To fulfill the demands of applications under severe operational conditions,alloys should possess outstanding wear resistance at elevated temperatures.A Ti-Hf-Nb-V based refractory high entropy alloy(RHEA)was successfu...To fulfill the demands of applications under severe operational conditions,alloys should possess outstanding wear resistance at elevated temperatures.A Ti-Hf-Nb-V based refractory high entropy alloy(RHEA)was successfully produced using the directed energy deposition(DED)technique,which avoided the formation of fatal defects and showcased well-performed mechanical properties across a broad temperature spectrum.Strategic design of the oxidation sequence enabled the early formation of oxide nanolayers,which can form a polycrystalline oxide nanocoating under a complex stress condition to drastically reduce the wear rate from 2.69×10^(-4) mm^(3)·(N·m)^(−1) at room temperature to 6.90×10^(-7) mm^(3)·(N·m)^(−1) at 600℃.These results indicate that the application of additive manufacturing to fabricate RHEAs with superior wear resistance at high temperatures paves the way for the development of functional coatings designed to withstand extreme conditions.展开更多
Laser powder bed fusion(L-PBF)has been employed to additively manufacture WE43 magnesium(Mg)alloy biodegradable implants,but WE43 L-PBF samples exhibit excessively rapid corrosion.In this work,dense WE43 L-PBF samples...Laser powder bed fusion(L-PBF)has been employed to additively manufacture WE43 magnesium(Mg)alloy biodegradable implants,but WE43 L-PBF samples exhibit excessively rapid corrosion.In this work,dense WE43 L-PBF samples were built with the relativity density reaching 99.9%.High temperature oxidation was performed on the L-PBF samples in circulating air via various heating temperatures and holding durations.The oxidation and diffusion at the elevated temperature generated a gradient structure composed of an oxide layer at the surface,a transition layer in the middle and the matrix.The oxide layer consisted of rare earth(RE)oxides,and became dense and thick with increasing the holding duration.The matrix was composed ofα-Mg,RE oxides and Mg_(24)RE_(5) precipitates.The precipitates almost disappeared in the transition layer.Enhanced passivation effect was observed in the samples treated by a suitable high temperature oxidation.The original L-PBF samples lost 40%weight after 3-day immersion in Hank’s solution,and broke into fragments after 7-day immersion.The casted and solution treated samples lost roughly half of the weight after 28-day immersion.The high temperature oxidation samples,which were heated at 525℃ for 8 h,kept the structural integrity,and lost only 6.88%weight after 28-day immersion.The substantially improved corrosion resistance was contributed to the gradient structure at the surface.On one hand,the outmost dense layer of RE oxides isolated the corrosive medium;on the other hand,the transition layer considerably inhibited the corrosion owing to the lack of precipitates.Overall,high temperature oxidation provides an efficient,economic and safe approach to inhibit the corrosion of WE43 L-PBF samples,and has promising prospects for future clinical applications.展开更多
Laser powder bed fusion(L-PBF)has been used to fabricate biodegradable Mg implants of WE43 alloy,but the degradation is too fast compared with the term bone reconstruction.Previous studies show that high temperature o...Laser powder bed fusion(L-PBF)has been used to fabricate biodegradable Mg implants of WE43 alloy,but the degradation is too fast compared with the term bone reconstruction.Previous studies show that high temperature oxidation(HTO)can successfully inhibit the degradation of WE43 alloy.In this work,the influence of HTO on L-PBF samples of WE43 alloy was investigated regarding tensile,compressive,and abrasive resistance,as well as in vitro cytotoxicity,cell proliferation,hemolysis,and osteogenesis.Compared with the as-built L-PBF samples,HTO increased grain size and grain texture,stabilized and coarsened precipitates,and caused discontinuous static recrystallization in the matrix.The oxide layer at the surface of the HTO samples improved surface roughness,hydrophilia,hardness,and abrasive resis-tance.The tensile strength decreased slightly from 292 to 265 MPa,while the elongation substantially increased from 10.97%to 16.58%after HTO.The in vitro cell viability,cell proliferation,hemolysis,and osteogenic effect were considerably enhanced due to the improvement of surface quality and the initial inhibition of excessive Mg^(2+)releasement.Overall,HTO is of great benefit to the surface performance,ductility,and biocompatibility of WE43 alloy fabricated by L-PBF for biodegradable applications.展开更多
Press hardening with manganese-boron steels is a prominent manufacturing technique that allows for reduced weight and expense in automotive construction,while providing enhanced crash performance.Nevertheless,the deve...Press hardening with manganese-boron steels is a prominent manufacturing technique that allows for reduced weight and expense in automotive construction,while providing enhanced crash performance.Nevertheless,the development of a loosely attached oxide layer during press hardening and following additional processing of the layer presents a significant risk to the dimensional precision of the completed product.Here,we develop a new preprocessing approach to address the scale spallation issue by introducing trace amounts of silicate and tungstate into the rinsing solution following pickling.We demonstrate that the pre-deposited membrane promotes the formation of a noticeably thinner,more continuous and stickier oxide scale at high temperatures,enabling the direct application of automobile painting onto the scale.Our research provides an economical remedy to the troublesome scale flaking issue without requiring any modifications to the existing production line,and conveys a thorough comprehension of the mechanism by which the preprocessed membrane resists high-temperature oxidation.展开更多
