Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipmen...Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipment manufacturing,and electronic information.This review provides a comprehensive summary of the progress of AM technology in WC−Co cemented carbides.The fundamental principles and classification of AM techniques are introduced,followed by a categorization and evaluation of the AM techniques for WC−Co cemented carbides.These techniques are classified as either direct AM technology(DAM)or indirect AM technology(IDAM),depending on their inclusion of post-processes like de-binding and sintering.Through an analysis of microstructure features,the most suitable AM route for WC−Co cemented carbide products with controllable microstructure is identified as the indirect AM technology,such as binder jet printing(BJP),which integrates AM with conventional powder metallurgy.展开更多
Micro/nano devices(MNDs)are characterized by miniaturization,high precision,and multifunctional integration,making them highly suitable for use in areas such as microrobotics,biomedical devices and electronic sensors....Micro/nano devices(MNDs)are characterized by miniaturization,high precision,and multifunctional integration,making them highly suitable for use in areas such as microrobotics,biomedical devices and electronic sensors.Their fabrication requires exceptional precision in structural integrity,material control,and functional integration.Traditional micro/nano fabrication techniques face inherent limitations in constructing complex three-dimensional(3D)architectures and integrating multiple materials.While additive manufacturing(AM)provides flexibility,challenges remain in material alignment control,microstructural organization,and multifunctional integration.To overcome these limitations,field-assisted additive manufacturing(FAM)has emerged as a promising approach that combines magnetic,acoustic,or electric fields to regulate material alignment,microstructural organization,and spatial alignment.This capability improves fabrication precision,enhances material anisotropy and facilitates functional integration.This review systematically explores the mechanisms,fabrication process,and functional integration of FAM in the framework of nozzle-based and vat photopolymerization-based,while further exploring their applications in microrobotics,biomedical devices,and electronic sensors.Moreover,this review provides a comparative overview of different FAM approaches,highlighting their respective characteristics,typical applications,and unique advantages.In addition,the major challenges facing FAM research are comprehensively assessed and future directions are explored,including advances in spatial precision control capability,intelligent control for process integration,and multi-field coupling optimization.This review establishes a foundational theoretical framework that can serve as a systematic reference for micro/nano manufacturing researchers to promote the development of FAM for high-performance micro/nano device fabrication.展开更多
Aiming at the problems of insufficient activity and selectivity of Cu-based catalysts in CO_(2)hydrogenation to methanol,Al_(2)O_(3),ZrO_(2)and CeO_(2)modified Cu-ZnO catalysts by the co-precipitation method were prep...Aiming at the problems of insufficient activity and selectivity of Cu-based catalysts in CO_(2)hydrogenation to methanol,Al_(2)O_(3),ZrO_(2)and CeO_(2)modified Cu-ZnO catalysts by the co-precipitation method were prepared,and the influence mechanism of additives on the structure-performance relationship of the catalysts was systematically explored.Through a variety of characterization methods such as XRD,N2 physical adsorption-desorption,TEM,H_(2)-TPR,CO_(2)-TPD and XPS,combined with catalytic performance evaluation experiments,the correlation between the microstructure of catalysts and the reaction performance of CO_(2)hydrogenation to methanol was analyzed in depth.The results show that metal additives significantly improve the performance of catalysts.After the introduction of additives,the specific surface area and pore volume of the catalysts increase,the grain size of Cu decreases,and its dispersion improves.The Ce-modified CZC catalyst exhibited the best performance,with the grain size of CuO as small as 11.41 nm,and the surface oxygen vacancy concentration(OⅡ/OⅠ=3.15)was significantly higher than that of other samples.The reaction performance test shows that under the conditions of 2.8 MPa,8000 h−1 and 280℃,the CO_(2)conversion of the CZC catalyst reached 18.83%,the methanol selectivity was 68.40%,and the methanol yield was 12.88%,all of which are superior to other catalysts.Its excellent performance can be attributed to the fact that CeO_(2)enhances the metal-support interaction,increases the surface basicity,promotes the adsorption and activation of CO_(2),and simultaneously inhibits the reverse water-gas shift side reaction.This study clarifies the structure-activity regulation mechanism of additive modification on Cu-ZnO catalysts,providing a theoretical basis and technical reference for the development of efficient catalysts for CO_(2)hydrogenation to methanol.展开更多
To deepen understanding of the evolution of coal char microstructural properties of coal char during the co-pyrolysis of coking coal with additives,this study incorporated two typical additives,coal tar pitch(CTP)and ...To deepen understanding of the evolution of coal char microstructural properties of coal char during the co-pyrolysis of coking coal with additives,this study incorporated two typical additives,coal tar pitch(CTP)and waste plastic(HDPE),into a blended coal sample and carried out pyrolysis experiments.The pyrolysis process and the microstructure of char were systematically characterized using various analytical techniques,including thermogravimetric analysis(TGA),X-ray diffraction(XRD)and Raman spectroscopy.Data correlation analysis was performed to reveal the mechanism of carbon structural ordering evolution within the critical temperature range(350−600℃)from colloidal layer formation to semi-coke conversion in coking coal,and to elucidate the regulatory effects of different additives on coal pyrolysis pathways.The results indicate that HDPE releases free radicals during high-temperature pyrolysis,accelerating the pyrolysis reaction and increase the yield of volatile components.Conversely,CTP facilitates pyrolysis at low temperatures through its light components,thereby delaying high-temperature reactions due to the colloidal layer’s effect.XRD results indicate that during the process of pyrolysis,there is a progressive decrease in the interlayer spacing of aromatic layers(d002),while the aromatic ring stacking height(L_(c))and lateral size(L_(a))undergo significant of carbon skeleton ordering.Further comparative reveals that CTP partially suppresses structural ordering at low temperatures,whereas HDPE promotes the condensation and alignment of aromatic clusters via a free radical mechanism.Raman spectroscopy reveals a two-stage reorganization mechanism in the microstructure of the coal char:the decrease in the I_(D)/I_(G)ratio between 350 and 550℃is primarily attributed to the cleavage of aliphatic side chains and cross-linking bonds,leading to a reduction in defective structures;whereas the increase in ID/IG between 550 and 600℃is closely associated with enhanced condensation reactions of aromatic structures.Correlation analysis further demonstrates progressive graphitization during pyrolysis,with a significant positive correlation(R^(2)>0.85)observed between d002 and the full width at half maximum of the G-band(FWHM-G).展开更多
A PPh_(3)-catalyzed ring-opening addition reaction of cyclopropenones with alkyl bromides has been successfully established.This reaction offers a concise and practical approach for the assembly ofα,β-disubstituted ...A PPh_(3)-catalyzed ring-opening addition reaction of cyclopropenones with alkyl bromides has been successfully established.This reaction offers a concise and practical approach for the assembly ofα,β-disubstituted acrylates with exclusive E-stereoselectivity at room temperature.Mechanistic investigations indicated that both the hydrogen atom on vinyl group and one oxygen atom on ester group ofα,β-disubstituted acrylates derive from H2O in dimethyl sulfoxide(DMSO).Furthermore,a gram-scale experiment and late-stage modification of the products were accomplished,thereby expanding the application potential of this methodology in organic synthesis.展开更多
