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A Numerical Study on Erosion and Wear Mechanisms in Variable Diameter Bend Pipes
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作者 Li Wang Haipeng Mu +1 位作者 Jiming Zhu Zhongchang Wang 《Fluid Dynamics & Materials Processing》 2025年第4期989-1005,共17页
To elucidate the relationship between pipeline erosion and wear during slurry transportation,this study considers three key influencing parameters,namely,the ratio of inlet to outlet pipe diameter,the length of the va... To elucidate the relationship between pipeline erosion and wear during slurry transportation,this study considers three key influencing parameters,namely,the ratio of inlet to outlet pipe diameter,the length of the variable diameter section,and the roughness of the pipe wall.The impact of these factors on pipeline erosion and wear is analyzed using a single-factor analysis approach.In particular,the Fluent software is employed to conduct the required numerical simulations for variable diameter elbows of varying morphologies.The results indicate that as the inlet to outlet diameter ratio increases,the wear on the pipe inlet and the outer wall of the elbow becomes increasingly pronounced.Notably,when the diameter ratio exceeds 0.8,there is a significant escalation in wear on both the inner and outer elbow walls.Initially,the maximum erosion rate decreases sharply with increasing diameter ratio before a stable condition is attained.Erosion wear in the variable diameter section exhibits a distinct layered distribution pattern.In this region,the wear range for a 40 mm length of the pipe body is relatively small;however,once this length exceeds 40 mm,the wear range expands,ultimately covering the entire pipe section.The length of the variable diameter section significantly influences the maximum erosion rate of the pipeline,with sections shorter than 80 mm experiencing the most severe effects,and showing an exponential decline in erosion rate.As the wall roughness gradually increases,the wear area on both cheeks of the bend section rapidly expands and tends to deepen further.When the roughness reaches 4 mm,the pipeline wear experiences a dramatic shift,resulting in extensive“spot-like”wear patterns emerging at the bottom and sides of the horizontal flow section,which previously exhibited no wear. 展开更多
关键词 Filling slurry variable diameter bend pipe erosion and wear conveying characteristics influence factor
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Defects detection in typical positions of bend pipes using low-frequency ultrasonic guided wave 被引量:2
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作者 罗更生 谭建平 +1 位作者 汪亮 许焰 《Journal of Central South University》 SCIE EI CAS CSCD 2015年第10期3860-3867,共8页
In order to analyze the possibility of detecting defects in bend pipe using low-frequency ultrasonic guided wave, the propagation of T(0,1) mode and L(0,2) mode through straight-curved-straight pipe sections was studi... In order to analyze the possibility of detecting defects in bend pipe using low-frequency ultrasonic guided wave, the propagation of T(0,1) mode and L(0,2) mode through straight-curved-straight pipe sections was studied. FE(finite element) models of bend pipe without defects and those with defects were introduced to analyze energy distribution, mode transition and defect detection of ultrasonic guided wave. FE simulation results were validated by experiments of four different bend pipes with circumferential defects in different positions. It is shown that most energy of T(0,1) mode or L(0,2) mode focuses on extrados of bend but little passes through intrados of bend, and T(0,1) mode or L(0,2) mode is converted to other possible non-axisymmetric modes when propagating through the bend and the defect after bend respectively. Furthermore, L(0,2) mode is more sensitive to circumferential notch than T(0,1) mode. The results of this work are beneficial for practical testing of pipes. 展开更多
