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Increase Ultrasonics Cleaning Efficiency of Electronics Modules 被引量:1
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作者 Vladimir L. Lanin Vladimir S. Tomal 《Engineering(科研)》 2013年第2期191-195,共5页
The new approach is offered for the cleaning applications of electronics modules. The modular systems of the distributed ultrasonics converters, which are established in chessboard order, provide the uniformity cavita... The new approach is offered for the cleaning applications of electronics modules. The modular systems of the distributed ultrasonics converters, which are established in chessboard order, provide the uniformity cavitation fields in ultrasonic bath. The effect of periodic deviation of ultrasonics frequency created the directed acoustic currents in the liquid, witch increase removal pollution process. The technological parameters of automated ultrasonics cleaning lines as concentration SAS, temperature of washing solutions, and ultrasonics cavitation power are optimized. 展开更多
关键词 ultrasonics CLEANING ELECTRONICS MODULES CAVITATION FIELDS
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Non-Contact Velocity Measurement of Japanese Cedar Columns Using Air-Coupled Ultrasonics
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作者 Masumi Hasegawa Misaki Mori Junji Matsumura 《World Journal of Engineering and Technology》 2016年第1期45-50,共6页
The ultrasonic wave velocities of Japanese cedar columns were measured using a non-contact method. An air-coupled ultrasonic wave was propagated through the axial and lateral directions of wood. The velocities in the ... The ultrasonic wave velocities of Japanese cedar columns were measured using a non-contact method. An air-coupled ultrasonic wave was propagated through the axial and lateral directions of wood. The velocities in the axial direction (V<sub>L</sub>) showed the minimum values around the pith. The averaged V<sub>L</sub> increased from 3600 m/s towards the outside of measurement area and attained the maximum values (=4010 m/s). The velocities in the lateral direction (V<sub>RT </sub>) showed no tendency among measurement points. The averaged V<sub>RT </sub> was 1450 m/s. The velocities obtained using the non-contact method showed a significant positive relationship with those obtained using the contact method. The averaged ratio of V<sub>L</sub> to V<sub>RT </sub> was measured to be approximately 2.2 to 2.8. These ratios were in agreement with those from a contact method. These findings suggest that it is possible to measure the velocity in Japanese cedar columns with the non-contact method by using air-coupled ultrasonics. 展开更多
关键词 Air-Coupled ultrasonics VELOCITY Non-Contact Method Nodestructive Evaluation Japanese Cedar
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Increase Activity Cavitations in Liquids and Melts at Ultrasonics Processing 被引量:1
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作者 Vladimir L. Lanin 《Open Journal of Acoustics》 2013年第3期13-15,共3页
Increase of efficiency of cavitation processes in liquids and melts is reached by gas cavities saturation with the sizes not exceeding the resonant sizes of cavitation germs. Gas saturation of liquids and melts raises... Increase of efficiency of cavitation processes in liquids and melts is reached by gas cavities saturation with the sizes not exceeding the resonant sizes of cavitation germs. Gas saturation of liquids and melts raises level of cavitation pressure upon 20% - 25% that intensifies US processing: cleaning, soldering and metallization. 展开更多
关键词 ULTRASONIC CAVITATION Gas CAVITIES Liquids MELTS
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Evaluation of defects in aluminum piston castings by using ultrasonics and computer tomography
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作者 In-Sung Cho Jeong-Ho Hwang +2 位作者 Jin-Seok Yang Seung-Mok Yoo Chae-Ho Lim 《China Foundry》 SCIE CAS 2012年第3期275-278,共4页
Pistons used in automobile engines are made of aluminum alloy; and endurance of high pressure and high temperature is required. Recently, high strength pistons are needed to cope with the increase of pressure and temp... Pistons used in automobile engines are made of aluminum alloy; and endurance of high pressure and high temperature is required. Recently, high strength pistons are needed to cope with the increase of pressure and temperature in the engine cylinder. A high strength piston is possible when the piston casting has little or no casting defects, such as micro-pores and cracks. Generally the defects can be evaluated by non-destructive testing (NDT), and the most efficient ways for evaluation are using ultrasonics and computer tomography. In the present study, two NDT methods were compared and evaluated to investigate the defects in the aluminum piston castings. Artificial defects were machined by using very small drill bits with diameters 1, 0.5, 0.3, 0.2 and 0.1 mm. The defects were investigated by using an ultrasonic tester and a computer tomography system. Defects smaller than 0.3 mm may not be found by using the ultrasonic test, but the defects may be found by using the computer tomography system. The investigation conditions for detecting small defects and the scanning time for in-line defect analysis are discussed in the present study. 展开更多
