Thick electrodes can increase incorporation of active electrode materials by diminishing the proportion of inactive constituents,improving the overall energy density of batteries.However,thick electrodes fabricated us...Thick electrodes can increase incorporation of active electrode materials by diminishing the proportion of inactive constituents,improving the overall energy density of batteries.However,thick electrodes fabricated using the conventional slurry casting approach frequently exhibit an exacerbated accumulation of carbon additives and binders on their surfaces,invariably leading to compromised electrochemical properties.In this study,we introduce a designed conductive agent/binder composite synthesized from carbon nanotube and polytetrafluoroethylene.This agent/binder composite facilitates production of dry-process-prepared ultra-thick electrodes endowed with a three-dimensional and uniformly distributed percolative architecture,ensuring superior electronic conductivity and remarkable mechanical resilience.Using this approach,ultra-thick LiCoO_(2)(LCO) electrodes demonstrated superior cycling performance and rate capabilities,registering an impressive loading capacity of up to 101.4 mg/cm^(2),signifying a 242% increase in battery energy density.In another analytical endeavor,time-of-flight secondary ion mass spectroscopy was used to clarify the distribution of cathode electrolyte interphase(CEI) in cycled LCO electrodes.The results provide unprecedented evidence explaining the intricate correlation between CEI generation and carbon distribution,highlighting the intrinsic advantages of the proposed dry-process approach in fine-tu ning the CEI,with excellent cycling performance in batteries equipped with ultra-thick electrodes.展开更多
Ensuring the homogeneous and excellent mechanical properties of 2.25Cr-1Mo-0.25V ultra-thick steel plate is the key to the production of hydrogenation reactor equipment.Thus,it is required to understand the heterogene...Ensuring the homogeneous and excellent mechanical properties of 2.25Cr-1Mo-0.25V ultra-thick steel plate is the key to the production of hydrogenation reactor equipment.Thus,it is required to understand the heterogeneity of microstructures and properties of ultra-thick plate after heat treatment.In this work,the effect of post-weld heat treatment(PWHT)on the strength,plasticity,toughness and microstructures of the 193-mm-thick steel plate was investigated,and the formation mechanism of heterogeneity was elucidated.The PWHT decreased the room-and high-temperature yield strength(YS)and ultimate tensile strength(UTS)of the steel plate after normalizing and tempering(NT),while the room-and high-temperature YS and UTS decreased from the surface to the center of 193-mm-thick steel plate.It was attributed to the enhanced decomposition of martensite-austenite(M-A)constituents and coarsening of grains and precipitated carbides.展开更多
In the present work,80 mm thick 6082Al alloy plates were successfully double-side welded by friction stir welding(FSW).The relationship between the microstructures and mechanical properties was built for the double-si...In the present work,80 mm thick 6082Al alloy plates were successfully double-side welded by friction stir welding(FSW).The relationship between the microstructures and mechanical properties was built for the double-side FSW butt joint with more attention paid to the local characteristic zones.It was shown that a phenomenon of microstructural inhomogeneity existed in the nugget zone(NZ)through the thickness direction.The grain size presented an obvious gradient distribution from the top to the bottom for each single-pass weld,and the microhardness values decreased from both surfaces to the middle of the NZ.The lowest hardness zone(LHZ)exhibited a"hyperbolical"-shaped distribution extending to the middle of the NZ.Similar tensile properties were obtained in the three sliced specimens of the FSW joint,and the joint coefficient reached about 70%which achieved the same level as the conventional FSW Al alloy joints.Finite element modeling proved that the"hyperbolical"-shaped heat affected zone(HAZ)was beneficial to resisting the strain concentration in the middle layer specimen which helped to increase the tensile strength.Based on the analysis of the hardness contour map,tensile property and microstructural evolution of the joints,an Isothermal Softening Layer(ISL)model was proposed and established,which may have a helpful guidance for the optimization on the FSW of ultra-thick Al alloy plates.展开更多