In order to simultaneously improve the oxidation resistance and the electrical conductivity of solid oxide fuel cell(SOFC)interconnectors,a composite coating of Co–W/NiO was fabricated on ferritic stainless steel by ...In order to simultaneously improve the oxidation resistance and the electrical conductivity of solid oxide fuel cell(SOFC)interconnectors,a composite coating of Co–W/NiO was fabricated on ferritic stainless steel by composite deposition and pre-oxidation.Based on phase identification and microstructural analysis,the novel coating was confirmed to effectively suppress Cr diffusion to form a compact Cr-rich layer.Thus,the oxidation rate has been reduced to 9.46×10−15 g^(2)cm^(−4)s^(−1),which showed a imporvement of 56.4%in oxidation resistance.The area specific resistance value of Co–W/NiO coated steel was evaluated as 27.6 mΩcm^(2),much lower than that of Co–W coating as 53.38 mΩcm^(2),which is adequate for SOFC application.Furthermore,the mechanism of the improvement has been investigated that the addition of NiO led to the formation of Ni–Co spinels and Ni–W composites,which affected the surface microstructure of the coating.Thus,the composite Co–W/NiO coated ferritic stainless steel exhibited the optimal combination for oxidation resistance and electrical conductivity.展开更多
The fretting wear behavior of 0Cr20Ni32AlTi alloy was investigated with crossed cylinder contact under 80 N at 300 and 400 °C.Wear scar and debris were analyzed systematically by scanning electron microscopy and ...The fretting wear behavior of 0Cr20Ni32AlTi alloy was investigated with crossed cylinder contact under 80 N at 300 and 400 °C.Wear scar and debris were analyzed systematically by scanning electron microscopy and X-ray photoelectron spectroscopy.The results show that the friction logs are mixed fretting regime and gross slip regime with the magnitudes of displacement of 10 and 20 μm,respectively.Severe wear and friction oxidation occur on the material surface.A large number of granular debris produced in the fretting process can be easily congregated and adhered at the contact zone after repeated crushes.The resultant of friction oxidation is mainly composed of Fe3O4,Fe2O3,Cr2O3 and NiO.Temperature and friction are the major factors affecting the oxidation reaction rate.The fretting friction effect can enhance the oxidation reaction activity of surface atoms of 0Cr20Ni32AlTi alloy and reduce the oxidation activation energy.As result,the oxidation reaction rate is accelerated.展开更多
The outermost coating with single phase Ni2Al3 was obtained on copper surface by electrodepositing nickel followed by slurry pack aluminizing at 800 °C for 12 h. The oxidation resistance and microstructure of the...The outermost coating with single phase Ni2Al3 was obtained on copper surface by electrodepositing nickel followed by slurry pack aluminizing at 800 °C for 12 h. The oxidation resistance and microstructure of the coating oxidized in ambient air at 1000 °C for 25-250 h were investigated using SEM, X-ray diffraction and optical microscope methods. The results show that the copper with single phase Ni2Al3 coating possesses the best high temperature oxidation resistance, and the mass gain of the coating is 1/15 that of pure copper and 1/2 that of nickel coating, respectively. The specimen surface after being oxidized for 25 h still comprises Ni2Al3 phase. However, when the time of oxidizing treatment increases to 50 h, the Ni Al phase is formed. It is also found that the Ni2Al3 phase completely turns into Ni Al phase after oxidizing treatment for 100 h and above. The Ni Al coating shows excellent high temperature oxidation resistance when oxidation time is 250 h.展开更多
A Ti(Al,Si)3 diffusion coating was prepared on γ-TiAl alloy by cold sprayed Al?20Si alloy coating, followed by a heat-treatment. The isothermal and cyclic oxidation tests were conducted at 900 °C for 1000 h and ...A Ti(Al,Si)3 diffusion coating was prepared on γ-TiAl alloy by cold sprayed Al?20Si alloy coating, followed by a heat-treatment. The isothermal and cyclic oxidation tests were conducted at 900 °C for 1000 h and 120 cycles to check the oxidation resistance of the coating. The microstructure and phase transformation of the coating before and after the oxidation were studied by SEM, XRD and EPMA. The results indicate that the diffusion coating shows good oxidation resistance. The mass gain of the diffusion coating is only a quarter of that of bare alloy. After oxidation, the diffusion coating is degraded into three layers: an inner TiAl2 layer, a two-phase intermediate layer composed of a Ti(Al,Si)3 matrix and Si-rich precipitates, and a porous layer because of the inter-diffusion between the coating and substrate.展开更多
The isothermal oxidation behavior of NiAl-31Cr-2.9Mo-0.1Hf-0.05Ho directional eutectic alloy was investigated with the help of scanning electron microscopy and X-ray diffraction.The results revealed that a continuous ...The isothermal oxidation behavior of NiAl-31Cr-2.9Mo-0.1Hf-0.05Ho directional eutectic alloy was investigated with the help of scanning electron microscopy and X-ray diffraction.The results revealed that a continuous Al2O3 scale was formed and owned excellent oxidation resistance in the temperature range of 900-1100°C.When the temperature was up to 1150°C,the continuous Al2O3 oxide film ruptured.Trace rare earth element Ho distributed uniformly in the alloy and relatively high level of Al in Cr（Mo）phase are beneficial to the formation of continuous and compact Al2O3 scale.During the oxidation,a phase transformation fromθ-Al2O3 toα-Al2O3 existed on the surface of oxidation film.It resulted in the abnormal oxidation mass gain happening when the alloy was oxidized at 1000°C or 1050°C.展开更多
Refractory high entropy alloys have superior mechanical properties at high temperatures, and the oxidation behavior of these alloys is very important. The present work investigated the high temperature oxidation behav...Refractory high entropy alloys have superior mechanical properties at high temperatures, and the oxidation behavior of these alloys is very important. The present work investigated the high temperature oxidation behavior of three alloys with compositions of TiNbTa0.5Zr, TiNbTa0.5ZrAl and TiNbTa0.5ZrAlMo0.5, and the effects of alloying elements were discussed. Results indicated that the oxidation rates of the TiNbTa0.5Zr and TiNbTa0.5ZrAl alloys are controlled by diffusion, and obey the exponential rule. However, the oxidation rate of the TiNbTa0.5ZrAlMo0.5 alloy is controlled by interface reaction, and obeys the linear rule. The addition of Al leads to a better oxidation resistance by forming a protective oxide scale. However, the protection of Al-rich scale is weakened by the addition of Mo. Extensive pores and cracks occur in the oxide scale of the TiNbTa0.5ZrAlMo0.5 alloy, resulting in a significant decrease in oxidation resistance.展开更多
