To expand the stable operating range of compressors, understanding the mechanism of flow instability at low flow rates is necessary. In this paper, the mechanism of stall and surge in a centrifugal compressor with a v...To expand the stable operating range of compressors, understanding the mechanism of flow instability at low flow rates is necessary. In this paper, the mechanism of stall and surge in a centrifugal compressor with a variable vaned diffuser is experimentally investigated, where the diffuser blade setting angle can be adjusted. Many dynamic pressure transducers are mounted on the casing surface of the compressor. From the design condition to surge, dynamic pressure data is recorded throughout the gradual process. According to the signal developing status, the typical modes of compressor instability are defined in detail, such as stall, mild surge, and deep surge. A relatively high-frequency stall wave originates in the impeller and propagates to the diffuser, and finally stimulates a deep surge in the compressor. The compressor behavior during surge differs at different diffuser vane angles. When the diffuser vane angle is adjusted, both the unstable form and the core factor affecting the overall machine stability change. A specific indicator is proposed to measure the instability of each component in a compressor, which can be used to determine the best region for stability extension technologies, such as a holed casing treatment, in different compressor applications.展开更多
The paper presents analysis of the performance and the internal flow behaviour in the vaned diffuser of a radial flow pump using PIV(particle image velocimetry)and pressure probe traverses.PIV measurements have alread...The paper presents analysis of the performance and the internal flow behaviour in the vaned diffuser of a radial flow pump using PIV(particle image velocimetry)and pressure probe traverses.PIV measurements have already been performed at middle height inside one diffuser channel passage for a given speed of rotation and various mass flow rates.These results have been already presented in several previous communications.New experiments have been performed using a three-hole pressure probe traverses from hub to shroud diffuser width at different radial locations between the two diffuser geometrical throats.Numerical simulations are also realized with the commercial codes Star CCM+7.02.011 and CFX.Frozen rotor and fully unsteady calculations of the whole pump have been performed.Comparisons between numerical results,previous experimental PIV results and new probe traverses one's are presented and discussed for one mass flow rate.In this respect,a first attempt to take into account fluid leakages between the rotating and fixed part of the pump has been checked since it may affects the real flow structure inside the diffuser.展开更多
The paper refers to the analysis of interactions between the impeller and the vaned diffuser based on the air model of a radial flow pump.The study deals with a numerical simulation of the flow for a full 360°ent...The paper refers to the analysis of interactions between the impeller and the vaned diffuser based on the air model of a radial flow pump.The study deals with a numerical simulation of the flow for a full 360°entire impeller and diffuser.The task is carried out closely under the design operating conditions and for one particular position of the impeller blade with respect to the diffuser frame.Among all the results,the focus is mainly on the flow pattern at the exit part inside the impeller facing the diffuser vanes.The results are compared to the available PIV measurements.展开更多
Improvement of aerodynamic performance and reduction of interaction tone noise of a centrifugal compressor with vaned diffusers are discussed by experiments and visualization techniques using a colored off-film method...Improvement of aerodynamic performance and reduction of interaction tone noise of a centrifugal compressor with vaned diffusers are discussed by experiments and visualization techniques using a colored off-film method. The focus of the research is concentrated on the leading edge shape of diffuser vanes that are deeply related to the generation mechanism of the interaction tone noise. The compressor-radiated noise can be reduced by more than ten decibels by using modified diffuser vanes which have 3-D tapered shapes on both pressure and suction sur- faces of the leading edge. Furthermore, by adopting the proposed modified diffuser vanes, the secondary flow which is considered to be an obstruction of diffuser pressure recovery can be suppressed, and also the pressure decrease observed in the throat part of the diffuser flow passage is reducible. Thus, the proposed diffuser vanes show a favorable result for both noise and the aerodynamic performance of the centrifugal compressor, and offer a few basic guidelines for the diffuser vane design.展开更多
This study presents a numerical simulation of the stall and surge in a centrifugal compressor and presents a description of the stall development in two different cases.The first case is for a compressor with vaneless...This study presents a numerical simulation of the stall and surge in a centrifugal compressor and presents a description of the stall development in two different cases.The first case is for a compressor with vaneless diffuser and the second is for a compressor with vaned diffuser of the vane island shape.The main aim of this study is to compare the flow characteristics and behavior for the two compressors near the surge operating condition and provide further understanding of the diffuser role when back flow occurs at surge.Results showed that for a location near the diffuser entrance,the amplitude of the static pressure fluctuations for the vaneless diffuser case is higher than that for the vaned diffuser case near surge condition.These pressure fluctuations in the case of the vaneless diffuser appear with a gradual decrease of the mean pressure value as a part of the surge cycle.While for the case of the vaned diffuser,the pressure drop during surge occurs faster than the case of the vaneless diffuser.Also,results indicated that during surge in the case of vaneless diffuser,there is a region with low velocity and back flow that appears as a layer connecting all impeller passages near shroud surface and this layer develops in size with time.On the other hand,for the case of vaned diffuser during surge,the low velocity regions appear in random locations in some passages and these regions expand with time towards the shroud surface.Results showed that during stall,the impeller passages are exposed to identical impact from stall cells in the case of vaneless diffuser while the stall effect varies from passage to another in the case of the vaned diffuser.展开更多
