1 GHz, which is attributed to the overlap of two absorption peaks originating from CMMA and PUFA, respectively. The values of the two absorption peaks located at 10.15 GHz and 14.7 GHz are -38.44 dB and -40.91 dB, respectively. Additionally, distribution of surface current,electromagnetic field and power loss density are introduced to investigate the absorption mechanism of the CMMA. The electromagnetic field distribution of the double-layered PUFA and the three-layered hybrid absorber are comparatively analyzed to ascertain the influence of CMMA. The results show that the proposed hybrid absorber can be applied to the anti-electromagnetic interference and stealth technology.展开更多
Non-isocyanate polyurethane(NIPU)foams from a commercial hydrolysable tannin extract,chestnut wood tannin extract,have been prepared to determine what chemical species and products are taking part in the reactions inv...Non-isocyanate polyurethane(NIPU)foams from a commercial hydrolysable tannin extract,chestnut wood tannin extract,have been prepared to determine what chemical species and products are taking part in the reactions involved.This method is based on two main steps:the reaction with dimethyl carbonate and the formation of urethane bonds by further reaction of the carbonated tannin with a diamine-like hexamethylene diamine.The hydroxyl groups on the tannin polyphenols and on the carbohydrates intimately linked with it and part of a hydrolysable tannin are the groups involved in these reactions.The carbohydrate skeleton of the hydrolysable tannin is also able to participate through its hydroxyl groups to the same two reactions rendering the whole molecular complex able to react to form NIPUs.The analysis by Matrix-Assisted Laser Desorption Ionization(MALDI-TOF)mass spectrometry and 13C Nuclear Magnetic Resonance(13C NMR)to further investigate the reaction mechanisms involved revealed the unsuspected complexity of chestnut hydrolysable tannin,with different fragments reacting in different manners forming a hardened network of considerable complexity.As the morphology and performance of these types of foams changes slightly with the change in the amount of glutaraldehyde and hexamine hardeners,the best performing foam formulation previously determined was scanned by SEM and analysed chemically for the structures formed.展开更多
In recent years,explosion shock wave has been considered as a signature injury of the current military conflicts.Although strong shock wave is lethal to the human body,weak shock wave can cause many more lasting conse...In recent years,explosion shock wave has been considered as a signature injury of the current military conflicts.Although strong shock wave is lethal to the human body,weak shock wave can cause many more lasting consequences.To investigate the protection ability and characteristics of flexible materials and structures under weak shock wave loading,the blast wave produced by TNT explosive is loaded on the polyurethane foam with the density of 200.0 kg/m3(F-200)and 400.0 kg/m3(F-400),polyurea with the density of 1100.0 kg/m^(3)(P-1100)and structures composed of the two materials,which are intended for individual protection.Experimental results indicate that the shock wave is attenuated to weak pressure disturbance after interacting with the flexible materials which are not damaged.The shock wave protective capability of single-layer materials is dependent on their thickness,density and microscopic characteristics.The overpressure,maximum pressure rise rate and impulse of transmitted wave decrease exponentially with increase in sample thickness.For the same thickness,F-400 provides better protective capability than F-200 while P-1100 shows the best protective capability among the three materials.In this study,as the materials are not destroyed,F-200 with a thickness more than10.0 mm,F-400 with a thickness more than 4.0 mm,and P-1100 with a thickness more than 1.0 mm can attenuate the overpressure amplitude more than 90.0%.Further,multi-layer flexible composites are designed.Different layer layouts of designed structures and layer thickness of the single-layer materials can affect the protective performance.Within the research range,the structure in which polyurea is placed on the impact side shows the optimal shock wave protective performance,and the thicknesses of polyurea and polyurethane foam are 1.0 mm and 4.0 mm respectively.The overpressure attenuation rate reached maximum value of 93.3%and impulse attenuation capacity of this structure are better than those of single-layer polyurea and polyurethane foam with higher areal density.展开更多
基金supported by the Key R&D Project in Shaanxi Province(No.2024GX-YBXM-371)Shaanxi Qinchuangyuan Scientists+Engineers Team Construction Project(2025QCY-KXJ-141).