关键词 low-frequency ultrasonic guided wave bend pipe extrados of bend intrados of bend FE(finite element) simulation experimental investigation
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SUPPRESSION OF THE SECONDARY FLOWS IN A BEND PIPE USING NAVIER-STOKES SOLVER AND EVOLUTIONARY ALGORITHMS
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作者 LIJun LIULi-jun FENGZhen-ping 《Journal of Hydrodynamics》 SCIE EI CSCD 2004年第4期410-416,共7页
Hydrodynamic optimization design of the bend pipe from pump using theNavier-Stokes solver and evolutionary algorithms was conducted. The minimization of the totalpressure loss of the bend pipe was chosen as the design... Hydrodynamic optimization design of the bend pipe from pump using theNavier-Stokes solver and evolutionary algorithms was conducted. The minimization of the totalpressure loss of the bend pipe was chosen as the design object in order to obtain the uniform exitflows through suppressing the secondary flows. The 3-D Navier-Stokes solver was applied to evaluatethe hydrodynamic performance of the bend-pipe flows. A 7th-order Bezier curve was used toparameterize the meridional section and elliptic representation was adopted to represent thecross-section profiles of the bend pipe. Evolutionary algorithms were applied in optimization. Theobtained results show that the designed bend pipe shape has much more uniform exit flows comparedwith the initial one and much weaker secondary flows, and that the evolutionary algorithms and CFDtechnique are the powerful optimization tools for the fluid machinery desiga 展开更多
关键词 bend pipe secondary flows navier-stokes solver evolutionary algorithms optimization design
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APPROXIMATE ESTIMATION OF HARDENING-SOFTENING BEHAVIOUR OF CIRCULAR PIPES SUBJECTED TO PURE BENDING 被引量:2
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作者 杨嘉陵 S.R.Reid 《Acta Mechanica Sinica》 SCIE EI CAS CSCD 1997年第3期227-240,共14页
An approximate method for describing the plastic hardening-softening behaviour of circular pipes subjected to pure bending is presented. Theoretical estimation based on the uniform ovalization model and local collapse... An approximate method for describing the plastic hardening-softening behaviour of circular pipes subjected to pure bending is presented. Theoretical estimation based on the uniform ovalization model and local collapse model proposed in the paper is incorporated to give several simple formulations with reasonable accuracy for determining the relationship between bending moment (M) and curvature (kappa) in the purely bended pipes. Attention is focused on the critical curvature associated with maximum resistant moment and the maximum change in the original diameter before the end of uniform ovalization stage as well as the local collapse behaviour. Some comparisons between analytical results and experimental results are made in order to examine the theory. 展开更多
关键词 hardening-softening behaviour pure bended pipes circular pipes deformation characteristics of pipes
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The development of studying flexible pipe bend reinforced by Kevlar fibers 被引量:6
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作者 Chang-geng Shuai Lin He and Zhi-qiang Lu 《Journal of Marine Science and Application》 2003年第2期61-66,共6页