Thick and ultra-thick coal seams are main coal seams for high production rate and high efficiency in Chinese coal mines, which accounts for 44 % of the total minable coal reserve. A fully mechanized top-coal caving mi...Thick and ultra-thick coal seams are main coal seams for high production rate and high efficiency in Chinese coal mines, which accounts for 44 % of the total minable coal reserve. A fully mechanized top-coal caving mining method is a main underground coal extraction method for ultra-thick coal seams. The coal extraction technologies for coal seams less than 14 m thick were extensively used in China. However, for coal seams with thickness greater than 14 m, there have been no reported cases in the world for underground mechanical extraction with safe performance, high efficiency and high coal recovery ratio. To deal with this case, China Coal Technology ＆ Engineering Group, Datong Coal Mine Group, and other 15 organizations in China launched a fundamental and big project to develop coal mining technologies and equipment for coal seams with thicknesses greater than 14 m. After the completion of the project, a coal extraction method was developed for top-coal caving with a large mining height, as well as a ground control theory for ultra-thick coal seams. In addition, the mining technology for top-coal caving with a large mining height, the ground support technology for roadway in coal seams with a large cross-section, and the prevention and control technology for gas and fire hazards were developed and applied. Furthermore, a hydraulic support with a mining height of 5.2 m, a shearer with high reliability, and auxiliary equipment were developed and manufactured. Practical implication on the technologies and equipment developed was successfully completed at the No. 8105 coal face in the Tashan coal mine, Datong, China. The major achievements of the project are summarized as follows： 1. A top-coal caving method for ultra-thick coal seams is proposed with a cutting height of 5 m and a top-coal caving height of 15 m. A structural mechanical model of overlying strata called cantilever beam-articulated rock beam is established. Based on the model, the load resistance of the hydraulic support with a large mining height for top-coal caving method is determined. With the analysis, the movement characteristics of the top coal and above strata are evaluated during top-coal caving operation at the coal face with a large mining height. Furthermore, there is successful development of comprehensive technologies for preventing and controlling spalling of the coal wall, and the top-coal caving technology with high efficiency and high recovery at the top-coal caving face with a large mining height. This means that the technologies developed have overcome the difficulties in strata control, top-coal caving with high efficiency and high coal recovery, and enabled to achieve a production rate of more than 10 Mtpa at a single top-coal caving face with a large mining height in ultra-thick coal seams; 2. A hydraulic support with 5.2 m supporting height and anti-rockburst capacity, a shearer with high reliability, a scraper conveyor with a large power at the back of face, and a large load and long distance headgate belt conveyor have been successfully developed for a top-coal caving face with large mining height. The study has developed the key technologies for improving the reliability of equipment at the coal face and has overcome the challenges in equipping the top-coal caving face with a large mining height in ultra-thick coal seams; 3. The deformation characteristics of a large cross-section roadway in ultra-thick coal seams are discovered. Based on the findings above, a series of bolt materials with a high yielding strength of 500-830 MPa and a high extension ratio, and cable bolt material with a 1 × 19 structure, large tonnage and high extension ratio are developed. In addition, in order to achieve a safe roadway and a fast face advance, installation equipment for high pre-tension bolt is developed to solve the problems with the support of roadway in coal seams for top-coal caving operation with a large mining height; 4. The characteristics of gas distribution and uneven emission at top-coal caving face with large mining height in ultra-thick coal seams are evaluated. With the application of the technologies of gas drainage in the roof, the difficulties in gas control for high intensive top-coal caving mining operations, known as ＂low gas content, high gas emission＂, are solved. In addition, large flow-rate underground mobile equipment for making nitrogen are developed to solve the problems with fire prevention and safe mining at a top-coal caving face with large mining height and production rate of more than 10 Mtpa. A case study to apply the developed technologies has been conducted at the No. 8105 face, the Tashan coal mine in Datong, China. The case study demonstrates that the three units of equipment, i.e., the support, shearer and scraper conveyor, are rationally equipped. Average equipment usage at the coal face is 92.1%. The coal recovery ratio at the coal face is up to 88.9 %. In 2011, the coal production at the No. 8105 face reached 10.849 Mtpa, exceeding the target of 10 Mtpa for a topcoal caving operation with large mining height performed by Chinese-made mining equipment. The technologies and equipment developed provide a way for extracting ultra-thick coal seams. Currently, the technologies and equipment are used in 13 mining areas in China including Datong, Pingshuo, Shendong and Xinjiang. With the exploitation of coal resources in Western China, there is great potential for the application of the technologies and equipment developed.展开更多