关键词 PISTON ultrasonic test computer tomography ALUMINUM DEFECT
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Material removal mechanism of SiC_(f)/SiC composites during ultrasonic-assisted scratching with vertical vibration 被引量:1
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作者 Zhigang DONG Guoqing YUAN +3 位作者 Yichuan RAN Haiqi SUN Jiansong SUN Yan BAO 《Chinese Journal of Aeronautics》 2026年第1期584-600,共17页
Ultrasonic-Assisted Grinding(UAG)is a novel manufacturing technology that shows promising promise for use in processing Ceramic Matrix Composites(CMCs).Nevertheless,analyzing the material removal process of CMCs with ... Ultrasonic-Assisted Grinding(UAG)is a novel manufacturing technology that shows promising promise for use in processing Ceramic Matrix Composites(CMCs).Nevertheless,analyzing the material removal process of CMCs with multidirectional structure during UAG is challenging,impeding the progress and improvement of the UAG process.This work examined the impact of ultrasonic vibration on the dynamic mechanical characteristics during processing.Additionally,we experimentally elucidated the material removal mechanism of CMCs during the scratching process under the influence of vertical vibration.The results indicate that the introduction of ultrasonic vibration causes a strain rate effect,resulting in a modification of the material removal mechanism,subsequently impacting the processing quality.Ultrasonic vibration increases the dynamic strength and brittleness of the fibers in CMCs,leading to more cracks at fracture,which changes from the original bending fracture to shear fracture.In addition,ultrasonic vibration can effectively inhibit the impact of scratching depth and anisotropy on the removal mechanism of CMCs,resulting in a more uniform surface of CMCs after processing. 展开更多
关键词 Ceramic-matrix composites Ultrasonic assisted scratching(UAS) Strain rate effect Dynamic mechanical property Material removal mechanism
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Effects of ultrasonic vibration-assisted on accuracy of robotic rotary countersinking
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作者 Zhenwen SUN Kan ZHENG +1 位作者 Wenhe LIAO Song DONG 《Chinese Journal of Aeronautics》 2026年第2期626-640,共15页
Carbon Fiber Reinforced Polymer(CFRP)and aluminum stacked are widely used in aircraft assemble thanks to the high strength-to-weight ratio.Riveting is an important joining technique of stacked structure and requires d... Carbon Fiber Reinforced Polymer(CFRP)and aluminum stacked are widely used in aircraft assemble thanks to the high strength-to-weight ratio.Riveting is an important joining technique of stacked structure and requires drilling and countersinking.Robotic machining systems are gradually used in the machining of holes due to their high flexibility.However,weakly rigid stacked structure and low-stiffness industrial robot system bring about complex and diverse countersinking depth errors,which significantly affects the fatigue life of components.In this paper,the influence mechanism of ultrasonic energy on the accuracy of robotic countersinking of stacked structure is investigated.Firstly,a workpiece deformation model is established with the thinwalled plate deformation theory,defined as static error.Then,the vibration of the industrial robot is calculated from the acceleration with the frequency domain integration,defined as dynamic error.The suppression of ultrasonic energy on the two kinds of errors were elucidated,respectively.Base on this,a depth compensation model of robotic ultrasonic countersinking is established.Finally,the feasibility of the accuracy compensation is experimentally verified,and the countersinking depth error can be controlled within±0.09 mm. 展开更多
关键词 Countersinking Countersinking depth Industrial robot Stacked structure ULTRASONIC
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Research progress on the extraction, functional characteristics, and modification methods of pea protein
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作者 Yun-Zhi Li Xiao-Ya Wang +1 位作者 Yan-Yan Sun Chun-Ming Dong 《Life Research》 2026年第1期45-60,共16页
