Bio-magnesium(Mg)alloys exhibit excellent biocompatibility and biodegradability,making them highly promising for implant applications.However,their limited strength-ductility balance remains a critical challenge restr...Bio-magnesium(Mg)alloys exhibit excellent biocompatibility and biodegradability,making them highly promising for implant applications.However,their limited strength-ductility balance remains a critical challenge restricting widespread use.In this study,ultra-fine-grained and homogeneous Mg alloys were fabricated using double-sided friction stir processing(DS-FSP)with liquid CO_(2) rapid cooling,leading to a significant enhancement in the strength-ductility synergy of the stirred zone.The results demonstrate that DS-FSP samples exhibit simultaneous improvements in ultimate tensile strength(UTS)and elongation,reaching 334.1±15 MPa and 28.2±7.3%,respectively.Compared to the non-uniform fine-grained microstructure obtained through single-sided friction stir processing,DS-FSP generates a uniform ultra-fine-grained structure,fundamentally altering the fracture behavior and mechanisms of Mg alloys.The DS-FSP samples exhibit irregular fracture patterns due to variations in basal slip system activation among different grains.In contrast,single-sided friction stir processing samples,characterized by a fine-grained yet heterogeneous microstructure,display flat shear fractures dominated by high-density dislocation initiation induced by twin formation,with fracture propagation dictated by the non-uniform texture.By achieving an ultra-fine grain size and homogeneous texture,DS-FSP effectively modifies the fracture mechanisms,thereby enhancing the strength-ductility balance of bio-magnesium alloys.展开更多
Conventional mechanical method and mechanical method combined with vacuum freeze-drying technology were used to make the ultra-fine powders of edible fungus (Auricularia auricular). The content of basic nutrients, ami...Conventional mechanical method and mechanical method combined with vacuum freeze-drying technology were used to make the ultra-fine powders of edible fungus (Auricularia auricular). The content of basic nutrients, amino acid, micro structure and their properties of raw edible fungus and the edible fungus powders obtained with the two methods were analyzed and compared. The granularity size and micro-structure of the pulverized samples were analyzed by SEM and TEM technology. The average granularity size of the edible fungus powder obtained with mechanical method was 1–5 μm, while that obtained with mechanical method combined with vacuum freeze-drying process was 0.5–1 μm. The ultra-fine powders of edible fungus obtained with the two methods had better water recovery capability and quality, and their preserving time was longer than that of raw edible fungus. All the properties of the ultra-fine powders of edible fungus obtained with the vacuum freeze-drying technology were evidently superior to that of the conventional mechanical method. Keywords Auricularia auricula - Edible fungus - Ultra-fine powders - Vacuum freeze-drying CLC number TS205 Document code B Biography: YANG Chun-yu (1975), female, Ph. D. in Engineering Technology Center of Forestry and Wood Workine, Machinery, Northeast Forestry University, Harbin 150040, P. R. China.Responsible editor: Zhu Hong展开更多
The ultra-fine structured Ni?Al?WC layer with interlocking bonding was fabricated on austenitic stainless steel by combination of laser clad and friction stir processing (FSP). Laser was initially applied to Ni?Al ele...The ultra-fine structured Ni?Al?WC layer with interlocking bonding was fabricated on austenitic stainless steel by combination of laser clad and friction stir processing (FSP). Laser was initially applied to Ni?Al elemental powder preplaced on the austenitic stainless steel substrate to produce a coating for further processing. The as-received coating was subjected to FSP treatment, processed by a rotary tool rod made of WC?Co alloy, to obtain sample for inspection. Microstructure, phase constitutions, hardness and wear property were investigated by methods of scanning electronic microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDX) microanalysis, and X-ray diffraction (XRD), hardness test alongside with dry sliding wear test. The results show that the severe deformation effect exerted on the specimen resulted in an ultra-fine grain layer of about 100μmin thickness and grain size of 1?2μm. Synergy between introduction of WC particles to the deformation layer and deformation strengthening contributes greatly to the increase in hardness and friction resistance. An interlocking bonding between the coating and matrix which significantly improves bonding strength was formed due to the severe deformation effect.展开更多
Pure tungsten, oxide dispersion strengthened tungsten and carbide dispersion strengthened tungsten were fabricated by high-energy ball milling and spark plasma sintering process. In order to evaluate the properties of...Pure tungsten, oxide dispersion strengthened tungsten and carbide dispersion strengthened tungsten were fabricated by high-energy ball milling and spark plasma sintering process. In order to evaluate the properties of the tungsten alloys under transient high heat flues, four tungsten samples with different grain sizes were tested by high-intensity pulsed ion beam with a heat flux as high as 160 MW/（m^2·s^-1/2）. Compared with the commercial tungsten, the surface modification of the oxide dispersion strengthened tungsten by high-intensity pulsed ion beam is completely different. The oxide dispersion strengthened tungsten shows inferior thermal shock response due to the low melting point second phase of Ti and Y2O3, which results in the surface melting, boiling bubbles and cracking. While the carbide dispersion strengthened tungsten shows better thermal shock response than the commercial tungsten.展开更多
