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Research Progress on Process Optimization and Performance Control of Additive Manufacturing for Refractory Metals
1
作者 Lu Durui Song Suocheng Lu Bingheng 《稀有金属材料与工程》 北大核心 2026年第2期345-364,共20页
Refractory metals,including tungsten(W),tantalum(Ta),molybdenum(Mo),and niobium(Nb),play a vital role in industries,such as nuclear energy and aerospace,owing to their exceptional melting temperatures,thermal durabili... Refractory metals,including tungsten(W),tantalum(Ta),molybdenum(Mo),and niobium(Nb),play a vital role in industries,such as nuclear energy and aerospace,owing to their exceptional melting temperatures,thermal durability,and corrosion resistance.These metals have body-centered cubic crystal structure,characterized by limited slip systems and impeded dislocation motion,resulting in significant low-temperature brittleness,which poses challenges for the conventional processing.Additive manufacturing technique provides an innovative approach,enabling the production of intricate parts without molds,which significantly improves the efficiency of material usage.This review provides a comprehensive overview of the advancements in additive manufacturing techniques for the production of refractory metals,such as W,Ta,Mo,and Nb,particularly the laser powder bed fusion.In this review,the influence mechanisms of key process parameters(laser power,scan strategy,and powder characteristics)on the evolution of material microstructure,the formation of metallurgical defects,and mechanical properties were discussed.Generally,optimizing powder characteristics,such as sphericity,implementing substrate preheating,and formulating alloying strategies can significantly improve the densification and crack resistance of manufactured parts.Meanwhile,strictly controlling the oxygen impurity content and optimizing the energy density input are also the key factors to achieve the simultaneous improvement in strength and ductility of refractory metals.Although additive manufacturing technique provides an innovative solution for processing refractory metals,critical issues,such as residual stress control,microstructure and performance anisotropy,and process stability,still need to be addressed.This review not only provides a theoretical basis for the additive manufacturing of high-performance refractory metals,but also proposes forward-looking directions for their industrial application. 展开更多
关键词 refractory metals additive manufacturing mechanical properties microstructure evolution optimization of printing process
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Additive manufacturing techniques for WC−Co cemented carbides: Principle, progress, and perspective
2
作者 Zhan-he LIU Ke-chao ZHOU +5 位作者 Kai-hua SHI Xiao-zan WU He XIAO Chao-qun PENG Ri-chu WANG Xiao-feng WANG 《Transactions of Nonferrous Metals Society of China》 2026年第1期1-24,共24页
Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipmen... Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipment manufacturing,and electronic information.This review provides a comprehensive summary of the progress of AM technology in WC−Co cemented carbides.The fundamental principles and classification of AM techniques are introduced,followed by a categorization and evaluation of the AM techniques for WC−Co cemented carbides.These techniques are classified as either direct AM technology(DAM)or indirect AM technology(IDAM),depending on their inclusion of post-processes like de-binding and sintering.Through an analysis of microstructure features,the most suitable AM route for WC−Co cemented carbide products with controllable microstructure is identified as the indirect AM technology,such as binder jet printing(BJP),which integrates AM with conventional powder metallurgy. 展开更多
关键词 cemented carbides additive manufacturing WC−Co direct additive manufacturing indirect additive manufacturing microstructure complex shapes
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Numerical Simulation on Thermomechanical Coupling Process in Friction Stir-Assisted Wire Arc Additive Manufacturing
3
作者 Li Long Xiao Yichen +2 位作者 Shi Lei Chen Ji Wu Chuansong 《稀有金属材料与工程》 北大核心 2026年第1期1-8,共8页
Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit... Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties. 展开更多
关键词 friction stir processing wire arc additive manufacturing numerical simulation thermomechanical coupling temperature field DEFORMATION
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China’s Automotive Manufacturing:Regional Competition in the Electric Vehicle Era
4
作者 Ming He 《China's Foreign Trade》 2026年第1期42-43,共2页
According to the China Association of Automobile Manufacturers (CAAM),China's auto industry reached record highs in 2025,with production and sales at 34.53 million and 34.4 million vehicles,respectively.This secur... According to the China Association of Automobile Manufacturers (CAAM),China's auto industry reached record highs in 2025,with production and sales at 34.53 million and 34.4 million vehicles,respectively.This secured China's position as the world's largest auto market for the 17th year in a row. 展开更多