The temporal behaviour of a flow separation in the hub-suction side comer of a transonic diffuser is studied thanks to unsteady numerical simulations based on the phase-lagged approach. The validity of the numerical r...The temporal behaviour of a flow separation in the hub-suction side comer of a transonic diffuser is studied thanks to unsteady numerical simulations based on the phase-lagged approach. The validity of the numerical re- sults is confn＇med by comparison with experimental unsteady pressure measurements. An analysis of the instan- taneous skin-friction pattern and particles trajectories is presented. It highlights the topology of the separation and its temporal behaviour. The major result is that, despite of a highly time-dependent core flow, the separation is found to be a ＂fixed unsteady separation＂ characterized by a fixed location of the main saddle of the separation but an extent of the stall region modulated by the pressure waves induced by the impeller-diffuser interaction.展开更多
Compressed Air Energy Storage(CAES) has tremendous promotional value in the intermittent renewable energy supply systems. CAES has special requirements for compressor(e.g. heavy load, high pressure ratio, wide range)....Compressed Air Energy Storage(CAES) has tremendous promotional value in the intermittent renewable energy supply systems. CAES has special requirements for compressor(e.g. heavy load, high pressure ratio, wide range). With advantages of higher efficiency and wider operation range, IGC(Integrally Geared Compressors) is selected to fulfill the special requirements of the large-scale CAES. To get a better aerodynamic performance, in this paper, based on the analysis of internal flow of centrifugal compressor, a multi-objective one-dimensional optimization design program was put forward combined with modified Two-Zone model and a low solidity vaned diffuser(LSVD) design method. Then, a centrifugal compressor aerodynamic component optimization design system was established with the three-dimensional blade optimization design method based on neural network and genetic optimization algorithm. Then a validation was done by redesigning the Krain-Impeller to get better performance. Finally, the aerodynamic design of the first stage of IGC was completed. The CFD calculation results indicated that the total-to-total pressure ratio of the first stage was 2.51 and the polytropic efficiency was 91.0% at the design point. What’s more, an operation margin and surge margin of the compressor was about 26.5% and 16.4% respectively.展开更多
A numerical procedure for hydrodynamic redesign of the conventional vaned diffuser into the low solidity vaned diffuser by means of a real-coded genetic algorithm with Boltzmann, Tournament and Roulette Wheel selectio...A numerical procedure for hydrodynamic redesign of the conventional vaned diffuser into the low solidity vaned diffuser by means of a real-coded genetic algorithm with Boltzmann, Tournament and Roulette Wheel selection is presented. In the first part, an investigation on the relative efficiency of the different real-coded genetic algorithm is carried out on a typical mathematical test function. The real-coded genetic algorithm with Boltzmann selection shows the best optimization performance compared to the Tournament and Roulette Wheel selection. In the second part, an approach to redesign the vaned diffuser profile is introduced. Goal of the optimum design is to search the highest static pressure recovery coefficient and low solidity vaned diffuser. The result of the low solidity vaned diffuser optimum design confirms that the efficiency and optimization performance of the real-coded Boltzmann selection genetic algorithm outperforms the other selection methods. A comparison between the designed low solidity vaned diffuser and original vaned diffuser shows that the diffuser pump with the redesigned low solidity vaned diffuser has the higher static pressure recovery and improved total hydrodynamic performance. In addition, the smaller outlet diameter of designed vaned diffuser tends to a more compact size of diffuser pump compared to the original diffuser pump. The obtained results also demonstrate the real-coded Boltzmann selection genetic algorithm is a promising optimization algorithm for centrifugal pumps design.展开更多
As a variable-condition adjustment technology,the adjustable vaned diffusers(AVDs)can expand the working flow range of the compressor in the compressed air energy storage(CAES)system and improve its aerodynamic perfor...As a variable-condition adjustment technology,the adjustable vaned diffusers(AVDs)can expand the working flow range of the compressor in the compressed air energy storage(CAES)system and improve its aerodynamic performance.In order to investigate the regulatory mechanism of AVDs and capture the details of vane loading distribution for the diffuser design optimization,additively manufactured AVDs for testing in a centrifugal compressor closed test facility are designed and implemented.Firstly,the regulation law of AVDs was summarized by numerical analysis and experimental support,and the corresponding vane loading data was extracted for the distribution law.Then,based on the distribution characteristics,3D diffuser models were designed suitably for the adjustable components.Then,the laser selective melting(SLM)technology and die steel material 1.2709 were selected for metal printing according to the actual operating environment.Finally,performance testing and accuracy detection were performed on the finished test pieces,almost all inlet hole’s deviations were within the 0.3 mm tolerance.The research results indicated that additive manufacturing can significantly improve the accessibility of the internal flow channels of the diffuser,and derive the load of the blade on the pressure surface and suction surface in detail,also provide adjustable functions for variable operating conditions.It can not only break through the traditional processing bottleneck of the complicated internal flow channels of AVDs but also improve the design matching degree with adjustable components;simultaneously,it ensures high performance with high precision and effectively shortens the long lead time.展开更多