Refractory metals,including tungsten(W),tantalum(Ta),molybdenum(Mo),and niobium(Nb),play a vital role in industries,such as nuclear energy and aerospace,owing to their exceptional melting temperatures,thermal durabili...Refractory metals,including tungsten(W),tantalum(Ta),molybdenum(Mo),and niobium(Nb),play a vital role in industries,such as nuclear energy and aerospace,owing to their exceptional melting temperatures,thermal durability,and corrosion resistance.These metals have body-centered cubic crystal structure,characterized by limited slip systems and impeded dislocation motion,resulting in significant low-temperature brittleness,which poses challenges for the conventional processing.Additive manufacturing technique provides an innovative approach,enabling the production of intricate parts without molds,which significantly improves the efficiency of material usage.This review provides a comprehensive overview of the advancements in additive manufacturing techniques for the production of refractory metals,such as W,Ta,Mo,and Nb,particularly the laser powder bed fusion.In this review,the influence mechanisms of key process parameters(laser power,scan strategy,and powder characteristics)on the evolution of material microstructure,the formation of metallurgical defects,and mechanical properties were discussed.Generally,optimizing powder characteristics,such as sphericity,implementing substrate preheating,and formulating alloying strategies can significantly improve the densification and crack resistance of manufactured parts.Meanwhile,strictly controlling the oxygen impurity content and optimizing the energy density input are also the key factors to achieve the simultaneous improvement in strength and ductility of refractory metals.Although additive manufacturing technique provides an innovative solution for processing refractory metals,critical issues,such as residual stress control,microstructure and performance anisotropy,and process stability,still need to be addressed.This review not only provides a theoretical basis for the additive manufacturing of high-performance refractory metals,but also proposes forward-looking directions for their industrial application.展开更多
Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit...Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.展开更多
Laser powder bed fusion(LPBF)is highly suitable for forming 18Ni300 mold steel,thanks to its excellent capability in manufacturing complex shapes and outstanding capacity for regulating microstructures.It is widely us...Laser powder bed fusion(LPBF)is highly suitable for forming 18Ni300 mold steel,thanks to its excellent capability in manufacturing complex shapes and outstanding capacity for regulating microstructures.It is widely used in fields such as injection molding,die casting,and stamping dies.Adding reinforcing particles into steel is an effective means to improve its performance.Nb/18Ni300 composites were fabricated by LPBF using two kinds of Nb powders with different particle sizes,and their microstructures and properties were studied.The results show that the unmelted Nb particles are uniformly distributed in the 18Ni300 matrix and the grains are refined,which is particularly pronounced with fine Nb particles.In addition,element diffusion occurs between the particles and the matrix.The main phases of the base alloy are α-Fe and a small amount of γ-Fe.With the addition of Nb,part of the α-Fe is transformed into γ-Fe,and unmelted Nb phases appear.The addition of Nb also enhances the hardness and wear resistance of the composites but slightly reduces their tensile properties.After aging treatment,the molten pools and grain boundaries become blurred,grains are further refined,and the interfaces around the particles are thinned.The aging treatment also promotes the formation of reverted austenite.The hardness,ultimate tensile strength,and volumetric wear rate of the base alloy reach 51.9 HRC,1704 MPa,and 17.8×10^(-6) mm^(3)/(N·m),respectively.In contrast,the sample added with fine Nb particles has the highest hardness(56.1 HRC),ultimate tensile strength(1892 MPa)and yield strength(1842 MPa),and the volume wear rate of the sample added with coarse Nb particles is reduced by 90%to 1.7×10^(-6) mm^(3)/(N·m).展开更多
In molybdenum chemistry,the oxidative addition of o-quinone or 1,2-dicarbonyl compounds to molybdenum has been widely used in Mo-catalyzed C—C bond construction.The carbonyl oxidative addition to Mo(0)or Mo(Ⅱ)is the...In molybdenum chemistry,the oxidative addition of o-quinone or 1,2-dicarbonyl compounds to molybdenum has been widely used in Mo-catalyzed C—C bond construction.The carbonyl oxidative addition to Mo(0)or Mo(Ⅱ)is the critical elementary reaction of molybdenum catalysis.However,the relevant density functional theory(DFT)studies are relatively scarce,especially regarding the rational selection of functionals.In this work,14 functionals were employed to investigate the Mo-catalyzed carbonyl oxidative addition step.A benchmark study was carried out to evaluate their performance in structure optimization and energy calculation.Analyses of mean absolute error(MAE)and mean squared error(MSE)indicated that the B3LYP-D3(BJ),TPSSh,and ωB97X-D functionals exhibited superior performance in structure optimization.Using the DLPNO-CCSD(T)functional as the reference,the M06,M06-L,and MN15-L functionals exhibited good performance for energy calculation based on the structures optimized using the B3LYP-D3(BJ)functional.In particular,MN15-L provided the best performance with the smallest MAE and MSE.展开更多
Additive manufacturing(AM),with its high flexibility,cost-effectiveness,and customization,significantly accelerates the advancement of nanogenerators,contributing to sustainable energy solutions and the Internet of Th...Additive manufacturing(AM),with its high flexibility,cost-effectiveness,and customization,significantly accelerates the advancement of nanogenerators,contributing to sustainable energy solutions and the Internet of Things.In this review,an in-depth analysis of AM for piezoelectric and triboelectric nanogenerators is presented from the perspectives of fundamental mechanisms,recent advancements,and future prospects.It highlights AM-enabled advantages of versatility across materials,structural topology optimization,microstructure design,and integrated printing,which enhance critical performance indicators of nanogenerators,such as surface charge density and piezoelectric constant,thereby improving device performance compared to conventional fabrication.Common AM techniques for nanogenerators,including fused deposition modeling,direct ink writing,stereolithography,and digital light processing,are systematically examined in terms of their working principles,improved metrics(output voltage/current,power density),theoretical explanation,and application scopes.Hierarchical relationships connecting AM technologies with performance optimization and applications of nanogenerators are elucidated,providing a solid foundation for advancements in energy harvesting,self-powered sensors,wearable devices,and human-machine interaction.Furthermore,the challenges related to fabrication quality,cross-scale manufacturing,processing efficiency,and industrial deployment are critically discussed.Finally,the future prospects of AM for nanogenerators are explored,aiming to foster continuous progress and innovation in this field.展开更多
The strength-ductility trade-off in magnesium alloys remains a critical challenge urgently requiring resolution in their engineering applications.In this study,both mechanical and corrosion properties are enhanced in ...The strength-ductility trade-off in magnesium alloys remains a critical challenge urgently requiring resolution in their engineering applications.In this study,both mechanical and corrosion properties are enhanced in extruded Mg-Y-Nd-Zr alloys by Sm addition.Sm promotes dynamic recrystallization,activates non-basal slip systems and weakens basal texture intensity,leading to the sub-grain lamellar structure and rare earth texture.The EWS2 alloy exhibits an outstanding combination of high yield strength(328 MPa)and ductility(15.1%).Furthermore,the fragmented second phases in the Sm-containing alloy are uniformly distributed,reducing the subsequent corrosion driving force after micro-galvanic corrosion and facilitating the growth of a more passivating and compact corrosion film.These combined effects contribute to the lowest degradation rate in the EWS2 alloy.This study demonstrates the correlation between microstructure and properties in Sm-containing WE series alloys,providing insights for the design of other high performance magnesium alloys.展开更多