文摘With the escalating global emphasis on environmental conservation and sustainable development,enhancing the service quality and durability of road surfaces and facilitating the green development of highways have commanded considerable attention.Bio-based polyurethane,on account of its remarkable physical and chemical properties,green,sustainable and renewable capacity,as well as its structural design capabilities,has drawn widespread attention and numerous studies have been carried out.It has gradually started to substitute traditional petroleum-based polyurethane materials in road engineering.Nevertheless,the application of bio-based polyurethane materials in road engineering remains in the exploratory phase.To stimulate the application research of bio-based polyurethane materials in road engineering and offer additional research directions,this paper reviews the research advancements of bio-based polyurethane materials and their applications in road engineering.The fundamental classification of bio-based polyurethane is introduced.The characteristics and challenges associated with various preparation methods for bio-based polyurethane are described.The influence of bio-based polyurethane on road engineering materials are analyzed.The evaluation indicators of bio-based polyurethane within the life cycle of road engineering are investigated.Finally,the development tendency towards in road engineering applications are forecasted.This paper provides a reference for the study of bio-based polyurethane materials in road engineering applications.
基金supported by the National Natural Science Foundation of China(Nos.22175123,52122302,and 51991351)the 111 Project(No.B20001)Fundamental Research Funds for the Central Universities,and Open and Innovative Fund of Hubei Three Gorges Laboratory(Nos.2022LF2021 and SC213011).
文摘Bio-based polyurethane foam has attracted increasing attentions due to eco-friendliness and fossil feedstock issues.However,the inherent flammability limits its application in different fields.Herein,we demonstrate a green bio-based flame-retardant system to fabricate polyurethane foam composite with durable flame retardancy,smoke suppression,and thermal insulation property.In this system,the green bio-based polyol(VED)with good reactivity and compatibility plays a role of flame retardant and EG acts as a synergistic filler.As a result,the LOI value of foam composite increased to 30.5 vol.%and it achieved a V-0 rating in the UL-94 vertical burning test.Additionally,the peak heat release rate(pHRR)and the total smoke production(TSP)decreased by 66.1%and 63.4%,respectively.Furthermore,the foam composite maintained durable flame retardancy after accelerated thermal aging test,whose thermal-insulating property was maintained even after being treated in high-humidity environment with 85%R.H.for a week.This work provides a facile strategy for durable flame retardancy and long-term thermal insulation performance,and creates opportunities for the practical applications of bio-based foam composites.
基金This research was supported by National Key Research and Development Project(No.2017YFE0113200)National Natural Science Fund of China(Nos.51403004,U1833113).
文摘Biomass phytic acid has potential flame retardant value as the main form of phosphorus in plant seeds.In this study,phytate-based flame retardants aluminum phytate(PA-Al)and iron phytate(PA-Fe)were synthesized and characterized.Subsequently,they were introduced into rigid polyurethane foam(RPUF)as flame retardants by one-step water-blown method.The results indicated that RPUF/PA-Fe30 exhibited the highest char residue of 22.1 wt%,significantly higher than 12.4 wt%of RPUF.Cone calorimetry analysis showed that the total heat release(THR)of RPUF/PA-Al30 decreased by 17.0%and total smoke release(TSR)decreased by 22.0%compared with pure RPUF,which were the lowest,demonstrating a low fire risk and good smoke suppression.Thermogravimetric analysis-Fourier transform infrared spectrometer(TG-FTIR)implied the release intensity of flammable gases(hydrocarbons,esters)and toxic gases(isocyanate,CO,aromatic compounds,HCN)of composites was significantly reduced after the addition of PA-Fe.The analysis of char residue indicated that the RPUF composites formed a dense char layer with a high degree of graphitization after the addition of PA-Al/PA-Fe,endowing RPUF composites with excellent mass&heat transmission inhibition effect and fire resistance in the combustion process.
