Taking the test stopes during continuous mining induced roof caving of Tongkeng ore-body No.92 as example, the calculation flow of unloading analysis was established. According to the unloading region division method ...Taking the test stopes during continuous mining induced roof caving of Tongkeng ore-body No.92 as example, the calculation flow of unloading analysis was established. According to the unloading region division method of the affected zone theory, and the deterioration laws of mechanics parameters of unloading rock mass, the continuous mining process in underground mine was analyzed by the software MIDAS/GTS, the mechanical response of roof rock mass unloading was studied, and the differences were analyzed with the conventional simulation. The result shows that the maximum tensile stress, subsidence displacement and equivalent plastic strain of roof rock mass are 1.5 MPa, 20 cm and 1.5% in the unloading analysis, while 1.0 MPa, 13 cm and 0.9% in the conventional analysis. The values of unloading analysis, which are also closer to the actual situation, are greater than those of conventional analysis; the maximum step in continuous mining is 48 m, which shows that the induced treatment of the roof should be carried out after 2 mining steps展开更多
This article introduces a high-power microwave mechanical integrated continuous mining device,which can achieve synchronous cutting of hard rocks by microwave and machinery.The device includes a cutting system,a rotar...This article introduces a high-power microwave mechanical integrated continuous mining device,which can achieve synchronous cutting of hard rocks by microwave and machinery.The device includes a cutting system,a rotary translation system,a loading system,a high-power microwave system,and a control and monitoring system.The technology of“master-slave follow-up”disc cutter alternating side cutting of rock was proposed,which could improve the effectiveness of rock breaking.The integrated structure of a microwave-cut system was then proposed,and synchronous motion of the microwave-cut system and adjustment of the loading system could be realized.The automatic adjustment technology of the microwave working distance was developed to dynamically control the optimal microwave working distance.The basic functions of the equipment were verified by tests.By comparing the two types of disk cutters,it is found that the master-slave follow-up disk cutter can improve significantly the dust removal effect and rock breaking efficiency in rock breaking process versus the conventional large disc cutter.Cutting tests of slate with or without microwave were conducted using a master-slave follow-up disk cutter.The results show that the cutting patterns of slates change from intermittent chunks(without microwave irradiation)to persistent debris(with microwave irradiation),and the cutting speed is significantly improved(170%).The development of the device provides a scientific basis for changing the conventional mining technology of metal mines and realizing the mechanical continuous mining in hard metal mines.展开更多
The correlation between the longitudinal crack occurrence and integrated heat transfer of the mold with data mining methods was investigated.Firstly,three kinds of support vector machine models based on principal comp...The correlation between the longitudinal crack occurrence and integrated heat transfer of the mold with data mining methods was investigated.Firstly,three kinds of support vector machine models based on principal component analysis with different input features were established to explore the effect of integrated heat transfer on the accuracy of the prediction model for the longitudinal crack.The results show that the accuracy was improved while features including mean and standard deviation of integrated heat transfer were added.Then,the difference in integrated heat transfer between defect and normal samples under the same process parameters was quantitatively compared.Compared with normal samples,the temperature difference of cooling water for defect samples decreased by 0.65%,and the temperature difference fluctuation increased by 31.1%.Finally,the literature data were used to provide support for the quantitative correlation according to defect formation mechanism.A new criterion for the prediction of longitudinal crack and a discovering method for correlation between product quality and process parameters in the manufacturing industry have been provided.展开更多
Jinchuan nickel mine is the largest nickel mine in China. Cut-and-fill mining method with high density cementing materials is used in the mine. The original mining design divided the mining operation into two steps. T...Jinchuan nickel mine is the largest nickel mine in China. Cut-and-fill mining method with high density cementing materials is used in the mine. The original mining design divided the mining operation into two steps. The first step stopped the mining rooms and the second step stopped the pillars. Because the two-step method made big trouble for finally mining pillars and strongly limited the mining speed and production, it was successfully changed to a continuous cut-and-fill method without pillars. However, the mining operation in the mine has been down to 800 m and the mining condition is getting worse and more complicated. Through systematical field investigations and 3-D FEM analysis, it is proved that the mining method without pillars is feasible for mining deeper orebodies in Jinchuan nickel mine.展开更多