关键词 China Association Automobile manufacturers SALES electric vehicle auto market automotive manufacturing production auto industry
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Additive Manufacturing for Nanogenerators:Fundamental Mechanisms,Recent Advancements,and Future Prospects
5
作者 Zhiyu Tian Gary Chi-Pong Tsui +3 位作者 Yuk-Ming Tang Chi-Ho Wong Chak-Yin Tang Chi-Chiu Ko 《Nano-Micro Letters》 2026年第1期782-826,共45页
Additive manufacturing(AM),with its high flexibility,cost-effectiveness,and customization,significantly accelerates the advancement of nanogenerators,contributing to sustainable energy solutions and the Internet of Th... Additive manufacturing(AM),with its high flexibility,cost-effectiveness,and customization,significantly accelerates the advancement of nanogenerators,contributing to sustainable energy solutions and the Internet of Things.In this review,an in-depth analysis of AM for piezoelectric and triboelectric nanogenerators is presented from the perspectives of fundamental mechanisms,recent advancements,and future prospects.It highlights AM-enabled advantages of versatility across materials,structural topology optimization,microstructure design,and integrated printing,which enhance critical performance indicators of nanogenerators,such as surface charge density and piezoelectric constant,thereby improving device performance compared to conventional fabrication.Common AM techniques for nanogenerators,including fused deposition modeling,direct ink writing,stereolithography,and digital light processing,are systematically examined in terms of their working principles,improved metrics(output voltage/current,power density),theoretical explanation,and application scopes.Hierarchical relationships connecting AM technologies with performance optimization and applications of nanogenerators are elucidated,providing a solid foundation for advancements in energy harvesting,self-powered sensors,wearable devices,and human-machine interaction.Furthermore,the challenges related to fabrication quality,cross-scale manufacturing,processing efficiency,and industrial deployment are critically discussed.Finally,the future prospects of AM for nanogenerators are explored,aiming to foster continuous progress and innovation in this field. 展开更多
关键词 Additive manufacturing NANOGENERATORS Output performance Energy harvesting Self-powered sensors
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Additive Manufacturing of Functionally Graded Lattice Structures for Personalized Below-Knee Prosthetic Dampers
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作者 Guy O'Keefe Naser A.Alsaleh +3 位作者 Mahmoud A.El-Sayed A.Jiménez Sabbah Ataya Khamis Essa 《Chinese Journal of Polymer Science》 2026年第1期173-188,I0014,共17页
Functionally graded cellular structures(FGCSs)have a multitude of applications to a wide range of industries.Utilising the ever-progressing technology of additive manufacturing(AM),FGCSs can be applied to control mate... Functionally graded cellular structures(FGCSs)have a multitude of applications to a wide range of industries.Utilising the ever-progressing technology of additive manufacturing(AM),FGCSs can be applied to control material grading and achieve the desired mechanical properties.The current study explores the design and optimisation of FGCSs for AM,with a focus on improving the compression and impact performance of below knee(BK)prosthetic limbs made of thermoplastic polyurethane(TPU).A multiscale research methodology integrating topology optimization(TO),finite element analysis(FEA),and design of experiments(Do E)was adopted to optimise lattice structures in terms of stiffness and lightweight properties.Two-unit cell designs were considered in the study:Schwarz P gyroid and body-centered cubic(BCC).Response surface methodology(RSM)was implemented to analyse the effect of minimum and maximum cell wall thickness,cell size,and unit cell type on the mechanical performance of TPU FGCS structures.The results indicated that a Schwarz P FGCS structure with cell size,minimum and maximum cell wall thickness of 6,0.9 and 2.8 mm,respectively,could be optimal for a compromise between performance and weight.In this optimized case,stiffness and volume fraction values of 684 N/mm and 0.64 were obtained,respectively.The study also presents a proof-of-concept design for a BK prosthetic damper,highlighting the potential of FGCSs to enhance patient comfort,reduce manufacturing costs,and enable personalised designs through 3D scanning and AM.The obtained results could be a step forward towards the incorporation of AM technologies in prosthetics,offering a pathway to lightweight,cost-effective,and functionally tailored solutions. 展开更多
关键词 Additive manufacturing Functionally graded cellular structures Topology optimization PROSTHETICS