文摘Through systematical experiment design, the physical blowing agent(PBA) mass loss of bio-based polyurethane rigid foam(PURF)in the foaming process was measured and calculated in this study, and different eco-friendly PBA mass losses were measured quantitatively for the first time. The core of the proposed method is to add water to replace the difference, and this method has a high fault tolerance rate for different foaming forms of foams. The method was proved to be stable and reliable through the standard deviations σ1and σ2for R1(ratio of the PBA mass loss to the material total mass except the PBA) and R2(ratio of the PBA mass loss to the PBA mass in the material total mass) in parallel experiments. It can be used to measure and calculate the actual PBA mass loss in the foaming process of both bio-based and petroleumbased PURF. The results show that the PBA mass loss in PURF with different PBA systems is controlled by its initial mass content of PBA in PU materials ω. The main way for PBA to dissipate into the air is evaporation/escape along the upper surface of foam. This study further reveals the mechanism of PBA mass loss: the evaporation/escape of PBA along the upper surface of foam is a typical diffusion behavior. Its spread power comes from the difference between the chemical potential of PBA in the interface layer and that in the outside air. For a certain PURF system, R1has approximately linear relationship with the initial mass content of PBA in PU materials ω, which can be expressed by the functional relationship R1= kω, where k is a variable related to PBA’s own attributes.
基金financially supported by the National Natural Science Foundation of China(No.21404112)Ningbo Key Scientific and Technological Project(No.2014B10023)+2 种基金Ningbo Natural Science Foundation(No.2015A610016)Open Project of Key Laboratory of Marine Materials and Related Technologies(No.2016K07)Ningbo Science and Technology Innovation Team(No.2015B11003)
文摘In this work, a series of high performance bio-based polyurethanes（bio-PUs） were synthesized from polylactide（PLA）-based diols, different diisocyanates（TDI, MDI, HDI, IPDI） and chain extender 1,4-butanediol, in which different soft and hard segments are used to adjust their transition temperatures and mechanical properties. Poly（lactide-co-caprolactone）copolymer diols（co-PLAols） instead of PLA diols as the soft segment improved the thermal stability and mechanical properties of the synthesized bio-PUs. Among them, MDI-based bio-PUs have the highest T_g（43.8 °C）, tensile strength（23.5 MPa） and modulus（380.8 MPa）, while HDI-based bio-PUs have the lowest T_g（21.4 °C） and highest elongation at break（580%）. Especially, the bio-PUs synthesized from co-PLAols and MDI demonstrate better mechanical properties,closed to petroleum-based commodities. Furthermore, the obtained bio-PUs display good shape memory properties at body temperature and cytocompatibility. Therefore, these bio-PUs are promising for applications in biomedical fields.
基金National Key R&D Program of China(No.2021YFE0105100)Fok Ying-Tung Education Foundation,China(No.171065)Shanghai Rising-Star Program,China(No.20QA1400500)。
文摘Elastic bio-based waterproof and breathable membranes(EBWBMs) allow the passage of water vapor effectively and resist the penetration of liquid water,making it ideal for use under extreme conditions.In this study,we used a facile strategy to design the bio-based polyurethane(PU) nanofibrous membranes with the nanoscale porous structure to provide the membranes with high waterproof and breathable performances.The optimization of nanofibrous membrane formation was accomplished by controlling the relative ambient humidity to modulate the cooperating effects of charge dissipation and non-solvent-induced phase separation.The obtained EBWBMs showed multiple functional properties,with a hydrostatic pressure of 86.41 kPa and a water vapor transmission(WVT) rate of 10.1 kg·m^(-2)·d^(-1).After 1 000 cycles of stretching at 40% strain,the EBWBMs retained over 59% of the original maximum stress and exhibited an ideal elasticity recovery ratio of 85%.Besides,even after 80% deformation,the EBWBMs still maintained a hydrostatic pressure of 30.65 kPa and a WVT rate of 13.6 kg·m^(-2)·d^(-1),suggesting that bio-based PU nanofibrous membranes could be used for protection under extreme conditions.
基金by the Research and Development Program in Key Areas of Guangdong Province(Grant No.2020B0202010008)Guangdong Province Science&Technology Program(2018B030306016)+1 种基金Guangdong Provincial Innovation Team for General Key Technologies in Modern Agricultural Industry(2019KJ133)Key Projects of Basic Research and Applied Basic Research of the Higher Education Institutions of Guangdong Province(2018KZDXM014).