Centrifugal compressors for the fuel cell vehicles often operate near the surge line compared with the turbocharger compressors.Low solidity and half vaned diffusers are recognized as good ways to improve the stabilit...Centrifugal compressors for the fuel cell vehicles often operate near the surge line compared with the turbocharger compressors.Low solidity and half vaned diffusers are recognized as good ways to improve the stability of the centrifugal compressor.The presented work investigated four diffuser configurations (i.e.,the vaneless diffuser (VLD),full-height low solidity vaned diffuser (LSVD),hub-side half vaned diffuser (HVD) and shroud-side half vaned diffuser (SVD)) through steady-state and unsteady numerical simulations.The results show that the best performance is achieved by the LSVD,HVD and SVD at the design,surge and choke conditions.The flow rate at the surge operating point of the HVD has decreased by 15.53% compared with the LSVD,and 9.21% compared with the VLD.At near surge operating point,a longitudinal suction side passage vortex is formed on the hub of the LSVD and rotates as circumferential stall cells.A hairpin vortex is formed along the leading edge and is dragged by the main flow along the suction side as a local vortex shedding.The mechanism of the stability improvement by half vaned diffusers is that the tip leakage vortex migrates from the clearance side to the vane mounting side and replenishes the low-momentum zone on the mounting side.The best position where the half vaned diffuser should be mounted is based on the impeller outlet flow conditions,namely,the location of the wake region,where the meridional velocity and relative stagnation pressure is low.展开更多
This paper presents a hydrodynamic redesign of the conventional vaneddiffuser into the low solidity varied diffuser for the maximum static pressure recovery in acentrifugal pump. A Bezier curve representation for prof...This paper presents a hydrodynamic redesign of the conventional vaneddiffuser into the low solidity varied diffuser for the maximum static pressure recovery in acentrifugal pump. A Bezier curve representation for profile description was coupled with ablade-to-blade flow calculation and a real-coded genetic algorithm. A low solidity vaned diffuser of0.89 in solidity was obtained through the present optimum design. Numerical analysis andexperimental test were made to evaluate the hydrodynamic performance of the centrifugal pump withthe designed low solidity vaned diffuser and original vaned diffuser. The obtained resultsdemonstrate that the centrifugal pump with the optimized vaned diffuser has compact size comparedwith the original one while the performance requirements have been met.展开更多
The characteristics of a rotating stall of an impeller and diffuser and the evolution of a vortex generated at the diffuser leading-edge(i.e., the leading-edge vortex(LEV)) in a centrifugal compressor were investigate...The characteristics of a rotating stall of an impeller and diffuser and the evolution of a vortex generated at the diffuser leading-edge(i.e., the leading-edge vortex(LEV)) in a centrifugal compressor were investigated by experiments and numerical analysis. The results of the experiments revealed that both the impeller and diffuser rotating stalls occurred at 55 and 25 Hz during off-design flow operation. For both, stall cells existed only on the shroud side of the flow passages, which is very close to the source location of the LEV. According to the CFD results, the LEV is made up of multiple vortices. The LEV is a combination of a separated vortex near the leading-edge and a longitudinal vortex generated by the extended tip-leakage flow from the impeller. Therefore, the LEV is generated by the accumulation of vorticity caused by the velocity gradient of the impeller discharge flow. In partial-flow operation, the spanwise extent and the position of the LEV origin are temporarily transmuted. The LEV develops with a drop in the velocity in the diffuser passage and forms a significant blockage within the diffuser passage. Therefore, the LEV may be regarded as being one of the causes of a diffuser stall in a centrifugal compressor.展开更多
In the printing industry,vacuum pumps play a critical role in sheet feeding and gripping processes.In order to improve the efficiency of vacuum pumps,By analyzing the internal flow field of the vane type vacuum pump,t...In the printing industry,vacuum pumps play a critical role in sheet feeding and gripping processes.In order to improve the efficiency of vacuum pumps,By analyzing the internal flow field of the vane type vacuum pump,the CFD method was used to simulate the internal flow field of the air pump,and it was found that a main vortex was formed near the rotor of the trailing blade.Based on this observation,a new rotor shape design was proposed in this study,which design places arc-shaped depressed on the circumference of the rotor where the main vortex forms.The existence of the depression facilitated forward motion of the main airflow and thus effectively restricting reverse flow.Simulation results demonstrated that the proposed design is able to decrease pressure-induced torque load on the pump,and the reduction increases for an increasing operating speed.For all three operating speeds tested,the reduction in pressure-induced torque ranges from 5%to up to 10%comparing to the original pump.展开更多
Three vaned diffusers, designed to have high negative incidence (-8°) at the design operating point, are studied experimentally. The overall performance (efficiency and pressure ratio) are measured at three rotat...Three vaned diffusers, designed to have high negative incidence (-8°) at the design operating point, are studied experimentally. The overall performance (efficiency and pressure ratio) are measured at three rotational speeds, and flow angles before and after the diffuser are measured at the design rotational speed and with three mass flow rates. The results are compared to corresponding results of the original vaneless diffuser design. Attention is paid to the performance at lower mass flows than the design mass flow. The results show that it is possible to improve the performance at mass flows lower than the design mass flow with a vaned diffuser designed with high negative incidence. However, with the vaned diffusers, the compressor still stalls at higher mass flow rates than with the vaneless one. The flow angle distributions after the diffuser are more uniform with the vaned diffusers.展开更多