In the era of massive data,the study of distributed data is a significant topic.Model averaging can be effectively applied to distributed data by combining information from all machines.For linear models,the model ave...In the era of massive data,the study of distributed data is a significant topic.Model averaging can be effectively applied to distributed data by combining information from all machines.For linear models,the model averaging approach has been developed in the context of distributed data.However,further investigation is needed for more complex models.In this paper,the authors propose a distributed optimal model averaging approach based on multivariate additive models,which approximates unknown functions using B-splines allowing each machine to have a different smoothing degree.To utilize the information from the covariance matrix of dependent errors in multivariate multiple regressions,the authors use the Mahalanobis distance to construct a Mallows-type weight choice criterion.The criterion can be computed by transmitting information between the local machines and the center machine in two steps.The authors demonstrate the asymptotic optimality of the proposed model averaging estimator when the covariates are subject to uncertainty,and obtain the convergence rate of the weight vector to the theoretically optimal weights.The results remain novel even for additive models with a single response variable.The numerical examples show that the proposed method yields good performance.展开更多
Achieving simultaneous enhancement of crystallinity and optimal domain size remains a fundamental challenge in organic photovoltaics(OPVs),where conventional crystallization strategies often trigger excessive aggregat...Achieving simultaneous enhancement of crystallinity and optimal domain size remains a fundamental challenge in organic photovoltaics(OPVs),where conventional crystallization strategies often trigger excessive aggregation of small-molecule acceptors.This work pioneers a kinetic paradigm for resolving the crystallinity-domain size trade-off in organic photovoltaics through dual-additive-guided stepwise crystallization.By strategically pairing 1,2-dichlorobenzene(o-DCB,low binding energy to Y6)and 1-fluoronaphthalene(FN,high binding energy),we achieve temporally decoupled crystallization control:o-DCB first mediates donor-acceptor co-crystallization during film formation,constructing a metastable network,whereupon FN induces confined Y6 crystallization within this framework during thermal annealing,refining nanostructure without over-aggregation.Morphology studies reveal that this synergy enhances crystallinity of(100)diffraction peaks by 21%–10%versus single-additive controls(o-DCB/FN alone),while maintaining optimal domain size.These morphological advantages yield balanced carrier transport(μh/μe=1.23),near-unity exciton dissociation(98.53%),and a champion power conversion efficiency(PCE)of 18.08%for PM6:Y6,significantly surpassing single-additive devices(o-DCB:17.20%;FN:17.53%).Crucially,the dual-additive strategy demonstrates universal applicability across diverse active layer systems,achieving an outstanding PCE of 19.27%in PM6:L8-BO-based devices,thereby establishing a general framework for morphology control in high-efficiency OPVs.展开更多
Aqueous zinc-ion batteries have emerged as highly promising energy storage devices due to their high theoretical capacity,low cost,and high safety.However,they still suffer from dendrite growth and parasitic side reac...Aqueous zinc-ion batteries have emerged as highly promising energy storage devices due to their high theoretical capacity,low cost,and high safety.However,they still suffer from dendrite growth and parasitic side reactions caused by reactive aqueous electrolytes,which not only compromise reversibility but may also lead to internal short circuits,severely limiting practical applications.Herein,inulin(INU),a hydroxyl-rich polysaccharide,is proposed as a multifunctional electrolyte additive.Experimental and density functional theory calculations reveal that INU molecules effectively disrupt the original hydrogen-bond network,facilitating Zn^(2+)desolvation and rapid migration,thereby effectively resisting hydrogen evolution reaction,Zn corrosion,and by-products formation.Additionally,INU preferentially adsorbs on the Zn(002)crystal plane,forming a hydrophobic protective layer and guiding uniform Zn^(2+)deposition,thus inhibiting random dendritic growth.The presence of INU also effectively retards the dissolution process of V_(2)O_(5).As a result,the Zn‖Zn symmetric cell assembled with INU-3 electrolyte achieves an extended cycling life of 2400 h at a current density of 0.5 mA cm^(-2) and an areal capacity of0.5 mAh m^(-2).Furthermore,the Zn‖V_(2)O_(5) full cell exhibits a high capacity of 386.0 mAh g^(-1) at0.5 A g^(-1) and a high capacity retention of 55.26%at 8 A g^(-1).The full cell maintains remarkable capacity retention of 73%after 500 cycles at 1 A g^(-1) and 91%after 1000 cycles at 3 A g^(-1).This work inspires the study of electrolyte additives for aqueous zinc-ion batteries.展开更多
Additive manufacturing(AM),globally referred to as 3D printing,is a highly flexible manufacturing method that enables the design and creation of complex geometries with ease.This review article comprehensively examine...Additive manufacturing(AM),globally referred to as 3D printing,is a highly flexible manufacturing method that enables the design and creation of complex geometries with ease.This review article comprehensively examines the materials,methods,and applications of AM specifically for the space sector,while identifying current research gaps and proposing future directions.The primary advantages of AM over conventional subtractive manufacturing for space implementations include economic efficiency,unparalleled design freedom,high customizability,tailor-made production,and the ability to process a wide range of materials including metals,polymers,composites,and ceramics.The article focuses on space-grade materials such as high-performance alloys,polymers,and ceramics used in applications ranging from electronic equipment to propulsion systems.It provides a detailed analysis of prevalent metal AM techniques like powder bed fusion and directed energy deposition,as well as non-metal methods including used deposition modeling and selective laser sintering.Through specific case studies,it demonstrates how AM enables part consolidation,weight reduction,and the production of multifunctional components with integrated capabilities.This review will help readers comprehend current trends in space additive manufacturing and understand its future potential in next-generation space applications,from in-situ manufacturing to the realization of fully additively manufactured spacecraft.展开更多
Metal additive manufacturing(AM)technology has promising applications across many fields due to its near-net-shape advantages.The quality of the as-built component is closely linked to the temperature evolution during...Metal additive manufacturing(AM)technology has promising applications across many fields due to its near-net-shape advantages.The quality of the as-built component is closely linked to the temperature evolution during the metal AM process,which exhibits strong nonlinearities,localized high gradients,and rapid cooling rates.Therefore,real-time prediction of the temperature field is essential for effective online process control to achieve high fabrication quality,which poses surprising challenges for numerical methods,as traditional methods suffer from the inherent time-consuming nature of fine time-space discretizations.In this study,we proposed an isothermal surface imaging and transfer learning framework for fast prediction of isothermal surfaces,which are further used to reconstruct the high-dimensional,nonlinear temperature field.It consists of three key parts:physics-guided isothermal surface imaging to reduce the problem dimensionality by transforming the unstructured temperature field into a series of structured grayscale images,a pre-trained hybrid parameter-to-image generative neural network for the isothermal surface prediction in favor of small training samples,and a transfer learning strategy leveraging physical similarity of these isothermal surfaces in the metal AM process to obtain the 3D temperature field.The training samples are generated using a high-fidelity numerical model,which is validated against experimental data.The predicted results from the proposed framework agree well with those from the high-fidelity numerical simulation for a given combination of process parameters,achieving a computational cost measured in seconds.It is expected that the proposed framework could serve as a powerful tool for predicting the temperature field and further facilitating online control of process parameters.展开更多
