Laser multipass welding techniques for thick section steels have been developed using a new type of UV combined narrow groove. The shape and sizes at the bottom of groove are determined by analyzing the plasma behavio...Laser multipass welding techniques for thick section steels have been developed using a new type of UV combined narrow groove. The shape and sizes at the bottom of groove are determined by analyzing the plasma behavior using high speed photographic equipment. A stable autogenous CO2 laser welding process and greater penetration are generated at the root pass because of strong reduction of the plasma volume. According to the waveforms of welding current and arc voltage, and the interaction between the arc and the laser induced plasma, a suitable groove angle is obtained. Laser-double MIG hybrid welding process is studied and the optimum distances between the laser and two arcs are determined. By using autogenous CO2 laser welding, CO2 laser-MIG hybrid welding and laser-double MIG hybrid welding, 28 mm thick steel plates are welded with four passes. The welds produced are assessed by X-ray. No crack is found and there is only a small amount of pores. The experimental results show that the multipuss welding procedures proposed can realize the joining of thick section steels with high efficiency and good quality.展开更多
Thanks to the fantastic development of power, transportation, chemical engineering, architecture and other fields, there has been an increasing demand for new type of section steel with large sections used for constru...Thanks to the fantastic development of power, transportation, chemical engineering, architecture and other fields, there has been an increasing demand for new type of section steel with large sections used for construction frame, such as type-H, type-T, and type-C section steel. New types of section steel usually are long and with large cross section. Therefore, for the sake of the cost, steel plate welding structure is used home and abroad. During the welding process, welding distortion seems unavoidable. Presently, proper welding machinery, technique and standards are adopted to minimize the distortion. Angular distortion is corrected with oil press and angular distortion corrector, while horizontal distortions like sickle curve and arch are mainly done with flame. Flame correction is of great labor intensity and is also time and material consuming. Besides, the correction is affected by the operators’ skill and mood, which, to some extent, limits the productivity. In this paper, a new technique of section steel distortion correction with high efficiency and adaptability and yet low investment and cost will be proposed for the development of new-type section steel. The correction principles and capability calculation should be done some research on, which will be introduced. The practice done on section steel with a wing edge of 40～60 mm, proves satisfactory: compared with oil-press correction, continual mangling correction saves equipment investment by three quarters, installed capacity by three quarters and investment by three quarters and with a much higher efficiency. Particularly in the distortion correction of heavy welding structures, mangling correction stands out from the crowd. Mangling correction proves to be the best solution to the continual horizontal distortion correction of welding section steel.展开更多
With von Mises yield criterion,the loading range of Net Section Collapse(NSC) Criteria is extended from combined tension and bending loadings to combined bending,torsion and internal pressure loadings.A new theoretica...With von Mises yield criterion,the loading range of Net Section Collapse(NSC) Criteria is extended from combined tension and bending loadings to combined bending,torsion and internal pressure loadings.A new theoretical analyzing method of plastic limit load for pressure pipe with incomplete welding defects based on the extended NSC Criteria is presented and the correlative formulas are deduced,the influences of pipe curvature,circumferential length and depth of incomplete welding defects on the plastic limit load of pressure pipe are considered as well in this method.Meanwhile,according to the orthogonal experimental design method,the plastic limit loads are calculated by the finite element method and compared with the theoretical values.The results show that the expressions of plastic limit load of pressure pipe with incomplete welding defects under bending,torsion and internal pressure based on extended NSC criteria are reliable.The study provides an important theoretical basis for the establishment of safety assessment measure towards pressure pipe with incomplete welding defects.展开更多
In marine application,marine grade steel is generally used for haul and superstructures.However,aluminum has also become a good choice due to its lightweight qualities,while rusting of aluminum is minimal compared to ...In marine application,marine grade steel is generally used for haul and superstructures.However,aluminum has also become a good choice due to its lightweight qualities,while rusting of aluminum is minimal compared to steel.In this paper a study on friction stir welding of aluminum alloys was presented.The present investigation deals with the effects of different friction stir welding tool geometries on mechanical strength and the microstructure properties of aluminum alloy welds.Three distinct tool geometries with different types of shoulder and tool probe profiles were used in the investigation according to the design matrix.The effects of each tool shoulder and probe geometry on the weld was evaluated.It was also observed that the friction stir weld tool geometry has a significant effect on the weldment reinforcement,microhardness,and weld strength.展开更多
【目的】旨在分析显微组织对钢轨闪光焊焊接接头纵断面硬度的影响规律。【方法】采用光学电子显微镜(Optical electron microscope,OEM)、扫描电镜(Scanning electron microscope,SEM)及电子背散射衍射(Electron backscatter diffractio...【目的】旨在分析显微组织对钢轨闪光焊焊接接头纵断面硬度的影响规律。【方法】采用光学电子显微镜(Optical electron microscope,OEM)、扫描电镜(Scanning electron microscope,SEM)及电子背散射衍射(Electron backscatter diffraction,EBSD)等技术手段,对某厂生产的欧标R260级珠光体钢轨闪光焊焊接接头不同微区硬度、显微组织、珠光体片层间距、晶粒取向及尺寸等特征参数进行表征与研究,阐明接头不同微区显微组织及晶粒特征参数对接头纵断面硬度影响规律。【结果】结果表明,在一定的工艺条件下,采用平均值和反映测量误差正态分布特点的标准误差值来表示特定材质珠光体钢轨中珠光体片层间距更准确;晶粒尺寸的大小较珠光体片层间距对珠光体钢轨接头纵断面硬度的影响更为明显。【结论】为钢轨成分设计及其焊接工艺的优化提供了理论依据。展开更多
文摘Laser multipass welding techniques for thick section steels have been developed using a new type of UV combined narrow groove. The shape and sizes at the bottom of groove are determined by analyzing the plasma behavior using high speed photographic equipment. A stable autogenous CO2 laser welding process and greater penetration are generated at the root pass because of strong reduction of the plasma volume. According to the waveforms of welding current and arc voltage, and the interaction between the arc and the laser induced plasma, a suitable groove angle is obtained. Laser-double MIG hybrid welding process is studied and the optimum distances between the laser and two arcs are determined. By using autogenous CO2 laser welding, CO2 laser-MIG hybrid welding and laser-double MIG hybrid welding, 28 mm thick steel plates are welded with four passes. The welds produced are assessed by X-ray. No crack is found and there is only a small amount of pores. The experimental results show that the multipuss welding procedures proposed can realize the joining of thick section steels with high efficiency and good quality.