The number of secondary feathers varies among orders of birds with some orders exhibiting a positive relationship with ulna length,whereas in other orders secondary number is invariant.This difference has implications...The number of secondary feathers varies among orders of birds with some orders exhibiting a positive relationship with ulna length,whereas in other orders secondary number is invariant.This difference has implications for scaling of the width of the feather vane within orders.In those species where the number of secondary remiges is invariant with ulna length,vane width should scale isometrically with ulna size to maintain an aerodynamic flight surface.Where feather count increases with increasing ulna length then vane width should exhibit negative allometry.Vane length should also correlate with ulna length,irrespective of the number of feathers.Data were compiled from an online library of images for the vane length and the width of the vane at 50%of the vane length for the fifth secondary feather for 209 bird species from 24 different orders.The results supported the hypotheses that vane width is a function of ulna size,and the number of secondary feathers as associated with different orders.Vane length was unaffected by the number of secondaries but varied between orders.The results suggest that birds have solved the problem of maintaining the aerodynamic surface of the proximal wing in two ways.Hence as ulna length increases the first solution involves more feathers that exhibit negative allometry for vane width,or in the second where feather count doesn't change,the vane width simply scales isometrically.The implications for the mechanical properties of the vane,and how it affects wing function,have not yet been explored in a range of birds.展开更多
The utilization of Inlet Guide Vane (IGV) plays a key factor in affecting the instability evolution. Existing literature mainly focuses on the effect of IGV on instability inception that occurs in the rotor region. Ho...The utilization of Inlet Guide Vane (IGV) plays a key factor in affecting the instability evolution. Existing literature mainly focuses on the effect of IGV on instability inception that occurs in the rotor region. However, with the emergence of compressor instability starting from the stator region, the mechanism of various instability inceptions that occurs in different blade rows due to the change of IGV angles should be further examined. In this study, experiments were focused on three types of instability inceptions observed previously in a 1.5-stage axial flow compressor. To analyze the conversion of stall evolutions, the compressor rotating speed was set to 17 160 r/min, at which both the blade loading in the stator hub region and rotor tip region were close to the critical value before final compressor stall. Meanwhile, the dynamic test points with high-response were placed to monitor the pressures both at the stator trailing edges and rotor tips. The results indicate that the variation of reaction determines the region where initial instability occurs. Indeed, negative pre-rotation of the inlet guide vane leads to high-reaction, initiating stall disturbance from the rotor region. Positive pre-rotation results in low-reaction, initiating stall disturbance from the stator region. Furthermore, the type of instability evolution is affected by the radial loading distribution under different IGV angles. Specifically, a spike-type inception occurs at the rotor blade tip with a large angle of attack at the rotor inlet (−2°, −4° and −6°). Meanwhile, the critical total pressure ratio at the rotor tip is 1.40 near stall. As the angle of attack decreases, the stator blade loading reaches its critical boundary, with a value of approximately 1.35. At this moment, if the rotor tip maintains high blade loading similar to the stator hub, the partial surge occurs (0° and +2°);otherwise, the hub instability occurs (+4° and +6°).展开更多
The intake system of a racing engine plays a crucial role in determining its performance,particularly in terms of volumetric efficiency,power output,and throttle response.According to Formula Society of Automotive Eng...The intake system of a racing engine plays a crucial role in determining its performance,particularly in terms of volumetric efficiency,power output,and throttle response.According to Formula Society of Automotive Engineers(FSAE)regulations,the engine intake systemmust incorporate a 20mmdiameter flow-limiting valve within the intake manifold.This restriction significantly reduces the airflow into the engine,leading to a substantial drop in power output.To mitigate this limitation,the intake system requires a redesign.In this study,theoretical calculations and one-dimensional thermodynamic simulations are employed to determine the optimal parameters for the intake system.A numerical simulation of the intake system’s flow field is then conducted to refine its structure and layout.Finally,experiments are performed on an engine equipped with the optimized intake system,and its feasibility is evaluated based on experimental results.Thefindings indicate that the maximumengine torque increases from56.36 to 59.91 N⋅m,while the maximum power output rises from 59.16 to 63.94 kW.To further enhance performance and adaptability across different competitions,a variable-length intakemanifold control system is also designed,improving both power delivery and overall operational stability of the racing car.展开更多
To investigate the impact of guide vane geometry—specifically,outlet angle,blade count,and radial height—on the performance of a Pump as Turbine(PAT),radial guide vanes were introduced upstream of the impeller in an...To investigate the impact of guide vane geometry—specifically,outlet angle,blade count,and radial height—on the performance of a Pump as Turbine(PAT),radial guide vanes were introduced upstream of the impeller in an IS80-50-315 low-specific-speed centrifugal PAT.Using an orthogonal test design,numerical simulations were conducted on 16 different PAT configurations,and the influence of vane geometry on performance was analyzed through a range analysis to determine the optimal parameter combinations.The results indicate that the number of guide vane blades significantly affects both the hydraulic efficiency and water head of the PAT under optimal operating conditions.Notably,the hydraulic efficiency of Configuration No.1(featuring five guide vane blades,a 6°outlet angle,and a 46 mm radial height)is 4.31%higher than that of Configuration No.13(with the same blade count but a 9°outlet angle and a 52 mm radial height).Additionally,Configuration No.1 exhibits lower turbulence kinetic energy dissipation and reduced blade loading.Furthermore,the study reveals that a smaller guide vane outlet angle and reduced radial height contribute to improved operational stability.展开更多
