Magnesium(Mg)alloys are generally used in light-weight structural applications due to their higher specific strength.However,the usage of these Mg alloys is limited due to their poor formability at room temperature,wh...Magnesium(Mg)alloys are generally used in light-weight structural applications due to their higher specific strength.However,the usage of these Mg alloys is limited due to their poor formability at room temperature,which is attributed to lower count of slip systems associated with the hcp crystal structure.To address these limitations,several new magnesium alloys and also many processing strategies have been developed and reported in the literature.ZE41 Mg is an alloy with significant quantities of zinc(Zn)and rare earth(RE)elements and has emerged as a promising material for aerospace,automotive,electronics,biomedical and many other industries.To make this alloy more competitive and viable,it should possess better mechanical and corrosion properties.Hence,the current paper reviews the effect of bulk mechanical processing on grain refinement,microstructural modification,and corresponding changes in the mechanical behaviour of ZE41Mg alloy.Further,the effect of various surface modification techniques on altering the surface microstructure and surface properties such as wear and corrosion are also briefly summarized and presented.This review also discusses the challenges and the future perspectives in developing high-performing ZE41 Mg alloys.展开更多
The magnesium alloy ZE41 encompasses a wide spectrum of applications as a structural material.An extremely high susceptibility to corrosion limits widespread utility of ZE41.In the present study it has been attempted ...The magnesium alloy ZE41 encompasses a wide spectrum of applications as a structural material.An extremely high susceptibility to corrosion limits widespread utility of ZE41.In the present study it has been attempted to understand the corrosion behaviour of ZE41 alloy employing electrochemical techniques like Tafel extrapolation and electrochemical impedance spectroscopy(EIS)in aqueous salt solutions containing mixture of sodium chloride and sodium sulphate over a varying range of electrolyte concentrations and solution temperatures.The morphology of the metal surface has been established by means of scanning electron microscopy(SEM).The results indicate that the rate of corrosion of ZE41 alloy increases with the increase in temperature and ionic concentration of the medium.The results of corrosion rates at varying temperatures have been utilized in the calculation of activation parameters such as activation energy,enthalpy of activation and entropy of activation for the corrosion process.展开更多
Mg-4Zn-1RE-0.5Zr (ZE41) Mg alloy is extensively used in the aerospace and automobile industries.In order to improve the applicability and performance,this alloy was engineered with in-situ Ti B2reinforcement to form T...Mg-4Zn-1RE-0.5Zr (ZE41) Mg alloy is extensively used in the aerospace and automobile industries.In order to improve the applicability and performance,this alloy was engineered with in-situ Ti B2reinforcement to form Ti B2/ZE41 composite.The high temperature deformation behavior and manufacturability of the newly developed Ti B2/ZE41 composite and the parent ZE41 Mg alloy were studied via establishing constitutive modeling of flow stress,deformation activation energy and processing map over a temperature range of 250℃-450℃ and strain rate range of 0.001 s-1-10 s-1.The predicted flow stress behavior of both materials were found to be well consistent with the experimental values.A significant improvement in activation energy was found in Ti B2/ZE41 composite (171.54 k J/mol) as compared to the ZE41 alloy (148.15 k J/mol) due to the dispersed strengthening of in-situ Ti B2particles.The processing maps were developed via dynamic material modeling.A wider workability domain and higher peak efficiency (45%) were observed in Ti B2/ZE41 composite as compared to ZE41 alloy (41%).The Dynamic recrystallization is found to be the dominating deformation mechanism for both materials;however,particle stimulated nucleation was found to be an additional mode of deformation in Ti B2/ZE41 composite.The twinning and stress induced cracks were observed in both the materials at low temperature and high strain rate.A narrow range of instability zone is found in the present Ti B2/ZE41 composite among the existing published literature on Mg based composites.The detailed microstructural characterization was carried out in both workability and instability domains to establish the governing deformation mechanisms.展开更多
Most metals including Mg alloys have a longstanding dilemma of strength-ductility trade-off,which is hindering their wider applications.In this study,we propose a gradient heterogeneous grain(GHG)structure for evading...Most metals including Mg alloys have a longstanding dilemma of strength-ductility trade-off,which is hindering their wider applications.In this study,we propose a gradient heterogeneous grain(GHG)structure for evading this trade-off dilemma and ultrasonic severe surface rolling is attempted to construct this novel structure in ZE41 Mg alloy.Here,the GHG structure combine the benefits of gradient structure and heterogeneous grain structure and introduce large microstructural heterogeneities.Compared to the coarse-grain and heterogeneous-grain structured alloys,the GHG structured one exhibits dramatical enhancement in strength,ductility,and strain hardening capability.To the best of our knowledge,its strength becomes much higher than that of common ZE41 Mg alloys at no reduction in ductility.These unique mechanical properties stem from not only the individual contribution of the heterogeneous structure components including the fine/ultrafine grains and deformed coarse grains but also their synergistic effect via hetero-deformation induced strengthening and hardening effects.In summary,our study provides a feasible way to develop new Mg alloys with high strength and good ductility.展开更多
文摘Magnesium(Mg)alloys are generally used in light-weight structural applications due to their higher specific strength.However,the usage of these Mg alloys is limited due to their poor formability at room temperature,which is attributed to lower count of slip systems associated with the hcp crystal structure.To address these limitations,several new magnesium alloys and also many processing strategies have been developed and reported in the literature.ZE41 Mg is an alloy with significant quantities of zinc(Zn)and rare earth(RE)elements and has emerged as a promising material for aerospace,automotive,electronics,biomedical and many other industries.To make this alloy more competitive and viable,it should possess better mechanical and corrosion properties.Hence,the current paper reviews the effect of bulk mechanical processing on grain refinement,microstructural modification,and corresponding changes in the mechanical behaviour of ZE41Mg alloy.Further,the effect of various surface modification techniques on altering the surface microstructure and surface properties such as wear and corrosion are also briefly summarized and presented.This review also discusses the challenges and the future perspectives in developing high-performing ZE41 Mg alloys.
