Al_(2)O_(3)and MgO serve as the primary gangue components in sintered ores,and they are critical for the formation of CaO-Fe_(2)O_(3)-xAl_(2)O_(3)(wt%,C-F-xA)and CaO-Fe_(2)O_(3)-xM gO(wt%,C-F-xM)systems,respectively.I...Al_(2)O_(3)and MgO serve as the primary gangue components in sintered ores,and they are critical for the formation of CaO-Fe_(2)O_(3)-xAl_(2)O_(3)(wt%,C-F-xA)and CaO-Fe_(2)O_(3)-xM gO(wt%,C-F-xM)systems,respectively.In this study,a nonisothermal crystallization thermodynamics behavior of C-F-xA and C-F-xM systems was examined using differential scanning calorimetry,and a phase identification and microstructure analysis for C-F-xA and C-F-xM systems were carried out by X-ray diffraction and scanning electron microscopy.Results showed that in C-F-2A and C-F-2M systems,the increased cooling rates promoted the precipitation of CaFe_(2)O_(4)(CF)but inhibited the formation of Ca_(2)Fe_(2)O_(5)(C2F).In addition,C-F-2A system exhibited a lower theoretical initial crystallization temperature(1566 K)compared to the C-F system(1578 K).This temperature further decreases to 1554 K and 1528 K in the C-F-4A and C-F-8A systems,respectively.However,in C-F-xM system,the increased MgO content raised the crystallization temperature.This is because that the enhanced precipitation of MF(a spinel phase mainly comprised Fe_(3)O_(4)and MgFe_(2)O_(4))and C2F phases suppressed the CF precipitation reaction.In kinetic calculations,the Ozawa method revealed the apparent activation energies of the C-F-2A and C-F-2M systems.Malek's method revealed that the crystallization process in C-F-2A system initially followed a logarithmic law(lnαor lnα2),later transitioning to a reaction order law((1-α)-1or(1-α)^(-1/2),n=2/3)or the lnα2function of the exponential law.In C-F-2M system,it consistently followed the sequencef(α)=(1-α)^(2)(αis the crystallization conversion rate;n is the Avrami constant;?(α)is the differential equations for the model function of C_(2)F and CF crystallization processes).展开更多
Nanotechnology holds immense importance in the biomedical field due to its ability to revolutionize healthcare on a molecular scale.Motivated by the imperative of enhancing patient outcomes,a comprehensive numerical s...Nanotechnology holds immense importance in the biomedical field due to its ability to revolutionize healthcare on a molecular scale.Motivated by the imperative of enhancing patient outcomes,a comprehensive numerical simulation study on the dynamics of blood flow in a stenosed artery,focusing on the effects of copper and alumina nanoparticles,is conducted.The study employs a 2-dimensional Newtonian blood flow model infused with copper and alumina nanoparticles,considering the influence of a magnetic field,thermal radiation,and various flow parameters.The governing differential equations are first non-dimensionalized to facilitate analysis and subsequently solved using the 4th order collocation method,bvp4c module in MATLAB.This approach obtains velocity and temperature profiles,revealing the impact of relevant parameters crucial in the biomedical field.The findings of this study underscore the significance of understanding blood flow dynamics in stenosed arteries and the potential benefits of utilizing copper and alumina nanoparticles in treatment strategies.The incorporation of nanoparticles introduces novel avenues for enhancing therapeutic interventions,particularly in mitigating the effects of stenosis.The elucidation of velocity and temperature profiles provides valuable insights into the behavior of blood flow under different conditions,thereby informing the development of targeted biomedical applications.The arterial curvature flow parameter influences temperature profiles,with increased parameters promoting more efficient heat dissipation.The elevated values of Prandtl number and thermal radiation parameter showcase the diminished temperature profiles,indicating stronger dominance of momentum diffusion over thermal diffusion and radiative heat transfer mechanism.Sensitivity analysis of the pertinent physical parameters reveals that the Prandtl number has the most significant impact on blood flow dynamics.A statistical analysis of the present results and existing literature has also been included in the study.Overall,this research contributes to advancing our understanding of vascular health and lays the groundwork for innovative approaches in stenosis treatment and related biomedical fields.展开更多
Alumina ceramics are crucial for high-performance applications,such as turbine blades,due to their excellent thermal stability and mechanical properties.However,existing fabrication methods often fail to balance stren...Alumina ceramics are crucial for high-performance applications,such as turbine blades,due to their excellent thermal stability and mechanical properties.However,existing fabrication methods often fail to balance strength,porosity,and dimensional precision.This study partially fills this research gap through a systematic investigation of calcium oxide(CaO)doping effects on alumina ceramic cores fabricated via ceramic stereolithography,with controlled doping ratios and sintering parameters.A ceramic paste was prepared using coarse and fine Al_(2)O_(3) particles mixed with CaO as a sintering aid,followed by debinding and sintering to achieve optimal mechanical properties.The results show that CaO doping significantly enhances the fiexural strength of alumina cores while maintaining porosity levels between 20%and 30%and controlling the sintering shrinkage rate to about 5%.Additionally,CaO doping alters the microstructure by inhibiting the transformation of spherical fine particles into fiaky grains,improving sintering activity.However,as the CaO doping content increases,the bending strength increases,while the shrinkage rate of the material also tends to increase,resulting in a reduction in the overall porosity.This has a negative impact on the control of the manufacturing precision of turbine blades.Thus,although CaO doping improves strength and microstructure,achieving necessary dimensional control requires further optimization of doping content and sintering conditions.展开更多
With the gradual reduction in high-quality iron ore resources,the global steel industry faces long-term challenges.For example,the continuous increase in the Al_(2)O_(3) content of iron ore has led to a decrease in th...With the gradual reduction in high-quality iron ore resources,the global steel industry faces long-term challenges.For example,the continuous increase in the Al_(2)O_(3) content of iron ore has led to a decrease in the metallurgical performance of sinter and fluctuations in slag properties.Considering calcium ferrite(CF)and composite CF(silico-ferrite of calcium and aluminum,SFCA)play a crucial role as a binding phase in high-alkalinity sinter and exhibit excellent physical strength and metallurgical performance,we propose incorporating excess Al_(2)O_(3) into SFCA to form a new binding phase with excellent properties for high-quality sinter preparation.In the synthesis of high-Al_(2)O_(3) SFCA,two high-Al_(2)O_(3) phases were identified as types A(Al_(1.2)Ca_(2.8)Fe_(8.7)O_(2)0Si_(0.8))and B(Ca_(4)Al_(4.18)Fe_(1.82)Si_(6)O_(26)).Results show that type A SFCA sample had a higher cell density(4.13 g/cm^(3))and longer Fe-O bond length(2.2193Å)than type B(3.46 g/cm^(3) and 1.9415Å),with a significantly greater lattice oxygen concentration(7.86%vs.1.85%),which demonstrates advantages in strength and reducibility.Type A SFCA sample contained a lower proportion of silicates,was predominantly composed of SFCA,and exhibited minimal porosity.Melting point and viscosity simulation tests indicate that type A SFCA sample formed a liquid phase at 880°C with a viscosity range of 0-0.35 Pa·s,which is notably lower than that of type B SFCA sample(1220°C and 0-20 Pa·s).This finding suggests that type A SFCA sample has a low initial melting temperature and viscosity,which facilitates increasing liquid-phase generation and improving flow properties.Such a condition enhances the adhesion to surrounding ore particles.Compressive strength tests reveal that type A SFCA sample(36.83-42.48 MPa)considerably outperformed type B SFCA sample(5.98-12.79 MPa)and traditional sinter(5.02-13.68 MPa).In addition,at 900°C,type A SFCA sample achieved a final reducibility of 0.89,which surpassed that of type B SFCA sample(0.83).In summary,type A SFCA sample demonstrates superior structural,thermophysical,and metallurgical properties,which highlights its promising potential for industrial applications.展开更多