The main goal of this work is to investigate the possible different flow patterns existing in pump turbine under off-design conditions in pump mode. Numerical simulations by solving the Navier-Stokes equation, coupled...The main goal of this work is to investigate the possible different flow patterns existing in pump turbine under off-design conditions in pump mode. Numerical simulations by solving the Navier-Stokes equation, coupled with the "SST k-ω" turbulence model, were carried out. Flow characteristics were assumed to be stalled in the appropriate region of ?ow rate levels of Q/QD=0.15–0.61. The simulation result was compared with experimental data and they showed good agreement. Consequently, velocity fields in three axial locations in stay vanes and guide vanes were analysed in details. It was shown that "jet-wake" flow pattern exists near the band, which changes little in the whole shape with flow rate increasing; to the middle location of vanes, reverse flow begins to appear on the interface between the runner and guide vanes, which will disappear gradually as the flow rate increases; massive reverse flow is captured near the crown, whose intensity will be weakened as the flow rate increases. Ultimately, it was found that the special head-flow profile can be ascribed to the special hydraulic loss characteristics of the stay vanes and guide vanes.展开更多
基金supported by the National Natural Science Foundation of China (No.51276108)
文摘To expand the stable operating range of compressors, understanding the mechanism of flow instability at low flow rates is necessary. In this paper, the mechanism of stall and surge in a centrifugal compressor with a variable vaned diffuser is experimentally investigated, where the diffuser blade setting angle can be adjusted. Many dynamic pressure transducers are mounted on the casing surface of the compressor. From the design condition to surge, dynamic pressure data is recorded throughout the gradual process. According to the signal developing status, the typical modes of compressor instability are defined in detail, such as stall, mild surge, and deep surge. A relatively high-frequency stall wave originates in the impeller and propagates to the diffuser, and finally stimulates a deep surge in the compressor. The compressor behavior during surge differs at different diffuser vane angles. When the diffuser vane angle is adjusted, both the unstable form and the core factor affecting the overall machine stability change. A specific indicator is proposed to measure the instability of each component in a compressor, which can be used to determine the best region for stability extension technologies, such as a holed casing treatment, in different compressor applications.
文摘The paper presents analysis of the performance and the internal flow behaviour in the vaned diffuser of a radial flow pump using PIV(particle image velocimetry)and pressure probe traverses.PIV measurements have already been performed at middle height inside one diffuser channel passage for a given speed of rotation and various mass flow rates.These results have been already presented in several previous communications.New experiments have been performed using a three-hole pressure probe traverses from hub to shroud diffuser width at different radial locations between the two diffuser geometrical throats.Numerical simulations are also realized with the commercial codes Star CCM+7.02.011 and CFX.Frozen rotor and fully unsteady calculations of the whole pump have been performed.Comparisons between numerical results,previous experimental PIV results and new probe traverses one's are presented and discussed for one mass flow rate.In this respect,a first attempt to take into account fluid leakages between the rotating and fixed part of the pump has been checked since it may affects the real flow structure inside the diffuser.
文摘The paper refers to the analysis of interactions between the impeller and the vaned diffuser based on the air model of a radial flow pump.The study deals with a numerical simulation of the flow for a full 360°entire impeller and diffuser.The task is carried out closely under the design operating conditions and for one particular position of the impeller blade with respect to the diffuser frame.Among all the results,the focus is mainly on the flow pattern at the exit part inside the impeller facing the diffuser vanes.The results are compared to the available PIV measurements.
文摘Improvement of aerodynamic performance and reduction of interaction tone noise of a centrifugal compressor with vaned diffusers are discussed by experiments and visualization techniques using a colored off-film method. The focus of the research is concentrated on the leading edge shape of diffuser vanes that are deeply related to the generation mechanism of the interaction tone noise. The compressor-radiated noise can be reduced by more than ten decibels by using modified diffuser vanes which have 3-D tapered shapes on both pressure and suction sur- faces of the leading edge. Furthermore, by adopting the proposed modified diffuser vanes, the secondary flow which is considered to be an obstruction of diffuser pressure recovery can be suppressed, and also the pressure decrease observed in the throat part of the diffuser flow passage is reducible. Thus, the proposed diffuser vanes show a favorable result for both noise and the aerodynamic performance of the centrifugal compressor, and offer a few basic guidelines for the diffuser vane design.
基金NPRP grant No.4-651-2-242 from the Qatar National Research Fund (a member of Qatar Foundation)
文摘This study presents a numerical simulation of the stall and surge in a centrifugal compressor and presents a description of the stall development in two different cases.The first case is for a compressor with vaneless diffuser and the second is for a compressor with vaned diffuser of the vane island shape.The main aim of this study is to compare the flow characteristics and behavior for the two compressors near the surge operating condition and provide further understanding of the diffuser role when back flow occurs at surge.Results showed that for a location near the diffuser entrance,the amplitude of the static pressure fluctuations for the vaneless diffuser case is higher than that for the vaned diffuser case near surge condition.These pressure fluctuations in the case of the vaneless diffuser appear with a gradual decrease of the mean pressure value as a part of the surge cycle.While for the case of the vaned diffuser,the pressure drop during surge occurs faster than the case of the vaneless diffuser.Also,results indicated that during surge in the case of vaneless diffuser,there is a region with low velocity and back flow that appears as a layer connecting all impeller passages near shroud surface and this layer develops in size with time.On the other hand,for the case of vaned diffuser during surge,the low velocity regions appear in random locations in some passages and these regions expand with time towards the shroud surface.Results showed that during stall,the impeller passages are exposed to identical impact from stall cells in the case of vaneless diffuser while the stall effect varies from passage to another in the case of the vaned diffuser.