Knowledge of the airflow patterns and methane distributions at a continuous miner face under different ventilation conditions can minimize the risks of explosion and injury to miners by accurately forecasting potentia...Knowledge of the airflow patterns and methane distributions at a continuous miner face under different ventilation conditions can minimize the risks of explosion and injury to miners by accurately forecasting potentially hazardous face methane levels. This study focused on validating a series of computational fluid dynamics(CFD) models using full-scale ventilation gallery data that assessed how curtain setback distance impacted airflow patterns and methane distributions at an empty mining face(no continuous miner present). Three CFD models of face ventilation with 4.6, 7.6 and 10.7 m(15, 25, and 35 ft) blowing curtain setback distances were constructed and validated with experimental data collected in a full-scale ventilation test facility. Good agreement was obtained between the CFD simulation results and this data.Detailed airflow and methane distribution information are provided. Elevated methane zones at the working faces were identified with the three curtain setback distances. Visualization of the setback distance impact on the face methane distribution was performed by utilizing the post-processing capability of the CFD software.展开更多
With the help of similar material simulation test,time series system for induced caving of roof in continuous mining under complex backfill in ore body No.92 of Tongkeng Tin Mine was studied. According to the similari...With the help of similar material simulation test,time series system for induced caving of roof in continuous mining under complex backfill in ore body No.92 of Tongkeng Tin Mine was studied. According to the similarity theory,a two-dimensional similar simulation test-bed was constructed. The stress and displacement that change along with the advance of mining were acquired and analyzed automatically by data system. The processes of continuous mining of ore-block in 5 intervals and artificial induced caving of roof were simulated. The results of the test show that ore body remained as safety roof in thickness of 15 m guarantees the safe advance of stoping work face. Caving of safety roof puts in practice at the first two mining intervals when the third interval of continuous mining is finished,and one interval as the safety distance should be kept all the time between stopping and caving. While mining in the last interval,pre-slotting should be implemented first of all,and the roof of the last two mining intervals is caved simultaneously. Only this kind of time series system can be an efficient and safe way for induced caving of roof in continuous mining.展开更多
Non-pillar continuous mining(NPCM) is regarded as a high-efficient, high-level and one-step mining technology, which can be divided into two substopes. Back fill stability status in substope I, which directly influenc...Non-pillar continuous mining(NPCM) is regarded as a high-efficient, high-level and one-step mining technology, which can be divided into two substopes. Back fill stability status in substope I, which directly influence the loss rate and dilution rate, etc, will determine whether the experimental research is successful or not. By employing energy method of limit analysis and finite element numerical simulation method, the critical backfill height was determined under the prerequisite condition of its stability, which put forward theoretical basis for reasonable and correct selection of backfill’s parameters. The result showed that the first backfill could not keep stable for NPCM, while the other was able to.展开更多
The room and pillar method is usually used to extract coal from shallowly buried seams with thin bedrock. This results in a very low production efficiency and in a low degree of extraction. In recent years short-wall ...The room and pillar method is usually used to extract coal from shallowly buried seams with thin bedrock. This results in a very low production efficiency and in a low degree of extraction. In recent years short-wall continuous mechanical mining has been extensively used in many situations except shallowly buried coal seams with thin bedrock. The principles governing movement of the overlying strata above the 2-2 coal seam were deduced from in-situ experience, laboratory data, calculations and computer simulations. The thicknesses of the bedrock in the Shendong Coal Field where the coal is shallowly buried are classified into 5 types: <10 m, 10–15 m, 15–25 m, 25–35 m and >35 m, which was done using fuzzy clustering results. A series of reasonable, relative parameters in each category have been calculated and analyzed. One proposed way to perform short-wall continuous mechanical mining in shallowly buried coal seams is given. This is significant for coal mines with similar geological conditions.展开更多
Based on the experimental data by a full scale test model and the relevant existing achievements, four new concepts of group dust scrubbers were designed in the paper. The new dust scrubbers consist of two to four com...Based on the experimental data by a full scale test model and the relevant existing achievements, four new concepts of group dust scrubbers were designed in the paper. The new dust scrubbers consist of two to four common dust separators in series: wet fan, wet Venturi and foam filter bed. Wetting and foaming agents are used to increase the efficiency of dust separation. High efficiency is not required for each part of the group dust scrubbers, but the whole system has a high working reliability. All parts of the group dust scrubbers have the most suitable separating efficiency for different size and concentration of dust particles in airflow, according to their technical features. Four group dust scrubbers have a high efficiency from 94.4% to 99.7% for separating respirable dust at a rational cost.展开更多