Achieving high energy and power densities is currently a core challenge in the fabrication of energy storage materials.Although numerous high-capacity materials have been developed,conventional planar electrodes canno...Achieving high energy and power densities is currently a core challenge in the fabrication of energy storage materials.Although numerous high-capacity materials have been developed,conventional planar electrodes cannot achieve high active material loading and efficient ion/electron transport simultaneously.By contrast,three-dimensional(3D)structures have attracted increasing interest because of their capacity to enhance active material utilization,shorten ion and electron transport pathways,reduce interfacial impedance,and provide spatial accommodation for volume expansion.Additive manufacturing(AM)technology effectively fabricates energy-storage materials with 3D structures by accurately constructing complex 3D structures via layer-by-layer deposition.Recent studies have employed AM to construct ordered 3D electrodes that can optimize ion/electron transport,regulate electric field distribution,or improve the electrode-electrolyte interface,thereby contributing to enhanced kinetic performance and cycling stability.This review systematically summarizes the applications of several AM technologies in the fabrication of energy storage materials and analyzes their respective advantages and limitations.Subsequently,the advantages of AM technology in the fabrication of energy storage materials and several major optimization strategies are comprehensively discussed.Finally,the major challenges and potential applications of AM technology in energy storage material optimization are discussed.展开更多
The accelerated shift toward high efficiency and sustainability of the iron and steel is driving the advancement of green,low-carbon and high-quality carbon-containing refractories used for ladles.It is undoubtedly a ...The accelerated shift toward high efficiency and sustainability of the iron and steel is driving the advancement of green,low-carbon and high-quality carbon-containing refractories used for ladles.It is undoubtedly a significant challenge,since the addition of graphite enables refractories to possess superior thermal shock resistance and slag corrosion resistance.To develop low carbon-containing refractories with excellent properties,researchers over the past decades have endeavored to seek additives which can mitigate the adverse effects associated with the decrease in carbon in refractories.These additives can promote the occurrence of various mechanisms about toughening,which depends on inherent properties of additives or reacting with refractories to in situ form different ceramic phases,thereby responding the challenge of low-carbonization in refractories.The latest advances in additives used for low carbon-containing refractories from metal/alloys,oxide,non-oxide and composite powders four aspects were comprehensively overviewed in this review.Oxide additives exhibit a moderate effect on improving thermal shock resistance of refractories but show limited efficacy in improving oxidation resistance.In contrast,non-oxide additives demonstrate remarkable advantages in enhancing both oxidation and slag corrosion resistance.Composite powders combine the advantageous properties of their individual components.These additives often require combination with antioxidants such as Al,Si,or B4C not only to reduce costs but also to achieve optimal properties.Furthermore,future perspectives of these additives are discussed,with the aim of providing useful insights for the continuous progress and practical application of low carbon-containing refractories.展开更多
Functionally graded cellular structures(FGCSs)have a multitude of applications to a wide range of industries.Utilising the ever-progressing technology of additive manufacturing(AM),FGCSs can be applied to control mate...Functionally graded cellular structures(FGCSs)have a multitude of applications to a wide range of industries.Utilising the ever-progressing technology of additive manufacturing(AM),FGCSs can be applied to control material grading and achieve the desired mechanical properties.The current study explores the design and optimisation of FGCSs for AM,with a focus on improving the compression and impact performance of below knee(BK)prosthetic limbs made of thermoplastic polyurethane(TPU).A multiscale research methodology integrating topology optimization(TO),finite element analysis(FEA),and design of experiments(Do E)was adopted to optimise lattice structures in terms of stiffness and lightweight properties.Two-unit cell designs were considered in the study:Schwarz P gyroid and body-centered cubic(BCC).Response surface methodology(RSM)was implemented to analyse the effect of minimum and maximum cell wall thickness,cell size,and unit cell type on the mechanical performance of TPU FGCS structures.The results indicated that a Schwarz P FGCS structure with cell size,minimum and maximum cell wall thickness of 6,0.9 and 2.8 mm,respectively,could be optimal for a compromise between performance and weight.In this optimized case,stiffness and volume fraction values of 684 N/mm and 0.64 were obtained,respectively.The study also presents a proof-of-concept design for a BK prosthetic damper,highlighting the potential of FGCSs to enhance patient comfort,reduce manufacturing costs,and enable personalised designs through 3D scanning and AM.The obtained results could be a step forward towards the incorporation of AM technologies in prosthetics,offering a pathway to lightweight,cost-effective,and functionally tailored solutions.展开更多
Cesium lead iodide perovskites offer promising stability and a bandgap near 1.7 eV,making them suitable as the top cell in tandem solar cells.However,the inorganic perovskite films suffer from a high defect density an...Cesium lead iodide perovskites offer promising stability and a bandgap near 1.7 eV,making them suitable as the top cell in tandem solar cells.However,the inorganic perovskite films suffer from a high defect density and substantial recombination losses,undermining their optoelectronic performances.Here,by activating the aromatic system,we develop 4-methoxybenzoylhydrazine(MeOBH)-modified CsPbI_(3) film with regulated crystallinity,suppressed non-radiative recombination,and improved interfacial energetic alignment.The resultant inorganic perovskite solar cells achieved a power conversion efficiency of 20.95%,along with enhanced phase stability owing to the strong coordination interaction between the lead cation and the hydrazide group.Encapsulated devices retain 90.4% of the initial performance after 624 h of maximum power point operation under the ISOS-L-1I protocol.展开更多
基金supported by Major Science and Technology Projects in Fujian Province,China(No.2023HZ021005)State Key Laboratory of Powder Metallurgy,Central South University,ChinaFujian Key Laboratory of Rare-earth Functional Materials,China。
文摘Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipment manufacturing,and electronic information.This review provides a comprehensive summary of the progress of AM technology in WC−Co cemented carbides.The fundamental principles and classification of AM techniques are introduced,followed by a categorization and evaluation of the AM techniques for WC−Co cemented carbides.These techniques are classified as either direct AM technology(DAM)or indirect AM technology(IDAM),depending on their inclusion of post-processes like de-binding and sintering.Through an analysis of microstructure features,the most suitable AM route for WC−Co cemented carbide products with controllable microstructure is identified as the indirect AM technology,such as binder jet printing(BJP),which integrates AM with conventional powder metallurgy.