文摘The temporal behaviour of a flow separation in the hub-suction side comer of a transonic diffuser is studied thanks to unsteady numerical simulations based on the phase-lagged approach. The validity of the numerical re- sults is confn＇med by comparison with experimental unsteady pressure measurements. An analysis of the instan- taneous skin-friction pattern and particles trajectories is presented. It highlights the topology of the separation and its temporal behaviour. The major result is that, despite of a highly time-dependent core flow, the separation is found to be a ＂fixed unsteady separation＂ characterized by a fixed location of the main saddle of the separation but an extent of the stall region modulated by the pressure waves induced by the impeller-diffuser interaction.
基金This research was supported by the National Key R&D Plan of China (Grant No. 2017YFB0903602)Newton Advanced Fellowship of the Royal Society (Grant No. NA170093)+1 种基金the Transformational Technologies for Clean Energy and Demonstration, Strategic Priority Research Program of CAS (Grant No. XDA21070200)the Frontier Science Research Project of CAS (Grant No. QYZDB-SSW-JSC023).
文摘Compressed Air Energy Storage(CAES) has tremendous promotional value in the intermittent renewable energy supply systems. CAES has special requirements for compressor(e.g. heavy load, high pressure ratio, wide range). With advantages of higher efficiency and wider operation range, IGC(Integrally Geared Compressors) is selected to fulfill the special requirements of the large-scale CAES. To get a better aerodynamic performance, in this paper, based on the analysis of internal flow of centrifugal compressor, a multi-objective one-dimensional optimization design program was put forward combined with modified Two-Zone model and a low solidity vaned diffuser(LSVD) design method. Then, a centrifugal compressor aerodynamic component optimization design system was established with the three-dimensional blade optimization design method based on neural network and genetic optimization algorithm. Then a validation was done by redesigning the Krain-Impeller to get better performance. Finally, the aerodynamic design of the first stage of IGC was completed. The CFD calculation results indicated that the total-to-total pressure ratio of the first stage was 2.51 and the polytropic efficiency was 91.0% at the design point. What’s more, an operation margin and surge margin of the compressor was about 26.5% and 16.4% respectively.
文摘A numerical procedure for hydrodynamic redesign of the conventional vaned diffuser into the low solidity vaned diffuser by means of a real-coded genetic algorithm with Boltzmann, Tournament and Roulette Wheel selection is presented. In the first part, an investigation on the relative efficiency of the different real-coded genetic algorithm is carried out on a typical mathematical test function. The real-coded genetic algorithm with Boltzmann selection shows the best optimization performance compared to the Tournament and Roulette Wheel selection. In the second part, an approach to redesign the vaned diffuser profile is introduced. Goal of the optimum design is to search the highest static pressure recovery coefficient and low solidity vaned diffuser. The result of the low solidity vaned diffuser optimum design confirms that the efficiency and optimization performance of the real-coded Boltzmann selection genetic algorithm outperforms the other selection methods. A comparison between the designed low solidity vaned diffuser and original vaned diffuser shows that the diffuser pump with the redesigned low solidity vaned diffuser has the higher static pressure recovery and improved total hydrodynamic performance. In addition, the smaller outlet diameter of designed vaned diffuser tends to a more compact size of diffuser pump compared to the original diffuser pump. The obtained results also demonstrate the real-coded Boltzmann selection genetic algorithm is a promising optimization algorithm for centrifugal pumps design.
基金the support provided by the National Key R&D Plan (2017YFB0903604)the National Science Fund for Distinguished Young Scholars (51925604)+1 种基金the International Partnership Program, Bureau of International Cooperation of Chinese Academy of Sciences (182211KYSB20170029)the Guizhou Province Large Scale Physical Energy Storage Technology Research and Development Platform ([2019]4011)
文摘As a variable-condition adjustment technology,the adjustable vaned diffusers(AVDs)can expand the working flow range of the compressor in the compressed air energy storage(CAES)system and improve its aerodynamic performance.In order to investigate the regulatory mechanism of AVDs and capture the details of vane loading distribution for the diffuser design optimization,additively manufactured AVDs for testing in a centrifugal compressor closed test facility are designed and implemented.Firstly,the regulation law of AVDs was summarized by numerical analysis and experimental support,and the corresponding vane loading data was extracted for the distribution law.Then,based on the distribution characteristics,3D diffuser models were designed suitably for the adjustable components.Then,the laser selective melting(SLM)technology and die steel material 1.2709 were selected for metal printing according to the actual operating environment.Finally,performance testing and accuracy detection were performed on the finished test pieces,almost all inlet hole’s deviations were within the 0.3 mm tolerance.The research results indicated that additive manufacturing can significantly improve the accessibility of the internal flow channels of the diffuser,and derive the load of the blade on the pressure surface and suction surface in detail,also provide adjustable functions for variable operating conditions.It can not only break through the traditional processing bottleneck of the complicated internal flow channels of AVDs but also improve the design matching degree with adjustable components;simultaneously,it ensures high performance with high precision and effectively shortens the long lead time.
基金The research is supported by National Natural Science Foundation of China(51875410).
