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Analysis of meshing characteristics of planetary gear system considering tooth surface roughness and elastohydrodynamic lubrication
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作者 LIU Ning MA Hui +4 位作者 GUAN Hong ZHOU Sai-nan ZHAO Tian-yu CAO Peng WU Yu-ping 《Journal of Central South University》 2025年第7期2511-2534,共24页
The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing character... The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing characteristics of planetary gear is studied.An improved three-dimensional(3 D)anisotropic tooth surface roughness fractal model is proposed based on the experimental parameters.Considering asperity contact and elastohydrodynamic lubrication(EHL),the contact load and flexibility deformation of the tooth surface are derived,and the deformation compatibility equation of the 3 D loaded tooth contact analysis(3 D-LTCA)method is improved.The asperity of the tooth surface changes the system from EHL to mixed lubrication and reduces the stiffness of the oil film.Compared with the sun planet gear,the asperity has a greater effect on the meshing characteristics of the ring-planet gear.Compared with the proposed method,the comprehensive stiffness obtained by the traditional calculation method considering the lubrication effect is smaller,especially for the ring-planet gear.Compared with roughness,speed and viscosity,the meshing characteristics of planetary gears are most sensitive to torque. 展开更多
关键词 planetary gear tooth surface roughness three-dimensional loaded tooth contact analysis elastohydrodynamic lubrication meshing stiffness
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Optimizing circumferential assembly angle of rotor parts connected by curvic couplings based on acquired tooth surface error data
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作者 Huibin SUN Meng LIU +1 位作者 Yingzhi ZHANG Chenle WEI 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2024年第3期404-416,共13页
Due to the excellent self-centering and load-carrying capability,curvic couplings have been widely used in advanced aero-engine rotors.However,curvic tooth surface errors lead to poor assembly precision.Traditional ph... Due to the excellent self-centering and load-carrying capability,curvic couplings have been widely used in advanced aero-engine rotors.However,curvic tooth surface errors lead to poor assembly precision.Traditional physical-master-gauge-based indirect tooth surface error measurement and circumferential assembly angle optimization methods have the disadvantages of high cost and weak generality.The unknown tooth surface fitting mechanism is a big barrier to assembly precision prediction and improvement.Therefore,this work puts forward a data-driven assembly simulation and optimization approach for aero-engine rotors connected by curvic couplings.The origin of curvic tooth surface error is deeply investigated.Using 5-axis sweep scan method,a large amount of high-precision curvic tooth surface data are acquired efficiently.Based on geometric models of parts,the fitting mechanism of curvic couplings is uncovered for assembly precision simulation and prediction.A circumferential assembly angle optimization model is developed to decrease axial and radial assembly runouts.Experimental results show that the assembly precision can be predicted accurately and improved dramatically.By uncovering the essential principle of the assembly precision formation and proposing circumferential assembly angle optimization model,this work is meaningful for assembly quality,efficiency and economy improvement of multistage aero-engine rotors connected by curvic couplings. 展开更多
关键词 Curvic couplings tooth surface error Assembly precision Axial and radial runouts Circumferential assembly angle
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Pinion Tooth Surface Generation Strategy of Spiral Bevel Gears 被引量:9
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作者 LIU Guanglei FAN Hongwei 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2012年第4期753-759,共7页
Aviation spiral bevel gears are often generated by spiral generated modified(SGM) roll method.In this style,pinion tooth surface modified generation strategy has an important influence on the meshing and contact per... Aviation spiral bevel gears are often generated by spiral generated modified(SGM) roll method.In this style,pinion tooth surface modified generation strategy has an important influence on the meshing and contact performances.For the optimal contact pattern and transmission error function,local synthesis is applied to obtain the machine-tool settings of pinion.For digitized machine,four tooth surface generation styles of pinion are proposed.For every style,tooth contact analysis(TCA) is applied to obtain contact pattern and transmission error function.For the difference between TCA transmission error function and design objective curve,the degree of symmetry and agreement are defined and the corresponding sub-objective functions are established.Linear weighted combination method is applied to get an equivalent objective function to evaluate the shape of transmission error function.The computer programs for the process above are developed to analyze the meshing performances of the four pinion tooth surface generation styles for a pair of aviation spiral bevel gears with 38/43 teeth numbers.The four analytical results are compared with each other and show that the incomplete modified roll is optimal for this gear pair.This study is an expansion to generation strategy of spiral bevel gears,and offers new alternatives to computer numerical control(CNC) manufacture of spiral bevel gears. 展开更多
