To elucidate the relationship between pipeline erosion and wear during slurry transportation,this study considers three key influencing parameters,namely,the ratio of inlet to outlet pipe diameter,the length of the va...To elucidate the relationship between pipeline erosion and wear during slurry transportation,this study considers three key influencing parameters,namely,the ratio of inlet to outlet pipe diameter,the length of the variable diameter section,and the roughness of the pipe wall.The impact of these factors on pipeline erosion and wear is analyzed using a single-factor analysis approach.In particular,the Fluent software is employed to conduct the required numerical simulations for variable diameter elbows of varying morphologies.The results indicate that as the inlet to outlet diameter ratio increases,the wear on the pipe inlet and the outer wall of the elbow becomes increasingly pronounced.Notably,when the diameter ratio exceeds 0.8,there is a significant escalation in wear on both the inner and outer elbow walls.Initially,the maximum erosion rate decreases sharply with increasing diameter ratio before a stable condition is attained.Erosion wear in the variable diameter section exhibits a distinct layered distribution pattern.In this region,the wear range for a 40 mm length of the pipe body is relatively small;however,once this length exceeds 40 mm,the wear range expands,ultimately covering the entire pipe section.The length of the variable diameter section significantly influences the maximum erosion rate of the pipeline,with sections shorter than 80 mm experiencing the most severe effects,and showing an exponential decline in erosion rate.As the wall roughness gradually increases,the wear area on both cheeks of the bend section rapidly expands and tends to deepen further.When the roughness reaches 4 mm,the pipeline wear experiences a dramatic shift,resulting in extensive“spot-like”wear patterns emerging at the bottom and sides of the horizontal flow section,which previously exhibited no wear.展开更多
In order to analyze the possibility of detecting defects in bend pipe using low-frequency ultrasonic guided wave, the propagation of T(0,1) mode and L(0,2) mode through straight-curved-straight pipe sections was studi...In order to analyze the possibility of detecting defects in bend pipe using low-frequency ultrasonic guided wave, the propagation of T(0,1) mode and L(0,2) mode through straight-curved-straight pipe sections was studied. FE(finite element) models of bend pipe without defects and those with defects were introduced to analyze energy distribution, mode transition and defect detection of ultrasonic guided wave. FE simulation results were validated by experiments of four different bend pipes with circumferential defects in different positions. It is shown that most energy of T(0,1) mode or L(0,2) mode focuses on extrados of bend but little passes through intrados of bend, and T(0,1) mode or L(0,2) mode is converted to other possible non-axisymmetric modes when propagating through the bend and the defect after bend respectively. Furthermore, L(0,2) mode is more sensitive to circumferential notch than T(0,1) mode. The results of this work are beneficial for practical testing of pipes.展开更多
Hydrodynamic optimization design of the bend pipe from pump using theNavier-Stokes solver and evolutionary algorithms was conducted. The minimization of the totalpressure loss of the bend pipe was chosen as the design...Hydrodynamic optimization design of the bend pipe from pump using theNavier-Stokes solver and evolutionary algorithms was conducted. The minimization of the totalpressure loss of the bend pipe was chosen as the design object in order to obtain the uniform exitflows through suppressing the secondary flows. The 3-D Navier-Stokes solver was applied to evaluatethe hydrodynamic performance of the bend-pipe flows. A 7th-order Bezier curve was used toparameterize the meridional section and elliptic representation was adopted to represent thecross-section profiles of the bend pipe. Evolutionary algorithms were applied in optimization. Theobtained results show that the designed bend pipe shape has much more uniform exit flows comparedwith the initial one and much weaker secondary flows, and that the evolutionary algorithms and CFDtechnique are the powerful optimization tools for the fluid machinery desiga展开更多
An approximate method for describing the plastic hardening-softening behaviour of circular pipes subjected to pure bending is presented. Theoretical estimation based on the uniform ovalization model and local collapse...An approximate method for describing the plastic hardening-softening behaviour of circular pipes subjected to pure bending is presented. Theoretical estimation based on the uniform ovalization model and local collapse model proposed in the paper is incorporated to give several simple formulations with reasonable accuracy for determining the relationship between bending moment (M) and curvature (kappa) in the purely bended pipes. Attention is focused on the critical curvature associated with maximum resistant moment and the maximum change in the original diameter before the end of uniform ovalization stage as well as the local collapse behaviour. Some comparisons between analytical results and experimental results are made in order to examine the theory.展开更多
