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Mathematical simulation of hot metal desulfurization during KR process coupled with an unreacted core model 被引量:12
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作者 Yanyu Zhao Wei Chen +1 位作者 Shusen Cheng Lifeng Zhang 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2022年第4期758-766,共9页
A three-dimensional mathematical model was established to predict the multiphase flow,motion and dispersion of desulfurizer particles,and desulfurization of hot metal during the Kanbara reactor(KR)process.The turbulen... A three-dimensional mathematical model was established to predict the multiphase flow,motion and dispersion of desulfurizer particles,and desulfurization of hot metal during the Kanbara reactor(KR)process.The turbulent kinetic energy-turbulent dissipation rate(k-ε)turbulence model,volume-of-fluid multiphase model,discrete-phase model,and unreacted core model for the reaction between the hot metal and particles were coupled.The measured sulfur content of the hot metal with time during the actual KR process was employed to validate the current mathematical model.The distance from the lowest point of the liquid level to the bottom of the ladle decreased from 3170 to2191 mm when the rotation speed increased from 30 to 110 r/min,which had a great effect on the dispersion of desulfurizer particles.The critical rotation speed for the vortex to reach the upper edge of the stirring impeller was 70 r/min when the immersion depth was 1500 mm.The desulfurization rate increased with the increase in the impeller rotation speed,whereas the influence of the immersion depth was relatively small.Formulas for different rotation parameters on the desulfurization rate constant and turbulent energy dissipation rate were proposed to evaluate the variation in sulfur content over time. 展开更多
关键词 DESULFURIZATION unreacted core model desulfurizer dispersion KR process fluid flow
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Mathematical Model for Growth of Inclusion in Deoxidization on the Basis of Unreacted Core Model
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作者 WU Su zhou ZHANG Jiong-ming 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2008年第6期24-28,共5页
Controlling inclusion composition, from the point of view of thermodynamics, only explains the probability and limit of reaction. However, kinetics makes the nucleation and the velocity of growth of inclusions clear, ... Controlling inclusion composition, from the point of view of thermodynamics, only explains the probability and limit of reaction. However, kinetics makes the nucleation and the velocity of growth of inclusions clear, and these kinetic factors are very important to the quality of slab. The basic kinetic theory of unreacted core model was used to build the mathematical model for the growth of inclusions and the concerned software was developed through Visual Basic 6.0. The time that different radius inclusions attain saturation was calculated to determine the controlling step of reaction between steel and inclusions. The time for the growth of inclusion obtained from the model was in good agreement with the data measured by Japanese Okuyama G, which indicated that the model is reasonable. 展开更多
关键词 INCLUSION finite difference method kinetic theory unreacted core model
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Recovery of zinc and lead by simultaneously leaching from lead slag fuming dust with ammonium chloride solution
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作者 Zhen-biao LI Zhi-mei XIA +3 位作者 Shu-fen LIU Long-gang YE Jing-hao QI Xiong-mei LI 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2024年第12期4075-4084,共10页
The effects of leaching temperature(60−105°C),NH4Cl concentration(3−7 mol/L),liquid/solid ratio(4:1−12:1 mL/g),stirring speed(150−750 r/min),and leaching time(5−90 min)on the leaching rates of Zn and Pb were inve... The effects of leaching temperature(60−105°C),NH4Cl concentration(3−7 mol/L),liquid/solid ratio(4:1−12:1 mL/g),stirring speed(150−750 r/min),and leaching time(5−90 min)on the leaching rates of Zn and Pb were investigated.The leaching kinetics of Zn-and Pb-rich fuming dust with a NH4Cl solution was also studied.The leaching rates of Zn and Pb respectively reached 98.2%and 75.6%at leaching temperature of 100°C,an NH4Cl concentration of 7.0 mol/L,a liquid/solid ratio of 10:1 mL/g,a stirring speed of 450 r/min and leaching time of 60 min.The kinetics results indicate that the leaching of Zn and Pb conforms to the shrinking unreacted core model and is controlled by the internal diffusion of NH4Cl through the reacted fuming dust layer and external diffusion of NH4Cl through the leaching solution boundary layer,respectively.The apparent activation energies of Zn and Pb are 23.922 and 19.139 kJ/mol,respectively.This study demonstrates that the use of NH4Cl solution,without ammonia,is an environmentally friendly method for simultaneous extracting Zn and Pb from the fuming dust of lead blast furnace slag. 展开更多