With the growth of global protein demand and the development of plant-based foods,pea protein,as a low-allergenic,nutritionally balanced and environmentally friendly plant protein,has shown great potential in replacin... With the growth of global protein demand and the development of plant-based foods,pea protein,as a low-allergenic,nutritionally balanced and environmentally friendly plant protein,has shown great potential in replacing animal protein.Pea protein is mainly composed of globulin and albumin,with a protein content of 20%to 30%,and has a balanced amino acid composition,as well as being rich in minerals and dietary fiber.It also possesses good foaming,gelling,emulsifying and antioxidant functional properties.However,pea protein also has inherent defects that limit its application in the food industry.This article systematically reviews the extraction techniques,functional properties,modification methods and application fields of pea protein,and focuses on evaluating the effects of different extraction and modification strategies on protein yield and functional properties.Research shows that ultrasonic-assisted alkaline extraction can reduce solvent usage by 55%,shorten extraction time by 50%,and increase extraction rate by 12.51%;under optimized conditions,ultrafiltration membrane technology can achieve a protein purity of 91%.In terms of modification,ultrasonic treatment increases foaming capacity by 37.4%,and phenolic cross-linking increases gel strength from 3.0 kPa to 48 kPa.This article provides data support and theoretical reference for the efficient extraction and functional optimization of pea protein,and has promoting significance for its wide application in plant-based foods. 展开更多
关键词 pea protein ultrasonic treatment foaming capacity chemical crosslinking gel strength
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Influence of ultrasonic agitation on dispersion of fibers in a shell mold for investment casting
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作者 Zhi-cheng Feng Kai Lü +2 位作者 Yan Lu Wen-bo Jin Lei Che 《China Foundry》 2026年第1期108-116,共9页
To develop a suitable production process for fiber reinforced investment casting shell mold,three methods were studied:the traditional method(M_(1)),the method of adding fiber into silica sol with mechanical stirring ... To develop a suitable production process for fiber reinforced investment casting shell mold,three methods were studied:the traditional method(M_(1)),the method of adding fiber into silica sol with mechanical stirring and ultrasonic agitation(M_(2)),and the method of adding fiber into slurry with mechanical stirring and ultrasonic agitation for durations of 3,15,30,and 45 min(M_(3)).The bending strength,high-temperature self-load deformation,and thermal conductivity of the shell molds were investigated.The results reveal that the enhancement of fiber dispersion through ultrasonic agitation improves the comprehensive performance of the shell molds.The maximum green bending strength of the shell mold by M_(2) reaches 3.29 MPa,which is 29% higher than that of the shell mold prepared by M_(1).Moreover,the high-temperature self-load deformation of the shell mold is reduced from 0.62% to 0.44%.In addition,simultaneous ultrasonic agitation and mechanical stirring effectively shorten the slurry preparation time while maintaining comparable levels of fiber dispersion.With the process M_(3)-45 min,the fillers are uniformly dispersed in the slurry,and the fired bending strength and the high-temperature self-load deformation reach 6.25 MPa and 0.41%,respectively.Therefore,the proposed ultrasonic agitation route is promising for the fabrication of fiber-reinforced shell molds with excellent fibers dispersion. 展开更多
关键词 investment casting steel fibers fiber-reinforced shell ultrasonic agitation thermal conductivity
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Numerical Determination of Weak Adhesive Bonds Using Ultrasonic Guided Waves
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作者 EgidijusŽukauskas Damira Smagulova Elena Jasiūnienė 《Computer Modeling in Engineering & Sciences》 2026年第3期289-303,共15页