文摘In this study,acrylic acid was used as a neutralizer to prepare bio-based WPU with an interpenetrating polymer network structure by thermally induced free radical emulsion polymerization.The effects of the content of acrylic acid on the properties of the resulting waterborne polyurethane-poly(acrylic acid)(WPU-PAA)dispersion and the films were systematically investigated.The results showed that the cross-linking density of the interpenetrating network polymers was increased and the interlocking structure of the soft and hard phase dislocations in the molecular segments of the double networks was tailored with increasing the content of acrylic acid,leading to enhancement of the mechanical properties and water resistance of WPU-PAA films.Notably,with the increase in content of acrylic acid,the tensile strength,Young’s modulus,and toughness of the WPU-PAA-110 film increased by 3 times,and 8 times,and 2.4 times compared with WPU-PAA-80,respectively.The WPU-PAA-100 film showed the best water resistance,and the water absorption rate at 96 h was only 3.27%.This work provided a new design scheme for constructing bio-based WPU materials with excellent properties.
基金The National Natural Science Foundation of China(No50476073)
文摘A two-dimensional and two-phase numerical model is presented for the smolder propagation in a horizontal polyurethane foam. The chemical processes considered include endothermic pyrolysis and exotherrnic oxidation degradation of polyurethane foam and exothermic oxidation of char. The governing equations are discretized in space using the finite element method and solved by the software package FEMLAB. Predicted profiles of solid temperature as well as evolutions of solid compositions （including foam, char and ash） are presented at an airflow velocity of 0. 28 cm/s. The computed average smoldering velocity is 0. 021 4 cm/s, and the average maximum temperature is 644. 67 K. Based on the evolutions of solid compositions, the packed bed can be obviously divided into four zones： unreacted zone, fuel pyrolysis and oxidation zone, char oxidation zone and fuel burned-out zone. Simultaneously, the effects of inlet air velocity and fuel properties （including thermal conductivity, specific heat, density and pore diameter） are studied on the smoldering propagation. The results show that the smoldering velocity and temperature have a roughly linear increase with increasing inlet air velocity; the fuel density is the most important factor in determining smoldering propagation; radiation has a non-negligible role on the smoldering velocity for larger pore diameters of porous material. The computational results are compared with the experimental data and a general agreement is reached.
基金supported by the Yeungnam University research grant in 2017。
文摘Polyurethane foam dressings for dermal wounds were formulated with natural polyols in order to improve the foam characteristics and the release of 2 active agents,silver and asiaticoside(AS)as an antimicrobial agent and an herbal wound healing agent,respectively.The foam was instantly formed by interaction of polyols and diisocyanate.Hydroxypropyl methylcellulose,chitosan and sodium alginate were individually mixed with themain polyols,polypropylene glycol,in the formulation while the active componentswere impregnated into the obtained foam dressing sheets.Although the type and amount of the natural polyols slightly affected the pore size,water sorption-desorption profile and compression strength of the obtained foam sheets,a prominent effect was found in the release of both active components.Among natural polyols formulations,foam sheets with alginate showed the highest silver and AS release.Non-cytotoxicity of these foam sheets to human fibroblast cells was confirmed.Antimicrobial testing on four bacteria strains showed that 1mg/cm^2 silver in formulations with 6%of natural polyols and without natural polyols had sufficient content of the silver release with comparable inhibition zone and significantly larger zone than other formulations.In pig study,the foam dressing with 6%alginate,1mg/cm^2 silver and 5%AS could improve wound healing in both the percentage of the wound closure and histological parameters of the dermal wound without any dermatologic reactions.In conclusion,this innovative foam dressing had potential to be a good candidate for wound treatment.