The MoNbTaTiV refractory high-entropy alloy(RHEA)with ultra-fine grains and homogeneous microstructure was successfully fabricated by mechanical alloying(MA)and spark plasma sintering(SPS).The microstructural evolutio...The MoNbTaTiV refractory high-entropy alloy(RHEA)with ultra-fine grains and homogeneous microstructure was successfully fabricated by mechanical alloying(MA)and spark plasma sintering(SPS).The microstructural evolutions,mechanical properties and strengthening mechanisms of the alloys were systematically investigated.The nanocrystalline mechanically alloyed powders with simple bodycentered cubic(BCC)phase were obtained after 40 h MA process.Afterward,the powders were sintered using SPS in the temperature range from 1500℃to 1700℃.The bulk alloys were consisted of submicron scale BCC matrix and face-centered cubic(FCC)precipitation phases.The bulk alloy sintered at 1600℃had an average grain size of 0.58μm and an FCC precipitation phase of 0.18μm,exhibiting outstanding micro-hardness of 542 HV,compressive yield strength of 2208 MPa,fracture strength of 3238 MPa and acceptable plastic strain of 24.9%at room temperature.The enhanced mechanical properties of the MoNbTaTiV RHEA fabricated by MA and SPS were mainly attributed to the grain boundary strengthening and the interstitial solid solution strengthening.It is expectable that the MA and SPS processes are the promising methods to synthesize ultra-fine grains and homogenous microstructural RHEA with excellent mechanical properties.展开更多
Dynamic rheological characteristics of polypropylene (PP) filled with ultra-fine full-vulcanized powdered rubber (UFPR) composed of styrene-butadiene copolymer were studied through dynamic rheological measurements on ...Dynamic rheological characteristics of polypropylene (PP) filled with ultra-fine full-vulcanized powdered rubber (UFPR) composed of styrene-butadiene copolymer were studied through dynamic rheological measurements on an Advanced Rheometric Expansion System (ARES). A specific viscoelastic phenomenon, i.e. 'the second plateau', appeared at low frequencies, and exhibits a certain dependence on the amount of rubber particles and the dispersion state in the matrix. This phenomenon is attributed to the formation of aggregation structure of rubber particles. The analyses of Cole-Cole diagrams of the dynamic viscoelastic functions suggest that the heterogeneity of the composites is enhanced on increasing both particle content and temperature.展开更多
Hydration shrinkage generated by cement hydration is the cause of autogenous shrinkage of high strength concrete. It may result in the volume change and even cracking of mortar and concrete. According to the data anal...Hydration shrinkage generated by cement hydration is the cause of autogenous shrinkage of high strength concrete. It may result in the volume change and even cracking of mortar and concrete. According to the data analysis in a series of experimental studies, the influence of ultra-fine fly ash on the hydration shrinkage of composite cementitious materials was investigated. It is found that ultra-fine fly ash can reduce the hydration shrinkage of cement paste effectively, and the more the ultra-fine fly ash, the less the hydration shrinkage. Compared with cement paste without the ultra-fine fly ash, the shrinkage ratio of cement paste reduces from 23.4% to 39.7% when the ultra-fine fly ash replaces cement from 20% to 50%. Moreover, the microscopic mechanism of the ultra-fine fly ash restraining the hydration shrinkage was also studied by scanning electron microscopy, X-ray diffraction and hydrated equations. The results show that the hydration shrinkage can be restrained to a certain degree because the ultra-fine fly ash does not participate in the hydration at the early stage and the secondary hydration products are different at the later stage.展开更多
Cerium carbonate powders were produced in a submerged circulation impinging stream reactor （SCISR） from Ce（NO3）3· 6H2O. NH4HCO3 was used as a precipitant in the reaction. Cerium carbonate powders were roasted...Cerium carbonate powders were produced in a submerged circulation impinging stream reactor （SCISR） from Ce（NO3）3· 6H2O. NH4HCO3 was used as a precipitant in the reaction. Cerium carbonate powders were roasted to produce ultra-fine cerium dioxide （CeO2） powders. The optimal conditions of such production process were obtained by orthogonal and one-factor experiments. The results showed that ultra-fine and narrowly distributed cerium carbonate powders were produced under the optimal flowing conditions. The concentrations of Ce（NO3）3 and NH4HCO3 solutions were 02,5 and 0.3 mol · L^-1, respectively. The concentration of PEG4000 added in these two solutions was 4 g · L^-1. The stirring ratio, reaction temperature, feeding time, solution pH, reaction time and digestion time were 900 r · min^- 1,80 ℃, 20 min, 5 - 6, 5 min and 1 h, respectively. The final product, CeO2 powders, was obtained by roasting the produced cerium carbonate in air for 3 h at 500 ℃. The finally produced CeO2 powders were torispherical particles with a narrow size distribution of 0.8 -2.5 μm. The crystal structure of CeO2 powders belonged to cubic crystal system and its space point 5 group was OH^5-FM3M. Under optimal conditions, powders produced by SCISR were finer and more narrowly distributed than that by Stirred Tank Reactor （STR）.展开更多
