To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composite...To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composites using Zr_(2)Cu as the filler.The microstructure,mechanical properties,and ablation properties of the Zr_(2)Cu packed composites were analyzed.Results show that during Zr_(2)Cu impregnation,the melt efficiently fills the large pores of the composites and is converted to ZrCu due to a partial reaction of zirconium with carbon.This results in an increase in composite density from 1.91 g/cm^(3)to 2.24 g/cm^(3)and a reduction in open porosity by 27.35%.Additionally,the flexural strength of Zr_(2)Cu packed C/C-SiC-ZrC composites is improved from 122.78±8.09 MPa to 135.53±5.40 MPa.After plasma ablation for 20 s,the modified composites demonstrate superior ablative resistance compared to PIP C/C-SiC-ZrC,with mass ablation and linear ablation rates of 2.77×10^(−3)g/s and 2.60×10^(−3)mm/s,respectively.The“selftranspiration”effect of the low-melting point copper-containing phase absorbs the heat of the plasma flame,further reducing the ablation temperature and promoting the formation of refined ZrO_(2)particles within the SiO_(2)melting layer.This provides more stable erosion protection for Zr_(2)Cu packed C/C-SiC-ZrC composites.展开更多
Compared with Cu/Al_(2)O_(3)composites,high-strength Cu/Al_(2)O_(3)composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate u...Compared with Cu/Al_(2)O_(3)composites,high-strength Cu/Al_(2)O_(3)composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate ultrafine composite powders with lowcontent reinforcement and constructed a combined structure of Cu ultrafine powders covered with in-situ Al_(2)O_(3)nanoparticles.After consolidation at a relatively lower sintering temperature of 550℃,high-volume-fraction ultrafine grains were introduced into the Cu/Al_(2)O_(3)composite,and many in-situ Al_(2)O_(3)nanoparticles with an average size of 11.7±7.5 nm were dispersed homogeneously in the Cu grain.Results show that the composite demonstrates an excellent balance of high tensile strength(654±1 MPa)and high electrical conductivity(84.5±0.1%IACS),which is ascribed to the synergistic strengthening effect of ultrafine grains,dislocations,and in-situ Al_(2)O_(3)nanoparticles.This approach,which utilizes ultrafine composite powder with low-content reinforcement as a precursor and employs low-temperature and high-pressure sintering subsequently,may hold promising potential for large-scale industrial production of high-performance oxide dispersion strengthened alloys.展开更多
A lead-free solder composite was prepared by adding ZrO2 nanopowders in eutectic Sn-Ag alloy. Microstrucrural features and microhardness properties of those solders with different ZrO2 nanopowder fraction were examine...A lead-free solder composite was prepared by adding ZrO2 nanopowders in eutectic Sn-Ag alloy. Microstrucrural features and microhardness properties of those solders with different ZrO2 nanopowder fraction were examined. Results indicate that the addition of ZrO2 nanopowders reduced the size of β-Sn grains and restrained the formation of bulk Ag3Sn intermetallic compounds (IMCs) due to the adsorption effect of the ZrO2 particles. The Vicker's hardness of the obtained lead-free solder composites fits well with the HalI-Petch relationship. The refinement of β-Sn grains favors to improve the microhardness of composite solders.展开更多
To improve the oxidation resistance of carbon/carbon (C/C) composites in air at high temperatures, a SiC- MoSi2/ZrO2-MoSi2 coating was prepared on the surface of C/C composites by pack cementation and slurry method....To improve the oxidation resistance of carbon/carbon (C/C) composites in air at high temperatures, a SiC- MoSi2/ZrO2-MoSi2 coating was prepared on the surface of C/C composites by pack cementation and slurry method. The microstructures and phase compositions of the coated C/C composites were analyzed by scanning electron microscopy and X-ray diffraction, respectively. The result shows that the SiC-MoSi2/ZrO2-MoSi2 coating is dense and crack-free with a thickness of 250-300 μm. The preparation and the high temperature oxidation property of the coated composites were investigated. The as-received coating has excellent oxidation protection ability and can protect C/C composites from oxidation for 260 h at 1773 K in air. The excellent anti-oxidation performance of the coating is considered to come from the formation of ZrSiO4, which improves the stability of the coating at high temperatures.展开更多
ZrO2/TiO2 composite photocatalytic film was produced on the pure titanium substrate using in-situ Zr(OH)4 colloidal particle by the micro-arc oxidation technique and characterized by scanning electron microscope (...ZrO2/TiO2 composite photocatalytic film was produced on the pure titanium substrate using in-situ Zr(OH)4 colloidal particle by the micro-arc oxidation technique and characterized by scanning electron microscope (SEM), energy dispersive X-ray (EDX), X-ray diffraction (XRD) and ultraviolet-visible (UV-Vis) spectrophotometer. The composite film shows a lamellar and porous structure which consists of anatase, futile and ZrO2 phases. The optical absorption edge of film is shifted to longer wavelength when ZrO2 is introduced to TiO2. Furthermore, the photocatalytic reaction rate constants of degradation of rhodamine B solution with ZrO2/TiO2 composite film and pure TiO2 film under ultraviolet irradiation are measured as 0.0442 and 0.0186 h 1, respectively.展开更多
