To solve the problem of long response time when users obtain suitable cutting parameters through the Internet based platform,a case-based reasoning framework is proposed.Specifically,a Hamming distance and Euclidean d...To solve the problem of long response time when users obtain suitable cutting parameters through the Internet based platform,a case-based reasoning framework is proposed.Specifically,a Hamming distance and Euclidean distance combined method is designed to measure the similarity of case features which have both numeric and category properties.In addition,AHP(Analytic Hierarchy Process)and entropy weight method are integrated to provide features weight,where both user preferences and comprehensive impact of the index have been concerned.Grey relation analysis is used to obtain the similarity of a new problem and alternative cases.Finally,a platform is also developed on Visual Studio 2015,and a case study is demonstrated to verify the practicality and efficiency of the proposed method.This method can obtain cutting parameters which is suitable without iterative calculation.Compared with the traditional PSO(Particle swarm optimization algorithm)and GA(Genetic algorithm),it can obtain faster response speed.This method can provide ideas for selecting processing parameters in industrial production.While guaranteeing the characteristic information is similar,this approach can select processing parameters which is the most appropriate for the production process and a lot of time can be saved.展开更多
A process capability study is performed for the turning process on a general purpose center lathe in order to verify the process performance and machine ability to perform within specified tolerance limit. The process...A process capability study is performed for the turning process on a general purpose center lathe in order to verify the process performance and machine ability to perform within specified tolerance limit. The process and machine capability indices were measured to determine the process and machine adequacy for industrial application. The tolerance limits were obtained from the given nominal size of the shaft, using the basic hole system and 90 sample shafts were turned on the lathe machine to specification for varying spindle speed and feed rate of the lathe. Three (3) samples were randomly selected for the turning process of a combination of the spindle speed and feed rate as a subgroup size for a total subgroup of thirty (30). The diameters (representing the quality characteristics) were used to generate control charts and capability histogram for the process. The process is within statistical control but found incapable of meeting up to specification because the capability index (C<sub>p</sub>) measured was less than 1 and the machine capability for industrial application is not adequate.展开更多
Taguchi method has been employed to investigate the effects of cutting fluids on surface roughness in turning AISI 1330 alloy steel, using manually operated lathe machine. Experiments have been conducted using L<su...Taguchi method has been employed to investigate the effects of cutting fluids on surface roughness in turning AISI 1330 alloy steel, using manually operated lathe machine. Experiments have been conducted using L<sub>27 </sub>(3<sup>4</sup>) orthogonal array and each experiment was repeated three times and each test used a new cutting tool, High Speed Steel (HSS), to ensure accurate readings of the surface roughness. The statistical methods of Signal-to-Noise (S/N) ratio and the Analysis of Variance (ANOVA) were applied to investigate effects of cutting speed, feed rate and depth of cut on surface roughness under different cutting fluids. Minitab 14 software was used to analyze the effect of variables on the surface roughness. Results obtained indicated that optimal variables for the minimum surface roughness were cutting speed of 35 m/min (level 2), feed of 0.124 mm/rev (level 1), depth of cut of 0.3 mm (level 1) and a cutting fluid with a viscosity of 2.898 mm<sup>2</sup>/s (level 3). Hence, the optimal parameters to obtain better surface roughness of the workpiece material were obtained when groundnut oil based cutting fluid was used. Analysis of variance shows that feed rate has the most significant effect on surface roughness.展开更多
基金the Sichuan Science and Technology Program(Nos.23ZHCG0049,2023YFG0078,23ZHCG0030,2021ZDZX0007)SCU-SUINING Project(2022CDSN-14).
文摘To solve the problem of long response time when users obtain suitable cutting parameters through the Internet based platform,a case-based reasoning framework is proposed.Specifically,a Hamming distance and Euclidean distance combined method is designed to measure the similarity of case features which have both numeric and category properties.In addition,AHP(Analytic Hierarchy Process)and entropy weight method are integrated to provide features weight,where both user preferences and comprehensive impact of the index have been concerned.Grey relation analysis is used to obtain the similarity of a new problem and alternative cases.Finally,a platform is also developed on Visual Studio 2015,and a case study is demonstrated to verify the practicality and efficiency of the proposed method.This method can obtain cutting parameters which is suitable without iterative calculation.Compared with the traditional PSO(Particle swarm optimization algorithm)and GA(Genetic algorithm),it can obtain faster response speed.This method can provide ideas for selecting processing parameters in industrial production.While guaranteeing the characteristic information is similar,this approach can select processing parameters which is the most appropriate for the production process and a lot of time can be saved.
文摘A process capability study is performed for the turning process on a general purpose center lathe in order to verify the process performance and machine ability to perform within specified tolerance limit. The process and machine capability indices were measured to determine the process and machine adequacy for industrial application. The tolerance limits were obtained from the given nominal size of the shaft, using the basic hole system and 90 sample shafts were turned on the lathe machine to specification for varying spindle speed and feed rate of the lathe. Three (3) samples were randomly selected for the turning process of a combination of the spindle speed and feed rate as a subgroup size for a total subgroup of thirty (30). The diameters (representing the quality characteristics) were used to generate control charts and capability histogram for the process. The process is within statistical control but found incapable of meeting up to specification because the capability index (C<sub>p</sub>) measured was less than 1 and the machine capability for industrial application is not adequate.
文摘Taguchi method has been employed to investigate the effects of cutting fluids on surface roughness in turning AISI 1330 alloy steel, using manually operated lathe machine. Experiments have been conducted using L<sub>27 </sub>(3<sup>4</sup>) orthogonal array and each experiment was repeated three times and each test used a new cutting tool, High Speed Steel (HSS), to ensure accurate readings of the surface roughness. The statistical methods of Signal-to-Noise (S/N) ratio and the Analysis of Variance (ANOVA) were applied to investigate effects of cutting speed, feed rate and depth of cut on surface roughness under different cutting fluids. Minitab 14 software was used to analyze the effect of variables on the surface roughness. Results obtained indicated that optimal variables for the minimum surface roughness were cutting speed of 35 m/min (level 2), feed of 0.124 mm/rev (level 1), depth of cut of 0.3 mm (level 1) and a cutting fluid with a viscosity of 2.898 mm<sup>2</sup>/s (level 3). Hence, the optimal parameters to obtain better surface roughness of the workpiece material were obtained when groundnut oil based cutting fluid was used. Analysis of variance shows that feed rate has the most significant effect on surface roughness.
