Under submerged conditions, compared with traditional self-excited oscillating pulsed waterjets(SOPWs), annular fluid-enhanced self-excited oscillating pulsed waterjets(AFESOPWs) exhibit a higher surge pressure throug...Under submerged conditions, compared with traditional self-excited oscillating pulsed waterjets(SOPWs), annular fluid-enhanced self-excited oscillating pulsed waterjets(AFESOPWs) exhibit a higher surge pressure through self-priming. However, their pressure frequency and cavitation characteristics remain unclear, resulting in an inability to fully utilize resonance and cavitation erosion to break coal and rock. In this study, high-frequency pressure testing, high-speed photography, and large eddy simulation(LES) are used to investigate the distribution of the pressure frequency band, evolution law of the cavitation cloud, and its regulation mechanism of a continuous waterjet, SOPW, and AFESOPW. The results indicated that the excitation of the plunger pump, shearing layer vortex, and bubble collapse corresponded to the three high-amplitude frequency bands of the waterjet pressure. AFESOPWs have an additional self-priming frequency that can produce a larger amplitude under a synergistic effect with the second high-amplitude frequency band. A better cavitation effect was produced after self-priming the annulus fluid, and the shedding frequency of the cavitation clouds of the three types of waterjets was linearly related to the cavitation number. The peak pressure of the waterjet and cavitation erosion effect can be improved by modulating the waterjet pressure oscillation frequency and cavitation shedding frequency.展开更多
This study aims to enhance the maneuvering advantages of the waterjet unit through parametric design,performance evaluation,and optimization of the one-piece waterjet propulsion steering and reversing gear(SRG).The SR...This study aims to enhance the maneuvering advantages of the waterjet unit through parametric design,performance evaluation,and optimization of the one-piece waterjet propulsion steering and reversing gear(SRG).The SRG’s performance evaluation stems mainly from the effect of the free surface,the varying sailing speeds of the ship,and its performance while functioning at the stern of the waterjet-propelled vessel.Parameters such as the length,width,and height of the steering gear,as well as the inclination,width,and curvature of the reversing gear,significantly influence the SRG.Although the free surface has a great impact on the force of the SRG,its performance trend remains unaffected.When the SRG operates at the stern of the ship,the optimized scheme’s lateral force improves by an average of 8.08%for sailing with a rudder angle condition and an average of 45.69%for reversing sailing with a rudder angle condition.The longitudinal force of the optimized scheme improves by more than 23%when sailing without a rudder angle condition and by an average of 31.75%when sailing with a reversed rudder angle condition.Additionally,the speed of the rotor has a minimal effect on the lateral force and a significant effect on the longitudinal force.展开更多
Submerged Abrasive Waterjet Peening(SAWJP)shows great application potential in augmenting the fatigue properties of metallic parts.Thus,the present work aims to investigate the influence of SAWJP on the Surface Integr...Submerged Abrasive Waterjet Peening(SAWJP)shows great application potential in augmenting the fatigue properties of metallic parts.Thus,the present work aims to investigate the influence of SAWJP on the Surface Integrity(SI)and Fretting Fatigue(FF)properties of Inconel 718(IN718)superalloy and illustrate the microstructural evolution,FF life improvement,and fretting wear mechanism.First,the SI of the IN718 specimen was examined following treatment via SAWJP.Results showed that the specimen subjected to SAWJP formed a total plastic deformation layer of 56μm.The maximum microhardness and Compressive Residual Stress(CRS)measured across the depth of the SAWJP-treated specimens exhibited an increase in values ranging between 522 HV and 541 HV and 1171–1380 MPa,respectively.The FF test results of the specimen before and after SAWJP treatment at ambient temperatures indicated that the FF life of the SAWJP-treated specimen surpassed that of the as-received specimen by a factor of 2.81.The examination of the FF fracture,contact surface,and crack propagation behavior revealed the crucial factors contributing to the enhanced FF resistance of the IN718 specimen,including the gradient nanostructure characterized by ultra-refined grains,substantial CRS,and elevated microhardness,which were all induced by the SAWJP treatment.展开更多
The use of abrasive waterjets(AWJs)for rock drilling offers advantages in urbanized areas,locations that are vulnerable to damage,and piling operations.However,the overall operational cost of AWJ systems remains high ...The use of abrasive waterjets(AWJs)for rock drilling offers advantages in urbanized areas,locations that are vulnerable to damage,and piling operations.However,the overall operational cost of AWJ systems remains high compared to that of conventional drilling methods,which constrains the long-term industrial application of AWJs.For instance,the abrasive costs account for over 60%of the total process cost,but the recycling of abrasives remaining after drilling could significantly reduce machining costs.In this study,the post-impact characteristics of abrasives were explored,aiming to enhance their recyclability.The physical properties and particle distribution of used abrasives vary depending on the jet energy,ultimately affecting their recyclability and recycling rate.The particle properties of used abrasives(particle size distribution,particle shape,and mean particle size)were compared under different waterjet energy variables(standoff distance(SOD)and water pressure)and test conditions(dry and underwater).Furthermore,the collision stages of the abrasive particles within a waterjet system were classified and analyzed.The results revealed that abrasive fragmentation predominantly occurred due to internal collisions within the mixing chamber.In addition,an attempt was made to optimize the waterjet parameters for an economical and efficient operation.The findings of this study could contribute to enhancing the cost-effectiveness of AWJ systems for rock drilling applications.展开更多
Unsubmerged cavitating abrasive waterjet(UCAWJ)has been shown to artificially create a submerged environment that produces shear cavitation,which effectively enhances rock-breaking performance.The shear cavitation gen...Unsubmerged cavitating abrasive waterjet(UCAWJ)has been shown to artificially create a submerged environment that produces shear cavitation,which effectively enhances rock-breaking performance.The shear cavitation generation and collapse intensity depend on the pressure difference between the intermediate high-speed abrasive waterjet and the coaxial low-speed waterjet.However,the effect of the pressure of the coaxial low-speed waterjet is pending.For this purpose,the effect of low-speed waterjet pressure on rock-breaking performance at different standoff distances was experimentally investigated,and the effects of erosion time and ruby nozzle diameter on erosion performance were discussed.Finally,the micromorphology of the sandstone was observed at different locations.The results show that increased erosion time and ruby nozzle diameter can significantly improve the rock-breaking performance.At different standoff distances,the mass loss increases first and then decreases with the increase of low-speed waterjet pressure,the maximum mass loss is 10.4 g at a low-speed waterjet pressure of0.09 MPa.The surface morphology of cavitation erosion was measured using a 3D profiler,the increase in both erosion depth and surface roughness indicated a significant increase in the intensity of the shear cavitation collapse.At a low-speed waterjet pressure of 0.18 MPa,the cavitation erosion surface depth can reach 600μm with a roughness of 127μm.展开更多