Ceramic materials with intricate structures can be efficiently fabricated using stereolithography(SLA)based 3D printing technology,offering advantages over traditional methods.Sintering temperature has primary effect ...Ceramic materials with intricate structures can be efficiently fabricated using stereolithography(SLA)based 3D printing technology,offering advantages over traditional methods.Sintering temperature has primary effect on properties of ceramics.This study investigated the crucial sintering temperature for 3D printed ceramics to ensure the desired properties.The results indicate that all samples exhibit a consistent layered structure across the experimental sintering temperatures.When the sintering temperature is increased from 1,250℃ to 1,350℃,the grain's morphology changes from spherical to plate-like.Surface morphology analysis reveals a decrease in surface roughness at sintering temperatures above 1,350℃.Mechanical tests show improved flexural strength and stiffness as the sintering temperature rises.Friction and wear experiments demonstrate that as the sintering temperature increases from 1,450℃ to 1,550℃,the wear pattern on ceramic surfaces transitions from deep pits to shallow grooves.The increase in sintering temperature effectively enhances the wear resistance of 3D printed alumina ceramics.This improvement plays a significant role in expanding the application field of these ceramics,prolonging the lifespan of parts,reducing production costs,enhancing performance,and promoting environmental protection.In this study,ceramics achieve the highest strength and best wear resistance when sintered at 1,600℃,resulting in the best overall performance.展开更多
Corn starch was used as a templating agent,and an oxide mixture containing alumina,magnesia,zirconia and yttria was added in the sol-gel state.After slip casting,curing at 85℃,drying and sintering,high-performance po...Corn starch was used as a templating agent,and an oxide mixture containing alumina,magnesia,zirconia and yttria was added in the sol-gel state.After slip casting,curing at 85℃,drying and sintering,high-performance porous alumina ceramics were obtained.The properties of the porous alumina ceramics were analyzed by means of SEM,XRD,flexural strength and porosity.The research findings showed that,when the starch content was 1 wt%,the prepared ceramic mainly consisted of four phases:α-Al_(2)O_(3),MgAl_(2)O_(4),ZrO,and YSZ.The flexural strength reached 157.27 MPa,the flexural strength of the green body was about 3 MPa,and the porosity was around 30%.展开更多
We presented a novel porous alumina ceramics(PACs)with superoleophilicity and superoleo-phobicity when immersed in different oil-water environments.The wettability,separation efficiency,permeation flux and reusability...We presented a novel porous alumina ceramics(PACs)with superoleophilicity and superoleo-phobicity when immersed in different oil-water environments.The wettability,separation efficiency,permeation flux and reusability of the PACs for oil/water separation were investigated and characterized via extensive ex-periments.The PACs material had favourable properties including mechanical strength and chemical durability compared with fabric-based materials and organic sponge-based materials previously reported in literature for oil/water separation.It is believed that the PACs material and methodology presented in this work may provide wastewater remediation industry with a promising alternative for dealing with the catastrophic ocean oil pollu-tion and other oil contamination.展开更多
To prepare a highly efficient NiMo/Al_(2)O_(3) hydrodesulfurization catalyst,the combined effects of specific organic functional groups and alumina surface characteristics were investigated.First,the correlation betwe...To prepare a highly efficient NiMo/Al_(2)O_(3) hydrodesulfurization catalyst,the combined effects of specific organic functional groups and alumina surface characteristics were investigated.First,the correlation between the surface characteristics of four different alumina and the existing Mo species states was established.It was found that the Mo equilibrium adsorption capacity can be used as a specific descriptor to quantitatively evaluate the changes in surface characteristics of different alumina.A lower Mo equilibrium adsorption capacity for alumina means weaker metal-support interaction and the loaded Mo species are easier to transform into MoS2.However,the Mo-O-Al bonds still exist at the metal-support interface.The introduction of cationic surfactant hecadecyl trimethyl ammonium bromide(CTAB)can further improve Mo species dispersion through electrostatic attraction with Mo anions and interaction of its alkyl chain with the alumina surface;meanwhile,the introduction of ethylenediamine tetraacetic acid(EDTA)can complex with Ni ions to enhance the Ni-promoting effect on Mo.Therefore,the NiMo catalyst designed using alumina with lower Mo equilibrium adsorption capacity and the simultaneous addition of EDTA and CTAB exhibits the highest hydrodesulfurization activity for 4,6-dimethyl dibenzothiophene because of its proper metal-support interaction and more well-dispersed Ni-Mo-S active phases.展开更多
Separators play a critical role in the safety and performance of lithium-ion batteries.However,commercial polyolefin separators are limited by their poor affinity with electrolytes and low melting points.In this work,...Separators play a critical role in the safety and performance of lithium-ion batteries.However,commercial polyolefin separators are limited by their poor affinity with electrolytes and low melting points.In this work,we constructed a reinforced-concrete-like structure by homogeneously dispersing nano-Al_(2)O_(3) and cellulose on the separators to improve their stability and performance.In this reinforcedconcrete-like structure,the cellulose is a reinforcing mesh,and the nano-Al_(2)O_(3) acts as concrete to support the separator.After constructing the reinforced-concrete-like structure,the separators exhibit good stability even at 200℃(thermal shrinkage of 0.3%),enhanced tensile strain(tensile stress of 133.4 MPa and tensile strains of 62%),and better electrolyte wettability(a contact angle of 6.5°).Combining these advantages,the cells with nano-Al_(2)O_(3)@cellulose-coated separators exhibit stable cycling performance and good rate performance.Therefore,the construction of the reinforced-concretelike structure is a promising technology to promote the application of lithium-ion batteries in extreme environments.展开更多
Constant-current anodization of pure aluminum was carried out in non-corrosive capacitor working electrolytes to study the formation mechanism of nanopores in the anodic oxide films.Through comparative experiments,nan...Constant-current anodization of pure aluminum was carried out in non-corrosive capacitor working electrolytes to study the formation mechanism of nanopores in the anodic oxide films.Through comparative experiments,nanopores are found in the anodic films formed in the electrolytes after high-temperature storage(HTS)at 130°C for 240 h.A comparison of the voltage-time curves suggests that the formation of nanopores results from the decrease in formation efficiency of anodic oxide films rather than the corrosion of the electrolytes.FT-IR and UV spectra analysis shows that carboxylate and ethylene glycol in electrolytes can easily react by esterification at high temperatures.Combining the electronic current theory and oxygen bubble mold effect,the change in electrolyte composition could increase the electronic current in the anodizing process.The electronic current decreases the formation efficiency of anodic oxide films,and oxygen bubbles accompanying electronic current lead to the formation of nanopores in the dense films.The continuous electronic current and oxygen bubbles are the prerequisites for the formation of porous anodic oxides rather than the traditional field-assisted dissolution model.展开更多
