A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5w...A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.展开更多
Zn-Al eutectoid alloy(ZA22)has ultra-high damping property,but its mechanical properties are still relatively low.In order to simultaneously improve the tensile strength and plasticity,a novel Al matrix composite inoc...Zn-Al eutectoid alloy(ZA22)has ultra-high damping property,but its mechanical properties are still relatively low.In order to simultaneously improve the tensile strength and plasticity,a novel Al matrix composite inoculant containing in-situ formed Al_(2)O_(3) and Al3Zr particles was designed and used to reinforce the ZA22 alloy.The microstructure of the ZA22 alloy was significantly refined.Fine Al_(2)O_(3) particles were uniformly distributed in theαphase and the lamellar eutectoid structure,whereas Al3Zr particles were distributed in theαphase and at theα/ηinterface.Property tests showed that the tensile mechanical properties of the reinforced ZA22 alloys were significantly improved.The maximum tensile strength and elongation reached 355 MPa and 7.62%,which were 1.50 and 1.89 times those of the original ZA22 alloy,respectively.The increase in mechanical properties is attributed to the multiple strengthening and toughening factors constructed in the refined microstructure.展开更多
The blocky LPSO particles were modulated by single-directional and multi-directional forging,and the effect of blocky LPSO particles on the anisotropy of mechanical properties of Mg-8.5Gd-2.5Y-1.5Zn-0.5Zr alloy forged...The blocky LPSO particles were modulated by single-directional and multi-directional forging,and the effect of blocky LPSO particles on the anisotropy of mechanical properties of Mg-8.5Gd-2.5Y-1.5Zn-0.5Zr alloy forged parts was investigated.In the present work,3D processing maps are established,and the forming domain that is both stable and power efficient is in the temperature range from 430 to 500℃ and strain rate range from 0.001 to 0.06 s^(-1),which is used to guide the single-directional forging(SDF)and multi-directional forging(MDF)experiments.The tensile mechanical properties reveal that the blocky LPSO particles have an influence on the mechanical anisotropy,especially in terms of the elongation anisotropy.The blocky LPSO particles after the MDF process have a more regular shape and smaller size and are homogeneously distributed,which is responsible for the low anisotropy of the elongation.In addition,the age-hardening capability of the MDF part is higher than that of the SDF part.展开更多
The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evo...The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evolution of phase constitution and precipitation behavior after heat treatment were characterized by using X-ray diffraction(XRD)and transmission electron microscope(TEM)analysis.The ultimate tensile strength(UTS)of as-built samples ranged from 396.8 to 414.6 MPa as the scanning speed decreased from 1600 to 1000 mm/s.After post heat treatment,the yield strength(YS)increased to(513.1±1.3)MPa,while the UTS increased from(414.6±5.1)to(539.2±1.5)MPa.The significant improvement of mechanical performance was ascribed to the formation of secondary Al3(Sc,Zr)precipitates.展开更多
In this study,we perform particle-resolved simulations of settling spheroidal particles,considering oblate and prolate spheroids and spheres,and investigate the shape effect on the particle dynamics in suspensions wit...In this study,we perform particle-resolved simulations of settling spheroidal particles,considering oblate and prolate spheroids and spheres,and investigate the shape effect on the particle dynamics in suspensions with volume fraction 1%and 5%.We first examine the single-point statistics of the translational and rotational motion of the settling particles.The horizontal velocity has a symmetrical distribution with standard deviation dependent on the particle shape.The greater horizontal velocity fluctuations of the non-spherical particles,compared to that of spheres,are attributed to the horizontal drift of settling spheroids with oblique orientations induced by the fluid-particle and particle-particle interactions.The fluctuation of particle vertical velocity,instead,is skewed under the effect of wake-induced hydrodynamic interactions.Further,we explore the particle pair statistics,which demonstrate the formation of column-like particle micro-structures for the lowest volume fraction considered.This clustering is more pronounced for spheroidal particles than spheres,due to the stronger attractions among vertically-aligned settling spheroids.Moreover,the particle pair statistics are directly related to the collision rate among the dispersed particles.The local accumulation of oblate/prolate spheroids serves as the major mechanism to promote the particle-particle collisions in dilute suspensions.展开更多
