The interfacial reaction control of SiC_p/2124Al composites was investigated during pulsed argon arc welding. Meanwhile, the mechanical properties, the metallographic structure and interfacial microstructure of the in...The interfacial reaction control of SiC_p/2124Al composites was investigated during pulsed argon arc welding. Meanwhile, the mechanical properties, the metallographic structure and interfacial microstructure of the induced welding joint were tested and detected, respectively. The results reveal that the joint with excellent properties could be achieved by the proper selection of the special filling material and the addition of the pulse during welding. Moreover, the formation mechanism of the welding joint was discussed and the corresponding measures on further improving the quality of the welding joint of SiC_p/2124Al composites were put forward in the condition of pulsed argon arc welding.展开更多
Arc sensing plays a significant role in the control and monitoring of welding quality for aluminum alloy pulsed gas touch argon welding(GTAW). A method for online quality monitoring based on adaptive boosting algorith...Arc sensing plays a significant role in the control and monitoring of welding quality for aluminum alloy pulsed gas touch argon welding(GTAW). A method for online quality monitoring based on adaptive boosting algorithm is proposed through the analysis of acquired arc voltage signal. Two feature extraction algorithms were developed in time domain and frequency domain respectively to extract six statistic characteristic parameters before removing the pulse interference using the wavelet packet transform(WPT), based on which the Adaboost classification model is successfully established to evaluate and classify the welding quality into two classes and the classified accuracy of the model is as high as 98.81%. The Adaboost algorithm has been verified to be feasible in the online evaluation of welding quality.展开更多
This work is devoted to the experimental investigation of an AC argon gliding arc discharge at atmospheric pressure.The dynamic behaviour of the argon gliding arc plasma is investigated by the oscillations of the elec...This work is devoted to the experimental investigation of an AC argon gliding arc discharge at atmospheric pressure.The dynamic behaviour of the argon gliding arc plasma is investigated by the oscillations of the electrical signals,while the time-resolved arc root motion behaviour on the electrode wall is analyzed by high-speed photography.It is found that the anode and cathode arc roots exhibit different motion behaviour on the electrode surface.In addition,emission spectroscopic technique has been employed to determine the axial distribution of the gas temperature and electron density in the argon gliding arc plasma.展开更多
Achieving an effective utilization and exploitation of TIG welding arcs require a thorough understanding of the plasma properties and its physical processes. Through simultaneous solutions of the set of conservation e...Achieving an effective utilization and exploitation of TIG welding arcs require a thorough understanding of the plasma properties and its physical processes. Through simultaneous solutions of the set of conservation equations for mass, momentum, energy and current, a mathematical model has been developed to predict the velocity, temperature, and current density distributions in argon welding arcs. The predicted temperature fields in arc regions, and the distribution of current density and heat flux at the anode agree well with measurements reported in literatures. This work could lay the foundation for developing a comprehensive model of the TIG welding process where a dynamic, two-way coupling between the welding arc and the weld pool surface is properly represented.展开更多
The welding arc,as a carrier for the conversion of electrical energy to thermal energy,has a direct impact on the quality of welding by its properties and states.In the tungsten inert gas(TIG)welding process under the...The welding arc,as a carrier for the conversion of electrical energy to thermal energy,has a direct impact on the quality of welding by its properties and states.In the tungsten inert gas(TIG)welding process under the condition of Ar-He alternating gas supply,the arc is alternately converted between Ar arc and He arc with an alternating gas supply cycle,which has obvious arc change characteristics.The FLUENT software was used to numerically simulate the characteristics of the TIG arc under the condition of alternating gas supply,and the arc temperature field,arc pressure,electric potential and current density distribution under the condition of alternating gas supply were obtained.Combined with the real-time data of arc pressure measured by the water-cooled copper plate with holes,it is proved that the TIG arc has obvious dynamic characteristics under the condition of Ar-He alternating gas supply.This unique dynamic TIG arc acts on the 5A06 aluminum alloy weld,causing the molten pool to stir,resulting in uniform microstructure and grain refinement at the weld,and thereby improving the mechanical properties of the welded joint.展开更多
Compound ceramic coatings with the main crystalline of Al_2TiO_5（in the as-prepared coating without treatment） were prepared in situ on the surface Ti-6Al-4V alloy by means of pulsed bipolar micro-arc oxidation in N...Compound ceramic coatings with the main crystalline of Al_2TiO_5（in the as-prepared coating without treatment） were prepared in situ on the surface Ti-6Al-4V alloy by means of pulsed bipolar micro-arc oxidation in Na AlO_2 solution. For the purpose of studying the antioxidation properties of the samples, the coated samples treated in argon and the as-coated samples were calcined in air at 1000 °C. And the related characteristics were investigated by X-ray diffraction（XRD）, scanning electron microscopy（SEM） and X-ray fluorescence（XRF） spectroscopy, respectively. The results show that, when it was calcined in air for 1 h, Al_2TiO_5in the as-prepared coating decomposed and transformed into α-Al_2O_3 and rutile TiO_2.However, after almost 4 h in argon, Al_2TiO_5in the asprepared coating decomposed and the final coating surface contents are completely α-Al_2O_3, and those of the middle interface are mainly Al_2O_3 and Ti_2O_3. The morphologies of the coatings after calcination in argon and air are different.High-temperature oxidation occurred violently in the alloy substrate without coatings. Furthermore, the weight gain curves of the as-prepared samples and the coated samples treated in argon both show a parabolic shape.展开更多
文摘The interfacial reaction control of SiC_p/2124Al composites was investigated during pulsed argon arc welding. Meanwhile, the mechanical properties, the metallographic structure and interfacial microstructure of the induced welding joint were tested and detected, respectively. The results reveal that the joint with excellent properties could be achieved by the proper selection of the special filling material and the addition of the pulse during welding. Moreover, the formation mechanism of the welding joint was discussed and the corresponding measures on further improving the quality of the welding joint of SiC_p/2124Al composites were put forward in the condition of pulsed argon arc welding.