The effect of alumina occurrence form on the metallurgical properties of both hematite and magnetite pellets was investigated at the same Al_(2)O level of 2 wt.%,including reduction index(RI),low-temperature reduction...The effect of alumina occurrence form on the metallurgical properties of both hematite and magnetite pellets was investigated at the same Al_(2)O level of 2 wt.%,including reduction index(RI),low-temperature reduction disintegration index(RDI),reduction swelling index(RSI),and high-temperature softening-dripping performance.The mineralogy of fired pellets was also studied to reveal the influence of alumina occurrence form on the phase composition and microstructure.From the results,the alumina occurrence form presents tremendous impacts on the metallurgical perfor-mance of both magnetite and hematite pellets.Addition of all alumina occurrence forms contributes to inferior reducibility of pellets,especially in the case of gibbsite for magnetite pellets with a RI of 58.4%and kaolinite for hematite pellets with a RI of 56.8%.However,addition of all alumina occurrence forms improves the RDI of magnetite pellets,while there is no significant difference among various alumina occurrence forms.In contrast,alumina occurrence forms have little influence on the RDI of hematite pellets.The presence of free alumina,gibbsite,and kaolinite tends to improve the RSI of hematite and magnetite pellets,whereas hercynite gives the opposite trend with a RSI of 25.6%.For softening-dripping performance of magnetite pellets,all alumina occurrence forms contribute to narrower softening-melting interval.Meanwhile,alumina,gibbsite,and kaolinite give narrower softening-dripping interval,at 229,217,and 88℃,respectively,whereas addition of hercynite results in the largest melting range at 276℃ due to its high melting point.Regarding hematite pellets,free alumina,gibbsite,and hercynite tend to enlarge melting range,whereas kaolinite contributes to lower dripping temperature of 1148℃ and narrow softening-dripping interval of 88℃ due to the formation of a greater amount of slag phase at high temperatures.展开更多
Aiming at improving the properties of magnesia carbon materials,silicon aluminum carbide(Al_(4)SiC_(4))containing materials were prepared using industrial aluminum powder,silicon carbide powder,and graphite as raw mat...Aiming at improving the properties of magnesia carbon materials,silicon aluminum carbide(Al_(4)SiC_(4))containing materials were prepared using industrial aluminum powder,silicon carbide powder,and graphite as raw materials,and activated alumina powder as an additive,mixing thoroughly,pressing into cylinders and then firing at 1200℃for 30 min in a carbon embedded atmosphere by the microwave method.The effects of the aluminum powder addition(20%and 24%,by mass)and activated alumina powder addition(0,3%,5%and 7%,by mass)on the microwave synthesis of Al_(4)SiC_(4) as well as the effect of the obtained Al_(4)SiC_(4) containing material on the properties of magnesia carbon bricks were studied.The results show that:compared with the samples with 20%aluminum powder,those with 24%aluminum powder generate more Al_(4)SiC_(4).With the activated alumina powder addition increasing from 0 to 7%,the amount of Al_(4)SiC_(4) generated increases first and then decreases.Compared with the sample without activated alumina powder,the samples with activated alumina powder show lower bulk density and higher apparent porosity.With the activated alumina powder addition increasing from 3%to 7%,the bulk density of the samples increases first and then decreases,while the apparent porosity of the samples shows an opposite trend.The optimal additions are 24%aluminum powder and 5%activated alumina powder,and Al_(4)SiC_(4) synthesized in this sample has a hexagonal plate structure.With the synthesized Al_(4)SiC_(4) containing material added,the magnesia carbon brick has slightly increased cold modulus of rupture,basically the same modulus of elasticity and improved oxidation resistance.展开更多
Although coal fly ash(CFA)contains a high content of rare earth elements(REEs),the related extraction methods have limitations because of their low efficiencies,high levels of energy consumption,and other drawbacks.To...Although coal fly ash(CFA)contains a high content of rare earth elements(REEs),the related extraction methods have limitations because of their low efficiencies,high levels of energy consumption,and other drawbacks.To address these problems,in this study,we examined the coextraction of REEs and Al_(2)O_(3)from two types of Al_(2)O_(3)-rich CFA,pulverized CFA(PCFA)and circulating fluidized bed fly ash(CFBFA)using low-temperature calcination in the presence of K_(2)S_(2)O_(7).The total REEs,heavy REEs(HREEs),and light REEs(LREEs)extraction efficiencies were determined using different K_(2)S_(2)O_(7)/Al_(2)O_(3) molar ratios and calcination temperatures and correlated with the Al_(2)O_(3) extraction efficiency using Pearson correlation coefficient analysis.The REEs are concentrated within CFA particles encapsulated in an aluminosilicate glass phase,and the REEs extraction efficiency is related to the form of Al in CFA.The extraction efficiencies of Al_(2)O_(3) and REEs increase as the K_(2)S_(2)O_(7)/Al_(2)O_(3) molar ratio and calcination temperature increase,and the extraction selectivity of the more industrially valuable HREEs from CFBFA is higher.At high K_(2)S_(2)O_(7)/Al_(2)O_(3) molar ratios,the extraction of REEs from PCFA is more efficient than that from CFBFA with the regeneration of the highly active Al-O-Si bonds in CFBFA.The Al_(2)O_(3) extraction efficiencies of PCFA as well as CFBFA correlate strongly with the total REEs,HREEs,and LREEs extraction efficiencies.The developed extraction technology has the potential to promote CFA valorization and expand REEs resources,thus mitigating the bottlenecks of REEs procurement.展开更多
High alumina slag will cause severe corrosion at the interface of alumina refractory,and the wetting behavior of slag is a key factor influencing the corrosion resistance of refractory ceramics.The static magnetic fie...High alumina slag will cause severe corrosion at the interface of alumina refractory,and the wetting behavior of slag is a key factor influencing the corrosion resistance of refractory ceramics.The static magnetic field is a promising solution for improvement in the slag resistance of refractory.The wetting of alumina refractory ceramics with different basicities of high alumina slags under a weak static magnetic field was analyzed,given that a weak static magnetic field can affect the corrosion behavior of refractory ceramics.Taking slag S_(3) as an example,when there was an external static magnetic field of 1.0 mT at 1600 ℃,the thickness of calcium aluminate reaction layer at the interface decreased by 36.7%,the denting depth of interface decreased by 35.6%,and the apparent wetting angle increased by 20%.The living radicals and their formation path in oxide melts were verified by first-principles calculation combined with electron paramagnetic resonance spectroscopy analysis.The influence of the flux density of a weak static magnetic field on the wetting behavior of slags was also explored.The contact angle of the slags increased owing to the inhibitory effect of magnetic field on the radicalinvolved reaction at the interface of the slag and the alumina refractory ceramic.The relationships between the magnetic flux density,diffusion coefficient,slag microstructure(hyperfine coupling constant),and contact angle were established.This provides a theoretical basis for the field control of radical involved reactive wetting between inorganic oxide slags and solid oxide ceramics.展开更多
Alumina is one of the crucial and extensively utilized refractory components.As the refractory wear due to dissolution at elevated temperatures during operation is a major threat to refractory lifespan,quantifying dis...Alumina is one of the crucial and extensively utilized refractory components.As the refractory wear due to dissolution at elevated temperatures during operation is a major threat to refractory lifespan,quantifying dissolution is important for developing cost-effective and resource-efficient refractories.This study investigated the dissolution of alumina particles in two silicate and one calcium aluminate slags at 1450,1500,and 1550°C using high-temperature confocal laser scanning microscopy(HT-CLSM).Dissolution was quantified in terms of diffusivity,with all influencing factors,including Stefan flow and bath movement,incorporated into the determination process.The trends observed in total dissolution time and diffusivity in three slags at three experimental temperatures could not be explained solely on the basis of slag basicity.Two parameters,considering the influencing factors,were introduced to explain these trends.Furthermore,the linear trend observed in Arrhenius plots of diffusivities supports the diffusivity results.Additionally,good agreement between the diffusivities of alumina in one silicate slag obtained via CLSM and rotating finger test investigations verified the reliability of the results.展开更多