Two Al2O3/Cu composites containing 0.24 wt.% Al2O3 and 0.60 wt.% Al2O3 separately are prepared by internal oxidation. Effects of sliding speed and pressure on the frictional characteristics of the composites and coppe...Two Al2O3/Cu composites containing 0.24 wt.% Al2O3 and 0.60 wt.% Al2O3 separately are prepared by internal oxidation. Effects of sliding speed and pressure on the frictional characteristics of the composites and copper against brass are investigated and compared. The changes in morphology of the sliding surface and subsurface are examined with scanning electron microscope (SEM) and energy dispersive X-ray spectrum (EDS). The results show that the wear resistance of the Al2O3/Cu composites is superior to that of copper under the same conditions, Under a given electrical current, the wear rate of Al2O3/Cu composites decreases as the Al2O3-content increases, However, the wear rates of the Al2O3/Cu composites and copper increase as the sliding speed and pressure increase under dry sliding condition. The main wear mechanisms for Al2O3/Cu composites are of abrasion and adhesion; for copper, it is adhesion, although wear by oxidation and electrical erosion can also be observed as the speed and pressure rise.展开更多
The interfacial interaction existing in the Ni ZrO 2 composite plating has been investigated. The experimental results show that no new phases were formed in the interfacial regions between matrix Ni and ZrO 2 part...The interfacial interaction existing in the Ni ZrO 2 composite plating has been investigated. The experimental results show that no new phases were formed in the interfacial regions between matrix Ni and ZrO 2 particles, but an orbital interaction through the mutual overlap of the d orbits does exist in the interfacial regions between Ni atoms and Zr 3+ ions.展开更多
The(Cu−10Sn)−Ni−MoS2 composites,prepared by powder metallurgy,were studied for the effects of Ni-coated MoS2 on the microstructure,mechanical properties and lubricating properties.The mechanism of effects of Ni and Mo...The(Cu−10Sn)−Ni−MoS2 composites,prepared by powder metallurgy,were studied for the effects of Ni-coated MoS2 on the microstructure,mechanical properties and lubricating properties.The mechanism of effects of Ni and MoS2 on the properties of composites was analyzed through a comparative experiment by adding Ni and MoS2 separately.The results show that the nickel wrapping around the MoS2 particles decreases the reaction rate of MoS2 with the copper matrix,and greatly improves the bonding of the matrix.The composites with 12 wt.%Ni-coated MoS2(C12)show the optimum performance including the mechanical properties and tribological behaviors.Under oil lubrication conditions,the friction coefficient is 0.0075 with a pressure of 8 MPa and a linear velocity of 0.25 m/s.The average dry friction coefficient,sliding against 40Cr steel disc,is measured to be 0.1769 when the linear velocity and pressure are 0.25 m/s and 4 MPa,respectively.展开更多
A heat-resistant dispersion-strengthening nano-Al_2O_3/Cu composite with highstrength and high electric conductivity was fabricated in a multiplex medium. The internaloxidation product, microstructures and properties ...A heat-resistant dispersion-strengthening nano-Al_2O_3/Cu composite with highstrength and high electric conductivity was fabricated in a multiplex medium. The internaloxidation product, microstructures and properties of the composite, and the process flow weresystematically studied. It is confirmed that this new technique simplifies the process and improvesthe properties of the composite. X-ray analysis indicates that the alumina particles formed duringinternal oxidation consist of a large mount of gamma-Al_2O_3 and a certain amount of theta-Al_2O_3and alpha-Al_2O_3. TEM observation shows that the obtained gamma-Al_2O_3 nano-particles areuniformly distributed in the copper grains; their mean size and space between particles are 7 runand 30 nm, respectively. The main properties of the composite with 50 percent cold deformation areas follows: the electric conductivity is 51 MS/m (87 percent IACS), sigma_b = 628 MPa, and thehardness is HRB86. After annealing at 1273 K, all or most of the above properties remain, and themicrostructures are still dependent on elongated fiber-form grains.展开更多
TiC-TiB2-Cu composites were produced by self-propagating high-temperature synthesis combined with pseudo hot isostatic pressing using Ti, B4C and Cu powders. The microstructure and mechanical properties of the composi...TiC-TiB2-Cu composites were produced by self-propagating high-temperature synthesis combined with pseudo hot isostatic pressing using Ti, B4C and Cu powders. The microstructure and mechanical properties of the composites were investigated. The X-ray diffraction (XRD) and scanning electron microscopy (SEM) results showed that the final products were only TiC, TiB2 and Cu phases. The clubbed TiB2 grains and spheroidal or irregular TiC grains were found in the microstructure of synthesized products. The reaction temperature and grain size of TiB2 and TiC particles decreased with increasing Cu content. The introduction of Cu into the composites resulted in a drastic increase in the relative density and flexual strength, and the maximum values were obtained with the addition of 20 wt pct, while the fracture toughness was the best when Cu content was 40 wt pct.展开更多