Ultra-narrow gap welding （UNGW） process with high stabilization, reliability and without spatter can be achieved with constricted arc by molten slag wall, which is made from melted flux. The experiments are carried ...Ultra-narrow gap welding （UNGW） process with high stabilization, reliability and without spatter can be achieved with constricted arc by molten slag wall, which is made from melted flux. The experiments are carried out by changing voltage under different currents. The results indicate voltage range being fit for UNGW is about 22 -31 V under the current range of 200 -320 A. With the increasing of voltage, weld formation of UNGW has the law of lack of fusion on sidewall, good weld and undercut in turn under a certain current. In addition, the action relationships among arc, molten slag wall and sidewalls can be improved by properly adjusting voltage and current of arc, which makes cathode spot properly distribute in ultra-narrow gap. Therefore, the effective control of weld formation of UNGW has been achieved.展开更多
This paper presents a new method of modifying sodium silicate binder with ultra-fine powders. The sodium silicate binder modified by ultra-fine powder A and the organic B can reduce the addition amount of the binder. ...This paper presents a new method of modifying sodium silicate binder with ultra-fine powders. The sodium silicate binder modified by ultra-fine powder A and the organic B can reduce the addition amount of the binder. The results indicate that the 24 h strength has increased by 39.9% at room temperature and the residual strength has decreased by 30.7% at 800℃, compared to the conventional sodium silicate. An available material to improve the moisture resistance was also found by adding about 2% more inorganic C, and it can increase the moist strength by 20%. In the end, the microanalyses are given to explain the modifying machanism, i. e., the ultra-fine powder A can refine the sodium silicate binder to avoid holes in the binder bond, which can increase the 24 h strength at room temperture, and can lead to more cracks in the bond after the molding sand is heated to 800℃. This is because of the stress caused by the new eutectic complex of modified sodium silicate binder.展开更多
Ultra-fine austenite grains with size of i-3 μm were prepared in a Nb-V-Ti steel through repetitive treatment of rapid heating and quenching. A model for the growth kinetics of these ultra-fine austenite grains was s...Ultra-fine austenite grains with size of i-3 μm were prepared in a Nb-V-Ti steel through repetitive treatment of rapid heating and quenching. A model for the growth kinetics of these ultra-fine austenite grains was successfully created through successive 2 processes, and the activation energy Q for growth was estimated to be about 693.2 kJ/mol, which directly shows the inhibition effect of microalloy elements on the growth of ultra-fine austenite grains.展开更多
Contrast tests were carried out to study the fatigue performance of the butt joints treated by ultrasonic peening, aiming at the improvement of ultrasonic peening treatment(UPT) on welded joints of a new material. The...Contrast tests were carried out to study the fatigue performance of the butt joints treated by ultrasonic peening, aiming at the improvement of ultrasonic peening treatment(UPT) on welded joints of a new material. The material is a new generation of fine grain and high purity SS400 steel that has the same ingredients as the traditional low carbon steel. The specimens are in two different states:welded and ultrasonic peening conditions. The corresponding fatigue testing data were analyzed according to the regulation of the statistical method for fatigue life of the welded joints established by International Institute of Welding(IIW). Welding residual stress was considered in two different ways: the constant stress ratio R=0.5 and the Ohta method. The nominal stress-number (σ-N)curves were corrected because of the different plate thickness compared to the standard and because there was no mismatch or angular deformation. The results indicated that: 1) Compared with the welded specimens, when the stress range was 200 MPa, the fatigue life of the SS400 steel specimens treated by ultrasonic peening is prolonged by over 58 times, and the fatigue strength FAT corresponding to 106 cycles is increased by about 66%; 2) As for the SS400 butt joint (single side welding double sides molding), after being treated by UPT, the nominal S-N curve (m=10) of FAT 100 MPa(R=0.5) should be used for fatigue design. The standard S-N curves of FAT 100 MPa(R=0.5, m=10) could be used for fatigue design of the SS400 steel butt joints treated by ultrasonic peening.展开更多
The role of nano-SiO 2 and ultra-fine boron carbide on the properties of alumina-graphite materials was investigated. The study showed that the ultra-fine boron carbide added modified the microstructure of residual c...The role of nano-SiO 2 and ultra-fine boron carbide on the properties of alumina-graphite materials was investigated. The study showed that the ultra-fine boron carbide added modified the microstructure of residual carbon and promoted the chemical bond between residual carbon from phenolic resin and flake graphite. The carbon white could strengthen the residual carbon from phenolic resin. These two additives improved the mechanical properties of AG refractories at both room temperature and high temperature, and thermal shock resistance was improved noticeably. When the two additives were doped together, carbon white could retard the evaporation of B 2O 3. Thermal shock resistance was guaranteed with a smaller amount of ultra-fine boron carbide.展开更多
In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap w...In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap welding (UNGW) process and the overlaying process with CO 2 as protective atmosphere and laser welding process. The experimental results show when the heat input changed from 1.65 kJ/cm to 5.93 kJ/cm, the width of its HAZ ranged from 0.6 mm to 2.1 mm.The average grain size grew up from 2～5 μm of base metal to 20～70 μm and found no obvious soften phenomenon in overheated zone. The width of normalized zone was generally wide as 2/3 as that of the whole HAZ, and the grain size in this zone is smaller than that in base metal. Under the circumstance of equal heat input, the HAZ width of UNGW is narrower than that of the laser welding.展开更多