The paper aims to identify a reasonable method for mining ultra-thick coal seams in an end-slope in surface mine, With a case study of Heidaigou surface coal mine(HSCM), the paper conducted a comparative research on t...The paper aims to identify a reasonable method for mining ultra-thick coal seams in an end-slope in surface mine, With a case study of Heidaigou surface coal mine(HSCM), the paper conducted a comparative research on three mining methods, namely Underground Mining Method(UMM), Highwall Mining System(HMS) and Local Steep Slope Mining Method(LSSMM). A model was firstly established to simulate the impact that UMM and HMS exert on monitoring points and surface deformation. The way that stripping and excavation amount varies with different slope angle, and the corresponding end slope stability were analyzed in the mode of LSSMM. Then a TOPSIS model was established by taking into account six indicators such as recovery ratio, technical complexity and adaptability, the impact on surface mining production, production safety and economic benefits. Finally, LSSMM was determined as the best mining method for mining ultra-thick coal seams in end slope in HSCM.展开更多
Ultra-thick steep coal seam mining will inevitably lead to the increase of greater and violent ground subsidence and deformation.A subsidence control method by inversely-inclined slicing and upward mining is proposed ...Ultra-thick steep coal seam mining will inevitably lead to the increase of greater and violent ground subsidence and deformation.A subsidence control method by inversely-inclined slicing and upward mining is proposed in this paper.By this method,the sequence of collapse of overlying strata and the direction of propagation of strata movement are changed,the extent of roof-side deformation thereby is lessened,and boundary angle of roof-side subsidence is reduced by 5°-10°.The mechanism of this mining method for control of strata movement has been evidenced by numerical simulation and experiments with similarity materials.A subsidence prediction model based on the variation of mining influence propagation angle can be used to evaluate the surface movement and deformation of the mining method.The application of the method in No.3 Mine in Yaojie mining area has yielded the expected result.展开更多
We determi：ned a suitable gate road layout in slice mining in an ultra-thick unstable coal seam, using theoretical anallysis and numerical calculations. Based on plasticity theory in terms of limiting equilibrium, th...We determi：ned a suitable gate road layout in slice mining in an ultra-thick unstable coal seam, using theoretical anallysis and numerical calculations. Based on plasticity theory in terms of limiting equilibrium, the width of chain pillar in the upper slice was calculated to be 18 m. The stress distribution in the chain pillar after the upper slice was mined out was described with numerical simulation. The extent of the effect of stress on the upper chain pillar on the lower solid coal was obtained on the basis of an elastic solution of a distributed force loaded on a half-plane. Three layout designs for lower gate roads were pro- posed and a stability factor was introduced to analyze the stability of the lower pillar with numerical calculation. Gate road translation was determined as the most suitable layout method, which maximizes the extraction rate on the basis of the pillar stability.展开更多
The segregation of solute elements at solidification front could be greatly improved by application of electromagnetic stirring(SEM)in secondary cooling zone.The location of SEM in secondary cooling zone affects the o...The segregation of solute elements at solidification front could be greatly improved by application of electromagnetic stirring(SEM)in secondary cooling zone.The location of SEM in secondary cooling zone affects the operational effect.In the present study,based on the application of SEM in Ultra-thick slab continuous casting,the shell thickness was calculated by self-programming code and the results were verified by nail-shooting test.A numerical model was established to calculate the fluid flow of molten steel under shell to determine the suitable SEM location in secondary cooling zone.The results shows that the velocity of molten steel increases with increase of stirring current which enhance the circulatory flow of unset steel at solidification front.Whereas,in order to fully develop ability of SEM it is necessary to select suitable stirring current and mode for ultra-thick slab casting.This calculation provides theoretical base for application of SEM in secondary cooling zone during ultra-thick slab casting process.展开更多