Submerged abrasive waterjet peening(SAWJP)is an effective anti-fatigue manufacturing technology that is widely used to strengthen aeroengine components.This study investigated the correlation of SAWJP process paramete...Submerged abrasive waterjet peening(SAWJP)is an effective anti-fatigue manufacturing technology that is widely used to strengthen aeroengine components.This study investigated the correlation of SAWJP process parameters on surface integrity and fatigue life of titanium alloy TA19.SAWJP with different water pressures and standoff distances(SoDs)was conducted on the TA19 specimens.The surface integrity of the specimens before and after SAWJP with different process parameters was experimentally studied,including microstructure,surface roughness,microhardness,and compressive residual stress(CRS).Finally,fatigue tests of the specimens before and after SAWJP treatment with different process parameters were carried out at room temperature.The results highlighted that the fatigue life of the TA19 specimen can be increased by 5.46,5.98,and 6.28 times under relatively optimal process parameters,which is mainly due to the improved surface integrity of the specimen after SAWJP treatment.However,the fatigue life of specimens treated with improper process parameters is decreased by 0.55 to 0.69 times owing to the terrible surface roughness caused by the material erosion.This work verifies that SAWJP can effectively improve the surface integrity and fatigue life of workpieces,and reveals the relationship between process parameters,surface integrity,and fatigue life,which provides support for the promotion of SAWJP in the manufacturing fields.展开更多
Radial jet drilling(RJD)is one of the emerging hydrocarbon drilling technologies.And,the swirling abrasive waterjet(SAWJ)is expected to drill larger diameter laterals during RJD.Here,the performances and mechanisms of...Radial jet drilling(RJD)is one of the emerging hydrocarbon drilling technologies.And,the swirling abrasive waterjet(SAWJ)is expected to drill larger diameter laterals during RJD.Here,the performances and mechanisms of SAWJ breaking sandstone were studied by laboratory experiments.Results showed that the SAWJ could drill a smooth(surface roughness was 0.043 mm)&large(diameter was in 52.0-73.0 mm)circular hole on sandstone.The hole depth/volume increased as the jetting pressure,abrasive mass concentration and exposure time increased.Conversely,they decreased as the standoff distance increased.The optimal parameter combination under our experimental conditions was 30 MPa,0 mm,12%and 1 min.The SAWJ sandstone breaking mechanism were the erosion of cements,the integrally peeled off and broken of crystal grain.Failure mode of sandstone was mainly the tensile fracture.The key findings will provide guidance for the application of SAWJ in RJD technology.展开更多
The waterjet propulsion is widely applied in the marine vessels over 30 knots,and the intake duct is considered as an essential component that strongly relates to the propulsion performance.This paper sheds light on t...The waterjet propulsion is widely applied in the marine vessels over 30 knots,and the intake duct is considered as an essential component that strongly relates to the propulsion performance.This paper sheds light on the flow features inside an intake duct under mooring conditions by using the particle image velocimetry(PIV)technique with three-dimensional(3D)numerical simulations.The hydraulic loss gradually increase as the flow-rate increases.According to analyses via the Bernoulli equation,the hydraulic loss is composed of the frictional head loss(h_(f)~V^(1.75))and the local head loss(h_(j)~V^(2.0)).A recirculation region is observed near the duct lower wall with a high-velocity flow near the upper wall,and subsequently a shear flow presents in the horizontal straight pipe with an obvious velocity gradient.Three-dimensional simulations demonstrate that the vortex pair is very strong in the recirculation region and then it gradually decreases as the fluid flows downstream.With the flow-rate increasing,the non-uniformity at the duct outlet firstly increases to a peak and then slightly decreases,while the perpendicularity at the duct outlet dramatically decreases to a minimum and then increases.This work not only reveals some physics of the waterjet propulsion under mooring conditions,but also promotes its efficient operation.展开更多
This paper deals with an assessment of the machined surface created by abrasive waterjet technology regarding its cutting performance versus profile, lagging and waterjet angle assessments. The results of the experime...This paper deals with an assessment of the machined surface created by abrasive waterjet technology regarding its cutting performance versus profile, lagging and waterjet angle assessments. The results of the experiments presented in this study are with regard to Carrara marble. The machined surfaces were measured in seven different locations across a 40 mm depth of cut by a high precision contact-type profilometer and thus assessed using the standardized amplitude parameters of the profile distribution. The lagging and waterjet angle were also evaluated by creating a digital photo of the machined surface together with a reference gauge. The existence of machining marks on the machined surface has been mostly noticeable in the bottom zone around ~20 mm depth of cut down to jet exit. This investigation leads to a conclusion that, stand-off distance and traverse rate play the roles of the utmost importance in considerations of the machined surface quality in contrast to abrasive mass flow rate. In addition, while the striation zone (rough surface) cannot be eliminated entirely, by selecting proper process parameters, a smooth cutting machined surface can be accomplished.展开更多
In dealing with abrasive waterjet machining（AWJM） simulation,most literatures apply finite element method（FEM） to build pure waterjet models or single abrasive particle erosion models.To overcome the mesh distorti...In dealing with abrasive waterjet machining（AWJM） simulation,most literatures apply finite element method（FEM） to build pure waterjet models or single abrasive particle erosion models.To overcome the mesh distortion caused by large deformation using FEM and to consider the effects of both water and abrasive,the smoothed particle hydrodynamics（SPH） coupled FEM modeling for AWJM simulation is presented,in which the abrasive waterjet is modeled by SPH particles and the target material is modeled by FEM.The two parts interact through contact algorithm.Utilizing this model,abrasive waterjet with high velocity penetrating the target materials is simulated and the mechanism of erosion is depicted.The relationships between the depth of penetration and jet parameters,including water pressure and traverse speed,etc,are analyzed based on the simulation.The simulation results agree well with the existed experimental data.The mixing multi-materials SPH particles,which contain abrasive and water,are adopted by means of the randomized algorithm and material model for the abrasive is presented.The study will not only provide a new powerful tool for the simulation of abrasive waterjet machining,but also be beneficial to understand its cutting mechanism and optimize the operating parameters.展开更多