Ultra-fine CeO_2-ZrO_2 mixed oxide was successfully synthesized by wet-solid phase mechanochemical processing, Ce_2(CO_3)_3·8H_2O, ZrOCl_2·xH_2O and ammonia were used as reactants. It is found that the cryst...Ultra-fine CeO_2-ZrO_2 mixed oxide was successfully synthesized by wet-solid phase mechanochemical processing, Ce_2(CO_3)_3·8H_2O, ZrOCl_2·xH_2O and ammonia were used as reactants. It is found that the crystalline Ce_2(CO_3)_3·8H_2O and ZrOCl_2·xH_2O are changed to amorphous cerium and zirconium hydroxide precursor after milling with ammonia, and Ce_(0.15)Zr_(0.85)O_2 mixed oxide with pure tetragonal phase structure and medium particle size(D_(50))less than 1μm is formed by calcining precursor over 673 K. The XRD patterns indicate that the crystal unite size increases with rising calcining temperature due to crystal growth. However, the particle size and BET surface area of the Ce(Zr)O_2 mixed oxide decreases with rising calcining temperature, which may be attributed to the contract of particles and the vanish of holes inside grains.展开更多
Silicon carbide ceramics were prepared with SiC powder treated by the fluidized bed opposed jet mill as raw materials, and the effects of the ultra-fine treatment mechanism on the compaction and sintering behavior of ...Silicon carbide ceramics were prepared with SiC powder treated by the fluidized bed opposed jet mill as raw materials, and the effects of the ultra-fine treatment mechanism on the compaction and sintering behavior of SiC ceramics were investigated. The results showed that the compacts had higher density and microstructure homogeneity when the sintering temperature of the compact was decreased; and that the surface microstructure, densification and mechanical properties of the sintered body could be ameliorated obviously.展开更多
Super-high strength NbTaTiZr high-entropy alloys(NbTaTiZr HEAs)have been successfully fabricated by the mechanical alloying(MA)with spark plasma sintering(SPS)technology,which is 2-fold compared with that of NbTaTiZr ...Super-high strength NbTaTiZr high-entropy alloys(NbTaTiZr HEAs)have been successfully fabricated by the mechanical alloying(MA)with spark plasma sintering(SPS)technology,which is 2-fold compared with that of NbTaTiZr HEAs prepared by vacuum arc melting(VAM).After the SPS process,the bulk NbTaTiZr alloy samples are provided with dual-phase body-centered cubic(BCC)structure and nanoscale grain size about 500 nm that is obviously smaller than that of NbTaTiZr HEA fabricated by VAM.When the sintering temperature is 800℃,the compressive fracture strength is the highest reaching at 2511±78 MPa.When the sintering temperature is 1000℃,the fracture strain is the highest reaching at 12.8%,and compressive fracture strength and yield strength also reach at 2274±91 MPa and 2172±47 MPa,respectively.The excellent mechanical properties of bulk NbTaTiZr alloy samples are attributed to the merits of MA and SPS,and the collaboration effect of ultra-fine grains strengthening,solid solution strengthening and interstitial solid solution strengthening.展开更多
Electrochemical impedance spectroscopy （EIS） and Mott-Schottky analysis were carried out to evaluate the electrochemical behavior of the passive films formed on the surface of coarse-grained （CG）, fine-grained （F...Electrochemical impedance spectroscopy （EIS） and Mott-Schottky analysis were carried out to evaluate the electrochemical behavior of the passive films formed on the surface of coarse-grained （CG）, fine-grained （FG） and ultrafine-grained （UFG） 1050 A1 alloy （AA1050） samples in alkaline media （pH value of 8.0） based on a modification of point defect model （PDM）. The EIS results revealed that the polarization resistance increased from about 22.71-120.33 kΩ cm2 for UFG sample when compared to CG sample （annealed sample）. The semiconductor properties of the passive films formed on CG, FG and UFG AA1050 samples in the test solution were investigated by employing Mott-Schottky analysis in conjunction with PDM. The results indicated that donor densities were in the range of 2.19 × 1021-0.61 × 1021 cm-3 and decreased with grain refinement. Finally, all electrochemical tests showed that the electrochemical behavior of AA1050 alloy was improved by decreasing the grain size, mainly due to the formation of thicker and less defective oxide films.展开更多
Ultra-fine Nd：YAG powders with different doping concentrations were synthesized by sol-gel combustion method. The pure Nd：YAG could be prepared at the low temperature of 900℃. Ethanol could improve the dispersity o...Ultra-fine Nd：YAG powders with different doping concentrations were synthesized by sol-gel combustion method. The pure Nd：YAG could be prepared at the low temperature of 900℃. Ethanol could improve the dispersity of powders, and the average size of the ultra-fine powders was around 250 nm. The reflection spectrum showed that there were several apparent characteristic absorption peaks and the intensity of these peaks enhanced with the increasing concentration of Nd^3＋. The luminescence spectrum, which was excited by 808 nm wavelength, exhibited several obvious emission bands in the range of 900-1150 nm. The emission intensity of Nd：YAG powders increased until the Nd content was above 3 mol.% due to the fluorescent quenching effect.展开更多