An in-depth understanding of the behaviours of solid propellants under low-velocity impact loads is crucial for enhancing their safety in applications such as aerospace propulsion.This study investigated the dynamic r...An in-depth understanding of the behaviours of solid propellants under low-velocity impact loads is crucial for enhancing their safety in applications such as aerospace propulsion.This study investigated the dynamic responses of single ammonium perchlorate(AP)/octogen(HMX)particles embedded in a hydroxyl-terminated polybutadiene(HTPB)binder under dynamic compression loading via real-time synchrotron-based X-ray phase contrast imaging and a modified split Hopkinson pressure bar(SHPB)system.The compression of the viscoelastic binder and subsequent dynamic fracturing of the AP/HMX particles were captured.During compression,transverse cracks developed within the AP particles,and their propagation led to particle fracturing,resulting in ductile fracturing.Unlike AP,HMX generated numerous short cracks within the internal and edge regions simultaneously,leading to fragmentation and brittle fracturing.Moreover,particle damage reduced the modulus of the sample,shifting its dynamic stress response from nonlinear elasticity to strain softening and further strain hardening as the binder exhibited plastic deformation.A compression simulation incorporating a real particle microscopic structure was established to study the mechanical response of the interface and particles.The simulation results agreed with the experimental observations.These results indicate that the shear stress at the HTPB-AP interface is greater than that at the HTPB-HMX interface,which is a factor influencing the differences in the mesoscale damage mechanisms of the particles.展开更多
基金Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team Construction Project(2022KXJ-071)2022 Qin Chuangyuan Achievement Transformation Incubation Capacity Improvement Project(2022JH-ZHFHTS-0012)+8 种基金Shaanxi Province Key Research and Development Plan-“Two Chains”Integration Key Project-Qin Chuangyuan General Window Industrial Cluster Project(2023QCY-LL-02)Xixian New Area Science and Technology Plan(2022-YXYJ-003,2022-XXCY-010)2024 Scientific Research Project of Shaanxi National Defense Industry Vocational and Technical College(Gfy24-07)Shaanxi Vocational and Technical Education Association 2024 Vocational Education Teaching Reform Research Topic(2024SZX354)National Natural Science Foundation of China(U24A20115)2024 Shaanxi Provincial Education Department Service Local Special Scientific Research Program Project-Industrialization Cultivation Project(24JC005,24JC063)Shaanxi Province“14th Five-Year Plan”Education Science Plan,2024 Project(SGH24Y3181)National Key Research and Development Program of China(2023YFB4606400)Longmen Laboratory Frontier Exploration Topics Project(LMQYTSKT003)。
文摘A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.
基金supported by the Foundation Strengthening Program of China(No.2019-JCJQ-ZD-142-00)the Natural Science Foundation of Hebei Province,China(No.E2021202017)the Foundation of Guangdong Academy of Sciences,China(No.2021GDASYL-20210102002)。
文摘Zn-Al eutectoid alloy(ZA22)has ultra-high damping property,but its mechanical properties are still relatively low.In order to simultaneously improve the tensile strength and plasticity,a novel Al matrix composite inoculant containing in-situ formed Al_(2)O_(3) and Al3Zr particles was designed and used to reinforce the ZA22 alloy.The microstructure of the ZA22 alloy was significantly refined.Fine Al_(2)O_(3) particles were uniformly distributed in theαphase and the lamellar eutectoid structure,whereas Al3Zr particles were distributed in theαphase and at theα/ηinterface.Property tests showed that the tensile mechanical properties of the reinforced ZA22 alloys were significantly improved.The maximum tensile strength and elongation reached 355 MPa and 7.62%,which were 1.50 and 1.89 times those of the original ZA22 alloy,respectively.The increase in mechanical properties is attributed to the multiple strengthening and toughening factors constructed in the refined microstructure.
基金supports of the National Key Research and Development Program of China(Grant No.2021YFB3501005)the National Natural Science Foundation of China(Grant No.52071208)the Key R&D program of Shanxi Province(International Cooperation)(Grant No.201903D421036).