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Nanjing:From Manufacturing Base to Research Hub
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作者 ZHAO PIAO 《China Today》 2026年第1期48-49,共2页
Nanjing’s determination to transform itself from a production base to a research center reflects China’s evolution toward higher-quality development.A refrigerator that thaws frozen meat in 10 minutes and then keeps... Nanjing’s determination to transform itself from a production base to a research center reflects China’s evolution toward higher-quality development.A refrigerator that thaws frozen meat in 10 minutes and then keeps it fresh,a cooker hood that remains clean even after 10 years without disassembling it for cleaning. 展开更多
关键词 thaws frozen meat cooker hood high quality development manufacturing RESEARCH transformation REFRIGERATOR
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Tracking a High-Tech Transition--How technology is powering Guangdong’s manufacturing transformation
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作者 HU FAN 《ChinAfrica》 2026年第1期30-32,共3页
The moment a media delegation from the Republic of the Congo arrived at the Othello Kitchenware Museum on 18 November 2025,they were greeted with a vivid show of Guangdong’s industrial strength.Standing before them w... The moment a media delegation from the Republic of the Congo arrived at the Othello Kitchenware Museum on 18 November 2025,they were greeted with a vivid show of Guangdong’s industrial strength.Standing before them was not a typical exhibition hall,but a building shaped like a gleaming stainless-steel cooking pot. 展开更多
关键词 othello kitchenware museum TECHNOLOGY industrial strength high tech transition guangdong manufacturing transformation
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Powering High-Quality Development:High-End Manufacturing,Human Capital Allocation,and Economic Growth
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作者 Zhu Lan Wu Ziwei Wang Yong 《China Economist》 2026年第1期33-53,共21页
By comparing the growth trajectories of East Asia and Latin America,this study finds that during industrialization,East Asian economies actively advanced their manufacturing sectors toward high-end production and achi... By comparing the growth trajectories of East Asia and Latin America,this study finds that during industrialization,East Asian economies actively advanced their manufacturing sectors toward high-end production and achieved a higher relative density of high-skilled labor within this sector.In contrast,Latin American economies experienced a“low-end lock-in”in manufacturing,with high-skilled labor more heavily concentrated in the service sector.To provide a unified explanation of these patterns of industrial transformation and labor allocation,this paper develops a three-sector general equilibrium model that includes basic manufacturing(BM),high-end manufacturing(HM),and services,and incorporates labor heterogeneity.The model captures how,under different development thresholds for HM,the allocation of high-skilled labor across sectors leads to two distinct structural transformation paths:from BM to HM,or from BM to services.These paths,in turn,generate different trajectories of human capital accumulation and economic growth performance.Simulation analysis shows that dynamically adjusted industrial policies are more effective than static ones,and that combining education policy with industrial policy yields better outcomes than either policy alone.This study extends theoretical research on industrial structural transformation,highlights the importance of HM for latecomer economies,and offers theoretical underpinnings and decision-making insights for advancing new industrialization and deepening integration between industrial and talent chains. 展开更多
关键词 high-end manufacturing human capital allocation industrial structural transformation proactive government
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Structural optimization and fabrication of energy storage materials based on additive manufacturing technology
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作者 Xiaowen Ma Xu Wang +3 位作者 Haoran Shi Yongchang Liu Baicheng Zhang Xuanhui Qu 《International Journal of Minerals,Metallurgy and Materials》 2026年第2期467-478,共12页