In this study, three kinds of modified ultra-fine ceramic powders marked A, B and C, which were prepared by each of three different modifiers mixing with a commercial SiC, were added to HT250 cast iron, respectively, ...In this study, three kinds of modified ultra-fine ceramic powders marked A, B and C, which were prepared by each of three different modifiers mixing with a commercial SiC, were added to HT250 cast iron, respectively, and the effects of the modified ultra-fine ceramic powders on microstructure, mechanical properties and wear resistance were studied. Metallographic examination, tensile test, scanning electron microscopy, and three-dimensional surface topography were applied to analyze and compare the samples containing modified powder with the original samples. The results showed that the most obvious modification effect among the powders was seen in the sample containing powder A, with the graphite and eutectic cells being refined, the tensile strength being increased by 36.9%, and the wear resistance being improved by 45.5% and 47.2% under loads of 150 N and 300 N, respectively. The improvements of mechanical properties and wear resistance in the HT250 cast iron with the modified ultra-fine ceramic powders were attributed to the synergistic effect of the grain refinement with the powder acting as a hard particle phase and the lubrication by the graphite.展开更多
基金financial support from the National Key Research and Development Program of China(2021YFC2400703)Zhengzhou City Major Special Project for Collaborative InnovationChina Scholarship Council。
文摘Bio-magnesium(Mg)alloys exhibit excellent biocompatibility and biodegradability,making them highly promising for implant applications.However,their limited strength-ductility balance remains a critical challenge restricting widespread use.In this study,ultra-fine-grained and homogeneous Mg alloys were fabricated using double-sided friction stir processing(DS-FSP)with liquid CO_(2) rapid cooling,leading to a significant enhancement in the strength-ductility synergy of the stirred zone.The results demonstrate that DS-FSP samples exhibit simultaneous improvements in ultimate tensile strength(UTS)and elongation,reaching 334.1±15 MPa and 28.2±7.3%,respectively.Compared to the non-uniform fine-grained microstructure obtained through single-sided friction stir processing,DS-FSP generates a uniform ultra-fine-grained structure,fundamentally altering the fracture behavior and mechanisms of Mg alloys.The DS-FSP samples exhibit irregular fracture patterns due to variations in basal slip system activation among different grains.In contrast,single-sided friction stir processing samples,characterized by a fine-grained yet heterogeneous microstructure,display flat shear fractures dominated by high-density dislocation initiation induced by twin formation,with fracture propagation dictated by the non-uniform texture.By achieving an ultra-fine grain size and homogeneous texture,DS-FSP effectively modifies the fracture mechanisms,thereby enhancing the strength-ductility balance of bio-magnesium alloys.
文摘Conventional mechanical method and mechanical method combined with vacuum freeze-drying technology were used to make the ultra-fine powders of edible fungus (Auricularia auricular). The content of basic nutrients, amino acid, micro structure and their properties of raw edible fungus and the edible fungus powders obtained with the two methods were analyzed and compared. The granularity size and micro-structure of the pulverized samples were analyzed by SEM and TEM technology. The average granularity size of the edible fungus powder obtained with mechanical method was 1–5 μm, while that obtained with mechanical method combined with vacuum freeze-drying process was 0.5–1 μm. The ultra-fine powders of edible fungus obtained with the two methods had better water recovery capability and quality, and their preserving time was longer than that of raw edible fungus. All the properties of the ultra-fine powders of edible fungus obtained with the vacuum freeze-drying technology were evidently superior to that of the conventional mechanical method. Keywords Auricularia auricula - Edible fungus - Ultra-fine powders - Vacuum freeze-drying CLC number TS205 Document code B Biography: YANG Chun-yu (1975), female, Ph. D. in Engineering Technology Center of Forestry and Wood Workine, Machinery, Northeast Forestry University, Harbin 150040, P. R. China.Responsible editor: Zhu Hong
基金Projects(51571214,51301205,51101126)supported by the National Natural Science Foundation of ChinaProject(P2014-07)supported by the Open Fund of State Key Laboratory of Materials Processing and Die&Mould Technology,China+4 种基金Project(20130162120001)supported by the Specialized Research Fund for the Doctoral Program of Higher Education of ChinaProject(K1308034-11)supported by the Changsha Municipal Science and Technology Plan,ChinaProjects(2015GK3004,2015JC3006)supported by the Science and Technology Project of Hunan Province,ChinaProject supported by the Innovation-driven Plan in Central South University,ChinaProject supported by the Independent Project of State Key Laboratory of Powder Metallurgy of Central South University,China
文摘The ultra-fine structured Ni?Al?WC layer with interlocking bonding was fabricated on austenitic stainless steel by combination of laser clad and friction stir processing (FSP). Laser was initially applied to Ni?Al elemental powder preplaced on the austenitic stainless steel substrate to produce a coating for further processing. The as-received coating was subjected to FSP treatment, processed by a rotary tool rod made of WC?Co alloy, to obtain sample for inspection. Microstructure, phase constitutions, hardness and wear property were investigated by methods of scanning electronic microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDX) microanalysis, and X-ray diffraction (XRD), hardness test alongside with dry sliding wear test. The results show that the severe deformation effect exerted on the specimen resulted in an ultra-fine grain layer of about 100μmin thickness and grain size of 1?2μm. Synergy between introduction of WC particles to the deformation layer and deformation strengthening contributes greatly to the increase in hardness and friction resistance. An interlocking bonding between the coating and matrix which significantly improves bonding strength was formed due to the severe deformation effect.