文摘The blocky LPSO particles were modulated by single-directional and multi-directional forging,and the effect of blocky LPSO particles on the anisotropy of mechanical properties of Mg-8.5Gd-2.5Y-1.5Zn-0.5Zr alloy forged parts was investigated.In the present work,3D processing maps are established,and the forming domain that is both stable and power efficient is in the temperature range from 430 to 500℃ and strain rate range from 0.001 to 0.06 s^(-1),which is used to guide the single-directional forging(SDF)and multi-directional forging(MDF)experiments.The tensile mechanical properties reveal that the blocky LPSO particles have an influence on the mechanical anisotropy,especially in terms of the elongation anisotropy.The blocky LPSO particles after the MDF process have a more regular shape and smaller size and are homogeneously distributed,which is responsible for the low anisotropy of the elongation.In addition,the age-hardening capability of the MDF part is higher than that of the SDF part.
基金support of the Research and Development Program in Key Areas of Guangdong Province,China(No.2019B090907001)the Science and Technology Program of Guangdong Province,China(No.2014B010129002)the National Key R&D Program of China(No.2017YFB0305800)。
文摘The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evolution of phase constitution and precipitation behavior after heat treatment were characterized by using X-ray diffraction(XRD)and transmission electron microscope(TEM)analysis.The ultimate tensile strength(UTS)of as-built samples ranged from 396.8 to 414.6 MPa as the scanning speed decreased from 1600 to 1000 mm/s.After post heat treatment,the yield strength(YS)increased to(513.1±1.3)MPa,while the UTS increased from(414.6±5.1)to(539.2±1.5)MPa.The significant improvement of mechanical performance was ascribed to the formation of secondary Al3(Sc,Zr)precipitates.
基金supported by the National Natural Science Foundation of China(Grant Nos.92252104,12388101,and 12472224).
文摘In this study,we perform particle-resolved simulations of settling spheroidal particles,considering oblate and prolate spheroids and spheres,and investigate the shape effect on the particle dynamics in suspensions with volume fraction 1%and 5%.We first examine the single-point statistics of the translational and rotational motion of the settling particles.The horizontal velocity has a symmetrical distribution with standard deviation dependent on the particle shape.The greater horizontal velocity fluctuations of the non-spherical particles,compared to that of spheres,are attributed to the horizontal drift of settling spheroids with oblique orientations induced by the fluid-particle and particle-particle interactions.The fluctuation of particle vertical velocity,instead,is skewed under the effect of wake-induced hydrodynamic interactions.Further,we explore the particle pair statistics,which demonstrate the formation of column-like particle micro-structures for the lowest volume fraction considered.This clustering is more pronounced for spheroidal particles than spheres,due to the stronger attractions among vertically-aligned settling spheroids.Moreover,the particle pair statistics are directly related to the collision rate among the dispersed particles.The local accumulation of oblate/prolate spheroids serves as the major mechanism to promote the particle-particle collisions in dilute suspensions.
基金supported by the National Natural Science Foundation of China(U2341288 and 12302492)。
文摘An in-depth understanding of the behaviours of solid propellants under low-velocity impact loads is crucial for enhancing their safety in applications such as aerospace propulsion.This study investigated the dynamic responses of single ammonium perchlorate(AP)/octogen(HMX)particles embedded in a hydroxyl-terminated polybutadiene(HTPB)binder under dynamic compression loading via real-time synchrotron-based X-ray phase contrast imaging and a modified split Hopkinson pressure bar(SHPB)system.The compression of the viscoelastic binder and subsequent dynamic fracturing of the AP/HMX particles were captured.During compression,transverse cracks developed within the AP particles,and their propagation led to particle fracturing,resulting in ductile fracturing.Unlike AP,HMX generated numerous short cracks within the internal and edge regions simultaneously,leading to fragmentation and brittle fracturing.Moreover,particle damage reduced the modulus of the sample,shifting its dynamic stress response from nonlinear elasticity to strain softening and further strain hardening as the binder exhibited plastic deformation.A compression simulation incorporating a real particle microscopic structure was established to study the mechanical response of the interface and particles.The simulation results agreed with the experimental observations.These results indicate that the shear stress at the HTPB-AP interface is greater than that at the HTPB-HMX interface,which is a factor influencing the differences in the mesoscale damage mechanisms of the particles.