The flexible pipe bend can not only reduce the structural vibration and fluid noise in pipeline, but also realize the flexible connection of a horizontal line and a vertical line and compensate the displacement of thr... The flexible pipe bend can not only reduce the structural vibration and fluid noise in pipeline, but also realize the flexible connection of a horizontal line and a vertical line and compensate the displacement of three dimensions produced by the shock or vibration of pipeline in the special situations. Up to now, little attention has been paid to study the flexible pipe bend applied in the pipeline of medium or high pressure, because no appropriate framework materials can be used to reinforce it which must endure the burst pressure higher than 10 MPa. The investigation shows that it is possible to produce the flexible pipe bend of medium or high pressure if such fibers with high performance as Kevlar fibers are used to be its reinforced materials. However, its structural designing theory, manufacturing technology and measuring techniques aren't yet perfect and systematic, which leads to the instability of the performance of products. Furthermore, few references about its research can be seen. Therefore, it is necessary to systematically and thoroughly develop the structural designing theory, manufacture technology and measuring techniques of flexible pipe bend. 展开更多
关键词 Flexible pipe bend Elbow rubber hose Structural designing KEVLAR
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Fluid−Structure Interaction of Two-Phase Flow Passing Through 90° Pipe Bend Under Slug Pattern Conditions 被引量:3
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作者 WANG Zhi-wei HE Yan-ping +4 位作者 LI Ming-zhi QIU Ming HUANG Chao LIU Ya-dong WANG Zi 《China Ocean Engineering》 SCIE EI CSCD 2021年第6期914-923,共10页
Numerical simulations of evolution characteristics of slug flow across a 90°pipe bend have been carried out to study the fluid−structure interaction response induced by internal slug flow.The two-phase flow patte... Numerical simulations of evolution characteristics of slug flow across a 90°pipe bend have been carried out to study the fluid−structure interaction response induced by internal slug flow.The two-phase flow patterns and turbulence were modelled by using the volume of fluid(VOF)model and the Realizable k−εturbulence model respectively.Firstly,validation of the CFD model was carried out and the desirable results were obtained.The different flow patterns and the time-average mean void fraction was coincident with the reported experimental data.Simulations of different cases of slug flow have been carried out to show the effects of superficial gas and liquid velocity on the evolution characteristics of slug flow.Then,a one-way coupled fluid-structure interaction framework was established to investigate the slug flow interaction with a 90°pipe bend under various superficial liquid and gas velocities.It was found that the maximum total deformation and equivalent stress increased with the increasing superficial gas velocity,while decreased with the increasing superficial liquid velocity.In addition,the total deformation and equivalent stress has obvious periodic fluctuation.Furthermore,the distribution position of maximum deformation and stress was related to the evolution of slug flow.With the increasing superficial gas velocity,the maximum total deformation was mainly located at the 90°pipe bend.But as the superficial liquid velocity increases,the maximum total deformation was mainly located in the horizontal pipe section.Consequently,the slug flow with higher superficial gas velocity will induce more serious cyclical impact on the 90°pipe bend. 展开更多
关键词 two-phase flow 90°pipe bend slug flow fluid−structure interaction dynamic response characteristics
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Stress and Springback Analyses of API X70 Pipeline Steel Under 3-Roller Bending via Finite Element Method 被引量:2