A study is carried out which analyzes the machinability of polymer matrix composites under an abrasive waterjet (AWJ) and the associated erosive process or mechanism. It shows that AWJ cutting can produce good quality...A study is carried out which analyzes the machinability of polymer matrix composites under an abrasive waterjet (AWJ) and the associated erosive process or mechanism. It shows that AWJ cutting can produce good quality kerf at high production rate if the cutting parameters are properly selected. A scanning electron microscopy (SEM) analysis of the cut surfaces reveals that the erosive process for the matrix material (resin) involves shearing and ploughing as well as intergranular cracking, while shearing is a dominant process for cutting the fibres in the upper cutting region but the fibers are mostly pulled out in the lower region.展开更多
In order to improve the efficiency of gas drainage before and during longwall extraction,a waterjet rotary cutting system has been developed for in-seam cross panel methane drainage.The purpose of the water rotary cut...In order to improve the efficiency of gas drainage before and during longwall extraction,a waterjet rotary cutting system has been developed for in-seam cross panel methane drainage.The purpose of the water rotary cutting system developed was to create artificial fractures along the gas drainage boreholes.During the design of the system,it was perceived that the nozzle geometry is one of the key factors,affecting cutting capacity.Therefore,we studied the structural and geometric parameters of the nozzle and optimized its performance during laboratory tests and numerical simulation.Underground trials conducted in a coal mine,indicate that production of gas drainage before and after cutting significantly increased by up to three times.The advantages of waterjet assisted gas drainage method has been identified as:1) increasing gas drainage efficiency,2) a possible development of a gas drainage fractured network within coal seams associated with panel extraction,and 3) reducing the risk of exceeding gas limits during longwalling.展开更多
Abrasive waterjets （AWJs） can be used in extreme mining conditions for hard rock destruction, due to their ability to effectively cut difficult-to-machine materials with an absence of dust formation. They can also b...Abrasive waterjets （AWJs） can be used in extreme mining conditions for hard rock destruction, due to their ability to effectively cut difficult-to-machine materials with an absence of dust formation. They can also be used for explosion, intrinsic, and fire safety. Every destructible material can be considered as either ductile or brittle in terms of its fracture mechanics. Thus, there is a need for a method to predict the efficiency of cutting with AWJs that is highly accurate irrespective of material. This problem can be solved using the energy conservation approach, which states the proportionality between the material removal volume and the kinetic energy of AWJs. This paper describes a method based on this approach, along with recommendations on reaching the most effective level of destruction. Recommendations are provided regarding rational ranges of values for the relation of abrasive flow rate to water flow rate, standoff distance, and size of abrasive particles. I also provide a parameter to establish the threshold conditions for a material＇s destruction initiation based on the temporary-structural approach of fracture mechanics.展开更多
In the process of performance prediction of waterjet system,the flow loss of inlet duct is usually reckoned by the rule of thumb. But its value is often overestimated to some extent,resulting in error of prediction ac...In the process of performance prediction of waterjet system,the flow loss of inlet duct is usually reckoned by the rule of thumb. But its value is often overestimated to some extent,resulting in error of prediction accuracy. This paper introduces a new method to determine the flow loss by means of computational fluid dynamic (CFD). Firstly,the fluid field around waterjet system is simulated by solving the Reynolds Averaged Navier-Stokes (RANS) equations using commercial CFD code Fluent. Then an additional User-Defined Scalar (UDS) equation is embedded into Fluent to get the virtual dividing surface between the internal flow ingested into the inlet duct and the external flow beneath the hull,which is named as streamtube. By virtual of the streamtube the flow loss can be calculated according to the difference of total pressure between the duct outlet and the capture area ahead of the intake. The results from CFD calculation show that the flow loss coeflcient of a typical flush-type inlet duct is varying from 0.05 to 0.12 at different operation conditions,being obviously less than the value of 0.2-0.3 from empirical rules. With the results of this paper the prediction accuracy on propulsive performance of the waterjet system can be improved further.展开更多
The current research on self-resonating cavitating waterjet（SRCW） mainly focuses on the generation mechanism and structure optimization.Researches relating to the influences of disturbances at nozzle inlet on the ch...The current research on self-resonating cavitating waterjet（SRCW） mainly focuses on the generation mechanism and structure optimization.Researches relating to the influences of disturbances at nozzle inlet on the characteristics of the jet are rarely available.In order to further improve the performance of SRCW,effects of area discontinuity（enlargement and contraction） are experimentally investigated using three organ-pipe nozzles.Axial pressure oscillation peak and amplitude as well as aggressive erosion intensity of the jet are used to evaluate the effects.The results reveal that area enlargement and contraction affect the peak differently,depending on the inlet pressure,nozzle geometry,and standoff distance;while area contraction always improves the amplitude regardless of these factors.At inlet pressures of 10 MPa and 20 MPa,area discontinuity improves the peak at almost all the testing standoff distances,while this only happens at smaller standoff distances with the inlet pressure increased to 30 MPa.The capability of area discontinuity for improving the amplitude is enhancing with increasing inlet pressure.Moreover,the cavitation erosion ability of the jet can be largely enhanced around the optimum standoff distance,depending on the type of area discontinuity and nozzle geometry.A preliminary analysis of the influence of area discontinuity on the disturbance waves in the flow is also performed.The proposed research provides a new method for effectively enhancing the performance of SRCW.展开更多