关键词 lead blast furnace slag fuming dust ammonium chloride simultaneous leaching kinetics shrinking unreacted core model
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Effect of MgO on Oxidation Process of Fe_3O_4 in Pellets 被引量:3
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作者 Qiang-jian GAO Yan-song SHEN +3 位作者 Xin JIANG Hai-yan ZHENG Feng-man SHEN Chang-sheng LIU 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2016年第10期1007-1011,共5页
Induration process of oxidized pellets involves the oxidation of Fe3O4 and re-crystallization of Fe2O3.The oxidation process of Fe3O4 is significant for pellets to obtain better ambient strength.Thus,the effect of MgO... Induration process of oxidized pellets involves the oxidation of Fe3O4 and re-crystallization of Fe2O3.The oxidation process of Fe3O4 is significant for pellets to obtain better ambient strength.Thus,the effect of MgO on oxidation process of Fe3O4 was investigated.The unreacted core model was applied to analyze the oxidizing induration process of pellets.The experimental results show that MgO plays a negative role in the oxidation process of Fe3O4.The oxidation rate of Fe3O4 in MgO-fluxed pellets(95.0% Fe3O4 +5.0% MgO)is slower than that in standard acid pellets(100% Fe3O4).The relation between oxidation ratio of Fe3O4 and time was calculated based on the unreacted core model for both MgO-fluxed pellets and standard acid pellets.According to verification experiments,the values calculated by model coincide well with the experimental values.Therefore,the unreacted core model could be applied to describe the oxidizing induration process of pellets. 展开更多
关键词 MgO-fluxed pellet FE3O4 OXIDATION unreacted core model
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Effect of FeO concentration in sinter iron ore on reduction behavior in a hydrogen-enriched blast furnace 被引量:2
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作者 Ko-ichiro Ohno Takayuki Maeda +1 位作者 Kazuya Kunitomo Masashi Hara 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2022年第10期1820-1829,共10页
Japan started the national project“COURSE 50”for CO_(2) reduction in the 2000s.This project aimed to establish novel technologies to reduce CO_(2) emissions with partially utilization of hydrogen in blast furnace-ba... Japan started the national project“COURSE 50”for CO_(2) reduction in the 2000s.This project aimed to establish novel technologies to reduce CO_(2) emissions with partially utilization of hydrogen in blast furnace-based ironmaking by 30%by around 2030 and use it for practical applications by 2050.The idea is that instead of coke,hydrogen is used as the reducing agent,leading to lower fossil fuel consumption in the process.It has been reported that the reduction behavior of hematite,magnetite,calcium ferrite,and slag in the sinter is different,and it is also considerably influenced by the sinter morphology.This study aimed to investigate the reduction behavior of sinters in hydrogen enriched blast furnace with different mineral morphologies in CO-CO_(2)-H2 mixed gas.As an experimental sample,two sinter samples with significantly different hematite and magnetite ratios were prepared to compare their reduction behaviors.The reduction of wustite to iron was carried out at 1000,900,and 800℃ in a CO-CO_(2)-H2 atmosphere for the mineral morphology-controlled sinter,and the following findings were obtained.The reduction rate of smaller amount of FeO led to faster increase of the reduction rate curve at the initial stage of reduction.Macro-observations of reduced samples showed that the reaction proceeded from the outer periphery of the sample toward the inside,and a reaction interface was observed where reduced iron and wustite coexisted.Micro-observations revealed three layers,namely,wustite single phase in the center zone of the sample,iron single phase in the outer periphery zone of the sample,and iron oxide-derived wustite FeO and iron,or calcium ferritederived wustite'FeO'and iron in the reaction interface zone.A two-interface unreacted core model was successfully applied for the kinetic analysis of the reduction reaction,and obtained temperature dependent expressions of the chemical reaction coefficients from each mineral phases. 展开更多
关键词 HYDROGEN reduction WUSTITE HEMATITE MAGNETITE calcium ferrite two-interface unreacted core model COURSE50
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Dissolution of Rare Earth Elements from Coal Fly Ash Particles in a Dilute H<sub>2</sub>SO<sub>4</sub>Solvent 被引量:3
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作者 Shunsuke Kashiwakura Yuichi Kumagai +1 位作者 Hiroshi Kubo Kazuaki Wagatsuma 《Open Journal of Physical Chemistry》 2013年第2期69-75,共7页