Adhesively bonded joints are widely used in modern lightweight structures due to their high strengthto-weight ratio and design flexibility.However,the reliable non-destructive evaluation of bond integrity remains a si... Adhesively bonded joints are widely used in modern lightweight structures due to their high strengthto-weight ratio and design flexibility.However,the reliable non-destructive evaluation of bond integrity remains a significant challenge.This study presents a numerical investigation of adhesively bonded joints with different adhesive properties using ultrasonic guided waves.The main focus of the investigation is to evaluate the feasibility of using guided waves to assess bond integrity,particularly for detecting challenging weak bonds.For this purpose,a theoretical analysis of dispersion curves was conducted,revealing that the S0 Lamb wave mode is significantly sensitive to variations in adhesive properties in the 300-700 kHz frequency range.Finite element modelling was used to analyse the propagation of guided waves in two scenarios:an adhesively bonded aluminum structure and a more complex configuration-adhesively bonded lap joints.The Short-Time Fourier Transform(STFT)was used to process the obtained results and determine the group velocities of guided waves.By analysing the group velocity characteristics,their dependence on the adhesive properties was identified.In the first scenario,a clear separation of S0 modes from A0 modes was observed in the STFT analysis,with a decrease in group velocity as adhesive stiffness increased.For the more complex lap joint scenario,the separation between A0 and S0 modes was less distinct.However,the analysis of the average group velocity shows a dependence of average group velocity on adhesive properties.This is similar to the first scenario.There is a decrease in average group velocity as adhesive stiffness increases.The results obtained demonstrate that guided wavebased methods have a high potential for non-destructive evaluation of adhesively bonded structures,including the detection of weak bonds. 展开更多
关键词 Adhesive joints weak bonds Lamb waves ultrasonic testing numerical investigation
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An Ultrasonic Microrobot Enabling Ultrafast Bidirectional Navigation in Confinned Tubular Environments
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作者 Meng Cui Liyun Zhen +5 位作者 Xingyu Bai Lihan Yu Xuhao Chen Jingquan Liu Qingkun Liu Bin Yang 《Nano-Micro Letters》 2026年第2期183-198,共16页
Pipelines are extensively used in environments such as nuclear power plants,chemical factories,and medical devices to transport gases and liquids.These tubular environments often feature complex geometries,confined sp... Pipelines are extensively used in environments such as nuclear power plants,chemical factories,and medical devices to transport gases and liquids.These tubular environments often feature complex geometries,confined spaces,and millimeter-scale height restrictions,presenting significant challenges to conventional inspection methods.Here,we present an ultrasonic microrobot(weight,80 mg;dimensions,24 mm×7 mm;thickness,210μm)to realize agile and bidirectional navigation in narrow pipelines.The ultrathin structural design of the robot is achieved through a high-performance piezoelectric composite film microstructure based on MEMS technology.The robot exhibits various vibration modes when driven by ultrasonic frequency signals,its motion speed reaches81 cm s-1 at 54.8 k Hz,exceeding that of the fastest piezoelectric microrobots,and its forward and backward motion direction is controllable through frequency modulation,while the minimum driving voltage for initial movement can be as low as 3 VP-P.Additionally,the robot can effortlessly climb slopes up to 24.25°and carry loads more than 36 times its weight.The robot is capable of agile navigation through curved L-shaped pipes,pipes made of various materials(acrylic,stainless steel,and polyvinyl chloride),and even over water.To further demonstrate its inspection capabilities,a micro-endoscope camera is integrated into the robot,enabling real-time image capture inside glass pipes. 展开更多
关键词 Ultrasonic microrobot Piezoelectric composite film microstructure MEMS fabrication Bidirectional locomotion Confined pipeline inspection
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A Novel Quantitative Detection of Sleeve Grouting Compactness Based on Ultrasonic Time-Frequency Dual-Domain Analysis
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作者 Longqi Liao Jing Li +4 位作者 Yuhua Li Yuemin Wang Jinhua Li Liyuan Cao Chunxiang Li 《Structural Durability & Health Monitoring》 2026年第1期138-160,共23页