To improve the rock breaking ability, cavitating waterjet and abrasive waterjet are combined by using a coaxial low-speed waterjet generated around the periphery of a high-speed abrasive waterjet, and a new type of wa...To improve the rock breaking ability, cavitating waterjet and abrasive waterjet are combined by using a coaxial low-speed waterjet generated around the periphery of a high-speed abrasive waterjet, and a new type of waterjet called unsubmerged cavitating abrasive waterjet(UCAWJ) is thus produced. The rock breaking performance of UCAWJ was compared with submerged cavitating abrasive waterjet(SCAWJ)and unsubmerged abrasive waterjet(UAWJ) by impinging sandstone specimens. Moreover, the effects of jet pressure, standoff distance, abrasive flow rate and concentration were studied by evaluating the specific energy consumption, and the area, depth, and mass loss of the eroded specimen. The results show that the artificially generated submerged environment in UCAWJ is able to enhance the rock breaking performance under the same operating parameters. Furthermore, the rock breaking performance of UCAWJ is much better at higher jet pressures and smaller standoff distances when compared with UAWJ. The greatest rock breaking ability of UCAWJ appears at jet pressure of 50 MPa and standoff distance of 32 mm, with the mass loss of sandstone increased by 370.6% and the energy dissipation decreased by 75.8%. In addition, under the experimental conditions the optimal abrasive flow rate and concentration are 76.5 m L/min and 3%, respectively.展开更多
Cavity flow oscillations in the axisymmetric cavity are critical to the operating efficiency of self-excited pulsed waterjets,which are widely employed in many practical applications.In this study,the behaviors of a t...Cavity flow oscillations in the axisymmetric cavity are critical to the operating efficiency of self-excited pulsed waterjets,which are widely employed in many practical applications.In this study,the behaviors of a turbulent flow in axisymmetric cavities causing cavity flow oscillations are investigated based on wall pressure characteristics.Experiments are performed using four Helmholtz nozzles with varying length-to-radius ratios at flow velocities of 20–80 m/s.Three orders of hydrodynamic modes in axisymmetric cavity are obtained through the spectral analysis of wall pressure.Based on the experimental results,the empirical coefficient of Rossiter’s formula is modified,and the values of the parameter phase lag and the ratio of convection velocity to free stream velocity are obtained as 0.061 and 0.511,respectively.In addition,the spectral peak with a relatively constant frequency shows that the flow-acoustic resonance is excited significantly.A modified model is introduced based on the fluidic networks to predict the lockon frequency.The results obtained can provide a basis for the structural optimization of the nozzle to improve the performance of self-excited pulsed waterjets.展开更多
Abrasive waterjet(AWJ)fracturing has become an accepted horizontal multistage stimulation technique due to its flexibility and high efficiency of extensive fracture placement.The downhole tool failure of AWJ fracturin...Abrasive waterjet(AWJ)fracturing has become an accepted horizontal multistage stimulation technique due to its flexibility and high efficiency of extensive fracture placement.The downhole tool failure of AWJ fracturing becomes an issue in the massive hydraulic fracturing because of high velocity and proppant erosion.This paper proposed a 3D computational fluid dynamics(CFD)-based erosion model by considering high-velocity waterjet impact,proppant shear erosion,and specific inner structure of hydra-jet tool body.The discrete phase approach was used to track the proppant transport and its concentration distribution.Field observation provides strong evidence of erosion patterns and mechanisms obtained from CFD simulation.The results show that the erosion rate has a space dependence in the inner wall of the tool body.The severe erosion areas are primarily located at the entries of the nozzle.Evident erosion patterns are found including a‘Rabbit’s ear’erosion at the upper-layer nozzles and a half bottom loop erosion at the lower-layer nozzles.Erosion mechanisms attribute to high flow velocity at the entry of nozzles and the inertia force of proppant.Sensitivity analysis demonstrates that the pumping rate is a primary factor contributing to erosion intensity.展开更多
Comminution of coal to ultrafine sizes by high-pressure waterjet provides a novel method for preparation of coal-water fuels for next generation,near-zero emission electric power generation.The particle size distribut...Comminution of coal to ultrafine sizes by high-pressure waterjet provides a novel method for preparation of coal-water fuels for next generation,near-zero emission electric power generation.The particle size distribution(PSD)of ground coal is a key parameter in the preparation of slurries as it determines the settling behavior of the particles and viscosity of the coal-water mixture.There are several methods available for representation and evaluation of particle size analysis data.However,fractal theory provides a means by which the entire PSD of comminuted materials can be quantified by using of a specific and exact value.In this paper,a volume-based fractal model was deduced to characterize the PSD of the coal which is ground in a specially designed comminution cell.During the size reduction process,the inlet pressures up to 276 MPa were used.展开更多
This paper presented a method to create artificial fractures along the existing gas drainage borehole and increase the permeability of the coalbed using a high pressure waterjet cutting system.The field work conducted...This paper presented a method to create artificial fractures along the existing gas drainage borehole and increase the permeability of the coalbed using a high pressure waterjet cutting system.The field work conducted in Rujigou Colliery, Shenhua Ningxia Coal Group demonstrate that the coalbed permeability is increased, and accordingly, gas drainage efficiency is improved up to 3 to 6 times over the traditional methods using high pressure waterjet technique.Also, based on the monitoring data, the conceptual model for gas drainage process associated with different mining activities has been proposed, and few major advantages using waterjet assistance method have been identified.展开更多
基金supported by the program for National Natural Science Foundation of China (Nos. 52174173, 52274188, and 52104190)the Joint Funds of the National Natural Science Foundation of China (No. U24A2091)+1 种基金The Natural Science Foundation of Henan Polytechnic University (No. B2021-2)Double FirstClass Initiative of Safety and Energy Engineering (Henan Polytechnic University) (Nos. AQ20240703 and AQ20230304)。
文摘Under submerged conditions, compared with traditional self-excited oscillating pulsed waterjets(SOPWs), annular fluid-enhanced self-excited oscillating pulsed waterjets(AFESOPWs) exhibit a higher surge pressure through self-priming. However, their pressure frequency and cavitation characteristics remain unclear, resulting in an inability to fully utilize resonance and cavitation erosion to break coal and rock. In this study, high-frequency pressure testing, high-speed photography, and large eddy simulation(LES) are used to investigate the distribution of the pressure frequency band, evolution law of the cavitation cloud, and its regulation mechanism of a continuous waterjet, SOPW, and AFESOPW. The results indicated that the excitation of the plunger pump, shearing layer vortex, and bubble collapse corresponded to the three high-amplitude frequency bands of the waterjet pressure. AFESOPWs have an additional self-priming frequency that can produce a larger amplitude under a synergistic effect with the second high-amplitude frequency band. A better cavitation effect was produced after self-priming the annulus fluid, and the shedding frequency of the cavitation clouds of the three types of waterjets was linearly related to the cavitation number. The peak pressure of the waterjet and cavitation erosion effect can be improved by modulating the waterjet pressure oscillation frequency and cavitation shedding frequency.