Recently, the worldwide supply of rare earth element (REE) resources will be severely restricted. On the other hand, coal fly ash particles emitted from coal-fired electric power plants contain relatively high concent... Recently, the worldwide supply of rare earth element (REE) resources will be severely restricted. On the other hand, coal fly ash particles emitted from coal-fired electric power plants contain relatively high concentrations of REEs. The contents of REEs in coal fly ash are regularly several hundreds of ppmw. In order to extract and recover REEs from coal fly ash particles, as a first step, we have investigated their dissolution behavior in a dilute H2SO4 solvent. The REE content of coal fly ash specimens has been precisely determined, and their presence in the ash component of the original coal and their enrichment in coal fly ash particles during coal combustion have been suggested. REEs in coal fly ash dissolve gradually in H2SO4 over time, and this implies two types of occurrences of the REEs in coal fly ash particles. By applying the unreacted core model to the dissolution behavior of REEs in a H2SO4 solvent, we can explain both types of occurrences. 展开更多
关键词 Coal FLY Ash Rare Earth Elements DISSOLUTION Behavior unreacted Core Model
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Theoretical Foundation of Carbonation Pellet Process for Ferrous Sludge Recycling 被引量:1
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作者 HU Chang-qing HAN Tao +1 位作者 ZHANG Yu-zhu ZHANG Zhi-xia 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2011年第12期27-31,共5页
For the recycling of ferrous sludge from steel industry,the carbonation pellet process should be considered as a"green"process,since no impurities are added as well as CO_(2) can be sequestrated and consumed... For the recycling of ferrous sludge from steel industry,the carbonation pellet process should be considered as a"green"process,since no impurities are added as well as CO_(2) can be sequestrated and consumed.Through the thermodynamic calculation,the carbonation reaction can occur spontaneously and is an exothermic reaction.Based on the kinetic analysis through unreacted core model,the interfacial chemical reaction was the rate controlling step in the initial fast stage of carbonation,and the CO_(2) diffusion through the CaCO_(3) product layer was the rate controlling step in the following extremely slow stage.For the carbonation bonded mechanism,the pellet strength was gained by the formation and growing of CaCO_(3) product layer.Since the interfacial chemical reaction was the critical stage of the entire carbonation process,the emphasizes should be focused on the improvement of sorbent activity and the optimization of process parameters,such as pore structure,pore surface area,and total pressure,CO_(2) partial pressure,reaction temperature,etc to accelerate the reaction rate and to improve the quality of carbonation pellets. 展开更多
关键词 CO_(2)sequestration ferrous sludge carbonation pellet THERMODYNAMICS kinetics unreacted core model
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Anatase titanium dioxide nanoparticles in mice:evidence for induced structural and functional sperm defects after short-,but not long-,term exposure 被引量:1
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作者 Michelle A Smith Rowan Michael +4 位作者 Rolands G Aravindan Soma Dash Syed I Shah Deni S Galileo Patricia A Martin-DeLeon 《Asian Journal of Andrology》 SCIE CAS CSCD 2015年第2期261-268,I0009,共9页
Titanium dioxide(TiO,)nanoparticles(TNPs)are widely used commercially and exist in a variety of products.To determine if anatase TNPs(ATNPs)in doses smaller than previously used reach the scrotum after entry in the bo... Titanium dioxide(TiO,)nanoparticles(TNPs)are widely used commercially and exist in a variety of products.To determine if anatase TNPs(ATNPs)in doses smaller than previously used reach the scrotum after entry in the body at a distant location and induce sperm defects,100%ATNP(2.5 or 5 mg kg'body weight)was administered intraperitoneally to adult males for three consecutive days,followed by sacrifice 1,2,3,or 5 weeks later(long-)or 24,48 or 120 h(short-term exposure).Transmission electron microscopy revealed the presence of ANTP in scrotal adipose tissues collected 120 h postinjection when cytokine evaluation showed an inflammatory response in epididymal tissues and fluid.At 120 h and up to 3 weeks postinjection,testicular histology revealed enlarged interstitial spaces.Significantly increased numbers of terminal deoxyribonucleotidyl transferase-mediated dUTP nick-end labeling-positive(apoptotic)germ(P=0.002)and interstitial space cells(P=0.04)were detected in treated males.Caudal epididymal sperm from the short-term,but not a long-term,arm showed significantly(P<0.001)increased frequencies of flagellar abnormalities,excess residual cytoplasm(ERC),and unreacted acrosomes in treated versus controls(dose-response relationship).A novel correlation between ERC and unreacted acrosomes was uncovered.At 120 h,there were significant decreases in hyperactivated motility(P<0.001)and mitochondrial membrane potential(P<0.05),and increased reactive oxygen species levels(P<0.00001)in treated versus control sperm.These results indicate that at 4-8 days postinjection,ANTP induce structural and functional sperm defects associated with infertility,and DNA damage via oxidative stress.Sperm defects were transient as they were not detected 10 days to 5 weeks postinjection. 展开更多