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作者 Wenbo Zhao T.Warren Liao Lampros Kompotiatis 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2017年第5期470-482,共13页
3-Roller bending is a widely applied manufacturing process, particularly in structural steel pipe industry.However, due to the difficulty and high cost of measuring stress distribution inside sheet material via tradit... 3-Roller bending is a widely applied manufacturing process, particularly in structural steel pipe industry.However, due to the difficulty and high cost of measuring stress distribution inside sheet material via traditional method,internal stress/strain response during forming is largely unexplored. The focuses of this study are two:(1) to map the radii of curvature as well as the stress inside the work piece during forming by utilizing the meshing mechanism of finite element method, and(2) to further provide some numeric guidelines for the configuration of the rolling system in order to improve production efficiency and product quality. The results of this study indicate that:(1) it is crucial to properly choose forming parameter in order to produce product with desired radii;(2) much like a gradual springback process, the radii of curvature gradually increase from the top roller to the exit-side bottom roller;(3) under the assumptions made in this study, to produce pipes with a specified diameter with varying configurations of the 3-roller system will not significantly change the final residual stress; and(4) finally, shifting of the neutral axis up to 2.0% of the thickness toward the compressing side during the forming process is observed. 展开更多
关键词 Asymmetrical 3-roller bending Residual stress Springback pipe manufacturing
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The Designation Method of Bend Forming Dies for Aluminum Tube of PE-Al-PE Composite Pipe
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作者 LIANG Yan-fei, AN Jun (Mechatronics Department, Foshan University, Foshan 528000, China) 《厦门大学学报(自然科学版)》 CAS CSCD 北大核心 2002年第S1期159-160,共2页
The PE-Al-PE composite pipe is a multiplayer pipe t hat is composed of PE (polyethylene) and Aluminum. Al is inlayed the inner PE la yer and the outer PE layer. In the producing technological process of this kind of p... The PE-Al-PE composite pipe is a multiplayer pipe t hat is composed of PE (polyethylene) and Aluminum. Al is inlayed the inner PE la yer and the outer PE layer. In the producing technological process of this kind of pipe the bend forming of Al belt to tube is very important. It is the bend fo rming dies that are used in the process of producing PE-Al-PE pipe that is stu died in this article. To make a elaborate division, these dies can be classified as bending dies and forming dies here. In this paper, the designation of bendin g dies and forming dies that are used in producing technological process of PE- Al-PE pipe is put forward. The process starts from a coil of Al belt, in the ac tion of pulling force, passes between several bending dies to change its shape. The first step is to change Al belt to U shape. A couple of rolling wheels can b e used to shape the Al belt. The Al belt goes between the two rolling wheels, dr ives the wheels, at the same time is formed as the shape of the rolling wheels. Considering of the factors such as spring of the bend Al belt, frictional force between Al and the die, bending force needed to bend Al belt, etc., it must be s haped gradually into U by several dies. The designation of these dies has been g iven in this paper. The next step is to forming the U shape into a circle. The U shape Al belt goes through a round that is formed with a four-roller die, and then is shaped to a circle. Because the latter procedure requires the Al circle has a laminated area