The flexible pipe bend can not only reduce the structural vibration and fluid noise in pipeline, but also realize the flexible connection of a horizontal line and a vertical line and compensate the displacement of thr...The flexible pipe bend can not only reduce the structural vibration and fluid noise in pipeline, but also realize the flexible connection of a horizontal line and a vertical line and compensate the displacement of three dimensions produced by the shock or vibration of pipeline in the special situations. Up to now, little attention has been paid to study the flexible pipe bend applied in the pipeline of medium or high pressure, because no appropriate framework materials can be used to reinforce it which must endure the burst pressure higher than 10 MPa. The investigation shows that it is possible to produce the flexible pipe bend of medium or high pressure if such fibers with high performance as Kevlar fibers are used to be its reinforced materials. However, its structural designing theory, manufacturing technology and measuring techniques aren't yet perfect and systematic, which leads to the instability of the performance of products. Furthermore, few references about its research can be seen. Therefore, it is necessary to systematically and thoroughly develop the structural designing theory, manufacture technology and measuring techniques of flexible pipe bend.展开更多
Numerical simulations of evolution characteristics of slug flow across a 90°pipe bend have been carried out to study the fluid−structure interaction response induced by internal slug flow.The two-phase flow patte...Numerical simulations of evolution characteristics of slug flow across a 90°pipe bend have been carried out to study the fluid−structure interaction response induced by internal slug flow.The two-phase flow patterns and turbulence were modelled by using the volume of fluid(VOF)model and the Realizable k−εturbulence model respectively.Firstly,validation of the CFD model was carried out and the desirable results were obtained.The different flow patterns and the time-average mean void fraction was coincident with the reported experimental data.Simulations of different cases of slug flow have been carried out to show the effects of superficial gas and liquid velocity on the evolution characteristics of slug flow.Then,a one-way coupled fluid-structure interaction framework was established to investigate the slug flow interaction with a 90°pipe bend under various superficial liquid and gas velocities.It was found that the maximum total deformation and equivalent stress increased with the increasing superficial gas velocity,while decreased with the increasing superficial liquid velocity.In addition,the total deformation and equivalent stress has obvious periodic fluctuation.Furthermore,the distribution position of maximum deformation and stress was related to the evolution of slug flow.With the increasing superficial gas velocity,the maximum total deformation was mainly located at the 90°pipe bend.But as the superficial liquid velocity increases,the maximum total deformation was mainly located in the horizontal pipe section.Consequently,the slug flow with higher superficial gas velocity will induce more serious cyclical impact on the 90°pipe bend.展开更多
3-Roller bending is a widely applied manufacturing process, particularly in structural steel pipe industry.However, due to the difficulty and high cost of measuring stress distribution inside sheet material via tradit...3-Roller bending is a widely applied manufacturing process, particularly in structural steel pipe industry.However, due to the difficulty and high cost of measuring stress distribution inside sheet material via traditional method,internal stress/strain response during forming is largely unexplored. The focuses of this study are two：（1） to map the radii of curvature as well as the stress inside the work piece during forming by utilizing the meshing mechanism of finite element method, and（2） to further provide some numeric guidelines for the configuration of the rolling system in order to improve production efficiency and product quality. The results of this study indicate that：（1） it is crucial to properly choose forming parameter in order to produce product with desired radii;（2） much like a gradual springback process, the radii of curvature gradually increase from the top roller to the exit-side bottom roller;（3） under the assumptions made in this study, to produce pipes with a specified diameter with varying configurations of the 3-roller system will not significantly change the final residual stress; and（4） finally, shifting of the neutral axis up to 2.0% of the thickness toward the compressing side during the forming process is observed.展开更多