基金the National Natural Science Foundation of China(No.51275301)
文摘Arc sensing plays a significant role in the control and monitoring of welding quality for aluminum alloy pulsed gas touch argon welding(GTAW). A method for online quality monitoring based on adaptive boosting algorithm is proposed through the analysis of acquired arc voltage signal. Two feature extraction algorithms were developed in time domain and frequency domain respectively to extract six statistic characteristic parameters before removing the pulse interference using the wavelet packet transform(WPT), based on which the Adaboost classification model is successfully established to evaluate and classify the welding quality into two classes and the classified accuracy of the model is as high as 98.81%. The Adaboost algorithm has been verified to be feasible in the online evaluation of welding quality.
基金Project supported by the Royal Society and the Royal Academy of Engineering
文摘This work is devoted to the experimental investigation of an AC argon gliding arc discharge at atmospheric pressure.The dynamic behaviour of the argon gliding arc plasma is investigated by the oscillations of the electrical signals,while the time-resolved arc root motion behaviour on the electrode wall is analyzed by high-speed photography.It is found that the anode and cathode arc roots exhibit different motion behaviour on the electrode surface.In addition,emission spectroscopic technique has been employed to determine the axial distribution of the gas temperature and electron density in the argon gliding arc plasma.
文摘Achieving an effective utilization and exploitation of TIG welding arcs require a thorough understanding of the plasma properties and its physical processes. Through simultaneous solutions of the set of conservation equations for mass, momentum, energy and current, a mathematical model has been developed to predict the velocity, temperature, and current density distributions in argon welding arcs. The predicted temperature fields in arc regions, and the distribution of current density and heat flux at the anode agree well with measurements reported in literatures. This work could lay the foundation for developing a comprehensive model of the TIG welding process where a dynamic, two-way coupling between the welding arc and the weld pool surface is properly represented.
基金supported by Natural Science Foundation of Heilongjiang Province,China(Grant No.LH2019E057).
文摘The welding arc,as a carrier for the conversion of electrical energy to thermal energy,has a direct impact on the quality of welding by its properties and states.In the tungsten inert gas(TIG)welding process under the condition of Ar-He alternating gas supply,the arc is alternately converted between Ar arc and He arc with an alternating gas supply cycle,which has obvious arc change characteristics.The FLUENT software was used to numerically simulate the characteristics of the TIG arc under the condition of alternating gas supply,and the arc temperature field,arc pressure,electric potential and current density distribution under the condition of alternating gas supply were obtained.Combined with the real-time data of arc pressure measured by the water-cooled copper plate with holes,it is proved that the TIG arc has obvious dynamic characteristics under the condition of Ar-He alternating gas supply.This unique dynamic TIG arc acts on the 5A06 aluminum alloy weld,causing the molten pool to stir,resulting in uniform microstructure and grain refinement at the weld,and thereby improving the mechanical properties of the welded joint.
基金financially supported by the Postdoctoral Science Research Developmental Foundation of Heilongjiang Province (No. LBH-Q12004)the Education Department Foundation from Heilongjiang Province (No.11521575)the Science and Technology Project of Mudanjiang, Heilongjiang Province, China (No.G2012g0008)
文摘Compound ceramic coatings with the main crystalline of Al_2TiO_5（in the as-prepared coating without treatment） were prepared in situ on the surface Ti-6Al-4V alloy by means of pulsed bipolar micro-arc oxidation in Na AlO_2 solution. For the purpose of studying the antioxidation properties of the samples, the coated samples treated in argon and the as-coated samples were calcined in air at 1000 °C. And the related characteristics were investigated by X-ray diffraction（XRD）, scanning electron microscopy（SEM） and X-ray fluorescence（XRF） spectroscopy, respectively. The results show that, when it was calcined in air for 1 h, Al_2TiO_5in the as-prepared coating decomposed and transformed into α-Al_2O_3 and rutile TiO_2.However, after almost 4 h in argon, Al_2TiO_5in the asprepared coating decomposed and the final coating surface contents are completely α-Al_2O_3, and those of the middle interface are mainly Al_2O_3 and Ti_2O_3. The morphologies of the coatings after calcination in argon and air are different.High-temperature oxidation occurred violently in the alloy substrate without coatings. Furthermore, the weight gain curves of the as-prepared samples and the coated samples treated in argon both show a parabolic shape.