Increasing the electrode thickness is a significant method to decrease the weight and volume ratio of the inactive components for high energy density of the devices.In this contribution,we extracted a repeating unit i...Increasing the electrode thickness is a significant method to decrease the weight and volume ratio of the inactive components for high energy density of the devices.In this contribution,we extracted a repeating unit in the configurations and establish the empirical energy density model based on some assumptions.In this model,the effects of the electrode thickness on the energy density for lithium-ion batteries(LIBs),lithium metal batteries(LMBs),and anode-free lithium batteries(ALBs)are evaluated quantitively with the current parameters of the batteries.The results demonstrate that the structure evolutions from LIBs,LMBs to ALBs with the reduction of the anode weight contribution,the energy density can be well improved exactly.While the increase of the thickness of the electrode provide another route to furthe r enhance the energydensity by decreasing the weight contribution of inactive materials;meanwhile the effects for ALBs are higher than LMBs and LIBs due to the higher weight ratio of inactive materials.This empirical energy density model is also applied into the practical system and provide intuitional results to guide the battery design for higher energy density.展开更多
The imperative pursuit of elevated energy density in lithium primary coin cells(LPCCs)necessitates strategic architectural optimization to align with evolving market demands.A predominant approach involves the systema...The imperative pursuit of elevated energy density in lithium primary coin cells(LPCCs)necessitates strategic architectural optimization to align with evolving market demands.A predominant approach involves the systematic replacement of metallic structural support components(MSSCs)to minimize non-active constituent ratios,contingent upon maintaining robust interfacial contact integrity among electrodes,separators,and battery shells.Herein,we present a novel LPCC configuration employing solvent-free processed ultra-thick fluorinated carbon cathode(UCFxC)to achieve complete MSSCs elimination.The engineered UCFxC demonstrates exceptional areal capacity metrics(249.45 mg cm^(-2),215.77 m Ah cm^(-2)),enabling a 27.8% mass reduction compared with conventional laboratoryassembled coin cell while achieving 941.5% energy density enhancement through optimized electrode conductivity.Notably,single-walled carbon nanotube(SWCNT)-modified UCFxC architectures exhibited superior performance with energy exceeding 1.0 Wh at 50℃.This architectural paradigm provides valuable insights for developing next-generation high-energy-density LPCC systems,with practical implications for advancing miniaturized power source technologies.展开更多
基金supported by the National Key Research and Development Program of China,China(2019YFA0705102)the National Natural Science Foundation of China,China(22179144,22005332)。
文摘Thick electrodes can increase incorporation of active electrode materials by diminishing the proportion of inactive constituents,improving the overall energy density of batteries.However,thick electrodes fabricated using the conventional slurry casting approach frequently exhibit an exacerbated accumulation of carbon additives and binders on their surfaces,invariably leading to compromised electrochemical properties.In this study,we introduce a designed conductive agent/binder composite synthesized from carbon nanotube and polytetrafluoroethylene.This agent/binder composite facilitates production of dry-process-prepared ultra-thick electrodes endowed with a three-dimensional and uniformly distributed percolative architecture,ensuring superior electronic conductivity and remarkable mechanical resilience.Using this approach,ultra-thick LiCoO_(2)(LCO) electrodes demonstrated superior cycling performance and rate capabilities,registering an impressive loading capacity of up to 101.4 mg/cm^(2),signifying a 242% increase in battery energy density.In another analytical endeavor,time-of-flight secondary ion mass spectroscopy was used to clarify the distribution of cathode electrolyte interphase(CEI) in cycled LCO electrodes.The results provide unprecedented evidence explaining the intricate correlation between CEI generation and carbon distribution,highlighting the intrinsic advantages of the proposed dry-process approach in fine-tu ning the CEI,with excellent cycling performance in batteries equipped with ultra-thick electrodes.
基金supported by the National Natural Science Foundation of China-Outstanding Young Scholars(No.52325407)the National Natural Science Foundation of China(No.51904187)the Open Project of State Key Laboratory of Advanced Special Steel and Shanghai Key Laboratory of Advanced Ferrometallurgy,Shanghai University(SKLASS 2022-06).