The PE-Al-PE composite pipe is a multiplayer pipe t hat is composed of PE (polyethylene) and Aluminum. Al is inlayed the inner PE la yer and the outer PE layer. In the producing technological process of this kind of p...The PE-Al-PE composite pipe is a multiplayer pipe t hat is composed of PE (polyethylene) and Aluminum. Al is inlayed the inner PE la yer and the outer PE layer. In the producing technological process of this kind of pipe the bend forming of Al belt to tube is very important. It is the bend fo rming dies that are used in the process of producing PE-Al-PE pipe that is stu died in this article. To make a elaborate division, these dies can be classified as bending dies and forming dies here. In this paper, the designation of bendin g dies and forming dies that are used in producing technological process of PE- Al-PE pipe is put forward. The process starts from a coil of Al belt, in the ac tion of pulling force, passes between several bending dies to change its shape. The first step is to change Al belt to U shape. A couple of rolling wheels can b e used to shape the Al belt. The Al belt goes between the two rolling wheels, dr ives the wheels, at the same time is formed as the shape of the rolling wheels. Considering of the factors such as spring of the bend Al belt, frictional force between Al and the die, bending force needed to bend Al belt, etc., it must be s haped gradually into U by several dies. The designation of these dies has been g iven in this paper. The next step is to forming the U shape into a circle. The U shape Al belt goes through a round that is formed with a four-roller die, and then is shaped to a circle. Because the latter procedure requires the Al circle has a laminated area to be ultrasonic welded, this die must be designed to let t he two edges of the circle belt to be piled up to a definite width. But except f or the laminated area the other of the circle should be as round as possible. So the four rollers are not the same. The calculation and designation of the rolle rs of this four-roller die has also been given. The designation of the roller w hich is supposed to leave a gap to let the two edges of the circle belt to be pi led up is to make a fine rotation of an original circle. Then calculates the cen ter of the rotated arc and defines the arc completely. The designation method of the other rollers has also been given in this paper.展开更多
During the process of laying long-distance oil and gas transmission pipelines, the hot-induction-bend method is extensively used when the direction has to be changed. By considering the pipeline＇ s ongoing processing...During the process of laying long-distance oil and gas transmission pipelines, the hot-induction-bend method is extensively used when the direction has to be changed. By considering the pipeline＇ s ongoing processing and loading states during service, the pipeline that is generally used exhibits thicker walls than those that are observed in the line pipe. As such, during pipeline construction, hot-induction-bend and line pipes with different wall thickness are girth-welded. The chemical composition of hot-induction-bend and line pipes differs, with the carbon content being particularly higher in the hot-induction-bend pipe;it also depicts a higher carbon equivalent, which makes it possible to modify the girth of the pipe. In this study, using Baosteel＇ s standard X70M UOE hot- induction-bend and line pipes, solid-wire automatic gas-metal-arc girth welding was performed and the performance of the girth-welded joint was evaluated. Furthermore,the weldability of the pipeline girth and the microstructure of the girth-welded joint were analyzed. The results reveal that Baosteel＇ s standard UOE hot-induction-bend and line pipes exhibit good girth weldability, and their technical quality can be guaranteed in case of consumer field- construction applications.展开更多
Based on Hencky＇s total strain theory of plasticity,ultimate bending capacity of steel pipes can be determined analytically assuming an elastic-linear strain hardening material,the simplified analytical solution is p...Based on Hencky＇s total strain theory of plasticity,ultimate bending capacity of steel pipes can be determined analytically assuming an elastic-linear strain hardening material,the simplified analytical solution is proposed as well.Good agreement is observed when ultimate bending capacities obtained from analytical solutions are compared with experimental results from full-size tests of steel pipes.Parametric study conducted as part of this paper indicates that the strain hardening effect has significant influence on the ultimate bending capacity of steel pipes.It is shown that pipe considering strain hardening yields higher bending capacity than that of pipe assumed as elastic-perfectly plastic material.Thus,the ignorance of strain hardening effect,as commonly assumed in current codes,may underestimate the ultimate bending capacity of steel pipes.The solutions proposed in this paper are applicable in the design of offshore/onshore steel pipes,supports of offshore platforms and other tubular structural steel members.展开更多
