To improve the human-physical-virtual coordination and integration of the digital twin workshop,3D visual monitoring and human-computer interaction of the digital twin workshop was studied.First,a novel 6D model of th...To improve the human-physical-virtual coordination and integration of the digital twin workshop,3D visual monitoring and human-computer interaction of the digital twin workshop was studied.First,a novel 6D model of the 3D visualization interactive system for digital twin workshops is proposed.As the traditional 5D digital twin model ignores the importance of human-computer interaction,a new dimension of the user terminal was added.A hierarchical real-time data-driven mapping model for the workshop production process is then proposed.Moreover,a real-time data acquisition method for the industrial Internet of things is proposed based on OPC UA(object linking and embedding for process control unified architecture).Based on the 6D model of the system,the process of creating a 3D visualization virtual environment based on virtual reality is introduced,in addition to a data-driven process based on the data management cloud platform.Finally,the 6D model of the system was confirmed using the blade rotor test workshop as the object,and a 3D visualization interactive system is developed.The results show that the system is more transparent,real-time,data-driven and more efficient,as well as promotes the coordination and integration of human-physical-virtual,which has practical significance for developing digital twin workshops.展开更多
针对薄板分段车间的焊接装备复杂化程度高、焊接作业监控困难、焊接信息反馈不及时等问题,研究薄板分段车间T型梁焊接机器人的工艺流程和工艺参数,开发一种基于对象链接与嵌入过程控制的统一架构[OLE(Object Linking and Embedding)for ...针对薄板分段车间的焊接装备复杂化程度高、焊接作业监控困难、焊接信息反馈不及时等问题,研究薄板分段车间T型梁焊接机器人的工艺流程和工艺参数,开发一种基于对象链接与嵌入过程控制的统一架构[OLE(Object Linking and Embedding)for Process Control Unified Architecture, OPC UA]技术的T型梁焊接机器人在线监测系统。该系统主要对T型梁焊接机器人的生产进度、设备运行状态和中间产品质量等进行在线监测,实现数据实时采集和生产过程监控与分析等功能,可消除设备之间的信息孤岛现象,实现车间生产透明化,提高生产效率,确保焊接质量。展开更多
基金The National Natural Science Foundation of China(No.51875332)the Capacity Building Projects of Some Local Universities of Shanghai Science and Technology Commission(No.18040501600).
文摘To improve the human-physical-virtual coordination and integration of the digital twin workshop,3D visual monitoring and human-computer interaction of the digital twin workshop was studied.First,a novel 6D model of the 3D visualization interactive system for digital twin workshops is proposed.As the traditional 5D digital twin model ignores the importance of human-computer interaction,a new dimension of the user terminal was added.A hierarchical real-time data-driven mapping model for the workshop production process is then proposed.Moreover,a real-time data acquisition method for the industrial Internet of things is proposed based on OPC UA(object linking and embedding for process control unified architecture).Based on the 6D model of the system,the process of creating a 3D visualization virtual environment based on virtual reality is introduced,in addition to a data-driven process based on the data management cloud platform.Finally,the 6D model of the system was confirmed using the blade rotor test workshop as the object,and a 3D visualization interactive system is developed.The results show that the system is more transparent,real-time,data-driven and more efficient,as well as promotes the coordination and integration of human-physical-virtual,which has practical significance for developing digital twin workshops.
文摘针对薄板分段车间的焊接装备复杂化程度高、焊接作业监控困难、焊接信息反馈不及时等问题,研究薄板分段车间T型梁焊接机器人的工艺流程和工艺参数,开发一种基于对象链接与嵌入过程控制的统一架构[OLE(Object Linking and Embedding)for Process Control Unified Architecture, OPC UA]技术的T型梁焊接机器人在线监测系统。该系统主要对T型梁焊接机器人的生产进度、设备运行状态和中间产品质量等进行在线监测,实现数据实时采集和生产过程监控与分析等功能,可消除设备之间的信息孤岛现象,实现车间生产透明化,提高生产效率,确保焊接质量。