Quantitative detection of sleeve grouting compactness is a technical challenge in civil engineering testing.This study explores a novel quantitative detection method based on ultrasonic time-frequency dual-domain anal... Quantitative detection of sleeve grouting compactness is a technical challenge in civil engineering testing.This study explores a novel quantitative detection method based on ultrasonic time-frequency dual-domain analysis.It establishes a mapping relationship between sleeve grouting compactness and characteristic parameters.First,this study made samples with gradient defects for two types of grouting sleeves,G18 and G20.These included four cases:2D,4D,6D defects(where D is the diameter of the grouting sleeve),and no-defect.Then,an ultrasonic input/output data acquisition system was established.Three-dimensional sound field distribution data were obtained through an orthogonal detection layout and pulse reflection principles.Finally,a novel quantification detection with a comprehensive defect index(DI)was established by comprehensively considering eight feature parameters,such as time-frequency domain Kurtosis factor(KU),Skewness factor(SK),Formfactor(FF),Crest factor(CF),Impulse factor(IF),Clearance factor(CLF),Wavelet packet energy entropy(WPEE),and Hilbert energy peak(HEP).Construct a DI index by quantifying the difference between defect signals and defect free signals in the time-frequency domain.Experimental results show that,under no-defect conditions,the values of feature parameters are significantly lower than those under defect conditions.Among these,the KU,FF,CF,WPEE and HEP exhibit strong correlations with grout sleeve compactness.The proposed DI index in both types of grout sleeves showed good universality with a linear fit goodness of 0.847–0.962.However,G20 the larger inner diameter and length of the sleeve result in a more complex medium effect during ultrasonic propagation,making its DI index more sensitive to defects than the G18 sleeve.Therefore,the presented method is effective for quantitative detection and analysis of the compactness of grouting sleeves. 展开更多
关键词 Sleeve grout compactness ultrasonic non-destructive testing time-domain dimensionless wavelet packet transform empirical mode decomposition Hilbert-Huang transform
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Multi-energy field coupling analysis and experimental validation of picosecond laser drilling assisted by ultrasonic shock-induced water flow
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作者 Pengfei Ouyang Yang Liu +7 位作者 Zhaoyang Zhang Xiaolei Chen Yufeng Wang Hao Zhu Kun Xu Jingtao Wang Xiankai Meng Shu Huang 《Defence Technology(防务技术)》 2026年第1期130-154,共25页
The latest generation of aero engines has set higher standards for thrust-to-weight ratio and energy conversion efficiency,making it imperative to address the challenge of efficiently and accurately machining film coo... The latest generation of aero engines has set higher standards for thrust-to-weight ratio and energy conversion efficiency,making it imperative to address the challenge of efficiently and accurately machining film cooling holes.It has been demonstrated that conventional long-pulse lasers are incapable of meeting the elevated quality surface finish requirements for these holes,a consequence of the severe thermal defects.The employment of backside water-assisted laser drilling technology confers a number of distinct advantages in terms of mitigating laser thermal damage,thus representing a highly promising solution to this challenge.However,significant accumulation of bubbles and machining products during the backside water-assisted laser drilling process has been demonstrated to have a detrimental effect on laser transmission and machining stability,thereby reducing machining quality.In order to surmount these challenges,a novel method has been proposed,namely an ultrasonic shock water flow-assisted picosecond laser drilling technique.Numerical models for ultrasonic acoustic streaming and particle tracking for machining product transport have been established to investigate the mechanism.The simulation results demonstrated that the majority of the machining products could rapidly move away from the machining area because of the action of acoustic streaming,thereby avoiding the accumulation of bubbles and products.Subsequent analysis,comparing the process performance in micro-hole machining,confirmed that the ultrasonic field could effectively eliminate bubble and chip accumulation,thus significantly improving micro-hole quality.Furthermore,the impact of ultrasonic and laser parameters on micro-hole quality under varying machining methods was thoroughly investigated.The findings demonstrated that the novel methodology outlined in this study yielded superior-quality micro-holes at elevated ultrasonic and laser power levels,in conjunction with reduced laser frequency and scanning velocity.The taper of the micro-holes produced by the new method was reduced by more than 25%compared with the other conventional methods. 展开更多
关键词 Ultrasonic vibration Water assisted laser drilling Multi-energy field composite Precision manufacturing
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Grain refinement of Ti5321G alloy created by ultrasonic energy field during laser powder direct energy deposition