to be ultrasonic welded, this die must be designed to let t he two edges of the circle belt to be piled up to a definite width. But except f or the laminated area the other of the circle should be as round as possible. So the four rollers are not the same. The calculation and designation of the rolle rs of this four-roller die has also been given. The designation of the roller w hich is supposed to leave a gap to let the two edges of the circle belt to be pi led up is to make a fine rotation of an original circle. Then calculates the cen ter of the rotated arc and defines the arc completely. The designation method of the other rollers has also been given in this paper. 展开更多
关键词 bendING FORMING AL composite pipe
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Automatic girth welding and performance evaluation of the joints of hot-induction-bend and line pipes with different wall thickness
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作者 CAO Neng 《Baosteel Technical Research》 CAS 2018年第2期17-24,共8页
During the process of laying long-distance oil and gas transmission pipelines, the hot-induction-bend method is extensively used when the direction has to be changed. By considering the pipeline' s ongoing processing... During the process of laying long-distance oil and gas transmission pipelines, the hot-induction-bend method is extensively used when the direction has to be changed. By considering the pipeline' s ongoing processing and loading states during service, the pipeline that is generally used exhibits thicker walls than those that are observed in the line pipe. As such, during pipeline construction, hot-induction-bend and line pipes with different wall thickness are girth-welded. The chemical composition of hot-induction-bend and line pipes differs, with the carbon content being particularly higher in the hot-induction-bend pipe;it also depicts a higher carbon equivalent, which makes it possible to modify the girth of the pipe. In this study, using Baosteel' s standard X70M UOE hot- induction-bend and line pipes, solid-wire automatic gas-metal-arc girth welding was performed and the performance of the girth-welded joint was evaluated. Furthermore,the weldability of the pipeline girth and the microstructure of the girth-welded joint were analyzed. The results reveal that Baosteel' s standard UOE hot-induction-bend and line pipes exhibit good girth weldability, and their technical quality can be guaranteed in case of consumer field- construction applications. 展开更多
关键词 X70M hot induction bend line pipe unequal wall thickness automatic welding GMAW
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Ultimate Bending Capacity of Strain Hardening Steel Pipes
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作者 陈严飞 张娟 +3 位作者 张宏 李昕 周晶 曹静 《China Ocean Engineering》 SCIE EI CSCD 2016年第2期231-241,共11页
Based on Hencky's total strain theory of plasticity,ultimate bending capacity of steel pipes can be determined analytically assuming an elastic-linear strain hardening material,the simplified analytical solution is p... Based on Hencky's total strain theory of plasticity,ultimate bending capacity of steel pipes can be determined analytically assuming an elastic-linear strain hardening material,the simplified analytical solution is proposed as well.Good agreement is observed when ultimate bending capacities obtained from analytical solutions are compared with experimental results from full-size tests of steel pipes.Parametric study conducted as part of this paper indicates that the strain hardening effect has significant influence on the ultimate bending capacity of steel pipes.It is shown that pipe considering strain hardening yields higher bending capacity than that of pipe assumed as elastic-perfectly plastic material.Thus,the ignorance of strain hardening effect,as commonly assumed in current codes,may underestimate the ultimate bending capacity of steel pipes.The solutions proposed in this paper are applicable in the design of offshore/onshore steel pipes,supports of offshore platforms and other tubular structural steel members. 展开更多