基金roject (50634060) supported by the National Natural Science Foundation of ChinaProject (2010GB109000) supported by the National Basic Research Program of China
文摘Pure tungsten, oxide dispersion strengthened tungsten and carbide dispersion strengthened tungsten were fabricated by high-energy ball milling and spark plasma sintering process. In order to evaluate the properties of the tungsten alloys under transient high heat flues, four tungsten samples with different grain sizes were tested by high-intensity pulsed ion beam with a heat flux as high as 160 MW/（m^2·s^-1/2）. Compared with the commercial tungsten, the surface modification of the oxide dispersion strengthened tungsten by high-intensity pulsed ion beam is completely different. The oxide dispersion strengthened tungsten shows inferior thermal shock response due to the low melting point second phase of Ti and Y2O3, which results in the surface melting, boiling bubbles and cracking. While the carbide dispersion strengthened tungsten shows better thermal shock response than the commercial tungsten.
基金supported financially by the National Natural Science Foundation of China (No.51875122)
文摘The MoNbTaTiV refractory high-entropy alloy(RHEA)with ultra-fine grains and homogeneous microstructure was successfully fabricated by mechanical alloying(MA)and spark plasma sintering(SPS).The microstructural evolutions,mechanical properties and strengthening mechanisms of the alloys were systematically investigated.The nanocrystalline mechanically alloyed powders with simple bodycentered cubic(BCC)phase were obtained after 40 h MA process.Afterward,the powders were sintered using SPS in the temperature range from 1500℃to 1700℃.The bulk alloys were consisted of submicron scale BCC matrix and face-centered cubic(FCC)precipitation phases.The bulk alloy sintered at 1600℃had an average grain size of 0.58μm and an FCC precipitation phase of 0.18μm,exhibiting outstanding micro-hardness of 542 HV,compressive yield strength of 2208 MPa,fracture strength of 3238 MPa and acceptable plastic strain of 24.9%at room temperature.The enhanced mechanical properties of the MoNbTaTiV RHEA fabricated by MA and SPS were mainly attributed to the grain boundary strengthening and the interstitial solid solution strengthening.It is expectable that the MA and SPS processes are the promising methods to synthesize ultra-fine grains and homogenous microstructural RHEA with excellent mechanical properties.
基金This work was supported by the National Science Fund for Distinguished Young Scholars of China (No.50125312) andSpecial Funds for Major State Basic Research Projects (No.G1999064800).
文摘Dynamic rheological characteristics of polypropylene (PP) filled with ultra-fine full-vulcanized powdered rubber (UFPR) composed of styrene-butadiene copolymer were studied through dynamic rheological measurements on an Advanced Rheometric Expansion System (ARES). A specific viscoelastic phenomenon, i.e. 'the second plateau', appeared at low frequencies, and exhibits a certain dependence on the amount of rubber particles and the dispersion state in the matrix. This phenomenon is attributed to the formation of aggregation structure of rubber particles. The analyses of Cole-Cole diagrams of the dynamic viscoelastic functions suggest that the heterogeneity of the composites is enhanced on increasing both particle content and temperature.
文摘Hydration shrinkage generated by cement hydration is the cause of autogenous shrinkage of high strength concrete. It may result in the volume change and even cracking of mortar and concrete. According to the data analysis in a series of experimental studies, the influence of ultra-fine fly ash on the hydration shrinkage of composite cementitious materials was investigated. It is found that ultra-fine fly ash can reduce the hydration shrinkage of cement paste effectively, and the more the ultra-fine fly ash, the less the hydration shrinkage. Compared with cement paste without the ultra-fine fly ash, the shrinkage ratio of cement paste reduces from 23.4% to 39.7% when the ultra-fine fly ash replaces cement from 20% to 50%. Moreover, the microscopic mechanism of the ultra-fine fly ash restraining the hydration shrinkage was also studied by scanning electron microscopy, X-ray diffraction and hydrated equations. The results show that the hydration shrinkage can be restrained to a certain degree because the ultra-fine fly ash does not participate in the hydration at the early stage and the secondary hydration products are different at the later stage.
基金Project supported by the National Natural Science Foundation of China (50474022 and 50574069 )
文摘Cerium carbonate powders were produced in a submerged circulation impinging stream reactor （SCISR） from Ce（NO3）3· 6H2O. NH4HCO3 was used as a precipitant in the reaction. Cerium carbonate powders were roasted to produce ultra-fine cerium dioxide （CeO2） powders. The optimal conditions of such production process were obtained by orthogonal and one-factor experiments. The results showed that ultra-fine and narrowly distributed cerium carbonate powders were produced under the optimal flowing conditions. The concentrations of Ce（NO3）3 and NH4HCO3 solutions were 02,5 and 0.3 mol · L^-1, respectively. The concentration of PEG4000 added in these two solutions was 4 g · L^-1. The stirring ratio, reaction temperature, feeding time, solution pH, reaction time and digestion time were 900 r · min^- 1,80 ℃, 20 min, 5 - 6, 5 min and 1 h, respectively. The final product, CeO2 powders, was obtained by roasting the produced cerium carbonate in air for 3 h at 500 ℃. The finally produced CeO2 powders were torispherical particles with a narrow size distribution of 0.8 -2.5 μm. The crystal structure of CeO2 powders belonged to cubic crystal system and its space point 5 group was OH^5-FM3M. Under optimal conditions, powders produced by SCISR were finer and more narrowly distributed than that by Stirred Tank Reactor （STR）.
基金The work was supported by National Natural Science Foundation of China （51105185） and Advanced Project Foundation of Jinchuan Company（420032）.