文摘In order to obtain substrates with good conductive foam for high porosity foam metal materials used in the metal electrodes,the technique of electroless copper plating on the microcellular polyurethane foam with pore size of 0.3 mm was investigated.The main factors affecting the deposition rate such as the solution composition,temperature,pH value and adding ultrasonic were explored.The results show that the optimum process conditions are CuSO4 16 g/L,HCHO 5 mL/L,NaKC4H4O6 30 g/L,Na2EDTA 20 g/L,K4Fe(CN)6 25 mg/L,pH value of 12.5-13.0 and temperature of 40-50℃.Under these technical conditions, the process has excellent bath stability.Adding ultrasonic on the process can elevate the deposition rate of copper by 20%-30%.The foam metal material with a porosity of 92.2%and a three-dimensional network structure,was fabricated by electro-deposition after the electroless copper plating.
基金supported by the National Natural Science Foundation of China(No.51703234)the China Postdoctoral Science Foundation(No.2018M632438)+3 种基金the Zhejiang Provincial Natural Science Foundation of China(No.LY17E030010)the Natural Science Foundation of Ningbo City of China(Nos.2018A610036,2018A610219,2018A610029,2019A610159,and 2019A610005)the Scientific Research Fund of Zhejiang Provincial Education Department(No.Y201839180)the K.C.Wong Magna Fund in Ningbo University。
文摘Zirconium-based metal-organic frameworks(Zr-MOFs)have attracted widespread attention due to their high specific surface area,high porosity,abundant metal active sites and excellent hydrothermal stability.However,Zr-MOFs materials are mostly powdery in nature and thus difficult to separate from aqueous media,which limits their application in wastewater treatment.In this study,PDA/Zr-MOFs/PU foam was constructed by growing Zr-MOFs nanoparticles on a dopamine-modified polyurethane foam substrate by in-situ hydrothermal synthesis as an adsorbent for removing dyes from wastewater.The results demonstrated that the polydopamine coating improves the dispersion of the Zr-MOFs nanoparticles on the substrate and enhances the interaction between the Zr-MOFs nanoparticles and the PU foam substrate.As a result,compared with Zr-MOFs/PU foam,the prepared PDA/ZrMOFs/PU foam exhibits higher adsorption capacity for crystal violet(CV)(63.38 mg/g)and rhodamine B(RB)(67.73 mg/g),with maximum adsorption efficiencies of CV and RB of 98.4%(pH=11)and 93.5%(pH=7),respectively,at a concentration of 10 mg/L.The PDA/Zr-MOFs/PU foam can simultaneously remove CV and RB from the mixed solution.Moreover,the PDA/ZrMOFs/PU foam still exhibits high stability and reusability after five cycles.
基金supported by the National Natural Science Foundation of China(Nos.20574060 and 50773066)
文摘This study investigated the influence of various organically modified montmorillonites （organoclays） on the structure and properties of rigid polyurethane foam （RPUF） nanocomposites. The organoclays were modified with cetyltrimethyl ammonium bromide （CTAB）, methyl tallow bis（2-hydroxyethyl） quaternary ammonium chloride （MT2ETOH） and tris（hydroxymethyl）aminomethane （THMA） and denoted as CMMT, Cloisite 30B and OMMT, respectively. MT2ETOH and THMA contain hydroxyl groups, while THMA does not have long aliphatic tail in its molecule. X-ray diffraction and transmission electron microscopy show that OMMT and Cloisite 30B can be partially exfoliated in the RPUF nanocomposites because their intercalating agents MT2ETOH and THMA can react with isocyanate. However, CMMT modified with nonreactive CTAB is mainly intercalated in the RPUF matrices. At a relatively low filler content, the RPUF/CMMT composite foam has a higher specific compressive strength （the ratio of compressive strength against the apparent density of the foams）, while at relatively high filler contents, RPUF/Cloisite 30B and RPUF/OMMT composites have higher specific compressive strengths, higher modulus and more uniform pore size than the RPUF/CMMT composite.