基金financial support from the National Natural Science Foundation of China(Nos.52205590,52575652,52322502,52175009)State Key Laboratory of Robotics and Systems(HIT)(No.SKLRS-2024-KF11)+3 种基金the Natural Science Foundation of Jiangsu Province(No.BK20220834)the Taihu Lake Innovation Fund for the School of Future Technology of Southeast University,the Start-up Research Fund of Southeast University(No.RF1028623098)the National Heilongjiang Providence Nature Science Foundation of China(YQ2022E022)the European Research Council(ERC)under the European Union’s Horizon Europe research and innovation programme(I-BOT Project,Grant Agreement No.101162939)。
文摘Micro/nano devices(MNDs)are characterized by miniaturization,high precision,and multifunctional integration,making them highly suitable for use in areas such as microrobotics,biomedical devices and electronic sensors.Their fabrication requires exceptional precision in structural integrity,material control,and functional integration.Traditional micro/nano fabrication techniques face inherent limitations in constructing complex three-dimensional(3D)architectures and integrating multiple materials.While additive manufacturing(AM)provides flexibility,challenges remain in material alignment control,microstructural organization,and multifunctional integration.To overcome these limitations,field-assisted additive manufacturing(FAM)has emerged as a promising approach that combines magnetic,acoustic,or electric fields to regulate material alignment,microstructural organization,and spatial alignment.This capability improves fabrication precision,enhances material anisotropy and facilitates functional integration.This review systematically explores the mechanisms,fabrication process,and functional integration of FAM in the framework of nozzle-based and vat photopolymerization-based,while further exploring their applications in microrobotics,biomedical devices,and electronic sensors.Moreover,this review provides a comparative overview of different FAM approaches,highlighting their respective characteristics,typical applications,and unique advantages.In addition,the major challenges facing FAM research are comprehensively assessed and future directions are explored,including advances in spatial precision control capability,intelligent control for process integration,and multi-field coupling optimization.This review establishes a foundational theoretical framework that can serve as a systematic reference for micro/nano manufacturing researchers to promote the development of FAM for high-performance micro/nano device fabrication.
基金Supported by National Key R&D Program of China(2022YFA1503400)。
文摘Aiming at the problems of insufficient activity and selectivity of Cu-based catalysts in CO_(2)hydrogenation to methanol,Al_(2)O_(3),ZrO_(2)and CeO_(2)modified Cu-ZnO catalysts by the co-precipitation method were prepared,and the influence mechanism of additives on the structure-performance relationship of the catalysts was systematically explored.Through a variety of characterization methods such as XRD,N2 physical adsorption-desorption,TEM,H_(2)-TPR,CO_(2)-TPD and XPS,combined with catalytic performance evaluation experiments,the correlation between the microstructure of catalysts and the reaction performance of CO_(2)hydrogenation to methanol was analyzed in depth.The results show that metal additives significantly improve the performance of catalysts.After the introduction of additives,the specific surface area and pore volume of the catalysts increase,the grain size of Cu decreases,and its dispersion improves.The Ce-modified CZC catalyst exhibited the best performance,with the grain size of CuO as small as 11.41 nm,and the surface oxygen vacancy concentration(OⅡ/OⅠ=3.15)was significantly higher than that of other samples.The reaction performance test shows that under the conditions of 2.8 MPa,8000 h−1 and 280℃,the CO_(2)conversion of the CZC catalyst reached 18.83%,the methanol selectivity was 68.40%,and the methanol yield was 12.88%,all of which are superior to other catalysts.Its excellent performance can be attributed to the fact that CeO_(2)enhances the metal-support interaction,increases the surface basicity,promotes the adsorption and activation of CO_(2),and simultaneously inhibits the reverse water-gas shift side reaction.This study clarifies the structure-activity regulation mechanism of additive modification on Cu-ZnO catalysts,providing a theoretical basis and technical reference for the development of efficient catalysts for CO_(2)hydrogenation to methanol.
基金Supported by National Natural Science Foundation of China(22378180,22078141)Education Department Foundation of Liaoning Province(JYTMS20230960)。
文摘To deepen understanding of the evolution of coal char microstructural properties of coal char during the co-pyrolysis of coking coal with additives,this study incorporated two typical additives,coal tar pitch(CTP)and waste plastic(HDPE),into a blended coal sample and carried out pyrolysis experiments.The pyrolysis process and the microstructure of char were systematically characterized using various analytical techniques,including thermogravimetric analysis(TGA),X-ray diffraction(XRD)and Raman spectroscopy.Data correlation analysis was performed to reveal the mechanism of carbon structural ordering evolution within the critical temperature range(350−600℃)from colloidal layer formation to semi-coke conversion in coking coal,and to elucidate the regulatory effects of different additives on coal pyrolysis pathways.The results indicate that HDPE releases free radicals during high-temperature pyrolysis,accelerating the pyrolysis reaction and increase the yield of volatile components.Conversely,CTP facilitates pyrolysis at low temperatures through its light components,thereby delaying high-temperature reactions due to the colloidal layer’s effect.XRD results indicate that during the process of pyrolysis,there is a progressive decrease in the interlayer spacing of aromatic layers(d002),while the aromatic ring stacking height(L_(c))and lateral size(L_(a))undergo significant of carbon skeleton ordering.Further comparative reveals that CTP partially suppresses structural ordering at low temperatures,whereas HDPE promotes the condensation and alignment of aromatic clusters via a free radical mechanism.Raman spectroscopy reveals a two-stage reorganization mechanism in the microstructure of the coal char:the decrease in the I_(D)/I_(G)ratio between 350 and 550℃is primarily attributed to the cleavage of aliphatic side chains and cross-linking bonds,leading to a reduction in defective structures;whereas the increase in ID/IG between 550 and 600℃is closely associated with enhanced condensation reactions of aromatic structures.Correlation analysis further demonstrates progressive graphitization during pyrolysis,with a significant positive correlation(R^(2)>0.85)observed between d002 and the full width at half maximum of the G-band(FWHM-G).
文摘A PPh_(3)-catalyzed ring-opening addition reaction of cyclopropenones with alkyl bromides has been successfully established.This reaction offers a concise and practical approach for the assembly ofα,β-disubstituted acrylates with exclusive E-stereoselectivity at room temperature.Mechanistic investigations indicated that both the hydrogen atom on vinyl group and one oxygen atom on ester group ofα,β-disubstituted acrylates derive from H2O in dimethyl sulfoxide(DMSO).Furthermore,a gram-scale experiment and late-stage modification of the products were accomplished,thereby expanding the application potential of this methodology in organic synthesis.