文摘Ensuring the homogeneous and excellent mechanical properties of 2.25Cr-1Mo-0.25V ultra-thick steel plate is the key to the production of hydrogenation reactor equipment.Thus,it is required to understand the heterogeneity of microstructures and properties of ultra-thick plate after heat treatment.In this work,the effect of post-weld heat treatment(PWHT)on the strength,plasticity,toughness and microstructures of the 193-mm-thick steel plate was investigated,and the formation mechanism of heterogeneity was elucidated.The PWHT decreased the room-and high-temperature yield strength(YS)and ultimate tensile strength(UTS)of the steel plate after normalizing and tempering(NT),while the room-and high-temperature YS and UTS decreased from the surface to the center of 193-mm-thick steel plate.It was attributed to the enhanced decomposition of martensite-austenite(M-A)constituents and coarsening of grains and precipitated carbides.
基金supported by the Youth Innovation Promotion Association of the Chinese Academy of Sciences(2017236)National Natural Science Foundation of China under grant No.U1760201.
文摘In the present work,80 mm thick 6082Al alloy plates were successfully double-side welded by friction stir welding(FSW).The relationship between the microstructures and mechanical properties was built for the double-side FSW butt joint with more attention paid to the local characteristic zones.It was shown that a phenomenon of microstructural inhomogeneity existed in the nugget zone(NZ)through the thickness direction.The grain size presented an obvious gradient distribution from the top to the bottom for each single-pass weld,and the microhardness values decreased from both surfaces to the middle of the NZ.The lowest hardness zone(LHZ)exhibited a"hyperbolical"-shaped distribution extending to the middle of the NZ.Similar tensile properties were obtained in the three sliced specimens of the FSW joint,and the joint coefficient reached about 70%which achieved the same level as the conventional FSW Al alloy joints.Finite element modeling proved that the"hyperbolical"-shaped heat affected zone(HAZ)was beneficial to resisting the strain concentration in the middle layer specimen which helped to increase the tensile strength.Based on the analysis of the hardness contour map,tensile property and microstructural evolution of the joints,an Isothermal Softening Layer(ISL)model was proposed and established,which may have a helpful guidance for the optimization on the FSW of ultra-thick Al alloy plates.
文摘Thick and ultra-thick coal seams are main coal seams for high production rate and high efficiency in Chinese coal mines, which accounts for 44 % of the total minable coal reserve. A fully mechanized top-coal caving mining method is a main underground coal extraction method for ultra-thick coal seams. The coal extraction technologies for coal seams less than 14 m thick were extensively used in China. However, for coal seams with thickness greater than 14 m, there have been no reported cases in the world for underground mechanical extraction with safe performance, high efficiency and high coal recovery ratio. To deal with this case, China Coal Technology ＆ Engineering Group, Datong Coal Mine Group, and other 15 organizations in China launched a fundamental and big project to develop coal mining technologies and equipment for coal seams with thicknesses greater than 14 m. After the completion of the project, a coal extraction method was developed for top-coal caving with a large mining height, as well as a ground control theory for ultra-thick coal seams. In addition, the mining technology for top-coal caving with a large mining height, the ground support technology for roadway in coal seams with a large cross-section, and the prevention and control technology for gas and fire hazards were developed and applied. Furthermore, a hydraulic support with a mining height of 5.2 m, a shearer with high reliability, and auxiliary equipment were developed and manufactured. Practical implication on the technologies and equipment developed was successfully completed at the No. 8105 coal face in the Tashan coal mine, Datong, China. The major achievements of the project are summarized as follows： 1. A top-coal caving method for ultra-thick coal seams is proposed with a cutting height of 5 m and a top-coal caving height of 15 m. A structural mechanical model of overlying strata called cantilever beam-articulated rock beam is established. Based on the model, the load resistance of the hydraulic support with a large mining height for top-coal caving method is determined. With the analysis, the movement characteristics of the top coal and above strata are evaluated during top-coal caving operation at the coal face with a large mining height. Furthermore, there is successful development of comprehensive technologies for preventing and controlling spalling of the coal wall, and the top-coal caving technology with high efficiency and high recovery at the top-coal caving face with a large mining height. This means that the technologies developed