关键词 steel pipes ultimate bending capacity strain hardening Hencky's total strain
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90°弯管中球柱状颗粒气力输送特性研究 被引量:2
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作者 宋金华 舒梦 +5 位作者 帖金鑫 杨洋 吴育洁 洪晨 李瑞龙 何逸波 《力学与实践》 2025年第2期315-322,共8页
通过耦合计算流体力学(computational fluid dynamics,CFD)与离散单元法(discrete element method,DEM),对球柱状颗粒在90°弯管中的气力输送过程进行了数值模拟研究。重点分析了入口气体速度、颗粒质量流量、颗粒长径比和管道直径... 通过耦合计算流体力学(computational fluid dynamics,CFD)与离散单元法(discrete element method,DEM),对球柱状颗粒在90°弯管中的气力输送过程进行了数值模拟研究。重点分析了入口气体速度、颗粒质量流量、颗粒长径比和管道直径等参数对管道压降、出口处平均颗粒速度、平均颗粒碰撞次数和碰撞强度等指标的影响规律。结果显示,不同参数组合对系统的输送性能有较大影响,系列定量结果加深了对球柱状颗粒在90°弯管中气力输送特性的认识,并对提高其气力输送效率有指导意义。 展开更多
关键词 气力输送 球柱状颗粒 离散单元法 90°弯管
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INVESTIGATION INTO THE SPRINGBACK OF PIPE BENDING USING INDUCTION HEATING
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作者 Hu, Zhong Xia, Fuqing 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 1998年第1期55-62,69,共8页
Stresses and deformation states of pipe bending are investigated under loading or unloading with various pipe materials, size, bending radius and deformation temperature. A theorem of springback of large diameter pipe... Stresses and deformation states of pipe bending are investigated under loading or unloading with various pipe materials, size, bending radius and deformation temperature. A theorem of springback of large diameter pipe bending is presented. The experiments are carried out with pipe materials of 20, 10CrMo910 and 12Cr1MoV steel. Results of computations are in good agreement with experiments. 展开更多
关键词 pipe bending SPRINGBACK Induction heating Theory of plasticity Metal forming
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空间导管成形尺寸精度分析和控制方法研究进展与展望
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作者 余海东 程嘉 +2 位作者 高畅 赵勇 顾彬 《塑性工程学报》 北大核心 2025年第8期1-22,共22页
导管作为火箭、飞机和船舶等装备的关键组成部分,其成形尺寸精度直接关系到装备的整体质量及服役稳定性与可靠性。建立精确的导管成形尺寸预测方法和有效的控制策略,对于提升导管系统的装配性能和装备的服役表现至关重要。首先,从导管... 导管作为火箭、飞机和船舶等装备的关键组成部分,其成形尺寸精度直接关系到装备的整体质量及服役稳定性与可靠性。建立精确的导管成形尺寸预测方法和有效的控制策略,对于提升导管系统的装配性能和装备的服役表现至关重要。首先,从导管的拓扑构型出发,探讨了导管空间构型的参数化表征方法,为尺寸精度分析提供了基础。然后,从几何特征、材料特性以及应用需求等多个维度系统地讨论了金属管材弯曲成形的主要方法,综述了现有的导管几何尺寸精度分析方法,涵盖了单弯管材成形回弹、伸长率、关键点偏移及整体多弯导管构型预测等内容。此外,探讨了无余量和有余量弯曲工艺中导管成形精度的控制与补偿方法。最后,针对航空航天及船海等领域中导管空间结构越来越复杂、装配精度要求不断增加的发展趋势,分析了导管整体成形尺寸精度预测与控制面临的挑战,并展望了未来研究的主要方向。 展开更多
关键词 管材弯曲 导管形态 导管回弹 成形精度 弯曲补偿
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Sheet Bending Deformation in Production of Thin-Walled Pipes
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作者 Tatjana V. Brovman 《World Journal of Mechanics》 2014年第12期363-370,共8页
Nowadays, thin-walled super-diameter pipes are produced by the method of plastic bending of sheets. After a sheet is bent into a pipe and its ends are welded, a pipe billet is subjected to expansion deformation. The t... Nowadays, thin-walled super-diameter pipes are produced by the method of plastic bending of sheets. After a sheet is bent into a pipe and its ends are welded, a pipe billet is subjected to expansion deformation. The technology of forming end areas of a sheet is developed and formulaes forming forces equations are deduced. Experimental investigations of deformation are undertaken. 展开更多
关键词 Plastic Deformation bendING of BILLETS Calculation of FORMING FORCES Quality of pipeS
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多因素耦合下燃气管道非定型弯管冲蚀模拟
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作者 郭凯 严哲楸 凌晓 《化学工程》 北大核心 2025年第4期59-64,共6页