基金National MCF Energy R&D Program(2024YFE03260300)。
文摘Refractory metals,including tungsten(W),tantalum(Ta),molybdenum(Mo),and niobium(Nb),play a vital role in industries,such as nuclear energy and aerospace,owing to their exceptional melting temperatures,thermal durability,and corrosion resistance.These metals have body-centered cubic crystal structure,characterized by limited slip systems and impeded dislocation motion,resulting in significant low-temperature brittleness,which poses challenges for the conventional processing.Additive manufacturing technique provides an innovative approach,enabling the production of intricate parts without molds,which significantly improves the efficiency of material usage.This review provides a comprehensive overview of the advancements in additive manufacturing techniques for the production of refractory metals,such as W,Ta,Mo,and Nb,particularly the laser powder bed fusion.In this review,the influence mechanisms of key process parameters(laser power,scan strategy,and powder characteristics)on the evolution of material microstructure,the formation of metallurgical defects,and mechanical properties were discussed.Generally,optimizing powder characteristics,such as sphericity,implementing substrate preheating,and formulating alloying strategies can significantly improve the densification and crack resistance of manufactured parts.Meanwhile,strictly controlling the oxygen impurity content and optimizing the energy density input are also the key factors to achieve the simultaneous improvement in strength and ductility of refractory metals.Although additive manufacturing technique provides an innovative solution for processing refractory metals,critical issues,such as residual stress control,microstructure and performance anisotropy,and process stability,still need to be addressed.This review not only provides a theoretical basis for the additive manufacturing of high-performance refractory metals,but also proposes forward-looking directions for their industrial application.
基金National Key Research and Development Program of China(2022YFB4600902)Shandong Provincial Science Foundation for Outstanding Young Scholars(ZR2024YQ020)。
文摘Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.
基金Key-Area Research and Development Program of Guangdong Province(2023B0909020004)Project of Innovation Research Team in Zhongshan(CXTD2023006)+1 种基金Natural Science Foundation of Guangdong Province(2023A1515011573)Zhongshan Social Welfare Science and Technology Research Project(2024B2022)。
文摘Laser powder bed fusion(LPBF)is highly suitable for forming 18Ni300 mold steel,thanks to its excellent capability in manufacturing complex shapes and outstanding capacity for regulating microstructures.It is widely used in fields such as injection molding,die casting,and stamping dies.Adding reinforcing particles into steel is an effective means to improve its performance.Nb/18Ni300 composites were fabricated by LPBF using two kinds of Nb powders with different particle sizes,and their microstructures and properties were studied.The results show that the unmelted Nb particles are uniformly distributed in the 18Ni300 matrix and the grains are refined,which is particularly pronounced with fine Nb particles.In addition,element diffusion occurs between the particles and the matrix.The main phases of the base alloy are α-Fe and a small amount of γ-Fe.With the addition of Nb,part of the α-Fe is transformed into γ-Fe,and unmelted Nb phases appear.The addition of Nb also enhances the hardness and wear resistance of the composites but slightly reduces their tensile properties.After aging treatment,the molten pools and grain boundaries become blurred,grains are further refined,and the interfaces around the particles are thinned.The aging treatment also promotes the formation of reverted austenite.The hardness,ultimate tensile strength,and volumetric wear rate of the base alloy reach 51.9 HRC,1704 MPa,and 17.8×10^(-6) mm^(3)/(N·m),respectively.In contrast,the sample added with fine Nb particles has the highest hardness(56.1 HRC),ultimate tensile strength(1892 MPa)and yield strength(1842 MPa),and the volume wear rate of the sample added with coarse Nb particles is reduced by 90%to 1.7×10^(-6) mm^(3)/(N·m).
基金Project supported by the Fundamental Research Funds for the Central Universities(No.2042025kf0052)。
文摘In molybdenum chemistry,the oxidative addition of o-quinone or 1,2-dicarbonyl compounds to molybdenum has been widely used in Mo-catalyzed C—C bond construction.The carbonyl oxidative addition to Mo(0)or Mo(Ⅱ)is the critical elementary reaction of molybdenum catalysis.However,the relevant density functional theory(DFT)studies are relatively scarce,especially regarding the rational selection of functionals.In this work,14 functionals were employed to investigate the Mo-catalyzed carbonyl oxidative addition step.A benchmark study was carried out to evaluate their performance in structure optimization and energy calculation.Analyses of mean absolute error(MAE)and mean squared error(MSE)indicated that the B3LYP-D3(BJ),TPSSh,and ωB97X-D functionals exhibited superior performance in structure optimization.Using the DLPNO-CCSD(T)functional as the reference,the M06,M06-L,and MN15-L functionals exhibited good performance for energy calculation based on the structures optimized using the B3LYP-D3(BJ)functional.In particular,MN15-L provided the best performance with the smallest MAE and MSE.
基金support from the Research Committee of The Hong Kong Polytechnic University(Project codes:RMJK and 4-ZZSJ)supported by a grant from the Research Grants Council of the Hong Kong Special Administrative Region,China(Project No.PolyU15212523).
文摘Additive manufacturing(AM),with its high flexibility,cost-effectiveness,and customization,significantly accelerates the advancement of nanogenerators,contributing to sustainable energy solutions and the Internet of Things.In this review,an in-depth analysis of AM for piezoelectric and triboelectric nanogenerators is presented from the perspectives of fundamental mechanisms,recent advancements,and future prospects.It highlights AM-enabled advantages of versatility across materials,structural topology optimization,microstructure design,and integrated printing,which enhance critical performance indicators of nanogenerators,such as surface charge density and piezoelectric constant,thereby improving device performance compared to conventional fabrication.Common AM techniques for nanogenerators,including fused deposition modeling,direct ink writing,stereolithography,and digital light processing,are systematically examined in terms of their working principles,improved metrics(output voltage/current,power density),theoretical explanation,and application scopes.Hierarchical relationships connecting AM technologies with performance optimization and applications of nanogenerators are elucidated,providing a solid foundation for advancements in energy harvesting,self-powered sensors,wearable devices,and human-machine interaction.Furthermore,the challenges related to fabrication quality,cross-scale manufacturing,processing efficiency,and industrial deployment are critically discussed.Finally,the future prospects of AM for nanogenerators are explored,aiming to foster continuous progress and innovation in this field.
基金supported by the National Natural Science Foundation of China(Nos.52201119,52371108)Frontier Exploration Project of Longmen Laboratory,China(No.LMQYTSKT014)The Joint Fund of Henan Science and Technology R&D Plan of China(No.242103810056).