Achieving high energy and power densities is currently a core challenge in the fabrication of energy storage materials.Although numerous high-capacity materials have been developed,conventional planar electrodes canno... Achieving high energy and power densities is currently a core challenge in the fabrication of energy storage materials.Although numerous high-capacity materials have been developed,conventional planar electrodes cannot achieve high active material loading and efficient ion/electron transport simultaneously.By contrast,three-dimensional(3D)structures have attracted increasing interest because of their capacity to enhance active material utilization,shorten ion and electron transport pathways,reduce interfacial impedance,and provide spatial accommodation for volume expansion.Additive manufacturing(AM)technology effectively fabricates energy-storage materials with 3D structures by accurately constructing complex 3D structures via layer-by-layer deposition.Recent studies have employed AM to construct ordered 3D electrodes that can optimize ion/electron transport,regulate electric field distribution,or improve the electrode-electrolyte interface,thereby contributing to enhanced kinetic performance and cycling stability.This review systematically summarizes the applications of several AM technologies in the fabrication of energy storage materials and analyzes their respective advantages and limitations.Subsequently,the advantages of AM technology in the fabrication of energy storage materials and several major optimization strategies are comprehensively discussed.Finally,the major challenges and potential applications of AM technology in energy storage material optimization are discussed. 展开更多
关键词 additive manufacturing porous structures all-solid-state batteries structured electrodes solid electrolyte energy storage materials
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Carved Connections:Merging artisanal skill,advanced manufacturing and cultural storytelling,Yunhe turns wooden toys into carriers of Chinese culture across the globe
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作者 LIU YOUMENG 《ChinAfrica》 2026年第2期46-48,共3页
Yunhe County in Lishui City,southwestern Zhejiang Province,doesn’t have any Disney castles.Instead,it has built bridges to the world with wood.Known as“China’s town of wooden toys,”accounting for about 40 percent ... Yunhe County in Lishui City,southwestern Zhejiang Province,doesn’t have any Disney castles.Instead,it has built bridges to the world with wood.Known as“China’s town of wooden toys,”accounting for about 40 percent of the global wooden toy market,Yunhe’s story began with a small factory established in 1970.Today,it has grown into a distinctive industrial cluster with an annual output value exceeding 8 billion yuan($1.15 billion),exporting products to 82 countries and regions. 展开更多
关键词 yunhe county advanced manufacturing carved connections artisanal skill wooden toy wooden toys accounting cultural storytelling lishui city
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Hannover Messe:CEEC Intelligent Manufacturing and Chinese Enterprise Cooperation
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作者 Yuan Yuan 《China's Foreign Trade》 2026年第1期58-61,共4页
First held in 1947,Hannover Messe is among the worlde's most influential industrial technology exhibitions.The 2025 fair,themed"Empowering Sustainable Development of Industry",will focus on AI and energy... First held in 1947,Hannover Messe is among the worlde's most influential industrial technology exhibitions.The 2025 fair,themed"Empowering Sustainable Development of Industry",will focus on AI and energy transition,highlighting the role of technological innovation in sustainable industrial development. 展开更多
关键词 sustainable development energy transitionhighlighting intelligent manufacturing technological innovation Chinese enterprise cooperation AI sustainable industrial development empowering sustainable development
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High-throughput additive manufacturing and characterization of CoCrFeNi-AlTi high-entropy alloys 被引量:1
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作者 Xiu-Xiu Lv Wen-Tao Liu +7 位作者 Jia-Qi Li Lian-Zhou Li Cai-Xia Wang Hua Zhang Xin Zhou Liang Jiang Jing-Jing Ruan Li-Long Zhu 《Rare Metals》 2025年第3期1943-1957,共15页
Co-precipitation strengthening of the L1_(2)nano-particles along with hard intermetallic phases,including L2_(1),B2,σandη,demonstrates significant potential for the development of advanced CoCrFeNi high-entropy allo... Co-precipitation strengthening of the L1_(2)nano-particles along with hard intermetallic phases,including L2_(1),B2,σandη,demonstrates significant potential for the development of advanced CoCrFeNi high-entropy alloys(HEAs)with favorable strength-ductility balances.Understanding the alloying effect of Al and Ti on the formation and stability of these intermetallic phases in the CoCrFeNi HEAs is crucial for efficiently exploring the multi-component space for future alloy designs.In the present work,stepwise compositionally graded CoCrFeNi-AlTi HEAs comprising 35 different compositions were fabricated using high-throughput additive manufacturing(AM)and analyzed through a suite of localized characterization techniques.Our analysis confirmed the existence of two primary solid solution phases,face-centered cubic(FCC)and body-centered cubic(BCC),as well as four distinct intermetallic phases,which include L1_(2),L2_(1),σandη.By overlapping the zero phase fraction(ZPF)lines of these phases,the pseudo-ternary phase diagram of the multi-component CoCrFeNi-AlTi system at 800℃was determined,demonstrating good agreement with the literature results.Furthermore,the composition-dependent microstructural evolution and Vickers hardness(HV)were also established,providing numerous opportunities to design CoCrFeNi-AlTi HEAs with superior microstructure stability and balanced strength-ductility properties for structural applications at elevated temperatures. 展开更多