Vat photopolymerization(VPP)3D printing technology has broken through mold limitations and shown great potential to manufacture complex-structured ceramic cores for turbine blades.However,improving dimensional accurac...Vat photopolymerization(VPP)3D printing technology has broken through mold limitations and shown great potential to manufacture complex-structured ceramic cores for turbine blades.However,improving dimensional accuracy is difficult for the VPP 3D printed parts due to the high contraction deformation.Reducing shrinkage is a key challenge for developing 3D-printed ceramic cores.In this study,3D-printed alumina ceramic cores with near-zero shrinkage in the X direction were achieved for the first time using a novel approach that was called atmosphere-controlled in-situ oxidation of aluminum powder.The in-situ oxidation reaction of the aluminum powder was creatively tuned by changing the atmosphere transition temperature from argon to air.Then,the microstructure and properties of the ceramic core could be controlled by the liquid-phase sintering with the participation of atmosphere-protected molten aluminum.As a result,the pore size of the ceramic cores was significantly increased by almost ten times,but the bonding strength of the grains was also increased.In addition,the powder consolidation generated by the action of molten aluminum was considered to be an important reason for reducing the linear shrinkage of ceramic cores.Under the optimized parameters,the linear shrinkage of the ceramic cores was as low as 0.3%in the X direction.The high apparent porosity(45.02%)and flexural strength(72.7 MPa)of the alumina ceramic cores were realized at the same time.The in-situ control of sintering by changing the atmosphere will be a creative method for regulating the properties of ceramic materials.展开更多
Fiber products for microwave kilns were prepared using alumina fibers with alumina contents of 72 mass%and 80 mass%,and calcined alumina powder(4-6μm)as the main raw materials,silica sol as the binder,and cationic st...Fiber products for microwave kilns were prepared using alumina fibers with alumina contents of 72 mass%and 80 mass%,and calcined alumina powder(4-6μm)as the main raw materials,silica sol as the binder,and cationic starch as the flocculant.Effects of different raw materials and their additions on the wave transparency of fiber products were researched.The results show that as the alumina fiber(72%)addition increases,the heating rate of the samples first decreases and then increases,and the corresponding wave transparency of the sample first increases and then decreases.When the alumina fibers addition is 40 mass%and the alumina powder addition is 30 mass%,the prepared microwave kiln lining material has a higher mullite content,which improves the wave transparency of the sample.The sample prepared from alumina fibers with an alumina content of 80%has a suitable glass-mullite phase ratio,performs lower overall dielectric constant and good wave transparency,and is a suitable lining material for microwave kilns.展开更多
This research work was carried out with the aim of continuing to expand knowledge on the behaviour of AISI 304 stainless steel against solid particle erosion. In this particular case, the steel was subjected to the im...This research work was carried out with the aim of continuing to expand knowledge on the behaviour of AISI 304 stainless steel against solid particle erosion. In this particular case, the steel was subjected to the impact of alumina particles, which are hard abrasives with irregular and angular shapes. Different characterization techniques were applied to gain a better understanding of alumina. For instance, particle size distribution was obtained using the Analysette 28 Image Sizer and the particle size was between 300 - 400 µm. SEM and EDS analysis were used to know the morphology and chemical composition of both the abrasive particles and AISI 304 stainless steel. Additionally, mechanical properties values such as the hardness and Young’s modulus of AISI 304 steel were attained using a Berkovich indenter (model TTX-NHT, CSM Instruments). On the other hand, two tests were carried out for each impact angle used, 30˚, 45˚, 60˚ and 90˚, with a particle velocity of 24 ± 2 m/s and an abrasive flow rate of 63 ± 0.5 g/min, employing a test rig based on ASTM G76-95 standard. SEM images using two detectors, Backscattered Electron Detector (BED) and Low Electron Detector (LED), were employed to identify the wear mechanisms on the AISI 304 eroded surfaces at 30˚ and 90˚. Finally, the erosion rates of AISI 304 compared to those results reached by AISI 1018 steel and AISI 420 stainless steel tested under identical conditions in previous works.展开更多
In order to remove or reduce the negative effect of MgO in calcium aluminate slags, the method of adding Na2O into calcium aluminate slags was studied and its effect on leaching mechanism was also analyzed. The result...In order to remove or reduce the negative effect of MgO in calcium aluminate slags, the method of adding Na2O into calcium aluminate slags was studied and its effect on leaching mechanism was also analyzed. The results show that the alumina leaching efficiency of the calcium aluminate slag increases from 68.73% to 80.86% with Na2O content increasing from 0 to 4% when MgO content is 3%. The XRD results show that the quaternary compound C20A13M3S3 disappears when Na2O content increases to 4%. The addition of Na2O cannot remove the negative effect of MgO on leachability completely. XRD and EDS results indicate that Na2O can come into the lattice of 12CaO·7Al2O3 and promote the formation of 12CaO·7Al2O3展开更多
SiO2 in calcium aluminate slag exists in the form of γ-2CaO·SiO2 which is more stable than β-2CaO·SiO2. However, it is decomposed by sodium carbonate solution during leaching process, leading to the second...SiO2 in calcium aluminate slag exists in the form of γ-2CaO·SiO2 which is more stable than β-2CaO·SiO2. However, it is decomposed by sodium carbonate solution during leaching process, leading to the secondary reaction. The extent of secondary reaction and reaction mechanism of calcium aluminate slag were studied using XRD. The results show that the decomposition rate of γ-2CaO·SiO2 increases with the increase in leaching time and sodium carbonate concentration. The main products of secondary reaction are the mixture of hydrogarnet and sodium hydrate alumina-silicate. SiO2 concentration rises firstly and then drops with the increase of leaching temperature. XRD results indicate that the stable product of secondary reaction at low temperature is hydrogarnet. But hydrogarnet is transformed into sodium hydrate alumina-silicate at high temperature.展开更多
基金financially supported by the National Natural Science Foundation of China(Nos.52204331 and 52374315)the Major Industrial Innovation Plan of Anhui Provincial Development and the Reform Commission,China(No.AHZDCYCX-LSDT2023-01)。
文摘Al_(2)O_(3)and MgO serve as the primary gangue components in sintered ores,and they are critical for the formation of CaO-Fe_(2)O_(3)-xAl_(2)O_(3)(wt%,C-F-xA)and CaO-Fe_(2)O_(3)-xM gO(wt%,C-F-xM)systems,respectively.In this study,a nonisothermal crystallization thermodynamics behavior of C-F-xA and C-F-xM systems was examined using differential scanning calorimetry,and a phase identification and microstructure analysis for C-F-xA and C-F-xM systems were carried out by X-ray diffraction and scanning electron microscopy.Results showed that in C-F-2A and C-F-2M systems,the increased cooling rates promoted the precipitation of CaFe_(2)O_(4)(CF)but inhibited the formation of Ca_(2)Fe_(2)O_(5)(C2F).In addition,C-F-2A system exhibited a lower theoretical initial crystallization temperature(1566 K)compared to the C-F system(1578 K).This temperature further decreases to 1554 K and 1528 K in the C-F-4A and C-F-8A systems,respectively.However,in C-F-xM system,the increased MgO content raised the crystallization temperature.This is because that the enhanced precipitation of MF(a spinel phase mainly comprised Fe_(3)O_(4)and MgFe_(2)O_(4))and C2F phases suppressed the CF precipitation reaction.In kinetic calculations,the Ozawa method revealed the apparent activation energies of the C-F-2A and C-F-2M systems.Malek's method revealed that the crystallization process in C-F-2A system initially followed a logarithmic law(lnαor lnα2),later transitioning to a reaction order law((1-α)-1or(1-α)^(-1/2),n=2/3)or the lnα2function of the exponential law.In C-F-2M system,it consistently followed the sequencef(α)=(1-α)^(2)(αis the crystallization conversion rate;n is the Avrami constant;?(α)is the differential equations for the model function of C_(2)F and CF crystallization processes).