Stresses and deformation states of pipe bending are investigated under loading or unloading with various pipe materials, size, bending radius and deformation temperature. A theorem of springback of large diameter pipe...Stresses and deformation states of pipe bending are investigated under loading or unloading with various pipe materials, size, bending radius and deformation temperature. A theorem of springback of large diameter pipe bending is presented. The experiments are carried out with pipe materials of 20, 10CrMo910 and 12Cr1MoV steel. Results of computations are in good agreement with experiments.展开更多
Nowadays, thin-walled super-diameter pipes are produced by the method of plastic bending of sheets. After a sheet is bent into a pipe and its ends are welded, a pipe billet is subjected to expansion deformation. The t...Nowadays, thin-walled super-diameter pipes are produced by the method of plastic bending of sheets. After a sheet is bent into a pipe and its ends are welded, a pipe billet is subjected to expansion deformation. The technology of forming end areas of a sheet is developed and formulaes forming forces equations are deduced. Experimental investigations of deformation are undertaken.展开更多
The epoxy powder exterior anti-corrosion coating production line for bent pipes with a single (double) course production is a technologically advanced bent pipe anti corrosion method with cost efficiency, environment ...The epoxy powder exterior anti-corrosion coating production line for bent pipes with a single (double) course production is a technologically advanced bent pipe anti corrosion method with cost efficiency, environment friendliness and stable coating quality. The quality of the coating on the bent pipe fully meets the requirements of the current national and industrial standards. The application of the technology has filled the gap in the bent pipe anti corrosion coating area of China, and leads the world technologically. With this technology the coating quality of the bent pipe has greatly improved, resulting in significant social and economic benefits. With the use of the technology in various large scale pipeline projects such as the "West to East Gas Pipeline Project", it will exhibite a greater potential in the future pipeline projects with a broad application prospect.展开更多
Because of the various excellent characteristics of cast basalt materials,such as,anti-corrosion,anti-wearing,good hardness,high chemical stability,of which steel may not possess,the steel-basalt composite pipes are u...Because of the various excellent characteristics of cast basalt materials,such as,anti-corrosion,anti-wearing,good hardness,high chemical stability,of which steel may not possess,the steel-basalt composite pipes are used in severe environments for compensating the defects of steel.The limit of bending moment with which steel-basalt composite pipe may safely endure was calculated and the limit curvature of the composite pipe in the safe range was presented.The application temperature of steel-basalt pipe was examined due to a different coefficient among basalt,mortar and mild steel.展开更多
通过耦合计算流体力学(computational fluid dynamics,CFD)与离散单元法(discrete element method,DEM),对球柱状颗粒在90°弯管中的气力输送过程进行了数值模拟研究。重点分析了入口气体速度、颗粒质量流量、颗粒长径比和管道直径...通过耦合计算流体力学(computational fluid dynamics,CFD)与离散单元法(discrete element method,DEM),对球柱状颗粒在90°弯管中的气力输送过程进行了数值模拟研究。重点分析了入口气体速度、颗粒质量流量、颗粒长径比和管道直径等参数对管道压降、出口处平均颗粒速度、平均颗粒碰撞次数和碰撞强度等指标的影响规律。结果显示,不同参数组合对系统的输送性能有较大影响,系列定量结果加深了对球柱状颗粒在90°弯管中气力输送特性的认识,并对提高其气力输送效率有指导意义。展开更多
Standard reducer bends have structural functions of both bend and reducer pipe at the same time. However, there is a lack of strength design method in the current codes. In order to develop the strength design method ...Standard reducer bends have structural functions of both bend and reducer pipe at the same time. However, there is a lack of strength design method in the current codes. In order to develop the strength design method of the reducer bends subjected to internal pressure, analytical formulas are re-examined. Finite element analysis and stress measurements of the reducer bend are carried out. It is found that it is not appropriate to analyze the reducer bends by using thin membrane theory. The formula derived directly from circumferential stress formula of reducer bends under internal pressure is conservative, which is further verified by the finite element analysis results and it can thus be applied to piping design.展开更多
基金supported by the project of the Educational Department of Liaoning Province(No.LJKMZ20220825)the National Natural Science Foundation of China(51774199).