特殊角度弯管在实际燃气管道工程中使用广泛,由于非定型弯管角度特殊,流体流经弯头造成的流速和压力突变使其更易发生冲蚀,甚至致其失效。基于气固两相耦合、DPM(离散相)和冲蚀模型,采用CFD模拟,建立有限元体积数学模型,对兰州市某燃气... 特殊角度弯管在实际燃气管道工程中使用广泛,由于非定型弯管角度特殊,流体流经弯头造成的流速和压力突变使其更易发生冲蚀,甚至致其失效。基于气固两相耦合、DPM(离散相)和冲蚀模型,采用CFD模拟,建立有限元体积数学模型,对兰州市某燃气管线中的106.4°非定型弯管进行冲刷腐蚀模拟,分析实际工况下及耦合不同流速、含水率、颗粒直径等因素时弯管的冲刷腐蚀特性。结果表明:实际工况下颗粒冲蚀集中在外侧壁面,分布面积沿曲面对称,呈“甲虫”状。在耦合流速和质量流率、含水率和流速、粒径和密度、温度和颗粒密度4种情况下,前3种因素与冲蚀速率间均呈“互同”耦合关系,后者呈“互逆”关系。研究发现在流率为0.1 kg/s下,流速增大,冲蚀面积右移,含水率0.008%—0.01%对非定型弯管冲蚀速率影响最大。 展开更多
关键词 燃气管道 非定型弯管 耦合多因素 冲蚀 模拟
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履带式管道机器人的弯管通过性研究
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作者 刘城 孙永站 +1 位作者 李军 田哲 《机器人》 北大核心 2025年第5期657-667,共11页
针对履带参数对管道机器人通过性的影响,对管道机器人过弯原理进行阐述。首先,基于传统圆筒型机器人模型建立多参数矩形机器人模型,研究履带长度与履带宽度对通过性的影响。然后,对机器人和管道结构进行参数化处理,根据其几何约束关系... 针对履带参数对管道机器人通过性的影响,对管道机器人过弯原理进行阐述。首先,基于传统圆筒型机器人模型建立多参数矩形机器人模型,研究履带长度与履带宽度对通过性的影响。然后,对机器人和管道结构进行参数化处理,根据其几何约束关系进行过弯运动分析,总结过弯时的运动控制规律。最后,基于SolidWorks三维建模软件建立管道机器人模型,利用Webots仿真软件对机器人实际运动过程进行仿真,通过对比仿真结果与理论分析结果,验证了分析的正确性和结构设计的合理性。研究结果表明,该研究为四轴履带式管道机器人的结构设计以及控制策略提供了理论支撑。 展开更多
关键词 履带式管道机器人 弯管通过性 运动学仿真 过弯策略
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SLM增材制造弯管磨粒流抛光防过磨创新结构设计与试验研究
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作者 王坤 李方祺 +2 位作者 吕伊凡 朱伟光 张松泽 《表面技术》 北大核心 2025年第6期162-172,共11页
目的 针对磨粒流抛光直角弯处因磨料惯性力梯度变化导致肘部流道外侧过磨问题,提出一种带有创新保护结构的弯管设计方法。方法 以不均匀增厚、条状凸起和半球凸起结构弯管为实验对象,通过数值模拟和磨粒流实验相结合的方法,研究3种创新... 目的 针对磨粒流抛光直角弯处因磨料惯性力梯度变化导致肘部流道外侧过磨问题,提出一种带有创新保护结构的弯管设计方法。方法 以不均匀增厚、条状凸起和半球凸起结构弯管为实验对象,通过数值模拟和磨粒流实验相结合的方法,研究3种创新结构设计弯管内表面在磨粒流光整工艺加工下各样点压力与流道形状对弯管肘部材料去除量的影响。结果 仿真和实验结果揭示了各结构弯管的压力变化趋势,以及去除量的分布特征。在10 MPa的加工压力和100次的循环加工次数下,不均匀增厚弯管在入口倒角处存在压力增大突变,所以在倒角处、弯管段去除量最大,比普通弯管增加了20.7%。2种凸起结构在弯管段外侧压力随凸起结构的阻滞作用加剧而突变增大,随形磨削导致外侧凸起结构处去除量变化波动加剧,相比普通弯管分别增加了67.2%和47.5%,内侧去除量相比普通弯管也显著提升,分别提升172%和151%。结论 不均匀增厚弯管可以显著减少肘部过磨,保持内壁表面连续均匀的梯度变化,而凸起结构导致去除量波动,虽然可以减少过磨但难以控制稳定的表面粗糙度,所以不均匀增厚弯管结构对肘部流道外侧过磨问题具有较好的工程应用价值。 展开更多
关键词 增材制造 磨粒流加工 弯管过磨 弯管结构设计 数值模拟 试验分析
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航空导管自增强工艺参数优化及疲劳性能测试
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作者 屈力刚 赵子惠 李铭 《航空制造技术》 北大核心 2025年第14期99-106,共8页
作为航空发动机能量传输的重要通道,航空高压导管的疲劳强度与可靠性直接影响着飞机的飞行性能和服役寿命。基于三剪统一强度准则,采用能够考虑材料应变硬化和包辛格效应的双线性随动强化模型,建立了典型航空高压导管自增强处理的有限... 作为航空发动机能量传输的重要通道,航空高压导管的疲劳强度与可靠性直接影响着飞机的飞行性能和服役寿命。基于三剪统一强度准则,采用能够考虑材料应变硬化和包辛格效应的双线性随动强化模型,建立了典型航空高压导管自增强处理的有限元仿真模型。分析不同材料导管自增强处理后残余应力的分布规律,对不锈钢导管的疲劳寿命进行仿真分析和试验验证,计算航空高压导管的内外径比和弯曲角度对自增强处理的力学响应结果。结果表明,与其他材料相比,经自增强处理后的钛合金导管获得了较好的残余压应力状态;得到了残余压应力随径比与弯曲角度的变化规律,确定了导管获得最佳自增强处理效果时的径比与弯曲角度的范围,以及导管上存在多个弯曲角度时自增强压力的确定方法,为自增强工艺在航空高压导管中的应用提供了理论基础。 展开更多
关键词 航空导管 自增强 残余应力 疲劳测试 弯管
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管道径向水平支撑板限位支架设计问题分析与改进
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作者 吴晓俊 王聪 +6 位作者 康豫军 刘鸿国 陈旭东 董雷 任延南 王建 李楠林 《热力发电》 北大核心 2025年第10期168-174,共7页
新建燃煤机组参数高、容量大,重要的长距离大口径管道因为参数高而膨胀量较大,管道支吊架的设计尤为重要。某电厂2×660 MW超超临界机组主蒸汽管道刚性吊架三角架斜撑屈曲失效、管道下沉近130 mm。对管道支吊架进行了全面检查,并对... 新建燃煤机组参数高、容量大,重要的长距离大口径管道因为参数高而膨胀量较大,管道支吊架的设计尤为重要。某电厂2×660 MW超超临界机组主蒸汽管道刚性吊架三角架斜撑屈曲失效、管道下沉近130 mm。对管道支吊架进行了全面检查,并对超静定三角架结构进行了受力及斜撑压杆稳定性分析,分析结果认为径向水平限位间隙设计错误导致刚性吊架三角架斜撑屈曲失效及管道下沉,恒力吊架恒定度较大进一步造成斜撑损坏。研究不仅分析了管道支吊架的设计缺陷,还提出了优化限位间隙的工程解决办法,制定并实施了涉及水平极限调整和管道提升的整改方案,成功地将管道恢复到设计状态并解决了问题。该问题在大型机组基建工程中有很强的代表性,应该引起设计人员的重视。 展开更多
关键词 管道 三角架 斜撑屈曲 径向水平限位 间隙
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弯管加工技术的优化对策探析
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作者 王雷 《模具制造》 2025年第6期23-25,共3页
弯管加工技术作为现代制造业的重要部分,对其进行优化对于提升加工效率、保证产品质量具有重要意义。基于现有弯管加工技术工艺方法与难点,从材料选择、工艺改进以及质量控制方面分析优化对策,并以副车架弯管加工为例,提出了优化芯棒尺... 弯管加工技术作为现代制造业的重要部分,对其进行优化对于提升加工效率、保证产品质量具有重要意义。基于现有弯管加工技术工艺方法与难点,从材料选择、工艺改进以及质量控制方面分析优化对策,并以副车架弯管加工为例,提出了优化芯棒尺寸及芯棒位置、优化机加工夹具结构以及去除去毛刺工序等优化方法,并分析了其技术效果,期望能为相关工作者提供参考与帮助。 展开更多
关键词 弯管 加工技术 技术优化
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