关键词 High-entropy alloys Additive manufacturing Multi-component phase equilibria MICROSTRUCTURE Precipitation strengthening Vickers hardness
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Robust interface and excellent as-built mechanical properties of Ti–6Al–4V fabricated through laser-aided additive manufacturing with powder and wire
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作者 Fei Weng Guijun Bi +5 位作者 Youxiang Chew Shang Sui Chaolin Tan Zhenglin Du Jinlong Su Fern Lan Ng 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS 2025年第1期154-168,共15页
The feasibility of manufacturing Ti-6Al-4V samples through a combination of laser-aided additive manufacturing with powder(LAAM_(p))and wire(LAAM_(w))was explored.A process study was first conducted to successfully ci... The feasibility of manufacturing Ti-6Al-4V samples through a combination of laser-aided additive manufacturing with powder(LAAM_(p))and wire(LAAM_(w))was explored.A process study was first conducted to successfully circumvent defects in Ti-6Al-4V deposits for LAAM_(p) and LAAM_(w),respectively.With the optimized process parameters,robust interfaces were achieved between powder/wire deposits and the forged substrate,as well as between powder and wire deposits.Microstructure characterization results revealed the epitaxial prior β grains in the deposited Ti-6Al-4V,wherein the powder deposit was dominated by a finerα′microstructure and the wire deposit was characterized by lamellar α phases.The mechanisms of microstructure formation and correlation with mechanical behavior were analyzed and discussed.The mechanical properties of the interfacial samples can meet the requirements of the relevant Aerospace Material Specifications(AMS 6932)even without post heat treatment.No fracture occurred within the interfacial area,further suggesting the robust interface.The findings of this study highlighted the feasibility of combining LAAM_(p) and LAAM_(w) in the direct manufacturing of Ti-6Al-4V parts in accordance with the required dimensional resolution and deposition rate,together with sound strength and ductility balance in the as-built condition. 展开更多
关键词 laser-aided additive manufacturing powder deposition wire deposition interfacial characteristic mechanical behavior
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Xi Jinping Focus:Fortifying the backbone of manufacturing through innovation
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作者 Xinhua 《China Rare Earth Information》 2025年第2期1-1,共1页
From an era when even basic necessities like matches and soap had to be imported,China has transformed into the world's largest manufacturing powerhouse with the most comprehensive range of industrial sectors.&quo... From an era when even basic necessities like matches and soap had to be imported,China has transformed into the world's largest manufacturing powerhouse with the most comprehensive range of industrial sectors."China has always adhered to the path of developing the real economy…which has proven to be the right path". 展开更多
关键词 INNOVATION manufacturing industrial sectors real economy developing real economy which
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Wire arc additive manufacturing of Al-Si-Mg aluminum alloy through wire−powder synchronous deposition
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作者 Yun-fei MENG Qian-xi YU +2 位作者 Xu WU Ming GAO Hui CHEN 《Transactions of Nonferrous Metals Society of China》 2025年第3期701-714,共14页
Owing to the lack of matching commercial welding wires,the development of wire arc additive manufacturing(WAAM)for most aluminum alloys is hindered.A wire-powder synchronous arc additive manufacturing(WPAAM)was propos... Owing to the lack of matching commercial welding wires,the development of wire arc additive manufacturing(WAAM)for most aluminum alloys is hindered.A wire-powder synchronous arc additive manufacturing(WPAAM)was proposed to prepare the target Al-Si-Mg aluminum alloy.Based on the synchronous deposition of AlSi_(12) wire and pure Mg powder,the deposition width of the WPAAMed thin-wall was increased by 61% compared with that of WAAMed thin-wall using AlSi_(12) wire,and the machining allowance was reduced by 81%.The added Mg powder benefited to form refined equiaxed grains,and reduced the average grain size of the WPAAMed thin-wall to 47.1μm,showing a decrease of 23.8% relatively to that of the WAAMed thin-wall.Besides,Mg reacted with Si to form Mg_(2)Si strengthening phases.The mechanical properties tests showed that the ultimate tensile strength and elongation of the WPAAMed thin-wall increased up to 174.5 MPa and 4.1%,reaching 92% and 60% those of the WAAMed thin-wall,respectively. 展开更多