基金funded by Universiti Teknikal Malaysia Melaka and Ministry of Higher Education(MoHE)Malaysia,grant number FRGS/1/2024/FTKM/F00586.
文摘Nanotechnology holds immense importance in the biomedical field due to its ability to revolutionize healthcare on a molecular scale.Motivated by the imperative of enhancing patient outcomes,a comprehensive numerical simulation study on the dynamics of blood flow in a stenosed artery,focusing on the effects of copper and alumina nanoparticles,is conducted.The study employs a 2-dimensional Newtonian blood flow model infused with copper and alumina nanoparticles,considering the influence of a magnetic field,thermal radiation,and various flow parameters.The governing differential equations are first non-dimensionalized to facilitate analysis and subsequently solved using the 4th order collocation method,bvp4c module in MATLAB.This approach obtains velocity and temperature profiles,revealing the impact of relevant parameters crucial in the biomedical field.The findings of this study underscore the significance of understanding blood flow dynamics in stenosed arteries and the potential benefits of utilizing copper and alumina nanoparticles in treatment strategies.The incorporation of nanoparticles introduces novel avenues for enhancing therapeutic interventions,particularly in mitigating the effects of stenosis.The elucidation of velocity and temperature profiles provides valuable insights into the behavior of blood flow under different conditions,thereby informing the development of targeted biomedical applications.The arterial curvature flow parameter influences temperature profiles,with increased parameters promoting more efficient heat dissipation.The elevated values of Prandtl number and thermal radiation parameter showcase the diminished temperature profiles,indicating stronger dominance of momentum diffusion over thermal diffusion and radiative heat transfer mechanism.Sensitivity analysis of the pertinent physical parameters reveals that the Prandtl number has the most significant impact on blood flow dynamics.A statistical analysis of the present results and existing literature has also been included in the study.Overall,this research contributes to advancing our understanding of vascular health and lays the groundwork for innovative approaches in stenosis treatment and related biomedical fields.
基金financially supported by the National Key R&D Program of China(No.2023YFB4606101)the National Key R&D Program of China(No.2022YFB4601404)+3 种基金the Innovative and Entrepreneurial PhD Program of Jiangsu Province(No.JSSCBS20210836)the youth program of Jiangnan University(No.JUSRP121038)the Taihu Talent Program of Wuxi Citythe Innovative and Entrepreneurial Talent Program of Jiangsu Province(No.JSSCRC2021531)。
文摘Alumina ceramics are crucial for high-performance applications,such as turbine blades,due to their excellent thermal stability and mechanical properties.However,existing fabrication methods often fail to balance strength,porosity,and dimensional precision.This study partially fills this research gap through a systematic investigation of calcium oxide(CaO)doping effects on alumina ceramic cores fabricated via ceramic stereolithography,with controlled doping ratios and sintering parameters.A ceramic paste was prepared using coarse and fine Al_(2)O_(3) particles mixed with CaO as a sintering aid,followed by debinding and sintering to achieve optimal mechanical properties.The results show that CaO doping significantly enhances the fiexural strength of alumina cores while maintaining porosity levels between 20%and 30%and controlling the sintering shrinkage rate to about 5%.Additionally,CaO doping alters the microstructure by inhibiting the transformation of spherical fine particles into fiaky grains,improving sintering activity.However,as the CaO doping content increases,the bending strength increases,while the shrinkage rate of the material also tends to increase,resulting in a reduction in the overall porosity.This has a negative impact on the control of the manufacturing precision of turbine blades.Thus,although CaO doping improves strength and microstructure,achieving necessary dimensional control requires further optimization of doping content and sintering conditions.
基金financially supported by the National Natural Science Foundation of China(Nos.52204331 and 52374315)the Major Industrial Innovation Plan of the Anhui Provincial Development and Reform Commission,China(No.AHZDCYCX-LSDT2023-01).
文摘With the gradual reduction in high-quality iron ore resources,the global steel industry faces long-term challenges.For example,the continuous increase in the Al_(2)O_(3) content of iron ore has led to a decrease in the metallurgical performance of sinter and fluctuations in slag properties.Considering calcium ferrite(CF)and composite CF(silico-ferrite of calcium and aluminum,SFCA)play a crucial role as a binding phase in high-alkalinity sinter and exhibit excellent physical strength and metallurgical performance,we propose incorporating excess Al_(2)O_(3) into SFCA to form a new binding phase with excellent properties for high-quality sinter preparation.In the synthesis of high-Al_(2)O_(3) SFCA,two high-Al_(2)O_(3) phases were identified as types A(Al_(1.2)Ca_(2.8)Fe_(8.7)O_(2)0Si_(0.8))and B(Ca_(4)Al_(4.18)Fe_(1.82)Si_(6)O_(26)).Results show that type A SFCA sample had a higher cell density(4.13 g/cm^(3))and longer Fe-O bond length(2.2193Å)than type B(3.46 g/cm^(3) and 1.9415Å),with a significantly greater lattice oxygen concentration(7.86%vs.1.85%),which demonstrates advantages in strength and reducibility.Type A SFCA sample contained a lower proportion of silicates,was predominantly composed of SFCA,and exhibited minimal porosity.Melting point and viscosity simulation tests indicate that type A SFCA sample formed a liquid phase at 880°C with a viscosity range of 0-0.35 Pa·s,which is notably lower than that of type B SFCA sample(1220°C and 0-20 Pa·s).This finding suggests that type A SFCA sample has a low initial melting temperature and viscosity,which facilitates increasing liquid-phase generation and improving flow properties.Such a condition enhances the adhesion to surrounding ore particles.Compressive strength tests reveal that type A SFCA sample(36.83-42.48 MPa)considerably outperformed type B SFCA sample(5.98-12.79 MPa)and traditional sinter(5.02-13.68 MPa).In addition,at 900°C,type A SFCA sample achieved a final reducibility of 0.89,which surpassed that of type B SFCA sample(0.83).In summary,type A SFCA sample demonstrates superior structural,thermophysical,and metallurgical properties,which highlights its promising potential for industrial applications.