文摘To elucidate the relationship between pipeline erosion and wear during slurry transportation,this study considers three key influencing parameters,namely,the ratio of inlet to outlet pipe diameter,the length of the variable diameter section,and the roughness of the pipe wall.The impact of these factors on pipeline erosion and wear is analyzed using a single-factor analysis approach.In particular,the Fluent software is employed to conduct the required numerical simulations for variable diameter elbows of varying morphologies.The results indicate that as the inlet to outlet diameter ratio increases,the wear on the pipe inlet and the outer wall of the elbow becomes increasingly pronounced.Notably,when the diameter ratio exceeds 0.8,there is a significant escalation in wear on both the inner and outer elbow walls.Initially,the maximum erosion rate decreases sharply with increasing diameter ratio before a stable condition is attained.Erosion wear in the variable diameter section exhibits a distinct layered distribution pattern.In this region,the wear range for a 40 mm length of the pipe body is relatively small;however,once this length exceeds 40 mm,the wear range expands,ultimately covering the entire pipe section.The length of the variable diameter section significantly influences the maximum erosion rate of the pipeline,with sections shorter than 80 mm experiencing the most severe effects,and showing an exponential decline in erosion rate.As the wall roughness gradually increases,the wear area on both cheeks of the bend section rapidly expands and tends to deepen further.When the roughness reaches 4 mm,the pipeline wear experiences a dramatic shift,resulting in extensive“spot-like”wear patterns emerging at the bottom and sides of the horizontal flow section,which previously exhibited no wear.
基金Project(51265044)supported by the National Natural Science Foundation of ChinaProject(2013TT2028)supported by the Science and Technology Project of Hunan Province of ChinaProject(2012QK162)supported by the Science and Technology Project of General Administration of Quality Supervision,Inspection and Quarantine of China
文摘In order to analyze the possibility of detecting defects in bend pipe using low-frequency ultrasonic guided wave, the propagation of T(0,1) mode and L(0,2) mode through straight-curved-straight pipe sections was studied. FE(finite element) models of bend pipe without defects and those with defects were introduced to analyze energy distribution, mode transition and defect detection of ultrasonic guided wave. FE simulation results were validated by experiments of four different bend pipes with circumferential defects in different positions. It is shown that most energy of T(0,1) mode or L(0,2) mode focuses on extrados of bend but little passes through intrados of bend, and T(0,1) mode or L(0,2) mode is converted to other possible non-axisymmetric modes when propagating through the bend and the defect after bend respectively. Furthermore, L(0,2) mode is more sensitive to circumferential notch than T(0,1) mode. The results of this work are beneficial for practical testing of pipes.