关键词 spiral bevel gears tooth surface generation strategy local synthesis tooth contact analysis transmission error optimization
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Tooth surface error correction of hypoid gears machined by duplex helical method 被引量:7
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作者 WU Shun-xing YAN Hong-zhi +3 位作者 WANG Zhi-yong BI Ren-gui CHEN Zhi ZHU Peng-fei 《Journal of Central South University》 SCIE EI CAS CSCD 2021年第5期1402-1411,共10页
In this work,synchronous cutting of concave and convex surfaces was achieved using the duplex helical method for the hypoid gear,and the problem of tooth surface error correction was studied.First,the mathematical mod... In this work,synchronous cutting of concave and convex surfaces was achieved using the duplex helical method for the hypoid gear,and the problem of tooth surface error correction was studied.First,the mathematical model of the hypoid gears machined by the duplex helical method was established.Second,the coordinates of discrete points on the tooth surface were obtained by measurement center,and the normal errors of the discrete points were calculated.Third,a tooth surface error correction model is established,and the tooth surface error was corrected using the Levenberg-Marquard algorithm with trust region strategy and least square method.Finally,grinding experiments were carried out on the machining parameters obtained by Levenberg-Marquard algorithm with trust region strategy,which had a better effect on tooth surface error correction than the least square method.After the tooth surface error is corrected,the maximum absolute error is reduced from 30.9μm before correction to 6.8μm,the root mean square of the concave error is reduced from 15.1 to 2.1μm,the root mean square of the convex error is reduced from 10.8 to 1.8μm,and the sum of squared errors of the concave and convex surfaces was reduced from 15471 to 358μm^(2).It is verified that the Levenberg-Marquard algorithm with trust region strategy has a good accuracy for the tooth surface error correction of hypoid gear machined by duplex helical method. 展开更多
关键词 duplex helical method hypoid gear error measurement Levenberg–Marquard algorithm with trust region strategy correction of tooth surface error
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Application and dynamical performance simulation of tooth surface measured data of hypoid gear 被引量:2
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作者 XU Zhong-si FENG Lei LEI Hong-xia 《Journal of Measurement Science and Instrumentation》 CAS 2014年第2期1-8,共8页
The tooth surface shape of hypoid gear is very complicated, and tooth surface accuracy of hypoid gear can be measured by using the latticed measurement and scanning measurement. Advantages and disadvantages of the two... The tooth surface shape of hypoid gear is very complicated, and tooth surface accuracy of hypoid gear can be measured by using the latticed measurement and scanning measurement. Advantages and disadvantages of the two measurement patterns are compared and application of their measurement data on hypoid gear's quality management is analyzed. How to use these measurement data to simulate the dynamical performance of hypoid gear is researched, and the intelligent predicton of the dynamical performance indexes of contact spot, root stress, vibration exciting forces and load distribution and hertz contact stress on the tooth surface are carried out. This research work has an important guiding sense to design and ma- chine hypoid gear with low vibration and noise. 展开更多
关键词 hypoid gear latticed measurement scanning measurement tooth surface dynamical performance simulation
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Three-Dimensional Conjugate Tooth Surface Design and Contact Analysis of Harmonic Drive with Double-Circular-Arc Tooth Profle 被引量:1
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作者 Chaosheng Song Feihong Zhu +1 位作者 Xinzi Li Xuesong Du 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2023年第5期248-265,共18页
A three-dimensional conjugate tooth surface design method for Harmonic Drive with a double-circular-arc tooth profle is proposed. The radial deformation function of the fexspline (FS), obtained through Finite Element ... A three-dimensional conjugate tooth surface design method for Harmonic Drive with a double-circular-arc tooth profle is proposed. The radial deformation function of the fexspline (FS), obtained through Finite Element (FE) analysis, is incorporated into the kinematics model. By analyzing the FS tooth enveloping process, the optimization of the overlapping conjugate tooth profle is achieved. By utilizing the hobbing process, the three-dimensional machinable tooth surface of FS can be acquired. Utilizing the coning deformation of the FS, simulations are conducted to analyze the multi-section assembly and meshing motion of the machinable tooth surface. The FE method is utilized to analyze and compare the loaded contact characteristics. Results demonstrate that the proposed design method can achieve an internal gear pair consisting of a circular spline with a spur gear tooth surface and the FS with a machinable tooth surface. With the rated torque, approximately 24% of the FS teeth are engaged in meshing, and more than 4/5 of the tooth surface in the axial direction carries the load. The contact patterns, maximum contact pressure, and transmission error of the machinable tooth surface are 227.2%, 40.67%, and 71.24% of those on the spur gear tooth surface, respectively. It clearly demonstrates exceptional transmission performance. 展开更多