基金supported by the Sanya Science and Education Innovation Park of Wuhan University of Technology(Grant No.2022KF0017)Hainan Provincial Natural Science Foundation of China(Grant No.522QN342)+1 种基金the National Natural Science Foundation of China(Grant No.52201376)Natural Science Foundation of Hubei Province,China(Grant No.2023AFB683).
文摘This study aims to enhance the maneuvering advantages of the waterjet unit through parametric design,performance evaluation,and optimization of the one-piece waterjet propulsion steering and reversing gear(SRG).The SRG’s performance evaluation stems mainly from the effect of the free surface,the varying sailing speeds of the ship,and its performance while functioning at the stern of the waterjet-propelled vessel.Parameters such as the length,width,and height of the steering gear,as well as the inclination,width,and curvature of the reversing gear,significantly influence the SRG.Although the free surface has a great impact on the force of the SRG,its performance trend remains unaffected.When the SRG operates at the stern of the ship,the optimized scheme’s lateral force improves by an average of 8.08%for sailing with a rudder angle condition and an average of 45.69%for reversing sailing with a rudder angle condition.The longitudinal force of the optimized scheme improves by more than 23%when sailing without a rudder angle condition and by an average of 31.75%when sailing with a reversed rudder angle condition.Additionally,the speed of the rotor has a minimal effect on the lateral force and a significant effect on the longitudinal force.
基金financially supported by the National Key Research and Development Project,China(Nos.2018YFA0703300,2022YFB4600019)the National Natural Science Foundation of China(Nos.52275148,52405154)+2 种基金the Innovation Program Phase II of AECC Commercial Aircraft Engine Co.Ltd,China(No.HT-3RJC1053-2020)support by the Postdoctoral Fellowship Program of CPSF,China(No.GZB20240219)the Shanghai Sailing Program,China(No.24YF2708100).
文摘Submerged Abrasive Waterjet Peening(SAWJP)shows great application potential in augmenting the fatigue properties of metallic parts.Thus,the present work aims to investigate the influence of SAWJP on the Surface Integrity(SI)and Fretting Fatigue(FF)properties of Inconel 718(IN718)superalloy and illustrate the microstructural evolution,FF life improvement,and fretting wear mechanism.First,the SI of the IN718 specimen was examined following treatment via SAWJP.Results showed that the specimen subjected to SAWJP formed a total plastic deformation layer of 56μm.The maximum microhardness and Compressive Residual Stress(CRS)measured across the depth of the SAWJP-treated specimens exhibited an increase in values ranging between 522 HV and 541 HV and 1171–1380 MPa,respectively.The FF test results of the specimen before and after SAWJP treatment at ambient temperatures indicated that the FF life of the SAWJP-treated specimen surpassed that of the as-received specimen by a factor of 2.81.The examination of the FF fracture,contact surface,and crack propagation behavior revealed the crucial factors contributing to the enhanced FF resistance of the IN718 specimen,including the gradient nanostructure characterized by ultra-refined grains,substantial CRS,and elevated microhardness,which were all induced by the SAWJP treatment.
基金supported by the Korea Agency for Infrastructure Technology Advancement(KAIA)grant funded by the Ministry of Land,Infrastructure and Transport(Grant No.RS-2023-00245334)。
文摘The use of abrasive waterjets(AWJs)for rock drilling offers advantages in urbanized areas,locations that are vulnerable to damage,and piling operations.However,the overall operational cost of AWJ systems remains high compared to that of conventional drilling methods,which constrains the long-term industrial application of AWJs.For instance,the abrasive costs account for over 60%of the total process cost,but the recycling of abrasives remaining after drilling could significantly reduce machining costs.In this study,the post-impact characteristics of abrasives were explored,aiming to enhance their recyclability.The physical properties and particle distribution of used abrasives vary depending on the jet energy,ultimately affecting their recyclability and recycling rate.The particle properties of used abrasives(particle size distribution,particle shape,and mean particle size)were compared under different waterjet energy variables(standoff distance(SOD)and water pressure)and test conditions(dry and underwater).Furthermore,the collision stages of the abrasive particles within a waterjet system were classified and analyzed.The results revealed that abrasive fragmentation predominantly occurred due to internal collisions within the mixing chamber.In addition,an attempt was made to optimize the waterjet parameters for an economical and efficient operation.The findings of this study could contribute to enhancing the cost-effectiveness of AWJ systems for rock drilling applications.