文摘Hydrodynamic optimization design of the bend pipe from pump using theNavier-Stokes solver and evolutionary algorithms was conducted. The minimization of the totalpressure loss of the bend pipe was chosen as the design object in order to obtain the uniform exitflows through suppressing the secondary flows. The 3-D Navier-Stokes solver was applied to evaluatethe hydrodynamic performance of the bend-pipe flows. A 7th-order Bezier curve was used toparameterize the meridional section and elliptic representation was adopted to represent thecross-section profiles of the bend pipe. Evolutionary algorithms were applied in optimization. Theobtained results show that the designed bend pipe shape has much more uniform exit flows comparedwith the initial one and much weaker secondary flows, and that the evolutionary algorithms and CFDtechnique are the powerful optimization tools for the fluid machinery desiga
文摘An approximate method for describing the plastic hardening-softening behaviour of circular pipes subjected to pure bending is presented. Theoretical estimation based on the uniform ovalization model and local collapse model proposed in the paper is incorporated to give several simple formulations with reasonable accuracy for determining the relationship between bending moment (M) and curvature (kappa) in the purely bended pipes. Attention is focused on the critical curvature associated with maximum resistant moment and the maximum change in the original diameter before the end of uniform ovalization stage as well as the local collapse behaviour. Some comparisons between analytical results and experimental results are made in order to examine the theory.
文摘The flexible pipe bend can not only reduce the structural vibration and fluid noise in pipeline, but also realize the flexible connection of a horizontal line and a vertical line and compensate the displacement of three dimensions produced by the shock or vibration of pipeline in the special situations. Up to now, little attention has been paid to study the flexible pipe bend applied in the pipeline of medium or high pressure, because no appropriate framework materials can be used to reinforce it which must endure the burst pressure higher than 10 MPa. The investigation shows that it is possible to produce the flexible pipe bend of medium or high pressure if such fibers with high performance as Kevlar fibers are used to be its reinforced materials. However, its structural designing theory, manufacturing technology and measuring techniques aren't yet perfect and systematic, which leads to the instability of the performance of products. Furthermore, few references about its research can be seen. Therefore, it is necessary to systematically and thoroughly develop the structural designing theory, manufacture technology and measuring techniques of flexible pipe bend.
基金sponsored by the National Natural Science Foundation of China(Grant No.51779143)the Oceanic Interdisciplinary Program of Shanghai Jiao Tong University(Grant No.SL2020ZD101)the Cultivation of Scientific Research Ability of Young Talents of Shanghai Jiao Tong University(Grant No.19X100040072).
文摘Numerical simulations of evolution characteristics of slug flow across a 90°pipe bend have been carried out to study the fluid−structure interaction response induced by internal slug flow.The two-phase flow patterns and turbulence were modelled by using the volume of fluid(VOF)model and the Realizable k−εturbulence model respectively.Firstly,validation of the CFD model was carried out and the desirable results were obtained.The different flow patterns and the time-average mean void fraction was coincident with the reported experimental data.Simulations of different cases of slug flow have been carried out to show the effects of superficial gas and liquid velocity on the evolution characteristics of slug flow.Then,a one-way coupled fluid-structure interaction framework was established to investigate the slug flow interaction with a 90°pipe bend under various superficial liquid and gas velocities.It was found that the maximum total deformation and equivalent stress increased with the increasing superficial gas velocity,while decreased with the increasing superficial liquid velocity.In addition,the total deformation and equivalent stress has obvious periodic fluctuation.Furthermore,the distribution position of maximum deformation and stress was related to the evolution of slug flow.With the increasing superficial gas velocity,the maximum total deformation was mainly located at the 90°pipe bend.But as the superficial liquid velocity increases,the maximum total deformation was mainly located in the horizontal pipe section.Consequently,the slug flow with higher superficial gas velocity will induce more serious cyclical impact on the 90°pipe bend.