文摘Centrifugal compressors for the fuel cell vehicles often operate near the surge line compared with the turbocharger compressors.Low solidity and half vaned diffusers are recognized as good ways to improve the stability of the centrifugal compressor.The presented work investigated four diffuser configurations (i.e.,the vaneless diffuser (VLD),full-height low solidity vaned diffuser (LSVD),hub-side half vaned diffuser (HVD) and shroud-side half vaned diffuser (SVD)) through steady-state and unsteady numerical simulations.The results show that the best performance is achieved by the LSVD,HVD and SVD at the design,surge and choke conditions.The flow rate at the surge operating point of the HVD has decreased by 15.53% compared with the LSVD,and 9.21% compared with the VLD.At near surge operating point,a longitudinal suction side passage vortex is formed on the hub of the LSVD and rotates as circumferential stall cells.A hairpin vortex is formed along the leading edge and is dragged by the main flow along the suction side as a local vortex shedding.The mechanism of the stability improvement by half vaned diffusers is that the tip leakage vortex migrates from the clearance side to the vane mounting side and replenishes the low-momentum zone on the mounting side.The best position where the half vaned diffuser should be mounted is based on the impeller outlet flow conditions,namely,the location of the wake region,where the meridional velocity and relative stagnation pressure is low.
文摘This paper presents a hydrodynamic redesign of the conventional vaneddiffuser into the low solidity varied diffuser for the maximum static pressure recovery in acentrifugal pump. A Bezier curve representation for profile description was coupled with ablade-to-blade flow calculation and a real-coded genetic algorithm. A low solidity vaned diffuser of0.89 in solidity was obtained through the present optimum design. Numerical analysis andexperimental test were made to evaluate the hydrodynamic performance of the centrifugal pump withthe designed low solidity vaned diffuser and original vaned diffuser. The obtained resultsdemonstrate that the centrifugal pump with the optimized vaned diffuser has compact size comparedwith the original one while the performance requirements have been met.
文摘The characteristics of a rotating stall of an impeller and diffuser and the evolution of a vortex generated at the diffuser leading-edge(i.e., the leading-edge vortex(LEV)) in a centrifugal compressor were investigated by experiments and numerical analysis. The results of the experiments revealed that both the impeller and diffuser rotating stalls occurred at 55 and 25 Hz during off-design flow operation. For both, stall cells existed only on the shroud side of the flow passages, which is very close to the source location of the LEV. According to the CFD results, the LEV is made up of multiple vortices. The LEV is a combination of a separated vortex near the leading-edge and a longitudinal vortex generated by the extended tip-leakage flow from the impeller. Therefore, the LEV is generated by the accumulation of vorticity caused by the velocity gradient of the impeller discharge flow. In partial-flow operation, the spanwise extent and the position of the LEV origin are temporarily transmuted. The LEV develops with a drop in the velocity in the diffuser passage and forms a significant blockage within the diffuser passage. Therefore, the LEV may be regarded as being one of the causes of a diffuser stall in a centrifugal compressor.
文摘In the printing industry,vacuum pumps play a critical role in sheet feeding and gripping processes.In order to improve the efficiency of vacuum pumps,By analyzing the internal flow field of the vane type vacuum pump,the CFD method was used to simulate the internal flow field of the air pump,and it was found that a main vortex was formed near the rotor of the trailing blade.Based on this observation,a new rotor shape design was proposed in this study,which design places arc-shaped depressed on the circumference of the rotor where the main vortex forms.The existence of the depression facilitated forward motion of the main airflow and thus effectively restricting reverse flow.Simulation results demonstrated that the proposed design is able to decrease pressure-induced torque load on the pump,and the reduction increases for an increasing operating speed.For all three operating speeds tested,the reduction in pressure-induced torque ranges from 5%to up to 10%comparing to the original pump.
基金the financial support of the Academy of Finland, the Finnish Funding Agency for Technology and Innovation - TEKES, and Cardo Production Finland Oy (former High Speed Tech Oy Ltd.)
文摘Three vaned diffusers, designed to have high negative incidence (-8°) at the design operating point, are studied experimentally. The overall performance (efficiency and pressure ratio) are measured at three rotational speeds, and flow angles before and after the diffuser are measured at the design rotational speed and with three mass flow rates. The results are compared to corresponding results of the original vaneless diffuser design. Attention is paid to the performance at lower mass flows than the design mass flow. The results show that it is possible to improve the performance at mass flows lower than the design mass flow with a vaned diffuser designed with high negative incidence. However, with the vaned diffusers, the compressor still stalls at higher mass flow rates than with the vaneless one. The flow angle distributions after the diffuser are more uniform with the vaned diffusers.
文摘The number of secondary feathers varies among orders of birds with some orders exhibiting a positive relationship with ulna length,whereas in other orders secondary number is invariant.This difference has implications for scaling of the width of the feather vane within orders.In those species where the number of secondary remiges is invariant with ulna length,vane width should scale isometrically with ulna size to maintain an aerodynamic flight surface.Where feather count increases with increasing ulna length then vane width should exhibit negative allometry.Vane length should also correlate with ulna length,irrespective of the number of feathers.Data were compiled from an online library of images for the vane length and the width of the vane at 50%of the vane length for the fifth secondary feather for 209 bird species from 24 different orders.The results supported the hypotheses that vane width is a function of ulna size,and the number of secondary feathers as associated with different orders.Vane length was unaffected by the number of secondaries but varied between orders.The results suggest that birds have solved the problem of maintaining the aerodynamic surface of the proximal wing in two ways.Hence as ulna length increases the first solution involves more feathers that exhibit negative allometry for vane width,or in the second where feather count doesn't change,the vane width simply scales isometrically.The implications for the mechanical properties of the vane,and how it affects wing function,have not yet been explored in a range of birds.
基金support of the National Natural Science Foundation of China(No.52322603)the Science Center for Gas Turbine Project of China(Nos.P2022-B-II-004-001 and P2023-B-II-001-001)+1 种基金the Fundamental Research Funds for the Central Universities,Chinathe Beijing Nova Program of China(Nos.20220484074 and 20230484479).