In situ TiB2/Cu composites were fabricated by both solid-liquid(S-L)and liquid-liquid(L-L)reactive spray deposition in combination with cold rolling and annealing.The microstructure and properties of the fabricated Ti...In situ TiB2/Cu composites were fabricated by both solid-liquid(S-L)and liquid-liquid(L-L)reactive spray deposition in combination with cold rolling and annealing.The microstructure and properties of the fabricated TiB2/Cu composites were investigated.The results show that the reactive mode and rolling treatment are the main factors affecting the microstructure and properties of the TiB2/Cu composite.The in situ reaction in the L-L reaction can be carried out more completely.By controlling the rolling and annealing process,the relative density and the properties of the as-deposited composites are optimized.The comprehensive performance of the deformed TiB2/Cu composite prepared by L-L reactive spray deposition(401 MPa and 83.5%IACS)is better than that by S-L reactive spray deposition(520 MPa and 20.2%IACS).展开更多
Cu2O/TiOa/Pt three-layer films were deposited on glass substrates using magnetron sputtering method. The surface morphology and the optical properties of the composite film were characterized by X-ray diffraction (XR...Cu2O/TiOa/Pt three-layer films were deposited on glass substrates using magnetron sputtering method. The surface morphology and the optical properties of the composite film were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), ultraviolet- visible spectroscopy (UV-Vis) and photoluminescence spectroscopy (PL). The photocatalytic activity of the samples was evaluated by the photocatalytic degradation of methyl orange (MO) aqueous solution under visible light irradiation. The results indicate that the Cu2O/TiO2/Pt composite films are made up of three layers which are Pt layer, anatase-TiO2 layer and Cu2O layer from bottom to top. The surface of the films is even and composed of regular-shaped spherical particles. The photocatalytic activity of the Cu2O/TiO2/Pt three-layer film is much higher than that of the Cu2O/TiO2 double-layer film. Such enhancement is ascribed to the presence of Pt layer, which further inhibits the photogenerated electron-hole recombination, prolongs the lifetime of the photogenerated carriers, increases the quantum efficiency and hence improves the photocatalytic activity of the film effectively.展开更多
The preferred internal oxidation of aluminum in Cu Al alloy was used to obtain in situ Al 2O 3/Cu composites. The reinforcement particles were mainly γ Al 2O 3, some θ Al 2O 3 and a little α Al 2O 3. Thermodynamics...The preferred internal oxidation of aluminum in Cu Al alloy was used to obtain in situ Al 2O 3/Cu composites. The reinforcement particles were mainly γ Al 2O 3, some θ Al 2O 3 and a little α Al 2O 3. Thermodynamics analyses show that the chemical reactions are 3Cu 2O+2Al=6Cu+Al 2O 3 or 3CuO+2Al=3Cu+Al 2O 3. A related equilibrium diagram was drawn. The experiments and investigation show that the formation rate of Al 2O 3 was controlled by the diffusion of oxygen in matrix.展开更多
Cu2O@Cu sub-microspheres composites with a narrow particle size distribution from 300 to 500 nm was successfully fabricated by one-step synthesis through the direct thermal decomposition of copper nitrate (Cu(NO3)2...Cu2O@Cu sub-microspheres composites with a narrow particle size distribution from 300 to 500 nm was successfully fabricated by one-step synthesis through the direct thermal decomposition of copper nitrate (Cu(NO3)2) in octadecylamine (ODA) solvent. As anode materials for lithium ion batteries, the Cu2O@Cu composites obviously possess high specific capacity, excellent cyclic stability and rate capability. The coulombic efficiency is about 84% in the 1 st cycle and increases significantly up to 97.8% during successive cycles at various current densities. Even under a high current density of 500 mA g^-l, the discharge capacity of Cu2O@Cu composites remains up to 200 mAh g^-1. The excellent electrochemical properties are ascribed to the synergistic effect between high electronic conductivity and volume-buffering capacity of metallic copper composited with Cu2O.2017 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.展开更多
The cermet composites WC-20wt%Co/ZrO2(E6)with four different comtents of ZrO2(3Y)were prepared by normal vacuum sinter processing;the optical microscope and SEMwere used to characterize their microstructures.The h...The cermet composites WC-20wt%Co/ZrO2(E6)with four different comtents of ZrO2(3Y)were prepared by normal vacuum sinter processing;the optical microscope and SEMwere used to characterize their microstructures.The hardness.bending strength and impact toughness of the specimens were determined.The experimental results show that ZrO2(3Y) particles in WC-20wt%Co matrix are sphcrical particles in different sizes which are distributed uniformly in Co phases and WC phases,the bending strength and impact toughness of the WC-20wt%Co cermet composites added ZrO2(3Y)improve remarkably.but the hardness values have little change.展开更多
A facile ammonium-dichromate solution immersion method was introduced to synthesize the copperwettable Cr3C2 coating on and inside the carbon-carbon (C/C) preform. The formation mechanism and the microstructures of ...A facile ammonium-dichromate solution immersion method was introduced to synthesize the copperwettable Cr3C2 coating on and inside the carbon-carbon (C/C) preform. The formation mechanism and the microstructures of the Cr3C2 coatings were studied. The contact angle between molten copper and the C/C decreased from 140°to 60°, demonstrating the significant improvement in the wettability. The Cr3C2- coated C/C-Cu composite with only 4.2% porosity and 3.69 gcm^-3 density was manufactured through copper infiltration. As a result, the thermal and electrical conductivity of the modified C/C-Cu increased significantly due to the infiltrated copper. Also the mechanical properties of the composites including both the flexural and compressive strengths were enhanced by over 100%. The modified C/C-Cu composite exhibited lower friction coefficients and wear rates for different load levels than those of the commercial C/Cu composite. These results demonstrate the potential of the modified C/C-Cu material for use in electrical contacts.展开更多