Two experimental single crystal superalloys Y-free alloy and Y-containing alloy were cast in the directionally solidified furnace, while other alloying element contents were basically kept unchanged. The isothermal ox...Two experimental single crystal superalloys Y-free alloy and Y-containing alloy were cast in the directionally solidified furnace, while other alloying element contents were basically kept unchanged. The isothermal oxidation behavior of two single crystal superalloy was studied at 1100 ℃ in ambient atmosphere. Morphology of oxides was examined by scanning electron microscopy （SEM） and their compostion was analyzed by X-ray diffraction （XRD） and energy dispersive spectroscopy （EDS）. The effect of yt- trium on the high temperature oxidation resistance of the single crystal superalloy was investigated. The results showed that the oxi- dation resistance of Ni-base single crystal superalloy was substantially improved by adding a little amount of rare earth yttrium. Yt- trium could promote the oxide of A1 formation and decreased the proportion of NiO. Yttrium increased the coherence between the oxide scale and the alloy substrate to decrease the spallation of oxide scale. Yttrium reduced the oxide grain size and the thickness of oxide layer.展开更多
High temperature oxidation behaviors of FGH96 P/M superaUoy have been studied in air at temperatures ranging from 600 to 1000℃. By means of isothermal oxidation testing, X-ray diffraction, SEM （scanning electron mic...High temperature oxidation behaviors of FGH96 P/M superaUoy have been studied in air at temperatures ranging from 600 to 1000℃. By means of isothermal oxidation testing, X-ray diffraction, SEM （scanning electron microscopy）, and EDS （energy dispersive X-ray spectroscopy） analyses, the oxidation kinetics as well as the composition and morphology of scales were investigated. Thermodynamic calculations were used to explain the oxidation mechanism. The results showed that as the oxidation temperature increased, the oxidation rate, the scale thickness, and scale spallation increased. FGH96 P/M superalloy exhibits good oxidation resistance at temperature below 800℃. The oxidation kinetics follows an approximately parabolic rate law, and the oxide layer was mainly composed of Cr2O3 TiO2 and a little amount of NiCr2O4. The oxidation is controlled by the transmission of chromium. titanium, and oxygen through the oxide scale.展开更多
Oxidation induction time(OIT) testing by differential scanning calorimetry(DSC) was used to evaluate the oxidation resistance of lubricating greases. Under the high temperature condition, bearing noise was detected wh...Oxidation induction time(OIT) testing by differential scanning calorimetry(DSC) was used to evaluate the oxidation resistance of lubricating greases. Under the high temperature condition, bearing noise was detected when grease passed the initial stable stage of oxidation. The chemical and physical structure of grease samples before and after high temperature oxidation were also analyzed by FT-IR spectrometry and scanning electron microscopy(SEM), then the effects of oxidation at high temperature on bearing noise were investigated. It is found out that for lithium greases, oxidation of base oil and thickener is the main reason responsible for the increasing bearing noise. As regards the polyurea greases, the change of fiber microstructure at high temperature is the main reason for the increasing bearing noise.展开更多
The purpose of this investigation was to evaluate the microstructure,high-temperature oxidation behaviour,and hardness of a seal coating under controlled exposures at 750℃with different exposure times.The results rev...The purpose of this investigation was to evaluate the microstructure,high-temperature oxidation behaviour,and hardness of a seal coating under controlled exposures at 750℃with different exposure times.The results reveal that the main phases in the coating are Ni,FeNi3,and hexagonal BN,withα-Al_(2)O_(3)peaks appearing after 2-h oxidation.As the exposure time increases,the diffraction peak intensity ofα-Al_(2)O_(3)begins to decrease and Cr_(2)O_(3)peaks appear after 200 h.After 1000 h,Cr_(2)O_(3)becomes dominant with only small amounts ofα-Al_(2)O_(3)remaining.The high-temperature oxidation process of the coating includes three stages:the fast stage,transition stage,and slow stage.The oxidation rate is constant in each stage,and in the fast stage and slow stages with values of7.9×10^(-4)and 8.37×10^(-5)mg^(2)·cm^(-4)·s^(-1),respectively.Initially,α-Al_(2)O_(3)forms near the pores in the coating,followed by the formation of Cr_(2)O_(3).As the exposure time increases,oxidation penetrates into the interior of the coating along phase boundaries to form island-shaped inner oxide layers with high concentrations of Cr,Ni,and Fe.Additionally,hardness increases with increasing oxide percentage.展开更多
The effect of rare earth element yttrium on the high temperature oxidation resistance of a directionally solidified Ni-base superalloy was studied with scanning electron microscopy(SEM), energy dispersive spectrum(EDS...The effect of rare earth element yttrium on the high temperature oxidation resistance of a directionally solidified Ni-base superalloy was studied with scanning electron microscopy(SEM), energy dispersive spectrum(EDS)and X-ray diffraction(XRD)techniques. The results show that the oxidation resistance of the alloy is substantially improved by adding proper amount of yttrium.展开更多