Phenolic foam(PF)has attracted growing attention in plugging areas due to its lightweight,flame retardancy and high fillability,yet its friable character and high reaction temperature severely weaken its potentials to...Phenolic foam(PF)has attracted growing attention in plugging areas due to its lightweight,flame retardancy and high fillability,yet its friable character and high reaction temperature severely weaken its potentials toward practical coal mining applications.Herein,a novel phenolic composite material filled with modified fly ash(MFA)geopolymer has been proposed to address the above issues.By modifying fly ash(FA)particles with siloxanes,robust interfacial bonding between the organic PF polymer and inorganic geopolymer network has been established,which enables modulation of their micro-morphologies to optimize their macro performances.The foam structure of PF evolves from an open-cell to a closed-cell morphology with the incorporation of MFA,leading to a decreased pulverization ratio(41%)while enhanced mechanical properties(15%).Compared with neat PF,the composite exhibits faster gelation dynamics during curing,with a maximum reaction temperature as low as only 40°C.PF/MFA composite show high reliability against gas leakage during a laboratory designed coal mine plugging test.Furthermore,the formation of a silica hybrid char layer with higher graphitization degree and a multiple continuous closed-cell structure following the combustion of PF/MFA effectively inhibits the release of combustible volatiles and toxic gases.It is provided that this strategy of geopolymer filled polymer cross-linking networks with tunable morphology opens up an avenue for advanced mining phenolic filling materials.展开更多
Assessment of mining impact on groundwater is one of critical considerations for longwall extension and sustainability,however usually constrained by limited data availability,hydrogeological variation,and the complex...Assessment of mining impact on groundwater is one of critical considerations for longwall extension and sustainability,however usually constrained by limited data availability,hydrogeological variation,and the complex coupled hydro-mechanical behaviour.This paper aims to determine the factors and mechanism of groundwater depressurisation and identify knowledge gaps and methodological limitations for improving groundwater impact assessment.Analysis of dewatering cases in Australian,Chinese,and US coalfields demonstrates that piezometric drawdown can further lead to surface hydrology degradation,while the hydraulic responses vary with longwall parameters and geological conditions.Statistical interpretation of 422 height of fracturing datasets indicates that the groundwater impact positively correlates to panel geometry and depth of cover,and more pronounced in panel interaction and top coal caving cases.In situ stress,rock competency,clay mineral infillings,fault,valley topography,and surface-subsurface water interaction are geological and hydrogeological factors influencing groundwater hydraulics and long-term recovery.The dewatering mechanism involves permeability enhancement and extensive flow through fracture networks,where interconnected fractures provide steep hydraulic gradients and smooth flow pathways draining the overlying water to goaf of lower heads.Future research should improve fracture network identification and interconnectivity quantification,accompanied by description of fuid flow dynamics in the high fracture frequency and large fracture aperture context.The paper recommends a research framework to address the knowledge gaps with continuous data collection and field-scale numerical modelling as key technical support.The paper consolidates the understanding of longwall mining impacting mine hydrology and provides viewpoints that facilitate an improved assessment ofgroundwaterdepressurisation.展开更多
基金Projects (50934006, 51074178) supported by the National Natural Science Foundation of ChinaProject (2010QZZD001) supported by the Fundamental Research Funds for the Central Universities of China
文摘Taking the test stopes during continuous mining induced roof caving of Tongkeng ore-body No.92 as example, the calculation flow of unloading analysis was established. According to the unloading region division method of the affected zone theory, and the deterioration laws of mechanics parameters of unloading rock mass, the continuous mining process in underground mine was analyzed by the software MIDAS/GTS, the mechanical response of roof rock mass unloading was studied, and the differences were analyzed with the conventional simulation. The result shows that the maximum tensile stress, subsidence displacement and equivalent plastic strain of roof rock mass are 1.5 MPa, 20 cm and 1.5% in the unloading analysis, while 1.0 MPa, 13 cm and 0.9% in the conventional analysis. The values of unloading analysis, which are also closer to the actual situation, are greater than those of conventional analysis; the maximum step in continuous mining is 48 m, which shows that the induced treatment of the roof should be carried out after 2 mining steps
基金support from the National Natural Science Foundation of China(Grant No.41827806)Liaoning Provincial Science and Technology Program(Grant No.2022JH2/101300109).
文摘This article introduces a high-power microwave mechanical integrated continuous mining device,which can achieve synchronous cutting of hard rocks by microwave and machinery.The device includes a cutting system,a rotary translation system,a loading system,a high-power microwave system,and a control and monitoring system.The technology of“master-slave follow-up”disc cutter alternating side cutting of rock was proposed,which could improve the effectiveness of rock breaking.The integrated structure of a microwave-cut system was then proposed,and synchronous motion of the microwave-cut system and adjustment of the loading system could be realized.The automatic adjustment technology of the microwave working distance was developed to dynamically control the optimal microwave working distance.The basic functions of the equipment were verified by tests.By comparing the two types of disk cutters,it is found that the master-slave follow-up disk cutter can improve significantly the dust removal effect and rock breaking efficiency in rock breaking process versus the conventional large disc cutter.Cutting tests of slate with or without microwave were conducted using a master-slave follow-up disk cutter.The results show that the cutting patterns of slates change from intermittent chunks(without microwave irradiation)to persistent debris(with microwave irradiation),and the cutting speed is significantly improved(170%).The development of the device provides a scientific basis for changing the conventional mining technology of metal mines and realizing the mechanical continuous mining in hard metal mines.