基金financially supported by the Australian Research Council(Nos.DP190102992,FT190100188)the National Natural Science Foundation of China(No.51873196)the Key Research and Development Projects of Zhejiang Province(No.2019C01098)。
文摘Driven by global environmental concerns,many efforts have been made to develop halogen-free flame retardants for rigid polyurethane foam(RPUF).These environmentally benign flame retardants are mainly divided into(i)reactive,(ii)additive,and(iii)coating types.The last decade has witnessed great progress of these three strategies,which enhance the fire safety of RPUF and maintain even improve the thermal insulation properties.This comprehensive review focuses on the up-to-date design of the reactive,additive,and coating flame retardants,and their effects on flame retardancy and thermal conductivity of RPUF.Moreover,the practical applications of the as-prepared flame-retardant RPUFs are highlighted.Finally,key challenges associated with these three kinds of flame retardants are discussed and future research opportunities are also proposed.
基金funded by the National Natural Science Foundation of China (51673149, 51603146)Industrial innovation project of TJOA (BHSF2017-01)
文摘Foam-like materials had attracted great interest as promising absorbent. In this study, thermoplastic polyurethane(TPU) block sponge was synthesized. Polyester(PET) braid tubular reinforced polyurethane(PU) spongy hollow fiber membrane was prepared by a concentric circular spinning method. The method was woven from an outer coated water-blown PU separation layer and inner PET braid tubular. We have developed a simple and useful preparation technique for the PU spongy hollow fiber membrane. For the first time, the PU spongy hollow fiber membrane was prepared using a coating and controlled foaming technique. The influence of toluene isocyanate index on the physical properties, morphology, and structure of flexible PU sponge was discussed in terms of water contact angle(CA), pure water flux(PWF), Fourier Transform Infrared Analysis(FTIR),pressure-responsive property, and pull-out strength. The morphologies of the membranes were investigated by scanning electron microscopy. We have characterized the foams from an intuitive point of view and demonstrated that the dimensional morphology of the membrane was closely related to isocyanate index. The result showed that the surface cell size of the PU sponge hollow fiber membrane gradually decreased with an increase of the isocyanate index. Due to the elasticity of PU at room temperature, the pressure responsive characteristic of the membrane was prepared. When isocyanate index was 1.05, the interface bonding strength of PU spongy hollow fiber membranes reached as high as 0.37 MPa, porosity and PWF were 71.5% and 415.5 L·m^-2·h^-1,respectively.
基金financial support from National Natural Science Foundation of China(Grant No.12172325)。
文摘Porous materials are widely used in the field of protection because of their excellent energy absorption characteristics.In this work,a series of polyurethane microscopic models are established and the effect of porosity on the shock waves is studied with classical molecular dynamics simulations.Firstly,shock Hugoniot relations for different porosities are obtained,which compare well with the experimental data.The pores collapse and form local stress wave,which results in the complex multi-wave structure of the shock wave.The microstructure analysis shows that the local stress increases and the local velocity decreases gradually during the process of pore collapse to complete compaction.Finally,it leads to stress relaxation and velocity homogenization.The shock stress peaks can be fitted with two exponential functions,and the amplitude of attenuation coefficient decreases with the increase of density.Besides,the pore collapse under shock or non-shock are discussed by the entropy increase rate of the system.The energy is dissipated mainly through the multiple interactions of the waves under shock.The energy is dissipated mainly by the friction between atoms under non-shock.
基金Funded by the National Innovation Platform Open Fund(No.2017YJ163)
文摘Based on the mechanical properties and microstructure of polyurethane foam solidified material, a two-dimensional model of polyurethane foam solidified material was constructed. Polyurethane foam was obtained by fully and uniformly mixing the two components. The research was carried out through the combination of experimental test and finite element simulation. The experimental results show that when the pore density is constant, the size of the bubble hole is an important factor affecting the mechanical properties of the model. The smaller the size of the bubble hole, the less likely it is to produce stress concentration inside the model, and the stronger the resistance to material deformation. Under the random distribution, the lower the density of the polyurethane cured material, the higher the probability of damage between the adjacent bubbles, which is not conducive to the stability of the material. The density of the cured material should not be lower than 199 kg/m^3.
基金This project was supported by the National Natural Science Foundation of China(No.20274053).
文摘CO2-copolymer based polyurethane foams were synthesized and characterized in this paper. The foams were found to have higher strength and lower heat of combustion than the conventional polyether polyurethane foams. They may find wide applications in many fields.