In high temperature oxidation environment, the oxidation reaction will induce variations in material parameters, such as Young's modulus, thermal expansion coefficient (CTE), coefficient of oxygen diffusion (COD),...In high temperature oxidation environment, the oxidation reaction will induce variations in material parameters, such as Young's modulus, thermal expansion coefficient (CTE), coefficient of oxygen diffusion (COD), etc. The oxidation -induced material parameter variations should be considered in high temperature mechanical analysis. In this paper, high temperature oxidation behavior of an oxide film/metal substrate system was investigated through a modified phase field approach. The oxidative stress and oxidation weight gain induced by high temperature oxidation were studied. Effects of Young's modulus, COD and CTE on oxidative stress in the oxide film were studied particularly. The simulation results showed that a better agreement with the experimental results could be obtained when considering the oxidation -induced material parameter variations in the high temperature mechanical analysis of oxide film/metal substrate system. The simulation results demonstrated that oxidative stress and oxidation weight gain were more sensitive to the variation of Young's modulus than to the variations of COD and CTE.展开更多
The effect of Si on the high temperature oxidation behavior of the 30Cr13 martensitic stainless steels was investigated. The underlying mechanism was further discussed by oxidation kinetics curves, scanning electron m...The effect of Si on the high temperature oxidation behavior of the 30Cr13 martensitic stainless steels was investigated. The underlying mechanism was further discussed by oxidation kinetics curves, scanning electron microscopy （SEM） and X-ray diffraction （XRD） analysis. It was ob- served that the addition of Si can significantly reduce the mass gain per unit area and the oxidation rate of the experimental steels. With the increase of Si content, the film surface composed of the wheat-like oxides turned into the small granular oxides after oxidation for 120 h. The SiO_2 film formed on the metal substrate inhibited the outward diffusion of the metal cation and the inward diffusion of the oxygen anion; thus, the high temperature oxidation resistance was enhanced.展开更多
Oxidation characteristics of Alloy 617 and Haynes 230 at 900 oC in simulated helium environment,hot steam environment containing H2 as well as in air and pure helium conditions were investigated.Compared to air condit...Oxidation characteristics of Alloy 617 and Haynes 230 at 900 oC in simulated helium environment,hot steam environment containing H2 as well as in air and pure helium conditions were investigated.Compared to air condition,the oxidation rate of Alloy 617 was not significantly affected in helium and hot steam environments,while Haynes 230 showed lower oxidation rate in helium environment.On the other hand,the oxide morphology and structure of Alloy 617 were strongly affected by the environments,but those of Haynes 230 were less dependent on the environments.For Haynes 230,a Cr2O3 inner layer and a protective MnCr2O4 outer layer were formed in all environments,which contributed to the better oxidation resistance.As the mechanical properties,such as creep and tensile properties,were significantly affected by the oxidation behaviors,surface treatment methods to enhance oxidation resistance of these alloys should be developed.展开更多
Inconel 600 alloy is widely utilized for high temperature environment application due to the corresponding good oxidation and corrosion resistance properties.In order to estimate the high temperature oxidation resista...Inconel 600 alloy is widely utilized for high temperature environment application due to the corresponding good oxidation and corrosion resistance properties.In order to estimate the high temperature oxidation resistance of Inconel 600 alloy at various temperatures,the oxidation weight gain of all specimens was measured and fitted for the curve at the temperatures of 700,800 and 900 ℃ for exposure time of 100 h.The surface morphology and the component of the oxide film were analyzed by scanning electron microscopy(SEM),energy-dispersive spectroscopy(EDS) and X-ray diffraction(XRD).The results indicate that the high temperature oxidation resistance of Inconel 600 alloy is excellent blew 800℃ due to the oxidation kinetic curves at different temperatures corresponding to the parabola dynamic rules.This means that the oxidation film protects the substrate well.The dense oxide layer formation containing Cr_(2)O_(3) and NiCr_(2)O_(4) at 700 and 800 ℃ and MnCr_(2)O_(4) at 900 ℃,respectively,is the main reason for the good oxidation resistance.In contrast,the oxide layer peels off easily under applied force as the temperature increases beyond 800℃, on account of the complicated compositions of the oxide film and the binding force between the oxide layer and the substrate weakening.Corresponding oxidation mechanism is expected to be understood and the oxidation resistance of Inconel 600 alloy is improved through binding force enhancement.展开更多
The effect of a sputtered Ti-48AI-8Cr-2Ag (at. pct) coating on the oxidation resistance of the cast Ti-46.5AI-5Nb (at. pct) alloy was investigated in air at 1000-1100℃. Hot corrosion in molten 75 wt pct Na2SO4+25 wt ...The effect of a sputtered Ti-48AI-8Cr-2Ag (at. pct) coating on the oxidation resistance of the cast Ti-46.5AI-5Nb (at. pct) alloy was investigated in air at 1000-1100℃. Hot corrosion in molten 75 wt pct Na2SO4+25 wt pct K2SO4 was investigated at 900℃. The scale on the cast TiAINb tends to spall in air, while the scale on coating is very adherent. The sputtered Ti-48AI-8Cr-2Ag coating remarkably improved high temperature oxidation resistance of the cast Ti-46.5AI-5Nb alloy because of the formation of an adherent Al2O3 scale. Due to the inward diffusion of Cr, Kirkendall voids were found at the coating/substrate interface. TiAICrAg coating provided excellent hot corrosion resistance for TiAINb alloy in molten 75 wt pct Na2SO4+25 wt pct K2S04 at 900℃ due to the formation of a continuous Al_2O_3 scale.展开更多
基金supported by Guangdong Major Project of Basic and Applied Basic Research,China(No.2019B030302010)the Joint Research Scheme sponsored by the Research Grants Council of the Hong Kong Special Administrative Region,China and National Natural Science Foundation of China(Nos.N_PolyU523/20 and 52061160483)+4 种基金the National Natural Science Foundation of China(Nos.52104362,52071222,52471179,52471180 and 52001221)the National Key R&D Program of China(No.2022YFA1603800)the National Key Research and Development Program of China(No.2021YFA0716302)Guangdong Provincial Quantum Science Strategic Initiative(No.GDZX2301001)Guangdong Basic and Applied Basic Research,China(No.2020B1515130007).