文摘The magnesium alloy ZE41 encompasses a wide spectrum of applications as a structural material.An extremely high susceptibility to corrosion limits widespread utility of ZE41.In the present study it has been attempted to understand the corrosion behaviour of ZE41 alloy employing electrochemical techniques like Tafel extrapolation and electrochemical impedance spectroscopy(EIS)in aqueous salt solutions containing mixture of sodium chloride and sodium sulphate over a varying range of electrolyte concentrations and solution temperatures.The morphology of the metal surface has been established by means of scanning electron microscopy(SEM).The results indicate that the rate of corrosion of ZE41 alloy increases with the increase in temperature and ionic concentration of the medium.The results of corrosion rates at varying temperatures have been utilized in the calculation of activation parameters such as activation energy,enthalpy of activation and entropy of activation for the corrosion process.
基金Department of Science and Technology, India [grant number of DST/TDT/AMT/ 2017/211(G)] (MEE/18–19/412/DSTX/SUSH) for the financial support and FIST grant, Department of Science and Technology, India [grant number SR/FST/ET11–059/2012 (G)] for funding electron microscope facilitya part of Center of Excellence (Co E) in Applied Magnesium Research (A Vertical of Center for Materials and Manufacturing for Futuristic Mobility), IIT Madrasthe Ministry of Human Resource and Development for funding this CoE through grant number–SB20210992MEMHRD008517。
文摘Mg-4Zn-1RE-0.5Zr (ZE41) Mg alloy is extensively used in the aerospace and automobile industries.In order to improve the applicability and performance,this alloy was engineered with in-situ Ti B2reinforcement to form Ti B2/ZE41 composite.The high temperature deformation behavior and manufacturability of the newly developed Ti B2/ZE41 composite and the parent ZE41 Mg alloy were studied via establishing constitutive modeling of flow stress,deformation activation energy and processing map over a temperature range of 250℃-450℃ and strain rate range of 0.001 s-1-10 s-1.The predicted flow stress behavior of both materials were found to be well consistent with the experimental values.A significant improvement in activation energy was found in Ti B2/ZE41 composite (171.54 k J/mol) as compared to the ZE41 alloy (148.15 k J/mol) due to the dispersed strengthening of in-situ Ti B2particles.The processing maps were developed via dynamic material modeling.A wider workability domain and higher peak efficiency (45%) were observed in Ti B2/ZE41 composite as compared to ZE41 alloy (41%).The Dynamic recrystallization is found to be the dominating deformation mechanism for both materials;however,particle stimulated nucleation was found to be an additional mode of deformation in Ti B2/ZE41 composite.The twinning and stress induced cracks were observed in both the materials at low temperature and high strain rate.A narrow range of instability zone is found in the present Ti B2/ZE41 composite among the existing published literature on Mg based composites.The detailed microstructural characterization was carried out in both workability and instability domains to establish the governing deformation mechanisms.
基金the financial support of the National Natural Science Foundation of China(Grant No.51971088,No.U1910212)Priority Academic Program Development of Jiangsu Higher Education Institutions(PAPD).
文摘Most metals including Mg alloys have a longstanding dilemma of strength-ductility trade-off,which is hindering their wider applications.In this study,we propose a gradient heterogeneous grain(GHG)structure for evading this trade-off dilemma and ultrasonic severe surface rolling is attempted to construct this novel structure in ZE41 Mg alloy.Here,the GHG structure combine the benefits of gradient structure and heterogeneous grain structure and introduce large microstructural heterogeneities.Compared to the coarse-grain and heterogeneous-grain structured alloys,the GHG structured one exhibits dramatical enhancement in strength,ductility,and strain hardening capability.To the best of our knowledge,its strength becomes much higher than that of common ZE41 Mg alloys at no reduction in ductility.These unique mechanical properties stem from not only the individual contribution of the heterogeneous structure components including the fine/ultrafine grains and deformed coarse grains but also their synergistic effect via hetero-deformation induced strengthening and hardening effects.In summary,our study provides a feasible way to develop new Mg alloys with high strength and good ductility.