2-D nanosheet Cu2O doped CuO coating poly m-phenylenediamine and melamine/graphene/carbon fibers composite(CuxO/MPM/GFs)was firstly fabricated by compound electrochemical method.CuxO/MPM/GFs was successfully used to t...2-D nanosheet Cu2O doped CuO coating poly m-phenylenediamine and melamine/graphene/carbon fibers composite(CuxO/MPM/GFs)was firstly fabricated by compound electrochemical method.CuxO/MPM/GFs was successfully used to the recovery of iodide(I-)from salt water by lower potential-aided sorption and desorption processes.The potential-aided recovery of I-at CuxO/MPM/GFs was characterized by FE-SEM,XRD,IR,Raman,XPS,UV-vis and electrochemical techniques in detail.The maximal adsorption capacity of 86.82 mg·g^-1 could be obtained with a pseudo-second-order model at 0.8 V for 210 min in pH 5.0,0.1 mol·L^-1 NaCl,and the process accompanied the generation of CuI,CuO and I5-.The I-could be quickly desorbed from the electrode with a transfer of CuI to Cu2O by cycle voltammetry from-1.0 to 0.5 V for 90 cycles in pH 9.0,0.1 mol·L^-1 KNO3.Thus,CuxO/MPM/GFs was renewable in the continuous electrochemical-adsorption-desorption processes.展开更多
The effects of reduction ratio during roll bonding on the microstructural evolution at interface and subsequent mechanical properties of roll-bonded Al/Cu 2-ply sheets were investigated. The interface microstructures ...The effects of reduction ratio during roll bonding on the microstructural evolution at interface and subsequent mechanical properties of roll-bonded Al/Cu 2-ply sheets were investigated. The interface microstructures for several Al/Cu 2-ply sheets fabricated under different reduction ratios between 30% and 65% were verified by transmission electron microscopy(TEM). Taking the difference of interface microstructure into consideration, 3-point bending and peel tests were performed for obtaining flexural and bonding strengths for Al/Cu 2-ply sheets. The effect of the quantified areas of metallurgical bonding at interfaces on the bonding strength was also discussed. The results show that both the bonding and flexural strengths for Al/Cu 2-ply sheets are reduced by decreasing the reduction ratio during the roll bonding process, which is strongly correlated with the interface microstructure. This was especially verified by observing the interface delamination from the 3-point bent samples.展开更多
Alumina dispersion strengthened copper composite (nano-Al2O3/Cu composite) was recently emerged as a kind of potentially viable and attractive engineering material for applications requiring high strength, high ther...Alumina dispersion strengthened copper composite (nano-Al2O3/Cu composite) was recently emerged as a kind of potentially viable and attractive engineering material for applications requiring high strength, high thermal and electrical conductivities and resistance to softening at elevated temperatures. The nano-Al2O3/Cu composite was produced by internal oxidation. The microstructures of the composite were analyzed by the TEM and its hot deformation behavior was investigated by means of continuous compression tests performed on a Gleeble 1500 thermo-simulator. Making use of the modified algorithm-Levenberg-Marquardt (L-M) algorithm BP neural network, a model for predicting the flow stresses during hot deformation was set up on the base of the experimental data. Results show that the microstructures of the composite are characterized by uniform distribution of nano-Al2O3 particles in Cu-matrix. The sliding of dislocations is the main deformation mechanism. The dynamic recovery is the main softening mode with the flow stress decreasing gently from 500℃ to 850 ~C. The recrystallization of Cu-matrix can be retarded late into as high as 850 ℃, when it happens only partially. The well-trained BP neural network model can accurately describe the influence of the temperature, strain rate, and true strain on the flow stresses, therefore, it can precisely predict the flow stresses of the composite under given deforming conditions and provide a new way to optimize hot deforming process parameters.展开更多
Zircon (mesh size ≤ 44μm ) and carbon black (mesh size ≤30μm ) were used as the starting materials, weighed with re(zircon) : re(carbon black) of 100 : 20 and mixed fully. The specimens with the diameter...Zircon (mesh size ≤ 44μm ) and carbon black (mesh size ≤30μm ) were used as the starting materials, weighed with re(zircon) : re(carbon black) of 100 : 20 and mixed fully. The specimens with the diameter of 20ram and length of 5ram were prepared by pressing at 100 MPa, then dried at 120℃ for 12h, put into a furnace with 1. 5L ·min^-1 argon gas and fired at 1450℃, 1500℃, 1550℃, 1600℃ and 1650℃ for 4h, respectively. The chemical composition, phase composition and microstructure of the specimens were studied by chemical analysis, X-ray diffraction and scanning electronic microscope, and the carbothermal reduction reaction process was discussed by thermodynamic analysis. The results showed that the ZrO2-SiC composite could be synthesized by carbothermal reduction reaction using zircon and carbon black as the starting materials in argon atmosphere. The composite with different composition was obtained by controlling the firing temperature and partial pressure of CO gas. The proper temperature to synthesize ZrO2-SiC composite was 1600℃ in this experiment.展开更多