基金financially supported by the National Natural Science Foundation of China (Nos.52175245 and 52274093)the Natural Science Foundation of Hubei Province (No.2021CFB462)the Knowledge Innovation Special Project of Wuhan (whkxjsj007)。
文摘Unsubmerged cavitating abrasive waterjet(UCAWJ)has been shown to artificially create a submerged environment that produces shear cavitation,which effectively enhances rock-breaking performance.The shear cavitation generation and collapse intensity depend on the pressure difference between the intermediate high-speed abrasive waterjet and the coaxial low-speed waterjet.However,the effect of the pressure of the coaxial low-speed waterjet is pending.For this purpose,the effect of low-speed waterjet pressure on rock-breaking performance at different standoff distances was experimentally investigated,and the effects of erosion time and ruby nozzle diameter on erosion performance were discussed.Finally,the micromorphology of the sandstone was observed at different locations.The results show that increased erosion time and ruby nozzle diameter can significantly improve the rock-breaking performance.At different standoff distances,the mass loss increases first and then decreases with the increase of low-speed waterjet pressure,the maximum mass loss is 10.4 g at a low-speed waterjet pressure of0.09 MPa.The surface morphology of cavitation erosion was measured using a 3D profiler,the increase in both erosion depth and surface roughness indicated a significant increase in the intensity of the shear cavitation collapse.At a low-speed waterjet pressure of 0.18 MPa,the cavitation erosion surface depth can reach 600μm with a roughness of 127μm.
基金supported financially by the National Natural Science Foundation of China(Nos.52275148 and U21B2077)Natural Science Foundation of Shanghai(20ZR1415300)+1 种基金Innovation Program of Shanghai Municipal Education Commission(2019-01-07-00-02-E00068)Innovation Program Phase II of AECC Commercial Aircraft Engine Co.Ltd.(Grant No.HT-3RJC1053-2020)。
文摘Submerged abrasive waterjet peening(SAWJP)is an effective anti-fatigue manufacturing technology that is widely used to strengthen aeroengine components.This study investigated the correlation of SAWJP process parameters on surface integrity and fatigue life of titanium alloy TA19.SAWJP with different water pressures and standoff distances(SoDs)was conducted on the TA19 specimens.The surface integrity of the specimens before and after SAWJP with different process parameters was experimentally studied,including microstructure,surface roughness,microhardness,and compressive residual stress(CRS).Finally,fatigue tests of the specimens before and after SAWJP treatment with different process parameters were carried out at room temperature.The results highlighted that the fatigue life of the TA19 specimen can be increased by 5.46,5.98,and 6.28 times under relatively optimal process parameters,which is mainly due to the improved surface integrity of the specimen after SAWJP treatment.However,the fatigue life of specimens treated with improper process parameters is decreased by 0.55 to 0.69 times owing to the terrible surface roughness caused by the material erosion.This work verifies that SAWJP can effectively improve the surface integrity and fatigue life of workpieces,and reveals the relationship between process parameters,surface integrity,and fatigue life,which provides support for the promotion of SAWJP in the manufacturing fields.
基金funded by National Natural Science Foundation of China-CO_(2) displacement and production increase mechanism in radial horizontal wells of shale oil(No.52374018)the Strategic Cooperation Technology Projects of CNPC and CUPB(NO.ZLZX2020-02)。
文摘Radial jet drilling(RJD)is one of the emerging hydrocarbon drilling technologies.And,the swirling abrasive waterjet(SAWJ)is expected to drill larger diameter laterals during RJD.Here,the performances and mechanisms of SAWJ breaking sandstone were studied by laboratory experiments.Results showed that the SAWJ could drill a smooth(surface roughness was 0.043 mm)&large(diameter was in 52.0-73.0 mm)circular hole on sandstone.The hole depth/volume increased as the jetting pressure,abrasive mass concentration and exposure time increased.Conversely,they decreased as the standoff distance increased.The optimal parameter combination under our experimental conditions was 30 MPa,0 mm,12%and 1 min.The SAWJ sandstone breaking mechanism were the erosion of cements,the integrally peeled off and broken of crystal grain.Failure mode of sandstone was mainly the tensile fracture.The key findings will provide guidance for the application of SAWJ in RJD technology.
基金the National Natural Science Foundation of China(Grants 52006232 and 11772340)the Science and Technology on Water Jet Propulsion Laboratory(Grant 6142223190101).
文摘The waterjet propulsion is widely applied in the marine vessels over 30 knots,and the intake duct is considered as an essential component that strongly relates to the propulsion performance.This paper sheds light on the flow features inside an intake duct under mooring conditions by using the particle image velocimetry(PIV)technique with three-dimensional(3D)numerical simulations.The hydraulic loss gradually increase as the flow-rate increases.According to analyses via the Bernoulli equation,the hydraulic loss is composed of the frictional head loss(h_(f)~V^(1.75))and the local head loss(h_(j)~V^(2.0)).A recirculation region is observed near the duct lower wall with a high-velocity flow near the upper wall,and subsequently a shear flow presents in the horizontal straight pipe with an obvious velocity gradient.Three-dimensional simulations demonstrate that the vortex pair is very strong in the recirculation region and then it gradually decreases as the fluid flows downstream.With the flow-rate increasing,the non-uniformity at the duct outlet firstly increases to a peak and then slightly decreases,while the perpendicularity at the duct outlet dramatically decreases to a minimum and then increases.This work not only reveals some physics of the waterjet propulsion under mooring conditions,but also promotes its efficient operation.