文摘The utilization of Inlet Guide Vane (IGV) plays a key factor in affecting the instability evolution. Existing literature mainly focuses on the effect of IGV on instability inception that occurs in the rotor region. However, with the emergence of compressor instability starting from the stator region, the mechanism of various instability inceptions that occurs in different blade rows due to the change of IGV angles should be further examined. In this study, experiments were focused on three types of instability inceptions observed previously in a 1.5-stage axial flow compressor. To analyze the conversion of stall evolutions, the compressor rotating speed was set to 17 160 r/min, at which both the blade loading in the stator hub region and rotor tip region were close to the critical value before final compressor stall. Meanwhile, the dynamic test points with high-response were placed to monitor the pressures both at the stator trailing edges and rotor tips. The results indicate that the variation of reaction determines the region where initial instability occurs. Indeed, negative pre-rotation of the inlet guide vane leads to high-reaction, initiating stall disturbance from the rotor region. Positive pre-rotation results in low-reaction, initiating stall disturbance from the stator region. Furthermore, the type of instability evolution is affected by the radial loading distribution under different IGV angles. Specifically, a spike-type inception occurs at the rotor blade tip with a large angle of attack at the rotor inlet (−2°, −4° and −6°). Meanwhile, the critical total pressure ratio at the rotor tip is 1.40 near stall. As the angle of attack decreases, the stator blade loading reaches its critical boundary, with a value of approximately 1.35. At this moment, if the rotor tip maintains high blade loading similar to the stator hub, the partial surge occurs (0° and +2°);otherwise, the hub instability occurs (+4° and +6°).
基金supported by the Key Laboratory of Automotive Power Train and Electronics(Hubei University of Automotive Technology)(ZDK1201505)Auto Parts TechnologyHubei Province Collaborative Innovation Project(2015XTZX04).
文摘The intake system of a racing engine plays a crucial role in determining its performance,particularly in terms of volumetric efficiency,power output,and throttle response.According to Formula Society of Automotive Engineers(FSAE)regulations,the engine intake systemmust incorporate a 20mmdiameter flow-limiting valve within the intake manifold.This restriction significantly reduces the airflow into the engine,leading to a substantial drop in power output.To mitigate this limitation,the intake system requires a redesign.In this study,theoretical calculations and one-dimensional thermodynamic simulations are employed to determine the optimal parameters for the intake system.A numerical simulation of the intake system’s flow field is then conducted to refine its structure and layout.Finally,experiments are performed on an engine equipped with the optimized intake system,and its feasibility is evaluated based on experimental results.Thefindings indicate that the maximumengine torque increases from56.36 to 59.91 N⋅m,while the maximum power output rises from 59.16 to 63.94 kW.To further enhance performance and adaptability across different competitions,a variable-length intakemanifold control system is also designed,improving both power delivery and overall operational stability of the racing car.
基金support of the Innovation Fund for College Teachers of Department Education of Gansu(No.2024A-021)Colleges and Universities Industrial Support Program Projects of Gansu Province(Grant No.2020C-20)+1 种基金Key Laboratory of Fluid and Power Machinery,Ministry of Education,Xihua University(Grant Nos.szjj2019-016,LTDL2020-007)Key Research and Development Program of Gansu Province-Industrial Project(No.25YFGA021).
文摘To investigate the impact of guide vane geometry—specifically,outlet angle,blade count,and radial height—on the performance of a Pump as Turbine(PAT),radial guide vanes were introduced upstream of the impeller in an IS80-50-315 low-specific-speed centrifugal PAT.Using an orthogonal test design,numerical simulations were conducted on 16 different PAT configurations,and the influence of vane geometry on performance was analyzed through a range analysis to determine the optimal parameter combinations.The results indicate that the number of guide vane blades significantly affects both the hydraulic efficiency and water head of the PAT under optimal operating conditions.Notably,the hydraulic efficiency of Configuration No.1(featuring five guide vane blades,a 6°outlet angle,and a 46 mm radial height)is 4.31%higher than that of Configuration No.13(with the same blade count but a 9°outlet angle and a 52 mm radial height).Additionally,Configuration No.1 exhibits lower turbulence kinetic energy dissipation and reduced blade loading.Furthermore,the study reveals that a smaller guide vane outlet angle and reduced radial height contribute to improved operational stability.
基金supported by the National Natural Science of Foundation of China (Grant No. 50979095)
文摘The main goal of this work is to investigate the possible different flow patterns existing in pump turbine under off-design conditions in pump mode. Numerical simulations by solving the Navier-Stokes equation, coupled with the "SST k-ω" turbulence model, were carried out. Flow characteristics were assumed to be stalled in the appropriate region of ?ow rate levels of Q/QD=0.15–0.61. The simulation result was compared with experimental data and they showed good agreement. Consequently, velocity fields in three axial locations in stay vanes and guide vanes were analysed in details. It was shown that "jet-wake" flow pattern exists near the band, which changes little in the whole shape with flow rate increasing; to the middle location of vanes, reverse flow begins to appear on the interface between the runner and guide vanes, which will disappear gradually as the flow rate increases; massive reverse flow is captured near the crown, whose intensity will be weakened as the flow rate increases. Ultimately, it was found that the special head-flow profile can be ascribed to the special hydraulic loss characteristics of the stay vanes and guide vanes.