基金Open Fund of Zhijian Laboratory,Rocket Force University of Engineering(2024-ZJSYS-KF02-09)National Natural Science Foundation of China(51902028,52272034)+1 种基金Key Research and Development Program of Shaanxi(2023JBGS-15)Fundamental Research Funds for the Central Universities(Changan University,300102313202,300102312406)。
文摘To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composites using Zr_(2)Cu as the filler.The microstructure,mechanical properties,and ablation properties of the Zr_(2)Cu packed composites were analyzed.Results show that during Zr_(2)Cu impregnation,the melt efficiently fills the large pores of the composites and is converted to ZrCu due to a partial reaction of zirconium with carbon.This results in an increase in composite density from 1.91 g/cm^(3)to 2.24 g/cm^(3)and a reduction in open porosity by 27.35%.Additionally,the flexural strength of Zr_(2)Cu packed C/C-SiC-ZrC composites is improved from 122.78±8.09 MPa to 135.53±5.40 MPa.After plasma ablation for 20 s,the modified composites demonstrate superior ablative resistance compared to PIP C/C-SiC-ZrC,with mass ablation and linear ablation rates of 2.77×10^(−3)g/s and 2.60×10^(−3)mm/s,respectively.The“selftranspiration”effect of the low-melting point copper-containing phase absorbs the heat of the plasma flame,further reducing the ablation temperature and promoting the formation of refined ZrO_(2)particles within the SiO_(2)melting layer.This provides more stable erosion protection for Zr_(2)Cu packed C/C-SiC-ZrC composites.
基金Foundation of Northwest Institute for Non-ferrous Metal Research(YK2020-9,ZZXJ2203)Capital Projects of Financial Department of Shaanxi Province(YK22C-12)+4 种基金National Natural Science Foundation of China(62204207)Innovation Capability Support Plan in Shaanxi Province of China(2022KJXX-82,2023KJXX-083)Natural Science Foundation of Shaanxi Province(2022JQ-332)Shaanxi Innovative Research Team for Key Science and Technology(2023-CX-TD-46)Key Research and Development Projects of Shaanxi Province(2024GX-YBXM-351)。
文摘Compared with Cu/Al_(2)O_(3)composites,high-strength Cu/Al_(2)O_(3)composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate ultrafine composite powders with lowcontent reinforcement and constructed a combined structure of Cu ultrafine powders covered with in-situ Al_(2)O_(3)nanoparticles.After consolidation at a relatively lower sintering temperature of 550℃,high-volume-fraction ultrafine grains were introduced into the Cu/Al_(2)O_(3)composite,and many in-situ Al_(2)O_(3)nanoparticles with an average size of 11.7±7.5 nm were dispersed homogeneously in the Cu grain.Results show that the composite demonstrates an excellent balance of high tensile strength(654±1 MPa)and high electrical conductivity(84.5±0.1%IACS),which is ascribed to the synergistic strengthening effect of ultrafine grains,dislocations,and in-situ Al_(2)O_(3)nanoparticles.This approach,which utilizes ultrafine composite powder with low-content reinforcement as a precursor and employs low-temperature and high-pressure sintering subsequently,may hold promising potential for large-scale industrial production of high-performance oxide dispersion strengthened alloys.
基金The authors are grateful to the National Natural Science Foundation of China (No. 50401033)FANEDD of China (No. 200335)+1 种基金the Natural Science Foundation of Tianjin City (No. 033608811) Fok Ying Tong Education Foundation (No. 104015) for grant and financial support.
文摘A lead-free solder composite was prepared by adding ZrO2 nanopowders in eutectic Sn-Ag alloy. Microstrucrural features and microhardness properties of those solders with different ZrO2 nanopowder fraction were examined. Results indicate that the addition of ZrO2 nanopowders reduced the size of β-Sn grains and restrained the formation of bulk Ag3Sn intermetallic compounds (IMCs) due to the adsorption effect of the ZrO2 particles. The Vicker's hardness of the obtained lead-free solder composites fits well with the HalI-Petch relationship. The refinement of β-Sn grains favors to improve the microhardness of composite solders.
基金Projects(51221001,51222207)supported by the National Natural Science Foundation of ChinaProject(090677)supported by the Program for New Century Excellent Talents in University of ChinaProject(B08040)supported by Program of Introducing Talents of Discipline to Universities,China
文摘To improve the oxidation resistance of carbon/carbon (C/C) composites in air at high temperatures, a SiC- MoSi2/ZrO2-MoSi2 coating was prepared on the surface of C/C composites by pack cementation and slurry method. The microstructures and phase compositions of the coated C/C composites were analyzed by scanning electron microscopy and X-ray diffraction, respectively. The result shows that the SiC-MoSi2/ZrO2-MoSi2 coating is dense and crack-free with a thickness of 250-300 μm. The preparation and the high temperature oxidation property of the coated composites were investigated. The as-received coating has excellent oxidation protection ability and can protect C/C composites from oxidation for 260 h at 1773 K in air. The excellent anti-oxidation performance of the coating is considered to come from the formation of ZrSiO4, which improves the stability of the coating at high temperatures.