基金supported by the Xinjiang Tianchi Talent Introduction Plan (51052300585)the Fundamental Research Funds for Autonomous Region Universities (XJEDU2022P002)+1 种基金the Natural science foundation project of Xinjiang Uygur Autonomous Region (2023D01C192,2023D01C33)the Tianshan Innovation Team Program of Xinjiang Uygur Autonomous Region (2023D14001)。
文摘Ceramic materials with intricate structures can be efficiently fabricated using stereolithography(SLA)based 3D printing technology,offering advantages over traditional methods.Sintering temperature has primary effect on properties of ceramics.This study investigated the crucial sintering temperature for 3D printed ceramics to ensure the desired properties.The results indicate that all samples exhibit a consistent layered structure across the experimental sintering temperatures.When the sintering temperature is increased from 1,250℃ to 1,350℃,the grain's morphology changes from spherical to plate-like.Surface morphology analysis reveals a decrease in surface roughness at sintering temperatures above 1,350℃.Mechanical tests show improved flexural strength and stiffness as the sintering temperature rises.Friction and wear experiments demonstrate that as the sintering temperature increases from 1,450℃ to 1,550℃,the wear pattern on ceramic surfaces transitions from deep pits to shallow grooves.The increase in sintering temperature effectively enhances the wear resistance of 3D printed alumina ceramics.This improvement plays a significant role in expanding the application field of these ceramics,prolonging the lifespan of parts,reducing production costs,enhancing performance,and promoting environmental protection.In this study,ceramics achieve the highest strength and best wear resistance when sintered at 1,600℃,resulting in the best overall performance.
文摘Corn starch was used as a templating agent,and an oxide mixture containing alumina,magnesia,zirconia and yttria was added in the sol-gel state.After slip casting,curing at 85℃,drying and sintering,high-performance porous alumina ceramics were obtained.The properties of the porous alumina ceramics were analyzed by means of SEM,XRD,flexural strength and porosity.The research findings showed that,when the starch content was 1 wt%,the prepared ceramic mainly consisted of four phases:α-Al_(2)O_(3),MgAl_(2)O_(4),ZrO,and YSZ.The flexural strength reached 157.27 MPa,the flexural strength of the green body was about 3 MPa,and the porosity was around 30%.
基金Fund by the Science and Technology Programme Project of Bengbu City(No.2023gx01)the Key Technologies R&D Program of CNBM(No.2021HX0809)。
文摘We presented a novel porous alumina ceramics(PACs)with superoleophilicity and superoleo-phobicity when immersed in different oil-water environments.The wettability,separation efficiency,permeation flux and reusability of the PACs for oil/water separation were investigated and characterized via extensive ex-periments.The PACs material had favourable properties including mechanical strength and chemical durability compared with fabric-based materials and organic sponge-based materials previously reported in literature for oil/water separation.It is believed that the PACs material and methodology presented in this work may provide wastewater remediation industry with a promising alternative for dealing with the catastrophic ocean oil pollu-tion and other oil contamination.
基金funding of the National Key Research and Development Plan(Grant 2017YFB0306600)the Project of SINOPEC(NO.117006).
文摘To prepare a highly efficient NiMo/Al_(2)O_(3) hydrodesulfurization catalyst,the combined effects of specific organic functional groups and alumina surface characteristics were investigated.First,the correlation between the surface characteristics of four different alumina and the existing Mo species states was established.It was found that the Mo equilibrium adsorption capacity can be used as a specific descriptor to quantitatively evaluate the changes in surface characteristics of different alumina.A lower Mo equilibrium adsorption capacity for alumina means weaker metal-support interaction and the loaded Mo species are easier to transform into MoS2.However,the Mo-O-Al bonds still exist at the metal-support interface.The introduction of cationic surfactant hecadecyl trimethyl ammonium bromide(CTAB)can further improve Mo species dispersion through electrostatic attraction with Mo anions and interaction of its alkyl chain with the alumina surface;meanwhile,the introduction of ethylenediamine tetraacetic acid(EDTA)can complex with Ni ions to enhance the Ni-promoting effect on Mo.Therefore,the NiMo catalyst designed using alumina with lower Mo equilibrium adsorption capacity and the simultaneous addition of EDTA and CTAB exhibits the highest hydrodesulfurization activity for 4,6-dimethyl dibenzothiophene because of its proper metal-support interaction and more well-dispersed Ni-Mo-S active phases.
基金funding from the Natural Science Foundation of China(22278150,22075086,22138005,and 22141001)the Guangdong Basic and Applied Basic Research Foundation(2022A1515010980,2023A1515010046)the Fundamental Research Funds for the Central Universities(2022ZYGXZR101).
文摘Separators play a critical role in the safety and performance of lithium-ion batteries.However,commercial polyolefin separators are limited by their poor affinity with electrolytes and low melting points.In this work,we constructed a reinforced-concrete-like structure by homogeneously dispersing nano-Al_(2)O_(3) and cellulose on the separators to improve their stability and performance.In this reinforcedconcrete-like structure,the cellulose is a reinforcing mesh,and the nano-Al_(2)O_(3) acts as concrete to support the separator.After constructing the reinforced-concrete-like structure,the separators exhibit good stability even at 200℃(thermal shrinkage of 0.3%),enhanced tensile strain(tensile stress of 133.4 MPa and tensile strains of 62%),and better electrolyte wettability(a contact angle of 6.5°).Combining these advantages,the cells with nano-Al_(2)O_(3)@cellulose-coated separators exhibit stable cycling performance and good rate performance.Therefore,the construction of the reinforced-concretelike structure is a promising technology to promote the application of lithium-ion batteries in extreme environments.
基金financially supported by the National Natural Science Foundation of China(Nos.51777097,51577093)。
文摘Constant-current anodization of pure aluminum was carried out in non-corrosive capacitor working electrolytes to study the formation mechanism of nanopores in the anodic oxide films.Through comparative experiments,nanopores are found in the anodic films formed in the electrolytes after high-temperature storage(HTS)at 130°C for 240 h.A comparison of the voltage-time curves suggests that the formation of nanopores results from the decrease in formation efficiency of anodic oxide films rather than the corrosion of the electrolytes.FT-IR and UV spectra analysis shows that carboxylate and ethylene glycol in electrolytes can easily react by esterification at high temperatures.Combining the electronic current theory and oxygen bubble mold effect,the change in electrolyte composition could increase the electronic current in the anodizing process.The electronic current decreases the formation efficiency of anodic oxide films,and oxygen bubbles accompanying electronic current lead to the formation of nanopores in the dense films.The continuous electronic current and oxygen bubbles are the prerequisites for the formation of porous anodic oxides rather than the traditional field-assisted dissolution model.