文摘Ultra-narrow gap welding （UNGW） process with high stabilization, reliability and without spatter can be achieved with constricted arc by molten slag wall, which is made from melted flux. The experiments are carried out by changing voltage under different currents. The results indicate voltage range being fit for UNGW is about 22 -31 V under the current range of 200 -320 A. With the increasing of voltage, weld formation of UNGW has the law of lack of fusion on sidewall, good weld and undercut in turn under a certain current. In addition, the action relationships among arc, molten slag wall and sidewalls can be improved by properly adjusting voltage and current of arc, which makes cathode spot properly distribute in ultra-narrow gap. Therefore, the effective control of weld formation of UNGW has been achieved.
基金The subject is supported by National Natural Science Fundof China: 50575085.
文摘This paper presents a new method of modifying sodium silicate binder with ultra-fine powders. The sodium silicate binder modified by ultra-fine powder A and the organic B can reduce the addition amount of the binder. The results indicate that the 24 h strength has increased by 39.9% at room temperature and the residual strength has decreased by 30.7% at 800℃, compared to the conventional sodium silicate. An available material to improve the moisture resistance was also found by adding about 2% more inorganic C, and it can increase the moist strength by 20%. In the end, the microanalyses are given to explain the modifying machanism, i. e., the ultra-fine powder A can refine the sodium silicate binder to avoid holes in the binder bond, which can increase the 24 h strength at room temperture, and can lead to more cracks in the bond after the molding sand is heated to 800℃. This is because of the stress caused by the new eutectic complex of modified sodium silicate binder.
基金supported by the National Natural Science Foundation of China(No.50527402)
文摘Ultra-fine austenite grains with size of i-3 μm were prepared in a Nb-V-Ti steel through repetitive treatment of rapid heating and quenching. A model for the growth kinetics of these ultra-fine austenite grains was successfully created through successive 2 processes, and the activation energy Q for growth was estimated to be about 693.2 kJ/mol, which directly shows the inhibition effect of microalloy elements on the growth of ultra-fine austenite grains.
文摘Contrast tests were carried out to study the fatigue performance of the butt joints treated by ultrasonic peening, aiming at the improvement of ultrasonic peening treatment(UPT) on welded joints of a new material. The material is a new generation of fine grain and high purity SS400 steel that has the same ingredients as the traditional low carbon steel. The specimens are in two different states:welded and ultrasonic peening conditions. The corresponding fatigue testing data were analyzed according to the regulation of the statistical method for fatigue life of the welded joints established by International Institute of Welding(IIW). Welding residual stress was considered in two different ways: the constant stress ratio R=0.5 and the Ohta method. The nominal stress-number (σ-N)curves were corrected because of the different plate thickness compared to the standard and because there was no mismatch or angular deformation. The results indicated that: 1) Compared with the welded specimens, when the stress range was 200 MPa, the fatigue life of the SS400 steel specimens treated by ultrasonic peening is prolonged by over 58 times, and the fatigue strength FAT corresponding to 106 cycles is increased by about 66%; 2) As for the SS400 butt joint (single side welding double sides molding), after being treated by UPT, the nominal S-N curve (m=10) of FAT 100 MPa(R=0.5) should be used for fatigue design. The standard S-N curves of FAT 100 MPa(R=0.5, m=10) could be used for fatigue design of the SS400 steel butt joints treated by ultrasonic peening.
文摘The role of nano-SiO 2 and ultra-fine boron carbide on the properties of alumina-graphite materials was investigated. The study showed that the ultra-fine boron carbide added modified the microstructure of residual carbon and promoted the chemical bond between residual carbon from phenolic resin and flake graphite. The carbon white could strengthen the residual carbon from phenolic resin. These two additives improved the mechanical properties of AG refractories at both room temperature and high temperature, and thermal shock resistance was improved noticeably. When the two additives were doped together, carbon white could retard the evaporation of B 2O 3. Thermal shock resistance was guaranteed with a smaller amount of ultra-fine boron carbide.
文摘In this essay, we studied how heat input affected the microstructure, hardness, grain size and heat-affected zone(HAZ) dimension of WCX355 ultra-fine grain steel which was welded respectively by the ultra narrow-gap welding (UNGW) process and the overlaying process with CO 2 as protective atmosphere and laser welding process. The experimental results show when the heat input changed from 1.65 kJ/cm to 5.93 kJ/cm, the width of its HAZ ranged from 0.6 mm to 2.1 mm.The average grain size grew up from 2～5 μm of base metal to 20～70 μm and found no obvious soften phenomenon in overheated zone. The width of normalized zone was generally wide as 2/3 as that of the whole HAZ, and the grain size in this zone is smaller than that in base metal. Under the circumstance of equal heat input, the HAZ width of UNGW is narrower than that of the laser welding.
文摘Ultra-fine CeO_2-ZrO_2 mixed oxide was successfully synthesized by wet-solid phase mechanochemical processing, Ce_2(CO_3)_3·8H_2O, ZrOCl_2·xH_2O and ammonia were used as reactants. It is found that the crystalline Ce_2(CO_3)_3·8H_2O and ZrOCl_2·xH_2O are changed to amorphous cerium and zirconium hydroxide precursor after milling with ammonia, and Ce_(0.15)Zr_(0.85)O_2 mixed oxide with pure tetragonal phase structure and medium particle size(D_(50))less than 1μm is formed by calcining precursor over 673 K. The XRD patterns indicate that the crystal unite size increases with rising calcining temperature due to crystal growth. However, the particle size and BET surface area of the Ce(Zr)O_2 mixed oxide decreases with rising calcining temperature, which may be attributed to the contract of particles and the vanish of holes inside grains.