文摘The strength-ductility trade-off in magnesium alloys remains a critical challenge urgently requiring resolution in their engineering applications.In this study,both mechanical and corrosion properties are enhanced in extruded Mg-Y-Nd-Zr alloys by Sm addition.Sm promotes dynamic recrystallization,activates non-basal slip systems and weakens basal texture intensity,leading to the sub-grain lamellar structure and rare earth texture.The EWS2 alloy exhibits an outstanding combination of high yield strength(328 MPa)and ductility(15.1%).Furthermore,the fragmented second phases in the Sm-containing alloy are uniformly distributed,reducing the subsequent corrosion driving force after micro-galvanic corrosion and facilitating the growth of a more passivating and compact corrosion film.These combined effects contribute to the lowest degradation rate in the EWS2 alloy.This study demonstrates the correlation between microstructure and properties in Sm-containing WE series alloys,providing insights for the design of other high performance magnesium alloys.
基金supported by Youth Academic Innocation Team Construction project of Capital University of Economics and Business under Grant No.QNTD202303supported by the Beijing Outstanding Young Scientist Program under Grant No.JWZQ20240101027the National Natural Science Foundation of China under Grant Nos.12031016,12531012 and 12426308。
文摘In the era of massive data,the study of distributed data is a significant topic.Model averaging can be effectively applied to distributed data by combining information from all machines.For linear models,the model averaging approach has been developed in the context of distributed data.However,further investigation is needed for more complex models.In this paper,the authors propose a distributed optimal model averaging approach based on multivariate additive models,which approximates unknown functions using B-splines allowing each machine to have a different smoothing degree.To utilize the information from the covariance matrix of dependent errors in multivariate multiple regressions,the authors use the Mahalanobis distance to construct a Mallows-type weight choice criterion.The criterion can be computed by transmitting information between the local machines and the center machine in two steps.The authors demonstrate the asymptotic optimality of the proposed model averaging estimator when the covariates are subject to uncertainty,and obtain the convergence rate of the weight vector to the theoretically optimal weights.The results remain novel even for additive models with a single response variable.The numerical examples show that the proposed method yields good performance.
基金supported by the Shaanxi Provincial High level Talent Introduction Project(5113220044)the Shaanxi Outstanding Youth Project(2023-JC-JQ-33)+8 种基金the Youth Science and Technology Talent Promotion Project of Jiangsu Association for Science and Technology(TJ-2022-088)the Project funded by China Postdoctoral Science Foundation(2023TQ0273,2023TQ0274,2023M742833)the NationalNatural Science Foundation of China(62304181)the Natural Science Basic Research Program of Shaanxi(2023-JC-QN-0726,2025JC-YBQN-469)the GuangdongBasic and Applied Basic Research Foundation(2022A1515110286,2024A1515012538)the Basic Research Programs of Taicang(TC2024JC04)the Suzhou Science and Technology Development Plan Innovation Leading Talent Project(ZXL2023183)the Fundamental Research Funds for the Central Universities(G2022KY05108,G2024KY0605,G2023KY0601)and the Aeronautical Science Foundation of China(2018ZD53047).
文摘Achieving simultaneous enhancement of crystallinity and optimal domain size remains a fundamental challenge in organic photovoltaics(OPVs),where conventional crystallization strategies often trigger excessive aggregation of small-molecule acceptors.This work pioneers a kinetic paradigm for resolving the crystallinity-domain size trade-off in organic photovoltaics through dual-additive-guided stepwise crystallization.By strategically pairing 1,2-dichlorobenzene(o-DCB,low binding energy to Y6)and 1-fluoronaphthalene(FN,high binding energy),we achieve temporally decoupled crystallization control:o-DCB first mediates donor-acceptor co-crystallization during film formation,constructing a metastable network,whereupon FN induces confined Y6 crystallization within this framework during thermal annealing,refining nanostructure without over-aggregation.Morphology studies reveal that this synergy enhances crystallinity of(100)diffraction peaks by 21%–10%versus single-additive controls(o-DCB/FN alone),while maintaining optimal domain size.These morphological advantages yield balanced carrier transport(μh/μe=1.23),near-unity exciton dissociation(98.53%),and a champion power conversion efficiency(PCE)of 18.08%for PM6:Y6,significantly surpassing single-additive devices(o-DCB:17.20%;FN:17.53%).Crucially,the dual-additive strategy demonstrates universal applicability across diverse active layer systems,achieving an outstanding PCE of 19.27%in PM6:L8-BO-based devices,thereby establishing a general framework for morphology control in high-efficiency OPVs.
基金the financial support by the National Natural Science Foundation of China(No.52573221,U2330124,U20A2072,52072352,21875226)the Foundation for the Youth S&T Innovation Team of Sichuan Province(2020JDTD0035)+1 种基金the Scientific Research Funds for Central Universities(ZYGX2025XJ016)the Sichuan Science and Technology Program(2023ZYD0026)。
文摘Aqueous zinc-ion batteries have emerged as highly promising energy storage devices due to their high theoretical capacity,low cost,and high safety.However,they still suffer from dendrite growth and parasitic side reactions caused by reactive aqueous electrolytes,which not only compromise reversibility but may also lead to internal short circuits,severely limiting practical applications.Herein,inulin(INU),a hydroxyl-rich polysaccharide,is proposed as a multifunctional electrolyte additive.Experimental and density functional theory calculations reveal that INU molecules effectively disrupt the original hydrogen-bond network,facilitating Zn^(2+)desolvation and rapid migration,thereby effectively resisting hydrogen evolution reaction,Zn corrosion,and by-products formation.Additionally,INU preferentially adsorbs on the Zn(002)crystal plane,forming a hydrophobic protective layer and guiding uniform Zn^(2+)deposition,thus inhibiting random dendritic growth.The presence of INU also effectively retards the dissolution process of V_(2)O_(5).As a result,the Zn‖Zn symmetric cell assembled with INU-3 electrolyte achieves an extended cycling life of 2400 h at a current density of 0.5 mA cm^(-2) and an areal capacity of0.5 mAh m^(-2).Furthermore,the Zn‖V_(2)O_(5) full cell exhibits a high capacity of 386.0 mAh g^(-1) at0.5 A g^(-1) and a high capacity retention of 55.26%at 8 A g^(-1).The full cell maintains remarkable capacity retention of 73%after 500 cycles at 1 A g^(-1) and 91%after 1000 cycles at 3 A g^(-1).This work inspires the study of electrolyte additives for aqueous zinc-ion batteries.
文摘Additive manufacturing(AM),globally referred to as 3D printing,is a highly flexible manufacturing method that enables the design and creation of complex geometries with ease.This review article comprehensively examines the materials,methods,and applications of AM specifically for the space sector,while identifying current research gaps and proposing future directions.The primary advantages of AM over conventional subtractive manufacturing for space implementations include economic efficiency,unparalleled design freedom,high customizability,tailor-made production,and the ability to process a wide range of materials including metals,polymers,composites,and ceramics.The article focuses on space-grade materials such as high-performance alloys,polymers,and ceramics used in applications ranging from electronic equipment to propulsion systems.It provides a detailed analysis of prevalent metal AM techniques like powder bed fusion and directed energy deposition,as well as non-metal methods including used deposition modeling and selective laser sintering.Through specific case studies,it demonstrates how AM enables part consolidation,weight reduction,and the production of multifunctional components with integrated capabilities.This review will help readers comprehend current trends in space additive manufacturing and understand its future potential in next-generation space applications,from in-situ manufacturing to the realization of fully additively manufactured spacecraft.