基金the financial support provided by the LSU Graduate School through the Economic Development Award
文摘3-Roller bending is a widely applied manufacturing process, particularly in structural steel pipe industry.However, due to the difficulty and high cost of measuring stress distribution inside sheet material via traditional method,internal stress/strain response during forming is largely unexplored. The focuses of this study are two：（1） to map the radii of curvature as well as the stress inside the work piece during forming by utilizing the meshing mechanism of finite element method, and（2） to further provide some numeric guidelines for the configuration of the rolling system in order to improve production efficiency and product quality. The results of this study indicate that：（1） it is crucial to properly choose forming parameter in order to produce product with desired radii;（2） much like a gradual springback process, the radii of curvature gradually increase from the top roller to the exit-side bottom roller;（3） under the assumptions made in this study, to produce pipes with a specified diameter with varying configurations of the 3-roller system will not significantly change the final residual stress; and（4） finally, shifting of the neutral axis up to 2.0% of the thickness toward the compressing side during the forming process is observed.
文摘The PE-Al-PE composite pipe is a multiplayer pipe t hat is composed of PE (polyethylene) and Aluminum. Al is inlayed the inner PE la yer and the outer PE layer. In the producing technological process of this kind of pipe the bend forming of Al belt to tube is very important. It is the bend fo rming dies that are used in the process of producing PE-Al-PE pipe that is stu died in this article. To make a elaborate division, these dies can be classified as bending dies and forming dies here. In this paper, the designation of bendin g dies and forming dies that are used in producing technological process of PE- Al-PE pipe is put forward. The process starts from a coil of Al belt, in the ac tion of pulling force, passes between several bending dies to change its shape. The first step is to change Al belt to U shape. A couple of rolling wheels can b e used to shape the Al belt. The Al belt goes between the two rolling wheels, dr ives the wheels, at the same time is formed as the shape of the rolling wheels. Considering of the factors such as spring of the bend Al belt, frictional force between Al and the die, bending force needed to bend Al belt, etc., it must be s haped gradually into U by several dies. The designation of these dies has been g iven in this paper. The next step is to forming the U shape into a circle. The U shape Al belt goes through a round that is formed with a four-roller die, and then is shaped to a circle. Because the latter procedure requires the Al circle has a laminated area to be ultrasonic welded, this die must be designed to let t he two edges of the circle belt to be piled up to a definite width. But except f or the laminated area the other of the circle should be as round as possible. So the four rollers are not the same. The calculation and designation of the rolle rs of this four-roller die has also been given. The designation of the roller w hich is supposed to leave a gap to let the two edges of the circle belt to be pi led up is to make a fine rotation of an original circle. Then calculates the cen ter of the rotated arc and defines the arc completely. The designation method of the other rollers has also been given in this paper.
文摘During the process of laying long-distance oil and gas transmission pipelines, the hot-induction-bend method is extensively used when the direction has to be changed. By considering the pipeline＇ s ongoing processing and loading states during service, the pipeline that is generally used exhibits thicker walls than those that are observed in the line pipe. As such, during pipeline construction, hot-induction-bend and line pipes with different wall thickness are girth-welded. The chemical composition of hot-induction-bend and line pipes differs, with the carbon content being particularly higher in the hot-induction-bend pipe;it also depicts a higher carbon equivalent, which makes it possible to modify the girth of the pipe. In this study, using Baosteel＇ s standard X70M UOE hot- induction-bend and line pipes, solid-wire automatic gas-metal-arc girth welding was performed and the performance of the girth-welded joint was evaluated. Furthermore,the weldability of the pipeline girth and the microstructure of the girth-welded joint were analyzed. The results reveal that Baosteel＇ s standard UOE hot-induction-bend and line pipes exhibit good girth weldability, and their technical quality can be guaranteed in case of consumer field- construction applications.
