In this study,a cleaner method for separation and recovery of V/W/Na in waste selective catalytic reduction(SCR)catalyst alkaline leaching solution was proposed.The method involved membrane electrolysis followed by io...In this study,a cleaner method for separation and recovery of V/W/Na in waste selective catalytic reduction(SCR)catalyst alkaline leaching solution was proposed.The method involved membrane electrolysis followed by ion morphology pretreatme nt and solvent extraction.An acidic V(Ⅴ)/W(Ⅵ)solution was obtained using the me mbrane electrolysis method without adding any other chemical reagents.In addition,Na was recovered in the form of NaOH by product,avoiding the generation of Na containing wastewater.The electrolysis parameters were investigated,the lowest power consumption of 3063 kW·h·t^(-1)NaOH was obtained at a current density of 125 A·m^(-2)and an initial NaOH concentration of 2 mol·L^(-1).After electrolysis,oxalic acid was added to the acidic V/W containing solution,converting V(Ⅴ)negative ion to V(Ⅳ)positive ion.Since W(Ⅵ)ion state remained in negative form,the generation of heteropolyacid ions(W_(x)V_(y)O_(z)^(n-))was prevented.It was found that under the condition of oxalic acid addition/theoretical consumption 1.2 and reaction temperature 75℃,100%V(Ⅴ)was co nverted to V(Ⅳ4).Using 10%N263+10%noctanol+80%sulfonated kerosene as extractant,the highest W(Ⅵ)/V(Ⅳ)separation coefficient of 7559.76was obtained at pH=1.8,O:A ratio=1:1 and extraction time 15 min.With 2 mol·L^(-1)NaOH as stripping reagent,the W stripping efficiency reached 98.50%at O:A ratio=2:1 after 4-stages of stripping.The enrichment of V remained in the solution was realized using P204 as extractant and 20%(mass)H_(2)SO_(4)as stripping reagent.The parameters of extraction/stripping process were investigated,using 10%P204+10%TBP+80%sulfonated kerosene as extractant,the V extraction efficiency reached 97.50%at O:A ratio=1:2after 4 stages of extraction.Using 20%H_(2)SO_(4)as the stripping reagent,the V stripping efficiency was 98.30%at an O:A ratio of 4:1 after five stage s of stripping.After the entire process,a high-purity VOSO_(4)and Na_(2)WO_(4)product solutions were obtained with V/W recovery efficiency 95.84%/98.50%,separately.This study examined a more effective and cleaner method for separating V/W/Na in Na_(2)WO_(4)/NaVO_(3)solution,which may serve as a reference for the separation and recovery of V/W/Na in waste SCR catalysts.展开更多
基金the support the National Natural Science Foundation of China(5210440)S&T Program of Hebei(23311501D)Program of HBIS Group under HG2023222。
文摘In this study,a cleaner method for separation and recovery of V/W/Na in waste selective catalytic reduction(SCR)catalyst alkaline leaching solution was proposed.The method involved membrane electrolysis followed by ion morphology pretreatme nt and solvent extraction.An acidic V(Ⅴ)/W(Ⅵ)solution was obtained using the me mbrane electrolysis method without adding any other chemical reagents.In addition,Na was recovered in the form of NaOH by product,avoiding the generation of Na containing wastewater.The electrolysis parameters were investigated,the lowest power consumption of 3063 kW·h·t^(-1)NaOH was obtained at a current density of 125 A·m^(-2)and an initial NaOH concentration of 2 mol·L^(-1).After electrolysis,oxalic acid was added to the acidic V/W containing solution,converting V(Ⅴ)negative ion to V(Ⅳ)positive ion.Since W(Ⅵ)ion state remained in negative form,the generation of heteropolyacid ions(W_(x)V_(y)O_(z)^(n-))was prevented.It was found that under the condition of oxalic acid addition/theoretical consumption 1.2 and reaction temperature 75℃,100%V(Ⅴ)was co nverted to V(Ⅳ4).Using 10%N263+10%noctanol+80%sulfonated kerosene as extractant,the highest W(Ⅵ)/V(Ⅳ)separation coefficient of 7559.76was obtained at pH=1.8,O:A ratio=1:1 and extraction time 15 min.With 2 mol·L^(-1)NaOH as stripping reagent,the W stripping efficiency reached 98.50%at O:A ratio=2:1 after 4-stages of stripping.The enrichment of V remained in the solution was realized using P204 as extractant and 20%(mass)H_(2)SO_(4)as stripping reagent.The parameters of extraction/stripping process were investigated,using 10%P204+10%TBP+80%sulfonated kerosene as extractant,the V extraction efficiency reached 97.50%at O:A ratio=1:2after 4 stages of extraction.Using 20%H_(2)SO_(4)as the stripping reagent,the V stripping efficiency was 98.30%at an O:A ratio of 4:1 after five stage s of stripping.After the entire process,a high-purity VOSO_(4)and Na_(2)WO_(4)product solutions were obtained with V/W recovery efficiency 95.84%/98.50%,separately.This study examined a more effective and cleaner method for separating V/W/Na in Na_(2)WO_(4)/NaVO_(3)solution,which may serve as a reference for the separation and recovery of V/W/Na in waste SCR catalysts.