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作者 Mingxia Diao Chunhuan Guo +7 位作者 Tao Dong Shewei Xin Zhonggang Sun Siyuan Zhang Haolun Song Zubin Chen Fengchun Jiang Sergey Konovalov 《International Journal of Minerals,Metallurgy and Materials》 2026年第3期953-970,共18页
The ultrasonic energy field(UEF)-induced grain refinement mechanisms in laser powder direct energy deposition-manufactured Ti5321G alloys were systematically investigated in this study.This study focused on the interp... The ultrasonic energy field(UEF)-induced grain refinement mechanisms in laser powder direct energy deposition-manufactured Ti5321G alloys were systematically investigated in this study.This study focused on the interplay between recrystallization in the high-temperature solid deposition layers and the ultrasonic cavitation-acoustic streaming effects during molten pool solidification.A novel experimental design was developed to decouple these mechanisms by creating four distinct UEF action zones(without UEF-N,withUEF-S,with UEF-L,and with UEF-S+L)within a single-pass multilayer sample.This approach enabled the dual effects of UEF(recrystallization in solidified layers and ultrasonic cavitation-acoustic streaming effects in liquid pools)to be directly compared.The UEF significantly refined the microstructures,reducing the average grain size by 64.2%(from(399.6±28.6)to(143.1±16.1)μm)in the with UEF-S+L zone,while promoting columnar-to-equiaxed transition,with the equiaxed grain probability increasing from 11.1%(without UEF) to 53.8%.The texture intensity was reduced by approximately 52.4%and the mechanical properties were enhanced,achieving a 6.2% increase in yield strength((702.0±10.6)MPa)and 31.7%improvement in elongation.Crucially,this study revealed the synergistic effect of the dual-action mechanisms of UEF,where recrystallization and cavitation-acoustic streaming collectively enabled non-linear grain refinement.This study provides a strategy for microstructural control in additive manufacturing,eliminating the need for complex post-processing and thereby advancing the industrial application of high-performance titanium components. 展开更多
关键词 laser powder direct energy deposition ultrasonic energy field Ti5321G alloy grain refinement mechanism mechanicalproperties
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Characteristics of tensile and shear damage evolution during primary and secondary relaxation of Stanstead granite
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作者 Deepanshu Shirole Gabriel Walton Ahmadreza Hedayat 《Journal of Rock Mechanics and Geotechnical Engineering》 2025年第12期7639-7652,共14页
Stress relaxation is a time-dependent phenomenon in rocks,characterized by a gradual decrease in stress magnitude while strain remains constant with time.This study introduces a novel experimental approach to investig... Stress relaxation is a time-dependent phenomenon in rocks,characterized by a gradual decrease in stress magnitude while strain remains constant with time.This study introduces a novel experimental approach to investigate deformation processes during the primary and secondary stages of stress relaxation and to differentiate the damage mechanisms occurring during relaxation from those under monotonic loading.To this end,the deformation behavior of prismatic-shaped homogeneous Stanstead granite(SG)rock specimens was monitored using two-dimensional digital image correlation(2D-DIC)in-sync with active ultrasonic sensing during stress relaxation and monotonic loading conditions.In particular,the SG specimens were allowed to undergo stress relaxation starting at a driving stress(σd)just above the crack damage(CD)threshold of the specimens,while their deformation characteristics were evaluated via 2D-DIC full-field strain maps and ultrasonic characteristics.The results indicate that the primary stage of relaxation is marked by accumulation of tensile damage at a decreasing rate,and the rate of damage accumulation reaches a steady state during the secondary stage of relaxation.Likewise,the ultrasonic amplitude reduced at a decreasing rate during the primary stage of relaxation and attained a constant rate of reduction during secondary relaxation.Additionally,a comparison of rock behavior during stress relaxation and monotonic loading conditions quantitatively demonstrated that SG dilates more during relaxation than under monotonic loading over a given range of damage values.This is interpreted to be associated with the fact that local extensional strains are diffuse under relaxation,in contrast with the more localized nature of damage under monotonic loading conditions. 展开更多
关键词 RELAXATION Monotonic loading Shear damage Tensile damage ultrasonics
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Elucidating the process mechanism in Mg-to-Al friction stir lap welding enhanced by ultrasonic vibration 被引量:5