基金funded by the National Natural Science Foundation of China under Grant No.11972086the Fundamental Research Funds for the Central Universities。
文摘Metal additive manufacturing(AM)technology has promising applications across many fields due to its near-net-shape advantages.The quality of the as-built component is closely linked to the temperature evolution during the metal AM process,which exhibits strong nonlinearities,localized high gradients,and rapid cooling rates.Therefore,real-time prediction of the temperature field is essential for effective online process control to achieve high fabrication quality,which poses surprising challenges for numerical methods,as traditional methods suffer from the inherent time-consuming nature of fine time-space discretizations.In this study,we proposed an isothermal surface imaging and transfer learning framework for fast prediction of isothermal surfaces,which are further used to reconstruct the high-dimensional,nonlinear temperature field.It consists of three key parts:physics-guided isothermal surface imaging to reduce the problem dimensionality by transforming the unstructured temperature field into a series of structured grayscale images,a pre-trained hybrid parameter-to-image generative neural network for the isothermal surface prediction in favor of small training samples,and a transfer learning strategy leveraging physical similarity of these isothermal surfaces in the metal AM process to obtain the 3D temperature field.The training samples are generated using a high-fidelity numerical model,which is validated against experimental data.The predicted results from the proposed framework agree well with those from the high-fidelity numerical simulation for a given combination of process parameters,achieving a computational cost measured in seconds.It is expected that the proposed framework could serve as a powerful tool for predicting the temperature field and further facilitating online control of process parameters.
基金support of the National Natural Science Foundation of China(No.52574411)Beijing Natural Science Foundation(No.2242043).
文摘Achieving high energy and power densities is currently a core challenge in the fabrication of energy storage materials.Although numerous high-capacity materials have been developed,conventional planar electrodes cannot achieve high active material loading and efficient ion/electron transport simultaneously.By contrast,three-dimensional(3D)structures have attracted increasing interest because of their capacity to enhance active material utilization,shorten ion and electron transport pathways,reduce interfacial impedance,and provide spatial accommodation for volume expansion.Additive manufacturing(AM)technology effectively fabricates energy-storage materials with 3D structures by accurately constructing complex 3D structures via layer-by-layer deposition.Recent studies have employed AM to construct ordered 3D electrodes that can optimize ion/electron transport,regulate electric field distribution,or improve the electrode-electrolyte interface,thereby contributing to enhanced kinetic performance and cycling stability.This review systematically summarizes the applications of several AM technologies in the fabrication of energy storage materials and analyzes their respective advantages and limitations.Subsequently,the advantages of AM technology in the fabrication of energy storage materials and several major optimization strategies are comprehensively discussed.Finally,the major challenges and potential applications of AM technology in energy storage material optimization are discussed.
基金support of the National Natural Science Foundation of China(Grant/Project Nos.52272027,52372034 and 52502016)the China Postdoctoral Science Foundation(Grant No.2025T180025)Postdoctoral Fellowship Program(Grant No.GZC20252393).
文摘The accelerated shift toward high efficiency and sustainability of the iron and steel is driving the advancement of green,low-carbon and high-quality carbon-containing refractories used for ladles.It is undoubtedly a significant challenge,since the addition of graphite enables refractories to possess superior thermal shock resistance and slag corrosion resistance.To develop low carbon-containing refractories with excellent properties,researchers over the past decades have endeavored to seek additives which can mitigate the adverse effects associated with the decrease in carbon in refractories.These additives can promote the occurrence of various mechanisms about toughening,which depends on inherent properties of additives or reacting with refractories to in situ form different ceramic phases,thereby responding the challenge of low-carbonization in refractories.The latest advances in additives used for low carbon-containing refractories from metal/alloys,oxide,non-oxide and composite powders four aspects were comprehensively overviewed in this review.Oxide additives exhibit a moderate effect on improving thermal shock resistance of refractories but show limited efficacy in improving oxidation resistance.In contrast,non-oxide additives demonstrate remarkable advantages in enhancing both oxidation and slag corrosion resistance.Composite powders combine the advantageous properties of their individual components.These additives often require combination with antioxidants such as Al,Si,or B4C not only to reduce costs but also to achieve optimal properties.Furthermore,future perspectives of these additives are discussed,with the aim of providing useful insights for the continuous progress and practical application of low carbon-containing refractories.
基金financially supported and funded by the Deanship of Scientific Research at Imam Mohammad Ibn Saud Islamic University(IMSIU)(No.IMSIU-DDRSP2503)。
文摘Functionally graded cellular structures(FGCSs)have a multitude of applications to a wide range of industries.Utilising the ever-progressing technology of additive manufacturing(AM),FGCSs can be applied to control material grading and achieve the desired mechanical properties.The current study explores the design and optimisation of FGCSs for AM,with a focus on improving the compression and impact performance of below knee(BK)prosthetic limbs made of thermoplastic polyurethane(TPU).A multiscale research methodology integrating topology optimization(TO),finite element analysis(FEA),and design of experiments(Do E)was adopted to optimise lattice structures in terms of stiffness and lightweight properties.Two-unit cell designs were considered in the study:Schwarz P gyroid and body-centered cubic(BCC).Response surface methodology(RSM)was implemented to analyse the effect of minimum and maximum cell wall thickness,cell size,and unit cell type on the mechanical performance of TPU FGCS structures.The results indicated that a Schwarz P FGCS structure with cell size,minimum and maximum cell wall thickness of 6,0.9 and 2.8 mm,respectively,could be optimal for a compromise between performance and weight.In this optimized case,stiffness and volume fraction values of 684 N/mm and 0.64 were obtained,respectively.The study also presents a proof-of-concept design for a BK prosthetic damper,highlighting the potential of FGCSs to enhance patient comfort,reduce manufacturing costs,and enable personalised designs through 3D scanning and AM.The obtained results could be a step forward towards the incorporation of AM technologies in prosthetics,offering a pathway to lightweight,cost-effective,and functionally tailored solutions.
基金financially supported by the National Ten Thousand Talent Program (H.C.)。
文摘Cesium lead iodide perovskites offer promising stability and a bandgap near 1.7 eV,making them suitable as the top cell in tandem solar cells.However,the inorganic perovskite films suffer from a high defect density and substantial recombination losses,undermining their optoelectronic performances.Here,by activating the aromatic system,we develop 4-methoxybenzoylhydrazine(MeOBH)-modified CsPbI_(3) film with regulated crystallinity,suppressed non-radiative recombination,and improved interfacial energetic alignment.The resultant inorganic perovskite solar cells achieved a power conversion efficiency of 20.95%,along with enhanced phase stability owing to the strong coordination interaction between the lead cation and the hydrazide group.Encapsulated devices retain 90.4% of the initial performance after 624 h of maximum power point operation under the ISOS-L-1I protocol.