基金financially supported by the National Natural Science Foundation of China(Grant No.51309236)the Opening Fund of State Key Laboratory of Ocean Engineering(Shanghai Jiao Tong University)(Grant No.1314)+2 种基金the Opening Fund of State Key Laboratory of Hydraulic Engineering Simulation and Safety(Tianjin University)(Grant No HESS-1411)the Opening Fund of State Key Laboratory of Coastal and Offshore Engineering(Dalian University of Technology)(Grant No.LP1507)the Science Foundation of China University of Petroleum,Beijing(Grant Nos.2462015YQ0403 and 2462015YQ0408)
文摘Based on Hencky＇s total strain theory of plasticity,ultimate bending capacity of steel pipes can be determined analytically assuming an elastic-linear strain hardening material,the simplified analytical solution is proposed as well.Good agreement is observed when ultimate bending capacities obtained from analytical solutions are compared with experimental results from full-size tests of steel pipes.Parametric study conducted as part of this paper indicates that the strain hardening effect has significant influence on the ultimate bending capacity of steel pipes.It is shown that pipe considering strain hardening yields higher bending capacity than that of pipe assumed as elastic-perfectly plastic material.Thus,the ignorance of strain hardening effect,as commonly assumed in current codes,may underestimate the ultimate bending capacity of steel pipes.The solutions proposed in this paper are applicable in the design of offshore/onshore steel pipes,supports of offshore platforms and other tubular structural steel members.
文摘Stresses and deformation states of pipe bending are investigated under loading or unloading with various pipe materials, size, bending radius and deformation temperature. A theorem of springback of large diameter pipe bending is presented. The experiments are carried out with pipe materials of 20, 10CrMo910 and 12Cr1MoV steel. Results of computations are in good agreement with experiments.
文摘Nowadays, thin-walled super-diameter pipes are produced by the method of plastic bending of sheets. After a sheet is bent into a pipe and its ends are welded, a pipe billet is subjected to expansion deformation. The technology of forming end areas of a sheet is developed and formulaes forming forces equations are deduced. Experimental investigations of deformation are undertaken.
文摘The epoxy powder exterior anti-corrosion coating production line for bent pipes with a single (double) course production is a technologically advanced bent pipe anti corrosion method with cost efficiency, environment friendliness and stable coating quality. The quality of the coating on the bent pipe fully meets the requirements of the current national and industrial standards. The application of the technology has filled the gap in the bent pipe anti corrosion coating area of China, and leads the world technologically. With this technology the coating quality of the bent pipe has greatly improved, resulting in significant social and economic benefits. With the use of the technology in various large scale pipeline projects such as the "West to East Gas Pipeline Project", it will exhibite a greater potential in the future pipeline projects with a broad application prospect.
文摘Because of the various excellent characteristics of cast basalt materials,such as,anti-corrosion,anti-wearing,good hardness,high chemical stability,of which steel may not possess,the steel-basalt composite pipes are used in severe environments for compensating the defects of steel.The limit of bending moment with which steel-basalt composite pipe may safely endure was calculated and the limit curvature of the composite pipe in the safe range was presented.The application temperature of steel-basalt pipe was examined due to a different coefficient among basalt,mortar and mild steel.
文摘通过耦合计算流体力学(computational fluid dynamics,CFD)与离散单元法(discrete element method,DEM),对球柱状颗粒在90°弯管中的气力输送过程进行了数值模拟研究。重点分析了入口气体速度、颗粒质量流量、颗粒长径比和管道直径等参数对管道压降、出口处平均颗粒速度、平均颗粒碰撞次数和碰撞强度等指标的影响规律。结果显示,不同参数组合对系统的输送性能有较大影响,系列定量结果加深了对球柱状颗粒在90°弯管中气力输送特性的认识,并对提高其气力输送效率有指导意义。
文摘Standard reducer bends have structural functions of both bend and reducer pipe at the same time. However, there is a lack of strength design method in the current codes. In order to develop the strength design method of the reducer bends subjected to internal pressure, analytical formulas are re-examined. Finite element analysis and stress measurements of the reducer bend are carried out. It is found that it is not appropriate to analyze the reducer bends by using thin membrane theory. The formula derived directly from circumferential stress formula of reducer bends under internal pressure is conservative, which is further verified by the finite element analysis results and it can thus be applied to piping design.