文摘To fulfill the demands of applications under severe operational conditions,alloys should possess outstanding wear resistance at elevated temperatures.A Ti-Hf-Nb-V based refractory high entropy alloy(RHEA)was successfully produced using the directed energy deposition(DED)technique,which avoided the formation of fatal defects and showcased well-performed mechanical properties across a broad temperature spectrum.Strategic design of the oxidation sequence enabled the early formation of oxide nanolayers,which can form a polycrystalline oxide nanocoating under a complex stress condition to drastically reduce the wear rate from 2.69×10^(-4) mm^(3)·(N·m)^(−1) at room temperature to 6.90×10^(-7) mm^(3)·(N·m)^(−1) at 600℃.These results indicate that the application of additive manufacturing to fabricate RHEAs with superior wear resistance at high temperatures paves the way for the development of functional coatings designed to withstand extreme conditions.
基金funded by the National Key Research and Development Program of China (2018YFE0104200)National Natural Science Foundation of China (51875310, 52175274, 82172065)Tsinghua Precision Medicine Foundation
文摘Laser powder bed fusion(L-PBF)has been employed to additively manufacture WE43 magnesium(Mg)alloy biodegradable implants,but WE43 L-PBF samples exhibit excessively rapid corrosion.In this work,dense WE43 L-PBF samples were built with the relativity density reaching 99.9%.High temperature oxidation was performed on the L-PBF samples in circulating air via various heating temperatures and holding durations.The oxidation and diffusion at the elevated temperature generated a gradient structure composed of an oxide layer at the surface,a transition layer in the middle and the matrix.The oxide layer consisted of rare earth(RE)oxides,and became dense and thick with increasing the holding duration.The matrix was composed ofα-Mg,RE oxides and Mg_(24)RE_(5) precipitates.The precipitates almost disappeared in the transition layer.Enhanced passivation effect was observed in the samples treated by a suitable high temperature oxidation.The original L-PBF samples lost 40%weight after 3-day immersion in Hank’s solution,and broke into fragments after 7-day immersion.The casted and solution treated samples lost roughly half of the weight after 28-day immersion.The high temperature oxidation samples,which were heated at 525℃ for 8 h,kept the structural integrity,and lost only 6.88%weight after 28-day immersion.The substantially improved corrosion resistance was contributed to the gradient structure at the surface.On one hand,the outmost dense layer of RE oxides isolated the corrosive medium;on the other hand,the transition layer considerably inhibited the corrosion owing to the lack of precipitates.Overall,high temperature oxidation provides an efficient,economic and safe approach to inhibit the corrosion of WE43 L-PBF samples,and has promising prospects for future clinical applications.
基金National Key Research and Development Program of China(No.2018YFE0104200)National Natural Science Foundation of China(Nos.52175274,82172065,51875310)Tsinghua Precision Medicine Foundation and Tsinghua-Toyota Joint Research Fund.
文摘Laser powder bed fusion(L-PBF)has been used to fabricate biodegradable Mg implants of WE43 alloy,but the degradation is too fast compared with the term bone reconstruction.Previous studies show that high temperature oxidation(HTO)can successfully inhibit the degradation of WE43 alloy.In this work,the influence of HTO on L-PBF samples of WE43 alloy was investigated regarding tensile,compressive,and abrasive resistance,as well as in vitro cytotoxicity,cell proliferation,hemolysis,and osteogenesis.Compared with the as-built L-PBF samples,HTO increased grain size and grain texture,stabilized and coarsened precipitates,and caused discontinuous static recrystallization in the matrix.The oxide layer at the surface of the HTO samples improved surface roughness,hydrophilia,hardness,and abrasive resis-tance.The tensile strength decreased slightly from 292 to 265 MPa,while the elongation substantially increased from 10.97%to 16.58%after HTO.The in vitro cell viability,cell proliferation,hemolysis,and osteogenic effect were considerably enhanced due to the improvement of surface quality and the initial inhibition of excessive Mg^(2+)releasement.Overall,HTO is of great benefit to the surface performance,ductility,and biocompatibility of WE43 alloy fabricated by L-PBF for biodegradable applications.