基金supported by the National Natural Science Foundation of China(No.52004339)the Key Research and Development Project of Hunan Province,China(No.2022SK2075)+1 种基金China Baowu Low Carbon Metallurgy Innovation Foudation(BWLCF_(2)02216)the Open Sharing Fund for the Large-Scale Instruments and Equipment of Central South University(CSUZC202207).
文摘The effect of alumina occurrence form on the metallurgical properties of both hematite and magnetite pellets was investigated at the same Al_(2)O level of 2 wt.%,including reduction index(RI),low-temperature reduction disintegration index(RDI),reduction swelling index(RSI),and high-temperature softening-dripping performance.The mineralogy of fired pellets was also studied to reveal the influence of alumina occurrence form on the phase composition and microstructure.From the results,the alumina occurrence form presents tremendous impacts on the metallurgical perfor-mance of both magnetite and hematite pellets.Addition of all alumina occurrence forms contributes to inferior reducibility of pellets,especially in the case of gibbsite for magnetite pellets with a RI of 58.4%and kaolinite for hematite pellets with a RI of 56.8%.However,addition of all alumina occurrence forms improves the RDI of magnetite pellets,while there is no significant difference among various alumina occurrence forms.In contrast,alumina occurrence forms have little influence on the RDI of hematite pellets.The presence of free alumina,gibbsite,and kaolinite tends to improve the RSI of hematite and magnetite pellets,whereas hercynite gives the opposite trend with a RSI of 25.6%.For softening-dripping performance of magnetite pellets,all alumina occurrence forms contribute to narrower softening-melting interval.Meanwhile,alumina,gibbsite,and kaolinite give narrower softening-dripping interval,at 229,217,and 88℃,respectively,whereas addition of hercynite results in the largest melting range at 276℃ due to its high melting point.Regarding hematite pellets,free alumina,gibbsite,and hercynite tend to enlarge melting range,whereas kaolinite contributes to lower dripping temperature of 1148℃ and narrow softening-dripping interval of 88℃ due to the formation of a greater amount of slag phase at high temperatures.
基金This work was funded by Luoyang Major Science and Technology Innovation Project(2301009A)Henan Province Key ResearchandDevelopment Project(231111230200).
文摘Aiming at improving the properties of magnesia carbon materials,silicon aluminum carbide(Al_(4)SiC_(4))containing materials were prepared using industrial aluminum powder,silicon carbide powder,and graphite as raw materials,and activated alumina powder as an additive,mixing thoroughly,pressing into cylinders and then firing at 1200℃for 30 min in a carbon embedded atmosphere by the microwave method.The effects of the aluminum powder addition(20%and 24%,by mass)and activated alumina powder addition(0,3%,5%and 7%,by mass)on the microwave synthesis of Al_(4)SiC_(4) as well as the effect of the obtained Al_(4)SiC_(4) containing material on the properties of magnesia carbon bricks were studied.The results show that:compared with the samples with 20%aluminum powder,those with 24%aluminum powder generate more Al_(4)SiC_(4).With the activated alumina powder addition increasing from 0 to 7%,the amount of Al_(4)SiC_(4) generated increases first and then decreases.Compared with the sample without activated alumina powder,the samples with activated alumina powder show lower bulk density and higher apparent porosity.With the activated alumina powder addition increasing from 3%to 7%,the bulk density of the samples increases first and then decreases,while the apparent porosity of the samples shows an opposite trend.The optimal additions are 24%aluminum powder and 5%activated alumina powder,and Al_(4)SiC_(4) synthesized in this sample has a hexagonal plate structure.With the synthesized Al_(4)SiC_(4) containing material added,the magnesia carbon brick has slightly increased cold modulus of rupture,basically the same modulus of elasticity and improved oxidation resistance.
基金Project supported by the Liaoning Education Department(LJKZ0348,LJKMZ20220682)Liaoning Science and Technology Department(2021JH1/10400018)the National Key Research and Development Program of China(2019YFC1803800)。
文摘Although coal fly ash(CFA)contains a high content of rare earth elements(REEs),the related extraction methods have limitations because of their low efficiencies,high levels of energy consumption,and other drawbacks.To address these problems,in this study,we examined the coextraction of REEs and Al_(2)O_(3)from two types of Al_(2)O_(3)-rich CFA,pulverized CFA(PCFA)and circulating fluidized bed fly ash(CFBFA)using low-temperature calcination in the presence of K_(2)S_(2)O_(7).The total REEs,heavy REEs(HREEs),and light REEs(LREEs)extraction efficiencies were determined using different K_(2)S_(2)O_(7)/Al_(2)O_(3) molar ratios and calcination temperatures and correlated with the Al_(2)O_(3) extraction efficiency using Pearson correlation coefficient analysis.The REEs are concentrated within CFA particles encapsulated in an aluminosilicate glass phase,and the REEs extraction efficiency is related to the form of Al in CFA.The extraction efficiencies of Al_(2)O_(3) and REEs increase as the K_(2)S_(2)O_(7)/Al_(2)O_(3) molar ratio and calcination temperature increase,and the extraction selectivity of the more industrially valuable HREEs from CFBFA is higher.At high K_(2)S_(2)O_(7)/Al_(2)O_(3) molar ratios,the extraction of REEs from PCFA is more efficient than that from CFBFA with the regeneration of the highly active Al-O-Si bonds in CFBFA.The Al_(2)O_(3) extraction efficiencies of PCFA as well as CFBFA correlate strongly with the total REEs,HREEs,and LREEs extraction efficiencies.The developed extraction technology has the potential to promote CFA valorization and expand REEs resources,thus mitigating the bottlenecks of REEs procurement.
基金supported by the National Natural Science Foundation of China(52272022)Key Program of the Natural Science Foundation of Hubei Province of China(2021CFA071).
文摘High alumina slag will cause severe corrosion at the interface of alumina refractory,and the wetting behavior of slag is a key factor influencing the corrosion resistance of refractory ceramics.The static magnetic field is a promising solution for improvement in the slag resistance of refractory.The wetting of alumina refractory ceramics with different basicities of high alumina slags under a weak static magnetic field was analyzed,given that a weak static magnetic field can affect the corrosion behavior of refractory ceramics.Taking slag S_(3) as an example,when there was an external static magnetic field of 1.0 mT at 1600 ℃,the thickness of calcium aluminate reaction layer at the interface decreased by 36.7%,the denting depth of interface decreased by 35.6%,and the apparent wetting angle increased by 20%.The living radicals and their formation path in oxide melts were verified by first-principles calculation combined with electron paramagnetic resonance spectroscopy analysis.The influence of the flux density of a weak static magnetic field on the wetting behavior of slags was also explored.The contact angle of the slags increased owing to the inhibitory effect of magnetic field on the radicalinvolved reaction at the interface of the slag and the alumina refractory ceramic.The relationships between the magnetic flux density,diffusion coefficient,slag microstructure(hyperfine coupling constant),and contact angle were established.This provides a theoretical basis for the field control of radical involved reactive wetting between inorganic oxide slags and solid oxide ceramics.