关键词 Three-dimensional conjugate tooth surface Coning deformation Double-circular-arc tooth profle Harmonic Drive Contact characteristics
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Calculation and Analysis of TVMS Considering Profile Shifts and Surface Wear Evolution Process of Spur Gear 被引量:1
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作者 Wenzheng Liu Rupeng Zhu +1 位作者 Wenguang Zhou Jingjing Wang 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2024年第3期136-150,共15页
Profile shift is a highly effective technique for optimizing the performance of spur gear transmission systems.However,tooth surface wear is inevitable during gear meshing due to inadequate lubrication and long-term o... Profile shift is a highly effective technique for optimizing the performance of spur gear transmission systems.However,tooth surface wear is inevitable during gear meshing due to inadequate lubrication and long-term operation.Both profile shift and tooth surface wear(TSW)can impact the meshing characteristics by altering the involute tooth profile.In this study,a tooth stiffness model of spur gears that incorporates profile shift,TSW,tooth deformation,tooth contact deformation,fillet-foundation deformation,and gear body structure coupling is established.This model efficiently and accurately determines the time-varying mesh stiffness(TVMS).Additionally,an improved wear depth prediction method for spur gears is developed,which takes into consideration the mutually prime teeth numbers and more accurately reflects actual gear meshing conditions.Results show that consideration of the mutual prime of teeth numbers will have a certain impact on the TSW process.Furthermore,the finite element method(FEM)is employed to accurately verify the values of TVMS and load sharing ratio(LSR)of profile-shifted gears and worn gears.This study quantitatively analyzes the effect of profile shift on the surface wear process,which suggests that gear profile shift can partially alleviate the negative effects of TSW.The contribution of this study provides valuable insights into the design and maintenance of spur gear systems. 展开更多
关键词 Profile shift tooth surface wear Structure coupling effect Improved wear depth prediction method TVMS
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Modelling Method and Meshing Characteristics of a Novel Curve-Surface Conjugate Internal Gear Drive
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作者 Xinxin Ye Luhe Zhang +3 位作者 Dongyu Wang Jingming Jiang Wenjun Luo Bingkui Chen 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2024年第5期216-232,共17页
Space exploration has become a major focus in the field of technology,with gear transmissions in aerospace equipment playing a crucial role.In the extreme environment of space,gear transmissions face challenges like l... Space exploration has become a major focus in the field of technology,with gear transmissions in aerospace equipment playing a crucial role.In the extreme environment of space,gear transmissions face challenges like large temperature differentials,deformation and maintenance difficulties,which will severely impact transmission accuracy and service life.To meet the growing demands for high-performance gear transmissions with high transmission efficiency and error adaptability in the aerospace field,this paper proposes a novel curve-surface conjugate internal gear drive consisting of an involute internal gear and a curve-surface gear.The fundamental theory of curve-surface conjugation is introduced,and the construction method for curve-surface gear based on a selected contact path and meshing tube is presented.The analysis models including induced curvature,sliding ratio and tooth contact analysis with errors(ETCA)are simulated to evaluate the meshing characteristics.Additionally,prototypes are manufactured and experimental setups are established to validate the transmission performance.These results indicate that as the rotational speed increases,the transmission efficiency of the curve-surface conjugate internal gear drive improves,which is contrary to the trend observed in involute gear drives.And the transmission efficiency of the curve-surface conjugate internal gear drive surpasses that of the involute gear drive at higher rotational speeds.Moreover,this novel gear drive exhibits excellent error adaptability,maintaining intact contact paths and high transmission efficiency even in the presence of assembly errors.This study provides new ideas for the design and manufacture of high-performance gear transmissions from the perspective of spatial geometric elements. 展开更多
关键词 Internal gear drive tooth surface geometry Error adaptability Transmission efficiency
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<i>In Vitro</i>Evaluation of Bacterial Adhesion to Dental and Stainless-Steel Surfaces
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作者 A. El Aouame F. El Quars +2 位作者 Z. Bentahar K. Zerouali M. Sidqui 《Open Journal of Medical Microbiology》 2021年第3期176-197,共22页