文摘Silicon carbide ceramics were prepared with SiC powder treated by the fluidized bed opposed jet mill as raw materials, and the effects of the ultra-fine treatment mechanism on the compaction and sintering behavior of SiC ceramics were investigated. The results showed that the compacts had higher density and microstructure homogeneity when the sintering temperature of the compact was decreased; and that the surface microstructure, densification and mechanical properties of the sintered body could be ameliorated obviously.
基金financially supported by the National Natural Science Foundation of China(No.51871077)Guangdong Basic and Applied Basic Research Foundation(No.2021A1515012626)+3 种基金Shenzhen Knowledge Innovation Plan-Fundamental Research(Discipline Distribution)(No.JCYJ20180507184623297)Shenzhen Science and Technology Plan-Technology Innovation(No.KQJSCX20180328165656256)Development and Reform Commission of Shenzhen Municipality-Shenzhen R&D Center for Al-based Hydrogen Hydrolysis Materials(No.ZX20190229)the Startup Foundation from Shenzhen and Startup Foundation from Harbin Institute of Technology(Shenzhen)。
文摘Super-high strength NbTaTiZr high-entropy alloys(NbTaTiZr HEAs)have been successfully fabricated by the mechanical alloying(MA)with spark plasma sintering(SPS)technology,which is 2-fold compared with that of NbTaTiZr HEAs prepared by vacuum arc melting(VAM).After the SPS process,the bulk NbTaTiZr alloy samples are provided with dual-phase body-centered cubic(BCC)structure and nanoscale grain size about 500 nm that is obviously smaller than that of NbTaTiZr HEA fabricated by VAM.When the sintering temperature is 800℃,the compressive fracture strength is the highest reaching at 2511±78 MPa.When the sintering temperature is 1000℃,the fracture strain is the highest reaching at 12.8%,and compressive fracture strength and yield strength also reach at 2274±91 MPa and 2172±47 MPa,respectively.The excellent mechanical properties of bulk NbTaTiZr alloy samples are attributed to the merits of MA and SPS,and the collaboration effect of ultra-fine grains strengthening,solid solution strengthening and interstitial solid solution strengthening.
文摘Electrochemical impedance spectroscopy （EIS） and Mott-Schottky analysis were carried out to evaluate the electrochemical behavior of the passive films formed on the surface of coarse-grained （CG）, fine-grained （FG） and ultrafine-grained （UFG） 1050 A1 alloy （AA1050） samples in alkaline media （pH value of 8.0） based on a modification of point defect model （PDM）. The EIS results revealed that the polarization resistance increased from about 22.71-120.33 kΩ cm2 for UFG sample when compared to CG sample （annealed sample）. The semiconductor properties of the passive films formed on CG, FG and UFG AA1050 samples in the test solution were investigated by employing Mott-Schottky analysis in conjunction with PDM. The results indicated that donor densities were in the range of 2.19 × 1021-0.61 × 1021 cm-3 and decreased with grain refinement. Finally, all electrochemical tests showed that the electrochemical behavior of AA1050 alloy was improved by decreasing the grain size, mainly due to the formation of thicker and less defective oxide films.
基金Project supported by the Jiangsu Provincal Natural Sciences Fund (BK2007724)
文摘Ultra-fine Nd：YAG powders with different doping concentrations were synthesized by sol-gel combustion method. The pure Nd：YAG could be prepared at the low temperature of 900℃. Ethanol could improve the dispersity of powders, and the average size of the ultra-fine powders was around 250 nm. The reflection spectrum showed that there were several apparent characteristic absorption peaks and the intensity of these peaks enhanced with the increasing concentration of Nd^3＋. The luminescence spectrum, which was excited by 808 nm wavelength, exhibited several obvious emission bands in the range of 900-1150 nm. The emission intensity of Nd：YAG powders increased until the Nd content was above 3 mol.% due to the fluorescent quenching effect.
基金financially supported by the National Natural Science Foundation of China(grant no.51204028)
文摘In this study, three kinds of modified ultra-fine ceramic powders marked A, B and C, which were prepared by each of three different modifiers mixing with a commercial SiC, were added to HT250 cast iron, respectively, and the effects of the modified ultra-fine ceramic powders on microstructure, mechanical properties and wear resistance were studied. Metallographic examination, tensile test, scanning electron microscopy, and three-dimensional surface topography were applied to analyze and compare the samples containing modified powder with the original samples. The results showed that the most obvious modification effect among the powders was seen in the sample containing powder A, with the graphite and eutectic cells being refined, the tensile strength being increased by 36.9%, and the wear resistance being improved by 45.5% and 47.2% under loads of 150 N and 300 N, respectively. The improvements of mechanical properties and wear resistance in the HT250 cast iron with the modified ultra-fine ceramic powders were attributed to the synergistic effect of the grain refinement with the powder acting as a hard particle phase and the lubrication by the graphite.