基金Project supported by the National Key Research and Development Program of China(Grant No.2017YFA0204600)the National Natural Science Foundation of China(Grant No.51802352)the Fundamental Research Funds for the Central Universities of Central South University,China(Grant No.2018zzts355)
文摘The effect of a sandwiched cross-shaped metamaterial absorber(CMMA) on microwave absorption properties of the double-layered polyurethane foam absorber(PUFA) is investigated. Combining with the sandwiched CMMA, the bandwidth of -10-dB reflection loss for PUFA is broadened from 7.4 GHz to 9.1 GHz, which is attributed to the overlap of two absorption peaks originating from CMMA and PUFA, respectively. The values of the two absorption peaks located at 10.15 GHz and 14.7 GHz are -38.44 dB and -40.91 dB, respectively. Additionally, distribution of surface current,electromagnetic field and power loss density are introduced to investigate the absorption mechanism of the CMMA. The electromagnetic field distribution of the double-layered PUFA and the three-layered hybrid absorber are comparatively analyzed to ascertain the influence of CMMA. The results show that the proposed hybrid absorber can be applied to the anti-electromagnetic interference and stealth technology.
文摘Non-isocyanate polyurethane(NIPU)foams from a commercial hydrolysable tannin extract,chestnut wood tannin extract,have been prepared to determine what chemical species and products are taking part in the reactions involved.This method is based on two main steps:the reaction with dimethyl carbonate and the formation of urethane bonds by further reaction of the carbonated tannin with a diamine-like hexamethylene diamine.The hydroxyl groups on the tannin polyphenols and on the carbohydrates intimately linked with it and part of a hydrolysable tannin are the groups involved in these reactions.The carbohydrate skeleton of the hydrolysable tannin is also able to participate through its hydroxyl groups to the same two reactions rendering the whole molecular complex able to react to form NIPUs.The analysis by Matrix-Assisted Laser Desorption Ionization(MALDI-TOF)mass spectrometry and 13C Nuclear Magnetic Resonance(13C NMR)to further investigate the reaction mechanisms involved revealed the unsuspected complexity of chestnut hydrolysable tannin,with different fragments reacting in different manners forming a hardened network of considerable complexity.As the morphology and performance of these types of foams changes slightly with the change in the amount of glutaraldehyde and hexamine hardeners,the best performing foam formulation previously determined was scanned by SEM and analysed chemically for the structures formed.
基金supported by the National Natural Science Foundation of China(Grant Nos.12221002,12102233)。
文摘In recent years,explosion shock wave has been considered as a signature injury of the current military conflicts.Although strong shock wave is lethal to the human body,weak shock wave can cause many more lasting consequences.To investigate the protection ability and characteristics of flexible materials and structures under weak shock wave loading,the blast wave produced by TNT explosive is loaded on the polyurethane foam with the density of 200.0 kg/m3(F-200)and 400.0 kg/m3(F-400),polyurea with the density of 1100.0 kg/m^(3)(P-1100)and structures composed of the two materials,which are intended for individual protection.Experimental results indicate that the shock wave is attenuated to weak pressure disturbance after interacting with the flexible materials which are not damaged.The shock wave protective capability of single-layer materials is dependent on their thickness,density and microscopic characteristics.The overpressure,maximum pressure rise rate and impulse of transmitted wave decrease exponentially with increase in sample thickness.For the same thickness,F-400 provides better protective capability than F-200 while P-1100 shows the best protective capability among the three materials.In this study,as the materials are not destroyed,F-200 with a thickness more than10.0 mm,F-400 with a thickness more than 4.0 mm,and P-1100 with a thickness more than 1.0 mm can attenuate the overpressure amplitude more than 90.0%.Further,multi-layer flexible composites are designed.Different layer layouts of designed structures and layer thickness of the single-layer materials can affect the protective performance.Within the research range,the structure in which polyurea is placed on the impact side shows the optimal shock wave protective performance,and the thicknesses of polyurea and polyurethane foam are 1.0 mm and 4.0 mm respectively.The overpressure attenuation rate reached maximum value of 93.3%and impulse attenuation capacity of this structure are better than those of single-layer polyurea and polyurethane foam with higher areal density.