基金supported by the Liaoning Youth Science Foundation Project B Category(Contract No.2025010041-JH6/1010)the National Natural Science Foundation of China(Grant No.52471103).
文摘Press hardening with manganese-boron steels is a prominent manufacturing technique that allows for reduced weight and expense in automotive construction,while providing enhanced crash performance.Nevertheless,the development of a loosely attached oxide layer during press hardening and following additional processing of the layer presents a significant risk to the dimensional precision of the completed product.Here,we develop a new preprocessing approach to address the scale spallation issue by introducing trace amounts of silicate and tungstate into the rinsing solution following pickling.We demonstrate that the pre-deposited membrane promotes the formation of a noticeably thinner,more continuous and stickier oxide scale at high temperatures,enabling the direct application of automobile painting onto the scale.Our research provides an economical remedy to the troublesome scale flaking issue without requiring any modifications to the existing production line,and conveys a thorough comprehension of the mechanism by which the preprocessed membrane resists high-temperature oxidation.
基金supported by Hubei Natural Science Foundation of Hubei(2023AFB111).
文摘In order to simultaneously improve the oxidation resistance and the electrical conductivity of solid oxide fuel cell(SOFC)interconnectors,a composite coating of Co–W/NiO was fabricated on ferritic stainless steel by composite deposition and pre-oxidation.Based on phase identification and microstructural analysis,the novel coating was confirmed to effectively suppress Cr diffusion to form a compact Cr-rich layer.Thus,the oxidation rate has been reduced to 9.46×10−15 g^(2)cm^(−4)s^(−1),which showed a imporvement of 56.4%in oxidation resistance.The area specific resistance value of Co–W/NiO coated steel was evaluated as 27.6 mΩcm^(2),much lower than that of Co–W coating as 53.38 mΩcm^(2),which is adequate for SOFC application.Furthermore,the mechanism of the improvement has been investigated that the addition of NiO led to the formation of Ni–Co spinels and Ni–W composites,which affected the surface microstructure of the coating.Thus,the composite Co–W/NiO coated ferritic stainless steel exhibited the optimal combination for oxidation resistance and electrical conductivity.
基金Project (51075342) supported by the National Natural Science Foundation of ChinaProject (2007CB714704) supported by the National Basic Research Program of China
文摘The fretting wear behavior of 0Cr20Ni32AlTi alloy was investigated with crossed cylinder contact under 80 N at 300 and 400 °C.Wear scar and debris were analyzed systematically by scanning electron microscopy and X-ray photoelectron spectroscopy.The results show that the friction logs are mixed fretting regime and gross slip regime with the magnitudes of displacement of 10 and 20 μm,respectively.Severe wear and friction oxidation occur on the material surface.A large number of granular debris produced in the fretting process can be easily congregated and adhered at the contact zone after repeated crushes.The resultant of friction oxidation is mainly composed of Fe3O4,Fe2O3,Cr2O3 and NiO.Temperature and friction are the major factors affecting the oxidation reaction rate.The fretting friction effect can enhance the oxidation reaction activity of surface atoms of 0Cr20Ni32AlTi alloy and reduce the oxidation activation energy.As result,the oxidation reaction rate is accelerated.
基金Projects(CKJB201205,QKJB201202,YJK201307)supported by the Nanjing Institute of Technology,China
文摘The outermost coating with single phase Ni2Al3 was obtained on copper surface by electrodepositing nickel followed by slurry pack aluminizing at 800 °C for 12 h. The oxidation resistance and microstructure of the coating oxidized in ambient air at 1000 °C for 25-250 h were investigated using SEM, X-ray diffraction and optical microscope methods. The results show that the copper with single phase Ni2Al3 coating possesses the best high temperature oxidation resistance, and the mass gain of the coating is 1/15 that of pure copper and 1/2 that of nickel coating, respectively. The specimen surface after being oxidized for 25 h still comprises Ni2Al3 phase. However, when the time of oxidizing treatment increases to 50 h, the Ni Al phase is formed. It is also found that the Ni2Al3 phase completely turns into Ni Al phase after oxidizing treatment for 100 h and above. The Ni Al coating shows excellent high temperature oxidation resistance when oxidation time is 250 h.
基金Project(50971127)supported by the National Natural Science Foundation of China
文摘A Ti(Al,Si)3 diffusion coating was prepared on γ-TiAl alloy by cold sprayed Al?20Si alloy coating, followed by a heat-treatment. The isothermal and cyclic oxidation tests were conducted at 900 °C for 1000 h and 120 cycles to check the oxidation resistance of the coating. The microstructure and phase transformation of the coating before and after the oxidation were studied by SEM, XRD and EPMA. The results indicate that the diffusion coating shows good oxidation resistance. The mass gain of the diffusion coating is only a quarter of that of bare alloy. After oxidation, the diffusion coating is degraded into three layers: an inner TiAl2 layer, a two-phase intermediate layer composed of a Ti(Al,Si)3 matrix and Si-rich precipitates, and a porous layer because of the inter-diffusion between the coating and substrate.