关键词 cytoplasmic droplets oxidative stress sperm motility defects unreacted acrosomes
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Modelling and numerical simulation of isothermal oxidation of an individual magnetite pellet based on computational fluid dynamics 被引量:1
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作者 Zhou Pu Feng Zhou +2 位作者 Yue Sun Ming Zhang Bo-quan Li 《Journal of Iron and Steel Research International》 SCIE EI CSCD 2021年第7期799-808,共10页
A mathematical model based on the computational fluid dynamics method,heat and mass transfer in porous media and the unreacted shrinking core model for the oxidation reaction of an individual magnetite pellet during p... A mathematical model based on the computational fluid dynamics method,heat and mass transfer in porous media and the unreacted shrinking core model for the oxidation reaction of an individual magnetite pellet during preheating was established.The commercial software COMSOL Multiphysics was used to simulate the change in the oxidation degree of the pellet at different temperatures and oxygen concentrations,and the simulated results were compared with the exper-imental results.The model considered the influence of the exothermic heat of the reaction,and the enthalpy change was added to calculate the heat released by the oxidation.The results show that the oxidation rate on the surface of the pellet is much faster than that of the inside of the pellet.Temperature and oxygen concentration have great influence on the pellet oxidation model.Meanwhile,the exothermic calculation results show that there is a non-isothermal phenomenon inside the pellet,which leads to an increase in temperature inside the single pellet.Under the preheating condition of 873-1273 K(20%oxygen content),the heat released by the pellet oxidation reaction in a chain grate is 7.8×10^(6)-10.8×10^(6) kJ/h,which is very large and needs to be considered in the magnetite pellet oxidation modelling. 展开更多
关键词 Magnetite pellet OXIDATION Numerical simulation unreacted shrinking core model Computational fluid dynamics
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Intrinsic Kinetics of Hydrorefining Catalyst in <i>Ex</i>-<i>Situ</i>Presulfurization
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作者 Jianwei Zhang Jian Wang Kai Wu 《World Journal of Engineering and Technology》 2014年第2期109-115,共7页
The intrinsic kinetics of hydrorefining catalyst in ex-situ presulfurization was investigated using a fixed-bed penetrating method. A mathematical model was built to express the intrinsic kinetics of presulfurization ... The intrinsic kinetics of hydrorefining catalyst in ex-situ presulfurization was investigated using a fixed-bed penetrating method. A mathematical model was built to express the intrinsic kinetics of presulfurization using an unreacted shrinking core model for catalyst grains and one-dimension unhomogeneous model for beds, and then the significance of the new model was tested. Results show that the presulfurization with hydrorefining catalyst was a nonstationary process, as the reaction rate changed with time, and this first-order reaction displayed high activation energy. In this dynamic mathematical model, a correction coefficient f0 was introduced into the common power-function-formed rate equation, which indicated the effects of solid diffusion on reaction. The model with high significance was able to improve the presulfurization rate and the raw material utilization ratio, thus providing theoretical guidance for achieving high presulfurization effects. 展开更多
关键词 HYDROGENATION CATALYST Presulfurization Intrinsic Kinetics unreacted SHRINKING Core Model
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Recent advances in Ni-Al bimetallic catalysis for unreactive bond transformation 被引量:1
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作者 Yin-Xia Wang Mengchun Ye 《Science China Chemistry》 SCIE EI CAS CSCD 2018年第8期1004-1013,共10页
Ni-Al bimetallic catalysis proves to be an efficient catalytic strategy for unreactive bond transformations. Recently, chiral bifunctional ligands, especially amphoteric secondary phosphine oxide(SPO) ligand, are used... Ni-Al bimetallic catalysis proves to be an efficient catalytic strategy for unreactive bond transformations. Recently, chiral bifunctional ligands, especially amphoteric secondary phosphine oxide(SPO) ligand, are used for a more powerful synergistic effect in the bimetal-catalyzed reactions, providing not only milder reaction conditions and higher reactivity but also excellent reaction selectivity. Herein, we give a brief review on the development of Ni-Al bimetallic catalytic system and highlight recent advances in enantioselective Ni-Al bimetallic catalysis for unreactive bond transformation. 展开更多
关键词 nickel aluminum bimetallic catalysis SPO ligand unreactive bond
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