Zircon （mesh size ≤ 44μm ） and carbon black （mesh size ≤30μm ） were used as the starting materials, weighed with re（zircon） ： re（carbon black） of 100 ： 20 and mixed fully. The specimens with the diameter...Zircon （mesh size ≤ 44μm ） and carbon black （mesh size ≤30μm ） were used as the starting materials, weighed with re（zircon） ： re（carbon black） of 100 ： 20 and mixed fully. The specimens with the diameter of 20ram and length of 5ram were prepared by pressing at 100 MPa, then dried at 120℃ for 12h, put into a furnace with 1. 5L ·min^-1 argon gas and fired at 1450℃, 1500℃, 1550℃, 1600℃ and 1650℃ for 4h, respectively. The chemical composition, phase composition and microstructure of the specimens were studied by chemical analysis, X-ray diffraction and scanning electronic microscope, and the carbothermal reduction reaction process was discussed by thermodynamic analysis. The results showed that the ZrO2-SiC composite could be synthesized by carbothermal reduction reaction using zircon and carbon black as the starting materials in argon atmosphere. The composite with different composition was obtained by controlling the firing temperature and partial pressure of CO gas. The proper temperature to synthesize ZrO2-SiC composite was 1600℃ in this experiment.展开更多
Composite powder prepared of calcium oxide stabilzed ZrO2(CSZ) and NiCr by vacuum sintering is studied,and the effect of additive TiO2 on its properties is discussed. The morphology and phases of the powder were measu...Composite powder prepared of calcium oxide stabilzed ZrO2(CSZ) and NiCr by vacuum sintering is studied,and the effect of additive TiO2 on its properties is discussed. The morphology and phases of the powder were measured and determined by SEM. EPMA, XRD methods and the testing of flowability, bulk density and microhard-ness. The results show that the metallic components in the powder are in homogeneous distribution , the flowability, bulk density and microhardness are superior to the ZrO2-NiCr powder prepared by mechanically mixing. All components in the coating made of the composite powder are well-distributed because of avoiding segregation in the middle of mixing. It proves that the composite powder is an excellent material for plasma spraying.展开更多
Phase pure ZrB2-SiC composite powders were prepared after 1 450℃/3 h via carbothermal reduction route,by using ZrSiO4,B2O3 and carbon as the raw materials.The influences of firing temperature as well as the type and ...Phase pure ZrB2-SiC composite powders were prepared after 1 450℃/3 h via carbothermal reduction route,by using ZrSiO4,B2O3 and carbon as the raw materials.The influences of firing temperature as well as the type and amount of additive on the phase composition of final products were detailedly investigated.The results indicated that the onset formation temperature of ZrB2-SiC was reduced to 1 400℃by the present conditions,and oxide additive（including CoSO4·7H2O,Y2O3 and TiO2）was effective in enhancing the decomposition of raw ZrSiO4,therefore accelerating the synthesis of ZrB2-SiC.Moreover,microstructural observation showed that the as-prepared ZrB2 and SiC respectively had well-defined hexagonal columnar and fibrous morphology.Furthermore,the methodology of back-propagation artificial neural networks（BP-ANNs）was adopted to establish a model for predicting the reaction extent（e g,the content of ZrB2-SiC in final product）in terms of various processing conditions.The results predicted by the as-established BP-ANNs model matched well with that of testing experiment（with a mean square error in 10^（-3） degree）,verifying good effectiveness of the proposed strategy.展开更多
In order to improve the lifetime of continuous casting,ZrO_2-MoSi_2 composite powder used for plasmaspraying was prepared via spray drying and vacuum sintering.The microstructure and characteristics of the powder were...In order to improve the lifetime of continuous casting,ZrO_2-MoSi_2 composite powder used for plasmaspraying was prepared via spray drying and vacuum sintering.The microstructure and characteristics of the powder were investigated by particle size analysis,scanning electron microscopy and X-ray diffraction,respectively.The results show that the average viscosity and settlement rate are 60.43 mPas and 1.86%,respectively,when adding ammonium polyacrylate as a dispersant and polyvinyl alcohol as a binder.The powder obtained at the solid content of 70 wt.%,the dispersant amount of 1wt.%,the binder of 10 wt.%,and the sintering temperature of 1200 "C has the spherical agglomerate and a moderate size,which can be melted on the composite coating surface with a good compactness via plasma-spraying.展开更多