基金Project(gf200901002)supported by the Open Research Fund of National Defense Key Disciplines Laboratory of Light Alloy Processing Science and Technology of Nanchang Hangkong University,China
文摘ZrO2/TiO2 composite photocatalytic film was produced on the pure titanium substrate using in-situ Zr(OH)4 colloidal particle by the micro-arc oxidation technique and characterized by scanning electron microscope (SEM), energy dispersive X-ray (EDX), X-ray diffraction (XRD) and ultraviolet-visible (UV-Vis) spectrophotometer. The composite film shows a lamellar and porous structure which consists of anatase, futile and ZrO2 phases. The optical absorption edge of film is shifted to longer wavelength when ZrO2 is introduced to TiO2. Furthermore, the photocatalytic reaction rate constants of degradation of rhodamine B solution with ZrO2/TiO2 composite film and pure TiO2 film under ultraviolet irradiation are measured as 0.0442 and 0.0186 h 1, respectively.
基金National Natural Science Foundation of China (50432020)Henan Innovation Project for University Prominent Re- search Talents (2007KYCX008)+3 种基金Henan Education Department Science and Technology Project (2007430004)Henan Plan Project for College Youth Backbone TeacherHenan University of Science and Technology Major Pre-research Foundation (2005ZD003)Henan University of Science and Technology Personnel Scientific Research Foundation (of023)
文摘Two Al2O3/Cu composites containing 0.24 wt.% Al2O3 and 0.60 wt.% Al2O3 separately are prepared by internal oxidation. Effects of sliding speed and pressure on the frictional characteristics of the composites and copper against brass are investigated and compared. The changes in morphology of the sliding surface and subsurface are examined with scanning electron microscope (SEM) and energy dispersive X-ray spectrum (EDS). The results show that the wear resistance of the Al2O3/Cu composites is superior to that of copper under the same conditions, Under a given electrical current, the wear rate of Al2O3/Cu composites decreases as the Al2O3-content increases, However, the wear rates of the Al2O3/Cu composites and copper increase as the sliding speed and pressure increase under dry sliding condition. The main wear mechanisms for Al2O3/Cu composites are of abrasion and adhesion; for copper, it is adhesion, although wear by oxidation and electrical erosion can also be observed as the speed and pressure rise.
文摘The interfacial interaction existing in the Ni ZrO 2 composite plating has been investigated. The experimental results show that no new phases were formed in the interfacial regions between matrix Ni and ZrO 2 particles, but an orbital interaction through the mutual overlap of the d orbits does exist in the interfacial regions between Ni atoms and Zr 3+ ions.
基金Projects(51371099,51501091)supported by the National Natural Science Foundation of China。
文摘The(Cu−10Sn)−Ni−MoS2 composites,prepared by powder metallurgy,were studied for the effects of Ni-coated MoS2 on the microstructure,mechanical properties and lubricating properties.The mechanism of effects of Ni and MoS2 on the properties of composites was analyzed through a comparative experiment by adding Ni and MoS2 separately.The results show that the nickel wrapping around the MoS2 particles decreases the reaction rate of MoS2 with the copper matrix,and greatly improves the bonding of the matrix.The composites with 12 wt.%Ni-coated MoS2(C12)show the optimum performance including the mechanical properties and tribological behaviors.Under oil lubrication conditions,the friction coefficient is 0.0075 with a pressure of 8 MPa and a linear velocity of 0.25 m/s.The average dry friction coefficient,sliding against 40Cr steel disc,is measured to be 0.1769 when the linear velocity and pressure are 0.25 m/s and 4 MPa,respectively.
文摘A heat-resistant dispersion-strengthening nano-Al_2O_3/Cu composite with highstrength and high electric conductivity was fabricated in a multiplex medium. The internaloxidation product, microstructures and properties of the composite, and the process flow weresystematically studied. It is confirmed that this new technique simplifies the process and improvesthe properties of the composite. X-ray analysis indicates that the alumina particles formed duringinternal oxidation consist of a large mount of gamma-Al_2O_3 and a certain amount of theta-Al_2O_3and alpha-Al_2O_3. TEM observation shows that the obtained gamma-Al_2O_3 nano-particles areuniformly distributed in the copper grains; their mean size and space between particles are 7 runand 30 nm, respectively. The main properties of the composite with 50 percent cold deformation areas follows: the electric conductivity is 51 MS/m (87 percent IACS), sigma_b = 628 MPa, and thehardness is HRB86. After annealing at 1273 K, all or most of the above properties remain, and themicrostructures are still dependent on elongated fiber-form grains.
基金The work was supported by the Foundation of Aerospace Innovation Fund and the National Natural Science Foundation of China(No.90505015)the Foundation of National Key Laboratory for Remanufacturing.
文摘TiC-TiB2-Cu composites were produced by self-propagating high-temperature synthesis combined with pseudo hot isostatic pressing using Ti, B4C and Cu powders. The microstructure and mechanical properties of the composites were investigated. The X-ray diffraction (XRD) and scanning electron microscopy (SEM) results showed that the final products were only TiC, TiB2 and Cu phases. The clubbed TiB2 grains and spheroidal or irregular TiC grains were found in the microstructure of synthesized products. The reaction temperature and grain size of TiB2 and TiC particles decreased with increasing Cu content. The introduction of Cu into the composites resulted in a drastic increase in the relative density and flexual strength, and the maximum values were obtained with the addition of 20 wt pct, while the fracture toughness was the best when Cu content was 40 wt pct.