have overcome the difficulties in strata control, top-coal caving with high efficiency and high coal recovery, and enabled to achieve a production rate of more than 10 Mtpa at a single top-coal caving face with a large mining height in ultra-thick coal seams; 2. A hydraulic support with 5.2 m supporting height and anti-rockburst capacity, a shearer with high reliability, a scraper conveyor with a large power at the back of face, and a large load and long distance headgate belt conveyor have been successfully developed for a top-coal caving face with large mining height. The study has developed the key technologies for improving the reliability of equipment at the coal face and has overcome the challenges in equipping the top-coal caving face with a large mining height in ultra-thick coal seams; 3. The deformation characteristics of a large cross-section roadway in ultra-thick coal seams are discovered. Based on the findings above, a series of bolt materials with a high yielding strength of 500-830 MPa and a high extension ratio, and cable bolt material with a 1 × 19 structure, large tonnage and high extension ratio are developed. In addition, in order to achieve a safe roadway and a fast face advance, installation equipment for high pre-tension bolt is developed to solve the problems with the support of roadway in coal seams for top-coal caving operation with a large mining height; 4. The characteristics of gas distribution and uneven emission at top-coal caving face with large mining height in ultra-thick coal seams are evaluated. With the application of the technologies of gas drainage in the roof, the difficulties in gas control for high intensive top-coal caving mining operations, known as ＂low gas content, high gas emission＂, are solved. In addition, large flow-rate underground mobile equipment for making nitrogen are developed to solve the problems with fire prevention and safe mining at a top-coal caving face with large mining height and production rate of more than 10 Mtpa. A case study to apply the developed technologies has been conducted at the No. 8105 face, the Tashan coal mine in Datong, China. The case study demonstrates that the three units of equipment, i.e., the support, shearer and scraper conveyor, are rationally equipped. Average equipment usage at the coal face is 92.1%. The coal recovery ratio at the coal face is up to 88.9 %. In 2011, the coal production at the No. 8105 face reached 10.849 Mtpa, exceeding the target of 10 Mtpa for a topcoal caving operation with large mining height performed by Chinese-made mining equipment. The technologies and equipment developed provide a way for extracting ultra-thick coal seams. Currently, the technologies and equipment are used in 13 mining areas in China including Datong, Pingshuo, Shendong and Xinjiang. With the exploitation of coal resources in Western China, there is great potential for the application of the technologies and equipment developed.
基金provided by the National Natural Science Foundation of China(No.90510002)the Science and Technology Research of the Ministry of Education of China(No.306008)
文摘The paper aims to identify a reasonable method for mining ultra-thick coal seams in an end-slope in surface mine, With a case study of Heidaigou surface coal mine(HSCM), the paper conducted a comparative research on three mining methods, namely Underground Mining Method(UMM), Highwall Mining System(HMS) and Local Steep Slope Mining Method(LSSMM). A model was firstly established to simulate the impact that UMM and HMS exert on monitoring points and surface deformation. The way that stripping and excavation amount varies with different slope angle, and the corresponding end slope stability were analyzed in the mode of LSSMM. Then a TOPSIS model was established by taking into account six indicators such as recovery ratio, technical complexity and adaptability, the impact on surface mining production, production safety and economic benefits. Finally, LSSMM was determined as the best mining method for mining ultra-thick coal seams in end slope in HSCM.
基金sponsored by the National Natural Science Foundation of China(Nos.51574242 and 5097412).
文摘Ultra-thick steep coal seam mining will inevitably lead to the increase of greater and violent ground subsidence and deformation.A subsidence control method by inversely-inclined slicing and upward mining is proposed in this paper.By this method,the sequence of collapse of overlying strata and the direction of propagation of strata movement are changed,the extent of roof-side deformation thereby is lessened,and boundary angle of roof-side subsidence is reduced by 5°-10°.The mechanism of this mining method for control of strata movement has been evidenced by numerical simulation and experiments with similarity materials.A subsidence prediction model based on the variation of mining influence propagation angle can be used to evaluate the surface movement and deformation of the mining method.The application of the method in No.3 Mine in Yaojie mining area has yielded the expected result.