基金Project(51101055)supported by the National Natural Science Foundation of China
文摘The isothermal oxidation behavior of NiAl-31Cr-2.9Mo-0.1Hf-0.05Ho directional eutectic alloy was investigated with the help of scanning electron microscopy and X-ray diffraction.The results revealed that a continuous Al2O3 scale was formed and owned excellent oxidation resistance in the temperature range of 900-1100°C.When the temperature was up to 1150°C,the continuous Al2O3 oxide film ruptured.Trace rare earth element Ho distributed uniformly in the alloy and relatively high level of Al in Cr（Mo）phase are beneficial to the formation of continuous and compact Al2O3 scale.During the oxidation,a phase transformation fromθ-Al2O3 toα-Al2O3 existed on the surface of oxidation film.It resulted in the abnormal oxidation mass gain happening when the alloy was oxidized at 1000°C or 1050°C.
基金Project(51671217)supported by the National Natural Science Foundation of ChinaProject(CX2017B047)supported by the Program of Innovation for Postgraduate of Hunan Province,China
文摘Refractory high entropy alloys have superior mechanical properties at high temperatures, and the oxidation behavior of these alloys is very important. The present work investigated the high temperature oxidation behavior of three alloys with compositions of TiNbTa0.5Zr, TiNbTa0.5ZrAl and TiNbTa0.5ZrAlMo0.5, and the effects of alloying elements were discussed. Results indicated that the oxidation rates of the TiNbTa0.5Zr and TiNbTa0.5ZrAl alloys are controlled by diffusion, and obey the exponential rule. However, the oxidation rate of the TiNbTa0.5ZrAlMo0.5 alloy is controlled by interface reaction, and obeys the linear rule. The addition of Al leads to a better oxidation resistance by forming a protective oxide scale. However, the protection of Al-rich scale is weakened by the addition of Mo. Extensive pores and cracks occur in the oxide scale of the TiNbTa0.5ZrAlMo0.5 alloy, resulting in a significant decrease in oxidation resistance.
文摘Two experimental single crystal superalloys Y-free alloy and Y-containing alloy were cast in the directionally solidified furnace, while other alloying element contents were basically kept unchanged. The isothermal oxidation behavior of two single crystal superalloy was studied at 1100 ℃ in ambient atmosphere. Morphology of oxides was examined by scanning electron microscopy （SEM） and their compostion was analyzed by X-ray diffraction （XRD） and energy dispersive spectroscopy （EDS）. The effect of yt- trium on the high temperature oxidation resistance of the single crystal superalloy was investigated. The results showed that the oxi- dation resistance of Ni-base single crystal superalloy was substantially improved by adding a little amount of rare earth yttrium. Yt- trium could promote the oxide of A1 formation and decreased the proportion of NiO. Yttrium increased the coherence between the oxide scale and the alloy substrate to decrease the spallation of oxide scale. Yttrium reduced the oxide grain size and the thickness of oxide layer.
文摘High temperature oxidation behaviors of FGH96 P/M superaUoy have been studied in air at temperatures ranging from 600 to 1000℃. By means of isothermal oxidation testing, X-ray diffraction, SEM （scanning electron microscopy）, and EDS （energy dispersive X-ray spectroscopy） analyses, the oxidation kinetics as well as the composition and morphology of scales were investigated. Thermodynamic calculations were used to explain the oxidation mechanism. The results showed that as the oxidation temperature increased, the oxidation rate, the scale thickness, and scale spallation increased. FGH96 P/M superalloy exhibits good oxidation resistance at temperature below 800℃. The oxidation kinetics follows an approximately parabolic rate law, and the oxide layer was mainly composed of Cr2O3 TiO2 and a little amount of NiCr2O4. The oxidation is controlled by the transmission of chromium. titanium, and oxygen through the oxide scale.
文摘Oxidation induction time(OIT) testing by differential scanning calorimetry(DSC) was used to evaluate the oxidation resistance of lubricating greases. Under the high temperature condition, bearing noise was detected when grease passed the initial stable stage of oxidation. The chemical and physical structure of grease samples before and after high temperature oxidation were also analyzed by FT-IR spectrometry and scanning electron microscopy(SEM), then the effects of oxidation at high temperature on bearing noise were investigated. It is found out that for lithium greases, oxidation of base oil and thickener is the main reason responsible for the increasing bearing noise. As regards the polyurea greases, the change of fiber microstructure at high temperature is the main reason for the increasing bearing noise.
基金financially supported by the National Natural Science Foundation of China(No.51571031)。
文摘The purpose of this investigation was to evaluate the microstructure,high-temperature oxidation behaviour,and hardness of a seal coating under controlled exposures at 750℃with different exposure times.The results reveal that the main phases in the coating are Ni,FeNi3,and hexagonal BN,withα-Al_(2)O_(3)peaks appearing after 2-h oxidation.As the exposure time increases,the diffraction peak intensity ofα-Al_(2)O_(3)begins to decrease and Cr_(2)O_(3)peaks appear after 200 h.After 1000 h,Cr_(2)O_(3)becomes dominant with only small amounts ofα-Al_(2)O_(3)remaining.The high-temperature oxidation process of the coating includes three stages:the fast stage,transition stage,and slow stage.The oxidation rate is constant in each stage,and in the fast stage and slow stages with values of7.9×10^(-4)and 8.37×10^(-5)mg^(2)·cm^(-4)·s^(-1),respectively.Initially,α-Al_(2)O_(3)forms near the pores in the coating,followed by the formation of Cr_(2)O_(3).As the exposure time increases,oxidation penetrates into the interior of the coating along phase boundaries to form island-shaped inner oxide layers with high concentrations of Cr,Ni,and Fe.Additionally,hardness increases with increasing oxide percentage.