文摘Zircon （mesh size ≤ 44μm ） and carbon black （mesh size ≤30μm ） were used as the starting materials, weighed with re（zircon） ： re（carbon black） of 100 ： 20 and mixed fully. The specimens with the diameter of 20ram and length of 5ram were prepared by pressing at 100 MPa, then dried at 120℃ for 12h, put into a furnace with 1. 5L ·min^-1 argon gas and fired at 1450℃, 1500℃, 1550℃, 1600℃ and 1650℃ for 4h, respectively. The chemical composition, phase composition and microstructure of the specimens were studied by chemical analysis, X-ray diffraction and scanning electronic microscope, and the carbothermal reduction reaction process was discussed by thermodynamic analysis. The results showed that the ZrO2-SiC composite could be synthesized by carbothermal reduction reaction using zircon and carbon black as the starting materials in argon atmosphere. The composite with different composition was obtained by controlling the firing temperature and partial pressure of CO gas. The proper temperature to synthesize ZrO2-SiC composite was 1600℃ in this experiment.
文摘Composite powder prepared of calcium oxide stabilzed ZrO2(CSZ) and NiCr by vacuum sintering is studied,and the effect of additive TiO2 on its properties is discussed. The morphology and phases of the powder were measured and determined by SEM. EPMA, XRD methods and the testing of flowability, bulk density and microhard-ness. The results show that the metallic components in the powder are in homogeneous distribution , the flowability, bulk density and microhardness are superior to the ZrO2-NiCr powder prepared by mechanically mixing. All components in the coating made of the composite powder are well-distributed because of avoiding segregation in the middle of mixing. It proves that the composite powder is an excellent material for plasma spraying.
基金Funded by National Natural Science Foundation of China(Nos.51502212,51672194 and 51472184)Hubei Province Natural Science Foundation of China(No.2018CFB760)+1 种基金Program for Innovative Teams of Outstanding Young and Middle-aged Researchers in the Higher Education Institutions of Hubei Province(No.T201602)Key Program of Natural Science Foundation of Hubei Province(No.2017CFA004)
文摘Phase pure ZrB2-SiC composite powders were prepared after 1 450℃/3 h via carbothermal reduction route,by using ZrSiO4,B2O3 and carbon as the raw materials.The influences of firing temperature as well as the type and amount of additive on the phase composition of final products were detailedly investigated.The results indicated that the onset formation temperature of ZrB2-SiC was reduced to 1 400℃by the present conditions,and oxide additive（including CoSO4·7H2O,Y2O3 and TiO2）was effective in enhancing the decomposition of raw ZrSiO4,therefore accelerating the synthesis of ZrB2-SiC.Moreover,microstructural observation showed that the as-prepared ZrB2 and SiC respectively had well-defined hexagonal columnar and fibrous morphology.Furthermore,the methodology of back-propagation artificial neural networks（BP-ANNs）was adopted to establish a model for predicting the reaction extent（e g,the content of ZrB2-SiC in final product）in terms of various processing conditions.The results predicted by the as-established BP-ANNs model matched well with that of testing experiment（with a mean square error in 10^（-3） degree）,verifying good effectiveness of the proposed strategy.
文摘In order to improve the lifetime of continuous casting,ZrO_2-MoSi_2 composite powder used for plasmaspraying was prepared via spray drying and vacuum sintering.The microstructure and characteristics of the powder were investigated by particle size analysis,scanning electron microscopy and X-ray diffraction,respectively.The results show that the average viscosity and settlement rate are 60.43 mPas and 1.86%,respectively,when adding ammonium polyacrylate as a dispersant and polyvinyl alcohol as a binder.The powder obtained at the solid content of 70 wt.%,the dispersant amount of 1wt.%,the binder of 10 wt.%,and the sintering temperature of 1200 "C has the spherical agglomerate and a moderate size,which can be melted on the composite coating surface with a good compactness via plasma-spraying.