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作者 Ming Zhai Lei Shi ChuanSong Wu 《Journal of Magnesium and Alloys》 2025年第1期338-355,共18页
The composite structures/components made by friction stir lap welding(FSLW)of Mg alloy sheet and Al alloy sheet are of wide application potentials in the manufacturing sector of transportation vehicles.To further impr... The composite structures/components made by friction stir lap welding(FSLW)of Mg alloy sheet and Al alloy sheet are of wide application potentials in the manufacturing sector of transportation vehicles.To further improve the joint quality,the ultrasonic vibration(UV)is exerted in FSLW,and the UV enhanced FSLW(UVeFSLW)was developed for making Mg-to-Al dissimilar joints.The numerical analysis and experimental investigation were combined to study the process mechanism in Mg/Al UVeFSLW.An equation related to the temperature and strain rate was derived to calculate the grain size at different locations of the weld nugget zone,and the effect of grain size distribution on the threshold thermal stress was included,so that the prediction accuracy of flow stress was further improved.With such modified constitutive equation,the numerical simulation was conducted to compare the heat generation,temperature profiles and material flow behaviors in Mg/Al UVeFSLW/FSLW processes.It was found that the exerted UV decreased the temperature at two checking points on the tool/workpiece interface from 707/671 K in FSLW to 689/660 K in UVeFSLW,which suppressed the IMCs thickness at Mg-Al interface from 1.7μm in FSLW to 1.1μm in UVeFSLW.The exerted UV increased the horizontal materials flow ability,and decreased the upward flow ability,which resulted in the increase of effective sheet thickness/effective lap width from 2.01/3.70 mm in FSLW to 2.04/4.84 mm in UVeFSLW.Therefore,the ultrasonic vibration improved the tensile shear strength of Mg-to-Al lap joints by 18%. 展开更多
关键词 Friction stir lap welding Mg-to-Al dissimilar alloys Ultrasonic vibration Numerical simulation Experimental investigation
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Ultrasonic vibration-assisted cutting of titanium alloys:A state-of-the-art review 被引量:3
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作者 Ahmar KHAN Xin WANG +7 位作者 Biao ZHAO Wenfeng DING Muhammad JAMIL Aqib Mashood KHAN Syed Hammad ALI Sadam HUSSAIN Jiong ZHANG Raj DAS 《Chinese Journal of Aeronautics》 2025年第1期3-42,共40页
The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and med... The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry. 展开更多
关键词 Ultrasonic vibration-assisted cutting Titanium alloys Material removal mechanism MACHINABILITY SUSTAINABILITY
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Research progress of aluminum and magnesium ultrasonic welding 被引量:2
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作者 Jian Zhang Huan Li Shiying Wu 《China Welding》 2025年第1期74-84,共11页
As light metals,aluminum and magnesium have been widely used in automotive manufacturing,but the welding of Al/Mg joints is facing challenges.However,it is difficult to obtain high-quality aluminum/magnesium joints wi... As light metals,aluminum and magnesium have been widely used in automotive manufacturing,but the welding of Al/Mg joints is facing challenges.However,it is difficult to obtain high-quality aluminum/magnesium joints with traditional arc welding methods.As a solid-phase welding technology,ultrasonic metal welding has the characteristics of high welding efficiency and less welded defects.It is also suitable for welding sound metal bonds.Aluminum and magnesium ultrasonic welding has become a research hotspot.Therefore,the evolution of microstructures and mechanical performance of Al/Mg and multi-layer Al/Mg ultrasonic welding,and the new study works,including the molecular dynamic simulation of Al/Mg ultrasonic welding and hybrid based on ultrasonic welding are summarized.Furthermore,several promising research directions are proposed to guide in-depth investigations into the ultrasonic welding of Al/Mg dissimilar joints. 展开更多
关键词 Ultrasonic welding Al/Mg joint Molecular dynamics Ultrasonic hybrid welding Multi-layer dissimilar joints
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Machinability of elliptical ultrasonic vibration millingγ-TiAl:Chip formation,edge breakage,and subsurface layer deformation 被引量:2
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作者 Ziwen XIA Chenwei SHAN +3 位作者 Menghua ZHANG Wengang LIU Minchao CUI Ming LUO 《Chinese Journal of Aeronautics》 2025年第3期624-644,共21页