文摘The effect of rare earth element yttrium on the high temperature oxidation resistance of a directionally solidified Ni-base superalloy was studied with scanning electron microscopy(SEM), energy dispersive spectrum(EDS)and X-ray diffraction(XRD)techniques. The results show that the oxidation resistance of the alloy is substantially improved by adding proper amount of yttrium.
基金Project supported by the the Foundation of Beijing Jiaotong University(KCRC14002536)
文摘In high temperature oxidation environment, the oxidation reaction will induce variations in material parameters, such as Young's modulus, thermal expansion coefficient (CTE), coefficient of oxygen diffusion (COD), etc. The oxidation -induced material parameter variations should be considered in high temperature mechanical analysis. In this paper, high temperature oxidation behavior of an oxide film/metal substrate system was investigated through a modified phase field approach. The oxidative stress and oxidation weight gain induced by high temperature oxidation were studied. Effects of Young's modulus, COD and CTE on oxidative stress in the oxide film were studied particularly. The simulation results showed that a better agreement with the experimental results could be obtained when considering the oxidation -induced material parameter variations in the high temperature mechanical analysis of oxide film/metal substrate system. The simulation results demonstrated that oxidative stress and oxidation weight gain were more sensitive to the variation of Young's modulus than to the variations of COD and CTE.
文摘The effect of Si on the high temperature oxidation behavior of the 30Cr13 martensitic stainless steels was investigated. The underlying mechanism was further discussed by oxidation kinetics curves, scanning electron microscopy （SEM） and X-ray diffraction （XRD） analysis. It was ob- served that the addition of Si can significantly reduce the mass gain per unit area and the oxidation rate of the experimental steels. With the increase of Si content, the film surface composed of the wheat-like oxides turned into the small granular oxides after oxidation for 120 h. The SiO_2 film formed on the metal substrate inhibited the outward diffusion of the metal cation and the inward diffusion of the oxygen anion; thus, the high temperature oxidation resistance was enhanced.
基金supported by the MEST/NRF (Nuclear R&D Program,2005-2004718 and 2009 0083392) of Korea
文摘Oxidation characteristics of Alloy 617 and Haynes 230 at 900 oC in simulated helium environment,hot steam environment containing H2 as well as in air and pure helium conditions were investigated.Compared to air condition,the oxidation rate of Alloy 617 was not significantly affected in helium and hot steam environments,while Haynes 230 showed lower oxidation rate in helium environment.On the other hand,the oxide morphology and structure of Alloy 617 were strongly affected by the environments,but those of Haynes 230 were less dependent on the environments.For Haynes 230,a Cr2O3 inner layer and a protective MnCr2O4 outer layer were formed in all environments,which contributed to the better oxidation resistance.As the mechanical properties,such as creep and tensile properties,were significantly affected by the oxidation behaviors,surface treatment methods to enhance oxidation resistance of these alloys should be developed.
基金financially supported by the National Key Research and Development Program of China(No.2012AA03A501)。
文摘Inconel 600 alloy is widely utilized for high temperature environment application due to the corresponding good oxidation and corrosion resistance properties.In order to estimate the high temperature oxidation resistance of Inconel 600 alloy at various temperatures,the oxidation weight gain of all specimens was measured and fitted for the curve at the temperatures of 700,800 and 900 ℃ for exposure time of 100 h.The surface morphology and the component of the oxide film were analyzed by scanning electron microscopy(SEM),energy-dispersive spectroscopy(EDS) and X-ray diffraction(XRD).The results indicate that the high temperature oxidation resistance of Inconel 600 alloy is excellent blew 800℃ due to the oxidation kinetic curves at different temperatures corresponding to the parabola dynamic rules.This means that the oxidation film protects the substrate well.The dense oxide layer formation containing Cr_(2)O_(3) and NiCr_(2)O_(4) at 700 and 800 ℃ and MnCr_(2)O_(4) at 900 ℃,respectively,is the main reason for the good oxidation resistance.In contrast,the oxide layer peels off easily under applied force as the temperature increases beyond 800℃, on account of the complicated compositions of the oxide film and the binding force between the oxide layer and the substrate weakening.Corresponding oxidation mechanism is expected to be understood and the oxidation resistance of Inconel 600 alloy is improved through binding force enhancement.
文摘The effect of a sputtered Ti-48AI-8Cr-2Ag (at. pct) coating on the oxidation resistance of the cast Ti-46.5AI-5Nb (at. pct) alloy was investigated in air at 1000-1100℃. Hot corrosion in molten 75 wt pct Na2SO4+25 wt pct K2SO4 was investigated at 900℃. The scale on the cast TiAINb tends to spall in air, while the scale on coating is very adherent. The sputtered Ti-48AI-8Cr-2Ag coating remarkably improved high temperature oxidation resistance of the cast Ti-46.5AI-5Nb alloy because of the formation of an adherent Al2O3 scale. Due to the inward diffusion of Cr, Kirkendall voids were found at the coating/substrate interface. TiAICrAg coating provided excellent hot corrosion resistance for TiAINb alloy in molten 75 wt pct Na2SO4+25 wt pct K2S04 at 900℃ due to the formation of a continuous Al_2O_3 scale.