基金Projects(U1502274,51834009)supported by the National Natural Science Foundation of ChinaProject(2017ZDXM-GY-028)supported by the Key Research and Development Program of Shaanxi,China。
文摘In situ TiB2/Cu composites were fabricated by both solid-liquid(S-L)and liquid-liquid(L-L)reactive spray deposition in combination with cold rolling and annealing.The microstructure and properties of the fabricated TiB2/Cu composites were investigated.The results show that the reactive mode and rolling treatment are the main factors affecting the microstructure and properties of the TiB2/Cu composite.The in situ reaction in the L-L reaction can be carried out more completely.By controlling the rolling and annealing process,the relative density and the properties of the as-deposited composites are optimized.The comprehensive performance of the deformed TiB2/Cu composite prepared by L-L reactive spray deposition(401 MPa and 83.5%IACS)is better than that by S-L reactive spray deposition(520 MPa and 20.2%IACS).
基金financially supported by the National Natural Science Foundation of China (No.51301118)the Projects of International Cooperation in Shanxi (No.2014081002)the Scientific and Technological Innovation Programs of Higher Education Institutions in Shanxi (No.2013108)
文摘Cu2O/TiOa/Pt three-layer films were deposited on glass substrates using magnetron sputtering method. The surface morphology and the optical properties of the composite film were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), ultraviolet- visible spectroscopy (UV-Vis) and photoluminescence spectroscopy (PL). The photocatalytic activity of the samples was evaluated by the photocatalytic degradation of methyl orange (MO) aqueous solution under visible light irradiation. The results indicate that the Cu2O/TiO2/Pt composite films are made up of three layers which are Pt layer, anatase-TiO2 layer and Cu2O layer from bottom to top. The surface of the films is even and composed of regular-shaped spherical particles. The photocatalytic activity of the Cu2O/TiO2/Pt three-layer film is much higher than that of the Cu2O/TiO2 double-layer film. Such enhancement is ascribed to the presence of Pt layer, which further inhibits the photogenerated electron-hole recombination, prolongs the lifetime of the photogenerated carriers, increases the quantum efficiency and hence improves the photocatalytic activity of the film effectively.
文摘The preferred internal oxidation of aluminum in Cu Al alloy was used to obtain in situ Al 2O 3/Cu composites. The reinforcement particles were mainly γ Al 2O 3, some θ Al 2O 3 and a little α Al 2O 3. Thermodynamics analyses show that the chemical reactions are 3Cu 2O+2Al=6Cu+Al 2O 3 or 3CuO+2Al=3Cu+Al 2O 3. A related equilibrium diagram was drawn. The experiments and investigation show that the formation rate of Al 2O 3 was controlled by the diffusion of oxygen in matrix.
基金financially supported by the National Program on Key Basic Research Project (2014CB643403)National Key Research and Development Program of China (2017YFB0102900)the Shanghai Pujiang Program (17PJD016)
文摘Cu2O@Cu sub-microspheres composites with a narrow particle size distribution from 300 to 500 nm was successfully fabricated by one-step synthesis through the direct thermal decomposition of copper nitrate (Cu(NO3)2) in octadecylamine (ODA) solvent. As anode materials for lithium ion batteries, the Cu2O@Cu composites obviously possess high specific capacity, excellent cyclic stability and rate capability. The coulombic efficiency is about 84% in the 1 st cycle and increases significantly up to 97.8% during successive cycles at various current densities. Even under a high current density of 500 mA g^-l, the discharge capacity of Cu2O@Cu composites remains up to 200 mAh g^-1. The excellent electrochemical properties are ascribed to the synergistic effect between high electronic conductivity and volume-buffering capacity of metallic copper composited with Cu2O.2017 Published by Elsevier Ltd on behalf of The editorial office of Journal of Materials Science & Technology.
文摘The cermet composites WC-20wt%Co/ZrO2(E6)with four different comtents of ZrO2(3Y)were prepared by normal vacuum sinter processing;the optical microscope and SEMwere used to characterize their microstructures.The hardness.bending strength and impact toughness of the specimens were determined.The experimental results show that ZrO2(3Y) particles in WC-20wt%Co matrix are sphcrical particles in different sizes which are distributed uniformly in Co phases and WC phases,the bending strength and impact toughness of the WC-20wt%Co cermet composites added ZrO2(3Y)improve remarkably.but the hardness values have little change.