文摘This paper deals with an assessment of the machined surface created by abrasive waterjet technology regarding its cutting performance versus profile, lagging and waterjet angle assessments. The results of the experiments presented in this study are with regard to Carrara marble. The machined surfaces were measured in seven different locations across a 40 mm depth of cut by a high precision contact-type profilometer and thus assessed using the standardized amplitude parameters of the profile distribution. The lagging and waterjet angle were also evaluated by creating a digital photo of the machined surface together with a reference gauge. The existence of machining marks on the machined surface has been mostly noticeable in the bottom zone around ~20 mm depth of cut down to jet exit. This investigation leads to a conclusion that, stand-off distance and traverse rate play the roles of the utmost importance in considerations of the machined surface quality in contrast to abrasive mass flow rate. In addition, while the striation zone (rough surface) cannot be eliminated entirely, by selecting proper process parameters, a smooth cutting machined surface can be accomplished.
基金supported by Shandong Provincial Natural Science Foundation of China (Grant No. Y2007A07)
文摘In dealing with abrasive waterjet machining（AWJM） simulation,most literatures apply finite element method（FEM） to build pure waterjet models or single abrasive particle erosion models.To overcome the mesh distortion caused by large deformation using FEM and to consider the effects of both water and abrasive,the smoothed particle hydrodynamics（SPH） coupled FEM modeling for AWJM simulation is presented,in which the abrasive waterjet is modeled by SPH particles and the target material is modeled by FEM.The two parts interact through contact algorithm.Utilizing this model,abrasive waterjet with high velocity penetrating the target materials is simulated and the mechanism of erosion is depicted.The relationships between the depth of penetration and jet parameters,including water pressure and traverse speed,etc,are analyzed based on the simulation.The simulation results agree well with the existed experimental data.The mixing multi-materials SPH particles,which contain abrasive and water,are adopted by means of the randomized algorithm and material model for the abrasive is presented.The study will not only provide a new powerful tool for the simulation of abrasive waterjet machining,but also be beneficial to understand its cutting mechanism and optimize the operating parameters.
文摘A study is carried out which analyzes the machinability of polymer matrix composites under an abrasive waterjet (AWJ) and the associated erosive process or mechanism. It shows that AWJ cutting can produce good quality kerf at high production rate if the cutting parameters are properly selected. A scanning electron microscopy (SEM) analysis of the cut surfaces reveals that the erosive process for the matrix material (resin) involves shearing and ploughing as well as intergranular cracking, while shearing is a dominant process for cutting the fibres in the upper cutting region but the fibers are mostly pulled out in the lower region.
基金support provided by the Shenhua Ningxia Coal Group Without this assistance,the project would have been difficult to carry out.
文摘In order to improve the efficiency of gas drainage before and during longwall extraction,a waterjet rotary cutting system has been developed for in-seam cross panel methane drainage.The purpose of the water rotary cutting system developed was to create artificial fractures along the gas drainage boreholes.During the design of the system,it was perceived that the nozzle geometry is one of the key factors,affecting cutting capacity.Therefore,we studied the structural and geometric parameters of the nozzle and optimized its performance during laboratory tests and numerical simulation.Underground trials conducted in a coal mine,indicate that production of gas drainage before and after cutting significantly increased by up to three times.The advantages of waterjet assisted gas drainage method has been identified as:1) increasing gas drainage efficiency,2) a possible development of a gas drainage fractured network within coal seams associated with panel extraction,and 3) reducing the risk of exceeding gas limits during longwalling.
文摘Abrasive waterjets （AWJs） can be used in extreme mining conditions for hard rock destruction, due to their ability to effectively cut difficult-to-machine materials with an absence of dust formation. They can also be used for explosion, intrinsic, and fire safety. Every destructible material can be considered as either ductile or brittle in terms of its fracture mechanics. Thus, there is a need for a method to predict the efficiency of cutting with AWJs that is highly accurate irrespective of material. This problem can be solved using the energy conservation approach, which states the proportionality between the material removal volume and the kinetic energy of AWJs. This paper describes a method based on this approach, along with recommendations on reaching the most effective level of destruction. Recommendations are provided regarding rational ranges of values for the relation of abrasive flow rate to water flow rate, standoff distance, and size of abrasive particles. I also provide a parameter to establish the threshold conditions for a material＇s destruction initiation based on the temporary-structural approach of fracture mechanics.
文摘In the process of performance prediction of waterjet system,the flow loss of inlet duct is usually reckoned by the rule of thumb. But its value is often overestimated to some extent,resulting in error of prediction accuracy. This paper introduces a new method to determine the flow loss by means of computational fluid dynamic (CFD). Firstly,the fluid field around waterjet system is simulated by solving the Reynolds Averaged Navier-Stokes (RANS) equations using commercial CFD code Fluent. Then an additional User-Defined Scalar (UDS) equation is embedded into Fluent to get the virtual dividing surface between the internal flow ingested into the inlet duct and the external flow beneath the hull,which is named as streamtube. By virtual of the streamtube the flow loss can be calculated according to the difference of total pressure between the duct outlet and the capture area ahead of the intake. The results from CFD calculation show that the flow loss coeflcient of a typical flush-type inlet duct is varying from 0.05 to 0.12 at different operation conditions,being obviously less than the value of 0.2-0.3 from empirical rules. With the results of this paper the prediction accuracy on propulsive performance of the waterjet system can be improved further.
基金Supported by National Key Basic Research Program of China(973 Program,Grant No.2014CB239203)National Natural Science Foundation of China(Grant No.51474158)China Scholarship Council(Grant No.201406270047)
文摘The current research on self-resonating cavitating waterjet（SRCW） mainly focuses on the generation mechanism and structure optimization.Researches relating to the influences of disturbances at nozzle inlet on the characteristics of the jet are rarely available.In order to further improve the performance of SRCW,effects of area discontinuity（enlargement and contraction） are experimentally investigated using three organ-pipe nozzles.Axial pressure oscillation peak and amplitude as well as aggressive erosion intensity of the jet are used to evaluate the effects.The results reveal that area enlargement and contraction affect the peak differently,depending on the inlet pressure,nozzle geometry,and standoff distance;while area contraction always improves the amplitude regardless of these factors.At inlet pressures of 10 MPa and 20 MPa,area discontinuity improves the peak at almost all the testing standoff distances,while this only happens at smaller standoff distances with the inlet pressure increased to 30 MPa.The capability of area discontinuity for improving the amplitude is enhancing with increasing inlet pressure.Moreover,the cavitation erosion ability of the jet can be largely enhanced around the optimum standoff distance,depending on the type of area discontinuity and nozzle geometry.A preliminary analysis of the influence of area discontinuity on the disturbance waves in the flow is also performed.The proposed research provides a new method for effectively enhancing the performance of SRCW.