基金the support from National Natural Science Foundation of China(52274318).
文摘The correlation between the longitudinal crack occurrence and integrated heat transfer of the mold with data mining methods was investigated.Firstly,three kinds of support vector machine models based on principal component analysis with different input features were established to explore the effect of integrated heat transfer on the accuracy of the prediction model for the longitudinal crack.The results show that the accuracy was improved while features including mean and standard deviation of integrated heat transfer were added.Then,the difference in integrated heat transfer between defect and normal samples under the same process parameters was quantitatively compared.Compared with normal samples,the temperature difference of cooling water for defect samples decreased by 0.65%,and the temperature difference fluctuation increased by 31.1%.Finally,the literature data were used to provide support for the quantitative correlation according to defect formation mechanism.A new criterion for the prediction of longitudinal crack and a discovering method for correlation between product quality and process parameters in the manufacturing industry have been provided.
文摘Jinchuan nickel mine is the largest nickel mine in China. Cut-and-fill mining method with high density cementing materials is used in the mine. The original mining design divided the mining operation into two steps. The first step stopped the mining rooms and the second step stopped the pillars. Because the two-step method made big trouble for finally mining pillars and strongly limited the mining speed and production, it was successfully changed to a continuous cut-and-fill method without pillars. However, the mining operation in the mine has been down to 800 m and the mining condition is getting worse and more complicated. Through systematical field investigations and 3-D FEM analysis, it is proved that the mining method without pillars is feasible for mining deeper orebodies in Jinchuan nickel mine.
文摘Knowledge of the airflow patterns and methane distributions at a continuous miner face under different ventilation conditions can minimize the risks of explosion and injury to miners by accurately forecasting potentially hazardous face methane levels. This study focused on validating a series of computational fluid dynamics(CFD) models using full-scale ventilation gallery data that assessed how curtain setback distance impacted airflow patterns and methane distributions at an empty mining face(no continuous miner present). Three CFD models of face ventilation with 4.6, 7.6 and 10.7 m(15, 25, and 35 ft) blowing curtain setback distances were constructed and validated with experimental data collected in a full-scale ventilation test facility. Good agreement was obtained between the CFD simulation results and this data.Detailed airflow and methane distribution information are provided. Elevated methane zones at the working faces were identified with the three curtain setback distances. Visualization of the setback distance impact on the face methane distribution was performed by utilizing the post-processing capability of the CFD software.
基金Project(50490274) supported by the National Natural Science Foundation of ChinaProject(20050533035) supported by the Specialized Research Fund for the Doctoral Program of Higher Education of ChinaProject(1343-77236) supported by the Doctor Degree Paper Innovation Engineering of Central South University, China
文摘With the help of similar material simulation test,time series system for induced caving of roof in continuous mining under complex backfill in ore body No.92 of Tongkeng Tin Mine was studied. According to the similarity theory,a two-dimensional similar simulation test-bed was constructed. The stress and displacement that change along with the advance of mining were acquired and analyzed automatically by data system. The processes of continuous mining of ore-block in 5 intervals and artificial induced caving of roof were simulated. The results of the test show that ore body remained as safety roof in thickness of 15 m guarantees the safe advance of stoping work face. Caving of safety roof puts in practice at the first two mining intervals when the third interval of continuous mining is finished,and one interval as the safety distance should be kept all the time between stopping and caving. While mining in the last interval,pre-slotting should be implemented first of all,and the roof of the last two mining intervals is caved simultaneously. Only this kind of time series system can be an efficient and safe way for induced caving of roof in continuous mining.
文摘Non-pillar continuous mining(NPCM) is regarded as a high-efficient, high-level and one-step mining technology, which can be divided into two substopes. Back fill stability status in substope I, which directly influence the loss rate and dilution rate, etc, will determine whether the experimental research is successful or not. By employing energy method of limit analysis and finite element numerical simulation method, the critical backfill height was determined under the prerequisite condition of its stability, which put forward theoretical basis for reasonable and correct selection of backfill’s parameters. The result showed that the first backfill could not keep stable for NPCM, while the other was able to.