基金the financial support from of the National Basic Research Program of China (Nos. 2012CB619600 and 2011CB012803)
文摘A facile ammonium-dichromate solution immersion method was introduced to synthesize the copperwettable Cr3C2 coating on and inside the carbon-carbon (C/C) preform. The formation mechanism and the microstructures of the Cr3C2 coatings were studied. The contact angle between molten copper and the C/C decreased from 140°to 60°, demonstrating the significant improvement in the wettability. The Cr3C2- coated C/C-Cu composite with only 4.2% porosity and 3.69 gcm^-3 density was manufactured through copper infiltration. As a result, the thermal and electrical conductivity of the modified C/C-Cu increased significantly due to the infiltrated copper. Also the mechanical properties of the composites including both the flexural and compressive strengths were enhanced by over 100%. The modified C/C-Cu composite exhibited lower friction coefficients and wear rates for different load levels than those of the commercial C/Cu composite. These results demonstrate the potential of the modified C/C-Cu material for use in electrical contacts.
基金supported by the National Natural Science Foundation of China(U1407110)Anhui Province Key Research and Development Plan(JZ2018AKKG0332)。
文摘2-D nanosheet Cu2O doped CuO coating poly m-phenylenediamine and melamine/graphene/carbon fibers composite(CuxO/MPM/GFs)was firstly fabricated by compound electrochemical method.CuxO/MPM/GFs was successfully used to the recovery of iodide(I-)from salt water by lower potential-aided sorption and desorption processes.The potential-aided recovery of I-at CuxO/MPM/GFs was characterized by FE-SEM,XRD,IR,Raman,XPS,UV-vis and electrochemical techniques in detail.The maximal adsorption capacity of 86.82 mg·g^-1 could be obtained with a pseudo-second-order model at 0.8 V for 210 min in pH 5.0,0.1 mol·L^-1 NaCl,and the process accompanied the generation of CuI,CuO and I5-.The I-could be quickly desorbed from the electrode with a transfer of CuI to Cu2O by cycle voltammetry from-1.0 to 0.5 V for 90 cycles in pH 9.0,0.1 mol·L^-1 KNO3.Thus,CuxO/MPM/GFs was renewable in the continuous electrochemical-adsorption-desorption processes.
基金Project(10037273) supported by the Ministry of Knowledge Economy,Korea
文摘The effects of reduction ratio during roll bonding on the microstructural evolution at interface and subsequent mechanical properties of roll-bonded Al/Cu 2-ply sheets were investigated. The interface microstructures for several Al/Cu 2-ply sheets fabricated under different reduction ratios between 30% and 65% were verified by transmission electron microscopy(TEM). Taking the difference of interface microstructure into consideration, 3-point bending and peel tests were performed for obtaining flexural and bonding strengths for Al/Cu 2-ply sheets. The effect of the quantified areas of metallurgical bonding at interfaces on the bonding strength was also discussed. The results show that both the bonding and flexural strengths for Al/Cu 2-ply sheets are reduced by decreasing the reduction ratio during the roll bonding process, which is strongly correlated with the interface microstructure. This was especially verified by observing the interface delamination from the 3-point bent samples.
基金Henan Innovation Project for University Prominent Research Talents (2007KYCX008)Henan Major Science and Technol-ogy Project (0523021500)+1 种基金Henan University of Science and Technology Major Pre-research Foundation (2005ZD003)Henan University of Science and Technology Personnel Scientific Research Foundation
文摘Alumina dispersion strengthened copper composite (nano-Al2O3/Cu composite) was recently emerged as a kind of potentially viable and attractive engineering material for applications requiring high strength, high thermal and electrical conductivities and resistance to softening at elevated temperatures. The nano-Al2O3/Cu composite was produced by internal oxidation. The microstructures of the composite were analyzed by the TEM and its hot deformation behavior was investigated by means of continuous compression tests performed on a Gleeble 1500 thermo-simulator. Making use of the modified algorithm-Levenberg-Marquardt (L-M) algorithm BP neural network, a model for predicting the flow stresses during hot deformation was set up on the base of the experimental data. Results show that the microstructures of the composite are characterized by uniform distribution of nano-Al2O3 particles in Cu-matrix. The sliding of dislocations is the main deformation mechanism. The dynamic recovery is the main softening mode with the flow stress decreasing gently from 500℃ to 850 ~C. The recrystallization of Cu-matrix can be retarded late into as high as 850 ℃, when it happens only partially. The well-trained BP neural network model can accurately describe the influence of the temperature, strain rate, and true strain on the flow stresses, therefore, it can precisely predict the flow stresses of the composite under given deforming conditions and provide a new way to optimize hot deforming process parameters.
文摘Zircon (mesh size ≤ 44μm ) and carbon black (mesh size ≤30μm ) were used as the starting materials, weighed with re(zircon) : re(carbon black) of 100 : 20 and mixed fully. The specimens with the diameter of 20ram and length of 5ram were prepared by pressing at 100 MPa, then dried at 120℃ for 12h, put into a furnace with 1. 5L ·min^-1 argon gas and fired at 1450℃, 1500℃, 1550℃, 1600℃ and 1650℃ for 4h, respectively. The chemical composition, phase composition and microstructure of the specimens were studied by chemical analysis, X-ray diffraction and scanning electronic microscope, and the carbothermal reduction reaction process was discussed by thermodynamic analysis. The results showed that the ZrO2-SiC composite could be synthesized by carbothermal reduction reaction using zircon and carbon black as the starting materials in argon atmosphere. The composite with different composition was obtained by controlling the firing temperature and partial pressure of CO gas. The proper temperature to synthesize ZrO2-SiC composite was 1600℃ in this experiment.