文摘Thanks to the fantastic development of power, transportation, chemical engineering, architecture and other fields, there has been an increasing demand for new type of section steel with large sections used for construction frame, such as type-H, type-T, and type-C section steel. New types of section steel usually are long and with large cross section. Therefore, for the sake of the cost, steel plate welding structure is used home and abroad. During the welding process, welding distortion seems unavoidable. Presently, proper welding machinery, technique and standards are adopted to minimize the distortion. Angular distortion is corrected with oil press and angular distortion corrector, while horizontal distortions like sickle curve and arch are mainly done with flame. Flame correction is of great labor intensity and is also time and material consuming. Besides, the correction is affected by the operators’ skill and mood, which, to some extent, limits the productivity. In this paper, a new technique of section steel distortion correction with high efficiency and adaptability and yet low investment and cost will be proposed for the development of new-type section steel. The correction principles and capability calculation should be done some research on, which will be introduced. The practice done on section steel with a wing edge of 40～60 mm, proves satisfactory: compared with oil-press correction, continual mangling correction saves equipment investment by three quarters, installed capacity by three quarters and investment by three quarters and with a much higher efficiency. Particularly in the distortion correction of heavy welding structures, mangling correction stands out from the crowd. Mangling correction proves to be the best solution to the continual horizontal distortion correction of welding section steel.
基金Project (No. X106871) supported by the Natural Science Foundation of Zhejiang Province,China
文摘With von Mises yield criterion,the loading range of Net Section Collapse(NSC) Criteria is extended from combined tension and bending loadings to combined bending,torsion and internal pressure loadings.A new theoretical analyzing method of plastic limit load for pressure pipe with incomplete welding defects based on the extended NSC Criteria is presented and the correlative formulas are deduced,the influences of pipe curvature,circumferential length and depth of incomplete welding defects on the plastic limit load of pressure pipe are considered as well in this method.Meanwhile,according to the orthogonal experimental design method,the plastic limit loads are calculated by the finite element method and compared with the theoretical values.The results show that the expressions of plastic limit load of pressure pipe with incomplete welding defects under bending,torsion and internal pressure based on extended NSC criteria are reliable.The study provides an important theoretical basis for the establishment of safety assessment measure towards pressure pipe with incomplete welding defects.
文摘In marine application,marine grade steel is generally used for haul and superstructures.However,aluminum has also become a good choice due to its lightweight qualities,while rusting of aluminum is minimal compared to steel.In this paper a study on friction stir welding of aluminum alloys was presented.The present investigation deals with the effects of different friction stir welding tool geometries on mechanical strength and the microstructure properties of aluminum alloy welds.Three distinct tool geometries with different types of shoulder and tool probe profiles were used in the investigation according to the design matrix.The effects of each tool shoulder and probe geometry on the weld was evaluated.It was also observed that the friction stir weld tool geometry has a significant effect on the weldment reinforcement,microhardness,and weld strength.
文摘【目的】旨在分析显微组织对钢轨闪光焊焊接接头纵断面硬度的影响规律。【方法】采用光学电子显微镜(Optical electron microscope,OEM)、扫描电镜(Scanning electron microscope,SEM)及电子背散射衍射(Electron backscatter diffraction,EBSD)等技术手段,对某厂生产的欧标R260级珠光体钢轨闪光焊焊接接头不同微区硬度、显微组织、珠光体片层间距、晶粒取向及尺寸等特征参数进行表征与研究,阐明接头不同微区显微组织及晶粒特征参数对接头纵断面硬度影响规律。【结果】结果表明,在一定的工艺条件下,采用平均值和反映测量误差正态分布特点的标准误差值来表示特定材质珠光体钢轨中珠光体片层间距更准确;晶粒尺寸的大小较珠光体片层间距对珠光体钢轨接头纵断面硬度的影响更为明显。【结论】为钢轨成分设计及其焊接工艺的优化提供了理论依据。