Superior strength and high-temperature performance make γ-TiAl vital for lightweight aero-engines. However, its inherent brittleness poses machining problems. This study employed Elliptical Ultrasonic Vibration Milli... Superior strength and high-temperature performance make γ-TiAl vital for lightweight aero-engines. However, its inherent brittleness poses machining problems. This study employed Elliptical Ultrasonic Vibration Milling (EUVM) to address these problems. Considering the influence of machining parameters on vibration patterns of EUVM, a separation time model was established to analyze the vibration evolutionary process, thereby instructing the cutting mechanism. On this basis, deep discussions regarding chip formation, cutting force, edge breakage, and subsurface layer deformation were conducted for EUVM and Conventional Milling (CM). Chip morphology showed the chip formation was rooted in the periodic brittle fracture. Local dimples proved that the thermal effect of high-speed cutting improved the plasticity of γ-TiAl. EUVM achieved a maximum 18.17% reduction in cutting force compared with CM. The force variation mechanism differed with changes in the cutting speed or the vibration amplitude, and its correlation with thermal softening, strain hardening, and vibratory cutting effects was analyzed. EUVM attained desirable edge breakage by achieving smaller fracture lengths. The fracture mechanisms of different phases were distinct, causing a surge in edge fracture size of γ-TiAl under microstructural differences. In terms of subsurface deformation, EUVM also showed strengthening effects. Noteworthy, the lamellar deformation patterns under the cutting removal state differed from the quasi-static, which was categorized by the orientation angles. Additionally, the electron backscattering diffraction provided details of the influence of microstructural difference on the orientation and the deformation of grains in the subsurface layer. The results demonstrate that EUVM is a promising machining method for γ-TiAl and guide further research and development of EUVM γ-TiAl. 展开更多
关键词 Γ-TIAL Elliptical ultrasonic vibration millingi Chip formation Edge breakage Microstructure
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Enhanced magnetic properties in a Fe-based amorphous alloy via ultrasonic vibration rapid processing 被引量:1
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作者 Hong-Zhen Li Sajad Sohrabi +4 位作者 Xin Li Lu-Yao Li Jiang Ma Huan-Lin Peng Chao Yang 《Rare Metals》 2025年第4期2853-2860,共8页
In general,the rapid growth of α-Fe clusters is a challenge in high Fe-content Fe-based amorphous alloys,negatively affecting their physical properties.Herein,we introduce an efficient and rapid post-treatment techni... In general,the rapid growth of α-Fe clusters is a challenge in high Fe-content Fe-based amorphous alloys,negatively affecting their physical properties.Herein,we introduce an efficient and rapid post-treatment technique known as ultrasonic vibration rapid processing(UVRP),which enables the formation of high-density strong magnetic α-Fe clusters,thereby enhancing the soft magnetic properties of Fe_(78)Si(13)B_(9) amorphous alloy ribbon. 展开更多
关键词 enhancing soft magnetic properties soft magnetic properties physical propertieshereinwe Fe based amorphous alloy amorphous alloy ribbon ultrasonic vibration rapid processing uvrp which Fe clusters ultrasonic vibration rapid processing
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Application Strategy of Ultrasonic Nondestructive Testing Technology in Bridge Engineering 被引量:1
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作者 Shulin Tan Xu Meng +1 位作者 Lei Chen Zhi Tu 《Journal of Architectural Research and Development》 2025年第3期111-117,共7页
The purpose of this study is to analyze the application of ultrasonic non-destructive testing technology in bridge engineering.During the research phase,based on literature collection and reading,as well as the analys... The purpose of this study is to analyze the application of ultrasonic non-destructive testing technology in bridge engineering.During the research phase,based on literature collection and reading,as well as the analysis of bridge inspection materials,the principle of ultrasonic non-destructive testing technology and its adaptability to bridge engineering are elaborated.Subsequently,starting from the preparation work before inspection until damage assessment,the entire process of ultrasonic non-destructive testing is studied,and finally,a technical system of ultrasonic non-destructive testing for bridge engineering that runs through the entire process is formed.It is hoped that this article can provide technical reference value for relevant units in China,and promote the high-quality development of China’s bridge engineering from a macro perspective. 展开更多
关键词 ULTRASONIC Bridge engineering Non-destructive testing Signal filtering
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