基金funded by the COMET program within the K2 Center “Integrated Computational MaterialProcess and Product Engineering (IC-MPPE)”, Project No. 859480+7 种基金supported by the Austrian Federal Ministries for TransportInnovationand Technology (BMVIT)Digital and Economic Affairs (BMDW)represented by the Austrian Research Funding Association (FFG)the federal states of StyriaUpper Austriaand Tyrol
文摘Alumina is one of the crucial and extensively utilized refractory components.As the refractory wear due to dissolution at elevated temperatures during operation is a major threat to refractory lifespan,quantifying dissolution is important for developing cost-effective and resource-efficient refractories.This study investigated the dissolution of alumina particles in two silicate and one calcium aluminate slags at 1450,1500,and 1550°C using high-temperature confocal laser scanning microscopy(HT-CLSM).Dissolution was quantified in terms of diffusivity,with all influencing factors,including Stefan flow and bath movement,incorporated into the determination process.The trends observed in total dissolution time and diffusivity in three slags at three experimental temperatures could not be explained solely on the basis of slag basicity.Two parameters,considering the influencing factors,were introduced to explain these trends.Furthermore,the linear trend observed in Arrhenius plots of diffusivities supports the diffusivity results.Additionally,good agreement between the diffusivities of alumina in one silicate slag obtained via CLSM and rotating finger test investigations verified the reliability of the results.
基金the National Natural Science Foundation of China(Nos.52130204,52174376)the Guangdong Basic and Ap-plied Basic Research Foundation(No.2021B1515120028)+6 种基金the Sci-ence and Technology Innovation Team Plan of Shaan Xi Province(No.2021TD-17)the Youth Innovation Team of Shaanxi Univer-sities,Xi’an Science and Technology Program(No.21ZCZZHXJS-QCY6-0005)the Fundamental Research Funds for the Central Uni-versities(Nos.D5000230348,D5000210902)the TQ Innovation Foundation(No.23-TQ09-02-ZT-01-005)the Aeronautical Science Foundation of China(No.20220042053001)the Thousands Person Plan of Jiangxi Province(No.grant number JXSQ2020102131)the Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University(No.CX2022033),China.
文摘Vat photopolymerization(VPP)3D printing technology has broken through mold limitations and shown great potential to manufacture complex-structured ceramic cores for turbine blades.However,improving dimensional accuracy is difficult for the VPP 3D printed parts due to the high contraction deformation.Reducing shrinkage is a key challenge for developing 3D-printed ceramic cores.In this study,3D-printed alumina ceramic cores with near-zero shrinkage in the X direction were achieved for the first time using a novel approach that was called atmosphere-controlled in-situ oxidation of aluminum powder.The in-situ oxidation reaction of the aluminum powder was creatively tuned by changing the atmosphere transition temperature from argon to air.Then,the microstructure and properties of the ceramic core could be controlled by the liquid-phase sintering with the participation of atmosphere-protected molten aluminum.As a result,the pore size of the ceramic cores was significantly increased by almost ten times,but the bonding strength of the grains was also increased.In addition,the powder consolidation generated by the action of molten aluminum was considered to be an important reason for reducing the linear shrinkage of ceramic cores.Under the optimized parameters,the linear shrinkage of the ceramic cores was as low as 0.3%in the X direction.The high apparent porosity(45.02%)and flexural strength(72.7 MPa)of the alumina ceramic cores were realized at the same time.The in-situ control of sintering by changing the atmosphere will be a creative method for regulating the properties of ceramic materials.
文摘Fiber products for microwave kilns were prepared using alumina fibers with alumina contents of 72 mass%and 80 mass%,and calcined alumina powder(4-6μm)as the main raw materials,silica sol as the binder,and cationic starch as the flocculant.Effects of different raw materials and their additions on the wave transparency of fiber products were researched.The results show that as the alumina fiber(72%)addition increases,the heating rate of the samples first decreases and then increases,and the corresponding wave transparency of the sample first increases and then decreases.When the alumina fibers addition is 40 mass%and the alumina powder addition is 30 mass%,the prepared microwave kiln lining material has a higher mullite content,which improves the wave transparency of the sample.The sample prepared from alumina fibers with an alumina content of 80%has a suitable glass-mullite phase ratio,performs lower overall dielectric constant and good wave transparency,and is a suitable lining material for microwave kilns.
文摘This research work was carried out with the aim of continuing to expand knowledge on the behaviour of AISI 304 stainless steel against solid particle erosion. In this particular case, the steel was subjected to the impact of alumina particles, which are hard abrasives with irregular and angular shapes. Different characterization techniques were applied to gain a better understanding of alumina. For instance, particle size distribution was obtained using the Analysette 28 Image Sizer and the particle size was between 300 - 400 µm. SEM and EDS analysis were used to know the morphology and chemical composition of both the abrasive particles and AISI 304 stainless steel. Additionally, mechanical properties values such as the hardness and Young’s modulus of AISI 304 steel were attained using a Berkovich indenter (model TTX-NHT, CSM Instruments). On the other hand, two tests were carried out for each impact angle used, 30˚, 45˚, 60˚ and 90˚, with a particle velocity of 24 ± 2 m/s and an abrasive flow rate of 63 ± 0.5 g/min, employing a test rig based on ASTM G76-95 standard. SEM images using two detectors, Backscattered Electron Detector (BED) and Low Electron Detector (LED), were employed to identify the wear mechanisms on the AISI 304 eroded surfaces at 30˚ and 90˚. Finally, the erosion rates of AISI 304 compared to those results reached by AISI 1018 steel and AISI 420 stainless steel tested under identical conditions in previous works.
基金Project (51104053) supported by the National Natural Science Foundation of ChinaProject (XL200921) supported by the Foundation Research funds for Hebei University of Science and Technology, China
文摘In order to remove or reduce the negative effect of MgO in calcium aluminate slags, the method of adding Na2O into calcium aluminate slags was studied and its effect on leaching mechanism was also analyzed. The results show that the alumina leaching efficiency of the calcium aluminate slag increases from 68.73% to 80.86% with Na2O content increasing from 0 to 4% when MgO content is 3%. The XRD results show that the quaternary compound C20A13M3S3 disappears when Na2O content increases to 4%. The addition of Na2O cannot remove the negative effect of MgO on leachability completely. XRD and EDS results indicate that Na2O can come into the lattice of 12CaO·7Al2O3 and promote the formation of 12CaO·7Al2O3
基金Project(51104053)supported by the National Natural Science Foundation of ChinaProject(E2012208047)supported by the Natural Science Foundation of Hebei Province,China
文摘SiO2 in calcium aluminate slag exists in the form of γ-2CaO·SiO2 which is more stable than β-2CaO·SiO2. However, it is decomposed by sodium carbonate solution during leaching process, leading to the secondary reaction. The extent of secondary reaction and reaction mechanism of calcium aluminate slag were studied using XRD. The results show that the decomposition rate of γ-2CaO·SiO2 increases with the increase in leaching time and sodium carbonate concentration. The main products of secondary reaction are the mixture of hydrogarnet and sodium hydrate alumina-silicate. SiO2 concentration rises firstly and then drops with the increase of leaching temperature. XRD results indicate that the stable product of secondary reaction at low temperature is hydrogarnet. But hydrogarnet is transformed into sodium hydrate alumina-silicate at high temperature.