基金provided by the Research Fund of the Fundamental Research Funds for the Central Universities of China University of Mining & Technology (No. 2010ZDP02B02)the State Key Laboratory of Coal Resources and Mine Safety (No.SKLCRSM08X2)+2 种基金the Jiangsu "333"High Qualified Talentsthe National Natural Science Foundation of China (Nos. 50904063 and51004101)the Scientific Research Foundation of China University of Mining & Technology (Nos. 2008A003 and 2009A001)
文摘We determi：ned a suitable gate road layout in slice mining in an ultra-thick unstable coal seam, using theoretical anallysis and numerical calculations. Based on plasticity theory in terms of limiting equilibrium, the width of chain pillar in the upper slice was calculated to be 18 m. The stress distribution in the chain pillar after the upper slice was mined out was described with numerical simulation. The extent of the effect of stress on the upper chain pillar on the lower solid coal was obtained on the basis of an elastic solution of a distributed force loaded on a half-plane. Three layout designs for lower gate roads were pro- posed and a stability factor was introduced to analyze the stability of the lower pillar with numerical calculation. Gate road translation was determined as the most suitable layout method, which maximizes the extraction rate on the basis of the pillar stability.
文摘The segregation of solute elements at solidification front could be greatly improved by application of electromagnetic stirring(SEM)in secondary cooling zone.The location of SEM in secondary cooling zone affects the operational effect.In the present study,based on the application of SEM in Ultra-thick slab continuous casting,the shell thickness was calculated by self-programming code and the results were verified by nail-shooting test.A numerical model was established to calculate the fluid flow of molten steel under shell to determine the suitable SEM location in secondary cooling zone.The results shows that the velocity of molten steel increases with increase of stirring current which enhance the circulatory flow of unset steel at solidification front.Whereas,in order to fully develop ability of SEM it is necessary to select suitable stirring current and mode for ultra-thick slab casting.This calculation provides theoretical base for application of SEM in secondary cooling zone during ultra-thick slab casting process.
基金financial support from the National Natural Science Foundation of China,Grant No.51777140。
文摘Increasing the electrode thickness is a significant method to decrease the weight and volume ratio of the inactive components for high energy density of the devices.In this contribution,we extracted a repeating unit in the configurations and establish the empirical energy density model based on some assumptions.In this model,the effects of the electrode thickness on the energy density for lithium-ion batteries(LIBs),lithium metal batteries(LMBs),and anode-free lithium batteries(ALBs)are evaluated quantitively with the current parameters of the batteries.The results demonstrate that the structure evolutions from LIBs,LMBs to ALBs with the reduction of the anode weight contribution,the energy density can be well improved exactly.While the increase of the thickness of the electrode provide another route to furthe r enhance the energydensity by decreasing the weight contribution of inactive materials;meanwhile the effects for ALBs are higher than LMBs and LIBs due to the higher weight ratio of inactive materials.This empirical energy density model is also applied into the practical system and provide intuitional results to guide the battery design for higher energy density.
基金the financial support from the National Natural Science Foundation of China,Grant Nos.52307249the Natural Science Foundation of Shanghai Province,Nos.23ZR1465900+2 种基金the Chenguang Program of Shanghai Education Development Foundation and Shanghai Municipal Education Commission,Nos.23CGA25the Fundamental Research Funds for the Central Universities at Tongji University,Nos.PA2022000668/22120220426the Nanchang Automotive Institute of Intelligence&New Energy of Tongji University,Nos.TPD-TC202211-02。
文摘The imperative pursuit of elevated energy density in lithium primary coin cells(LPCCs)necessitates strategic architectural optimization to align with evolving market demands.A predominant approach involves the systematic replacement of metallic structural support components(MSSCs)to minimize non-active constituent ratios,contingent upon maintaining robust interfacial contact integrity among electrodes,separators,and battery shells.Herein,we present a novel LPCC configuration employing solvent-free processed ultra-thick fluorinated carbon cathode(UCFxC)to achieve complete MSSCs elimination.The engineered UCFxC demonstrates exceptional areal capacity metrics(249.45 mg cm^(-2),215.77 m Ah cm^(-2)),enabling a 27.8% mass reduction compared with conventional laboratoryassembled coin cell while achieving 941.5% energy density enhancement through optimized electrode conductivity.Notably,single-walled carbon nanotube(SWCNT)-modified UCFxC architectures exhibited superior performance with energy exceeding 1.0 Wh at 50℃.This architectural paradigm provides valuable insights for developing next-generation high-energy-density LPCC systems,with practical implications for advancing miniaturized power source technologies.