基金Projects NCET-05-0480 supported by the Program for New Century Excellent Talents in University07KF09 by the 2007 Research Fund of the State Key Laboratory of Coal Resources and Mine Safety
文摘The room and pillar method is usually used to extract coal from shallowly buried seams with thin bedrock. This results in a very low production efficiency and in a low degree of extraction. In recent years short-wall continuous mechanical mining has been extensively used in many situations except shallowly buried coal seams with thin bedrock. The principles governing movement of the overlying strata above the 2-2 coal seam were deduced from in-situ experience, laboratory data, calculations and computer simulations. The thicknesses of the bedrock in the Shendong Coal Field where the coal is shallowly buried are classified into 5 types: <10 m, 10–15 m, 15–25 m, 25–35 m and >35 m, which was done using fuzzy clustering results. A series of reasonable, relative parameters in each category have been calculated and analyzed. One proposed way to perform short-wall continuous mechanical mining in shallowly buried coal seams is given. This is significant for coal mines with similar geological conditions.
基金FoundationofChinaScholarshipCouncilforAbroad! (No .975 14 0 0 8)
文摘Based on the experimental data by a full scale test model and the relevant existing achievements, four new concepts of group dust scrubbers were designed in the paper. The new dust scrubbers consist of two to four common dust separators in series: wet fan, wet Venturi and foam filter bed. Wetting and foaming agents are used to increase the efficiency of dust separation. High efficiency is not required for each part of the group dust scrubbers, but the whole system has a high working reliability. All parts of the group dust scrubbers have the most suitable separating efficiency for different size and concentration of dust particles in airflow, according to their technical features. Four group dust scrubbers have a high efficiency from 94.4% to 99.7% for separating respirable dust at a rational cost.
基金supported by the National Natural Science Foundation of China(No.U22A20151)Taiyuan Major Science and Technology Project in 2021.
文摘Phenolic foam(PF)has attracted growing attention in plugging areas due to its lightweight,flame retardancy and high fillability,yet its friable character and high reaction temperature severely weaken its potentials toward practical coal mining applications.Herein,a novel phenolic composite material filled with modified fly ash(MFA)geopolymer has been proposed to address the above issues.By modifying fly ash(FA)particles with siloxanes,robust interfacial bonding between the organic PF polymer and inorganic geopolymer network has been established,which enables modulation of their micro-morphologies to optimize their macro performances.The foam structure of PF evolves from an open-cell to a closed-cell morphology with the incorporation of MFA,leading to a decreased pulverization ratio(41%)while enhanced mechanical properties(15%).Compared with neat PF,the composite exhibits faster gelation dynamics during curing,with a maximum reaction temperature as low as only 40°C.PF/MFA composite show high reliability against gas leakage during a laboratory designed coal mine plugging test.Furthermore,the formation of a silica hybrid char layer with higher graphitization degree and a multiple continuous closed-cell structure following the combustion of PF/MFA effectively inhibits the release of combustible volatiles and toxic gases.It is provided that this strategy of geopolymer filled polymer cross-linking networks with tunable morphology opens up an avenue for advanced mining phenolic filling materials.
文摘Assessment of mining impact on groundwater is one of critical considerations for longwall extension and sustainability,however usually constrained by limited data availability,hydrogeological variation,and the complex coupled hydro-mechanical behaviour.This paper aims to determine the factors and mechanism of groundwater depressurisation and identify knowledge gaps and methodological limitations for improving groundwater impact assessment.Analysis of dewatering cases in Australian,Chinese,and US coalfields demonstrates that piezometric drawdown can further lead to surface hydrology degradation,while the hydraulic responses vary with longwall parameters and geological conditions.Statistical interpretation of 422 height of fracturing datasets indicates that the groundwater impact positively correlates to panel geometry and depth of cover,and more pronounced in panel interaction and top coal caving cases.In situ stress,rock competency,clay mineral infillings,fault,valley topography,and surface-subsurface water interaction are geological and hydrogeological factors influencing groundwater hydraulics and long-term recovery.The dewatering mechanism involves permeability enhancement and extensive flow through fracture networks,where interconnected fractures provide steep hydraulic gradients and smooth flow pathways draining the overlying water to goaf of lower heads.Future research should improve fracture network identification and interconnectivity quantification,accompanied by description of fuid flow dynamics in the high fracture frequency and large fracture aperture context.The paper recommends a research framework to address the knowledge gaps with continuous data collection and field-scale numerical modelling as key technical support.The paper consolidates the understanding of longwall mining impacting mine hydrology and provides viewpoints that facilitate an improved assessment ofgroundwaterdepressurisation.