基金financially supported by the National Natural Science Foundation of China (Nos. 52175245 and 52274093)the Natural Science Foundation of Hubei Province (No. 2021CFB462)。
文摘To improve the rock breaking ability, cavitating waterjet and abrasive waterjet are combined by using a coaxial low-speed waterjet generated around the periphery of a high-speed abrasive waterjet, and a new type of waterjet called unsubmerged cavitating abrasive waterjet(UCAWJ) is thus produced. The rock breaking performance of UCAWJ was compared with submerged cavitating abrasive waterjet(SCAWJ)and unsubmerged abrasive waterjet(UAWJ) by impinging sandstone specimens. Moreover, the effects of jet pressure, standoff distance, abrasive flow rate and concentration were studied by evaluating the specific energy consumption, and the area, depth, and mass loss of the eroded specimen. The results show that the artificially generated submerged environment in UCAWJ is able to enhance the rock breaking performance under the same operating parameters. Furthermore, the rock breaking performance of UCAWJ is much better at higher jet pressures and smaller standoff distances when compared with UAWJ. The greatest rock breaking ability of UCAWJ appears at jet pressure of 50 MPa and standoff distance of 32 mm, with the mass loss of sandstone increased by 370.6% and the energy dissipation decreased by 75.8%. In addition, under the experimental conditions the optimal abrasive flow rate and concentration are 76.5 m L/min and 3%, respectively.
基金National Natural Science Foundation of China(Grant Nos.52175245,51805188)Fundamental Research Funds for the Central Universities of China(Grant No.2042020kf0001)National Key Research and Development Program of China(Grant No.2018YFC0808401).
文摘Cavity flow oscillations in the axisymmetric cavity are critical to the operating efficiency of self-excited pulsed waterjets,which are widely employed in many practical applications.In this study,the behaviors of a turbulent flow in axisymmetric cavities causing cavity flow oscillations are investigated based on wall pressure characteristics.Experiments are performed using four Helmholtz nozzles with varying length-to-radius ratios at flow velocities of 20–80 m/s.Three orders of hydrodynamic modes in axisymmetric cavity are obtained through the spectral analysis of wall pressure.Based on the experimental results,the empirical coefficient of Rossiter’s formula is modified,and the values of the parameter phase lag and the ratio of convection velocity to free stream velocity are obtained as 0.061 and 0.511,respectively.In addition,the spectral peak with a relatively constant frequency shows that the flow-acoustic resonance is excited significantly.A modified model is introduced based on the fluidic networks to predict the lockon frequency.The results obtained can provide a basis for the structural optimization of the nozzle to improve the performance of self-excited pulsed waterjets.
基金financially supported by the National Science and Technology Major Project(Nos.2017 ZX05009-003&2016 ZX05028)PetroChina Innovation Foundation(No.2018D-5007-0308)
文摘Abrasive waterjet(AWJ)fracturing has become an accepted horizontal multistage stimulation technique due to its flexibility and high efficiency of extensive fracture placement.The downhole tool failure of AWJ fracturing becomes an issue in the massive hydraulic fracturing because of high velocity and proppant erosion.This paper proposed a 3D computational fluid dynamics(CFD)-based erosion model by considering high-velocity waterjet impact,proppant shear erosion,and specific inner structure of hydra-jet tool body.The discrete phase approach was used to track the proppant transport and its concentration distribution.Field observation provides strong evidence of erosion patterns and mechanisms obtained from CFD simulation.The results show that the erosion rate has a space dependence in the inner wall of the tool body.The severe erosion areas are primarily located at the entries of the nozzle.Evident erosion patterns are found including a‘Rabbit’s ear’erosion at the upper-layer nozzles and a half bottom loop erosion at the lower-layer nozzles.Erosion mechanisms attribute to high flow velocity at the entry of nozzles and the inertia force of proppant.Sensitivity analysis demonstrates that the pumping rate is a primary factor contributing to erosion intensity.
基金supported by the Missouri University of Science and Technology/Waterjet Laboratory and funded by the China Postdoctoral Science Foundation(Grant No.2014M552555XB)Doctoral Program in Xi’an University of Science and Technology(Grant No.2013QDJ039).
文摘Comminution of coal to ultrafine sizes by high-pressure waterjet provides a novel method for preparation of coal-water fuels for next generation,near-zero emission electric power generation.The particle size distribution(PSD)of ground coal is a key parameter in the preparation of slurries as it determines the settling behavior of the particles and viscosity of the coal-water mixture.There are several methods available for representation and evaluation of particle size analysis data.However,fractal theory provides a means by which the entire PSD of comminuted materials can be quantified by using of a specific and exact value.In this paper,a volume-based fractal model was deduced to characterize the PSD of the coal which is ground in a specially designed comminution cell.During the size reduction process,the inlet pressures up to 276 MPa were used.
文摘This paper presented a method to create artificial fractures along the existing gas drainage borehole and increase the permeability of the coalbed using a high pressure waterjet cutting system.The field work conducted in Rujigou Colliery, Shenhua Ningxia Coal Group demonstrate that the coalbed permeability is increased, and accordingly, gas drainage efficiency is improved up to 3 to 6 times over the traditional methods using high pressure waterjet technique.Also, based on the monitoring data, the conceptual model for gas drainage process associated with different mining activities has been proposed, and few major advantages using waterjet assistance method have been identified.