关键词 wire arc additive manufacturing wire-powder synchronous deposition Al-Si-Mg aluminum alloy forming accuracy mechanical properties
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基于UG-II/Manufacturing模块的凸轮轮廓的交互式编程与加工仿真研究
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作者 吴义生 冯向勇 王宁生 《机械设计与制造》 2003年第4期60-61,共2页
介绍了UGII及其Manufacturing模块,对凸轮轮廓交互式图形编程作了一定的分析,研究了利用UG-II/Manufacturing模块进行凸轮轮廓的加工仿真,从而提出了改进凸轮轮廓数控编程的方法。
关键词 凸轮 轮廓 交互式图形编程 ug manufacturing模块 数控编程 数控加工 仿真 CAD CAM
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基于UG的电蚊香加热器上盖的注塑模设计
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作者 梁士红 《科学技术创新》 2026年第1期202-205,共4页
根据电蚊香加热器上盖塑料件的尺寸结构特点和外观需求,对其进行注塑成型工艺分析,通过使用UG Mold Wizard模块完成了加热器上盖的分型设计及其模具的装配图设计。为了提高加热器上盖的美观程度,降低模具型芯、型腔的加工难度,重点研究... 根据电蚊香加热器上盖塑料件的尺寸结构特点和外观需求,对其进行注塑成型工艺分析,通过使用UG Mold Wizard模块完成了加热器上盖的分型设计及其模具的装配图设计。为了提高加热器上盖的美观程度,降低模具型芯、型腔的加工难度,重点研究了塑件的曲面补片方式,采用了曲面绘制与塑模工具相结合的方式,设计了一种方便CAM编程与加工的分型面。经过实践证明,改进后的模具型芯、型腔成型效果较好,产品质量与合格率大大提升。 展开更多
关键词 加热器上盖 ug Mold Wizard 曲面补片 桥接 曲面设计
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Multi-layer multi-pass friction rolling additive manufacturing of Al alloy:Toward complex large-scale high-performance components 被引量:2
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作者 Haibin Liu Run Hou +2 位作者 Chenghao Wu Ruishan Xie Shujun Chen 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS 2025年第2期425-438,共14页
At present,the emerging solid-phase friction-based additive manufacturing technology,including friction rolling additive man-ufacturing(FRAM),can only manufacture simple single-pass components.In this study,multi-laye... At present,the emerging solid-phase friction-based additive manufacturing technology,including friction rolling additive man-ufacturing(FRAM),can only manufacture simple single-pass components.In this study,multi-layer multi-pass FRAM-deposited alumin-um alloy samples were successfully prepared using a non-shoulder tool head.The material flow behavior and microstructure of the over-lapped zone between adjacent layers and passes during multi-layer multi-pass FRAM deposition were studied using the hybrid 6061 and 5052 aluminum alloys.The results showed that a mechanical interlocking structure was formed between the adjacent layers and the adja-cent passes in the overlapped center area.Repeated friction and rolling of the tool head led to different degrees of lateral flow and plastic deformation of the materials in the overlapped zone,which made the recrystallization degree in the left and right edge zones of the over-lapped zone the highest,followed by the overlapped center zone and the non-overlapped zone.The tensile strength of the overlapped zone exceeded 90%of that of the single-pass deposition sample.It is proved that although there are uneven grooves on the surface of the over-lapping area during multi-layer and multi-pass deposition,they can be filled by the flow of materials during the deposition of the next lay-er,thus ensuring the dense microstructure and excellent mechanical properties of the overlapping area.The multi-layer multi-pass FRAM deposition overcomes the limitation of deposition width and lays the foundation for the future deposition of large-scale high-performance components. 展开更多
关键词 aluminum alloy additive manufacturing SOLID-STATE friction stir welding multi-layer multi-pass
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Recent progress on in-situ characterization of laser additive manufacturing process by synchrotron radiation 被引量:4
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作者 Wenquan Lu Liang Zhao +2 位作者 Zhun Su Jianguo Li Qiaodan Hu 《Journal of Materials Science & Technology》 2025年第14期29-46,共18页
Laser additive manufacturing(LAM)has been widely used in high-end manufacturing fields such as aerospace,nuclear power,and shipbuilding.However,it is a grand challenge for direct and continuous observation of complex ... Laser additive manufacturing(LAM)has been widely used in high-end manufacturing fields such as aerospace,nuclear power,and shipbuilding.However,it is a grand challenge for direct and continuous observation of complex laser-matter interaction,melt flow,and defect formation during LAM due to extremely large temperature gradient,fast cooling rate,and small time(millisecond)and space(micron)scales.The emergence of synchrotron radiation provides a feasible approach for in situ observation of the LAM process.This paper outlines the current development in real-time characterization of LAM by synchrotron radiation,including laser-matter interaction,molten pool evolution,solidification structure evolution,and defects formation and elimination.Furthermore,the future development direction and application-oriented research are also discussed. 展开更多
关键词 Laser additive manufacturing Synchrotron radiation Melt pool DEFECT
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