<span style="font-family:Verdana;"></span><span style="font-family:Verdana;">This study aimed to describe the factors associated with biofilms formation in dental pathology by com... <span style="font-family:Verdana;"></span><span style="font-family:Verdana;">This study aimed to describe the factors associated with biofilms formation in dental pathology by comparison of bacterial growth on dental and stainless-steel surfaces.</span><span style="font-family:;" "=""> </span><span style="font-family:;" "=""><span style="font-family:Verdana;">We studied </span><i><span style="font-family:Verdana;">in vitro</span></i><span style="font-family:Verdana;"> the behavior of </span><i><span style="font-family:Verdana;">Staphylococcus aureus Méti</span></i><span style="font-family:Verdana;">s in order to observe the capacity of adhesion, to evaluate quantitatively the potential of proliferation and to compare the behavior of this germ in contact with the two surfaces.</span></span><span style="font-family:;" "=""> </span><span style="font-family:Verdana;">The biomaterials used were cylinders in Stainless steel (AISI 316L), dental fragments and stainless-steel fragments, all were disinfected for 15 minutes and then sterilized in a wet autoclave at 120<span style="white-space:nowrap;">&#730;</span></span><span style="font-family:;" "=""><span style="font-family:Verdana;">C for 30 min. Macroscopic observation with a binocular magnifier of bacterial proliferation was carried out regularly after 6 h and 24 h of incubation. Observation by optical microscope based on GRAM staining made it possible to visualize the presence or absence of bacteria and to differentiate them. The adhesion of </span><i><span style="font-family:Verdana;">Staphylococcus aureus Méti S</span></i><span style="font-family:Verdana;"> on dental fragments was compared to </span><span style="font-family:Verdana;">the one obtained on stainless steel fragments. We also carried a Bacterial</span><span style="font-family:Verdana;"> count by optical dosing.</span></span><span style="font-family:;" "=""> </span><span style="font-family:Verdana;">The results show that the ability of this germ to colonize and develop biofilms on surfaces depends mainly on the characteristics of the surface. Rough surfaces as dental surface are more likely to developing biofilms than smooth surfaces like stainless-steel surface.</span> 展开更多
关键词 Bacterial Adhesion Mechanism Staphylococcus aureus Méti tooth surface Stainless Steel
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ANALYSIS OF TOOTH FORM ERROR OF EQUAL BASE CIRCLE BEVEL GEAR 被引量:1
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作者 Gong Yunpeng Ding Shichao Cai Chunyuan(Northeastern University) 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 1995年第4期287-290,共17页
The basic principle of equal base circle bevel gear (EBCBG) is illustrated simply Thetooth surface equation of EBCBG manufactured by end milling cutter with involute profile is de-rived. The tooth form error is analy... The basic principle of equal base circle bevel gear (EBCBG) is illustrated simply Thetooth surface equation of EBCBG manufactured by end milling cutter with involute profile is de-rived. The tooth form error is analyzed on the basis of spherical involute 展开更多
关键词 Equal base circle bevel gear tooth surface equation tooth form error
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LUBRICATION BASIS THEORY OF WORM PAIR AND TEMPERATURE DISTRIBUTION ON WORM GEAR SURFACE
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作者 Cheng, Fu'an Zhao, Chen +1 位作者 Sun, Yuehai Shi, Jing 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 1998年第1期20-23,75,共4页
The lubrication basis theory of worm pair is given. The lubrication state of worm gear is analyzed. It is found that the temperature distribution on the tooth surface of worm gear is closely related with the lubricati... The lubrication basis theory of worm pair is given. The lubrication state of worm gear is analyzed. It is found that the temperature distribution on the tooth surface of worm gear is closely related with the lubrication state and that the temperature on the tooth surface of worm gear is consistent with the characteristic term of mesh and motion of worm pair. 展开更多
关键词 Worm pair LUBRICATION Temperature of the tooth surface
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High-Speed and Low-Noise Gear Finishing by Gear Grinding and Honing:A Review 被引量:2
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作者 Xiaoqing Tian Yukai Sun +2 位作者 Weihao Mu Lian Xia Jiang Han 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2024年第5期19-39,共21页
Gears are important mechanical parts for transmitting power and play an increasingly important role in the machinery industry.The electric vehicle industry developed rapidly and became a vital development field of the... Gears are important mechanical parts for transmitting power and play an increasingly important role in the machinery industry.The electric vehicle industry developed rapidly and became a vital development field of the automotive industry over the past few years.The conversion of energy increases the requirements for electric vehicle transmissions,which promotes the development of high-speed and low-noise transmission gear.This paper elaborates on the research progress of high-speed and low-noise gear finishing methods.Firstly,this review analyses the machining requirements,finishing,and specific machining technologies of high-speed and low-noise gears.The importance of gear grinding and honing in high-speed and low-noise gear machining is highlighted.Secondly,the applications of gear grinding and honing in gear modification,error compensation,and texture control are analyzed.Furthermore,the role of precision machining technology in improving gear performance is clarified.Finally,the design and processing methods of the modified tooth flank for gear modification are summarized.In addition,the influence of tooth surface texture on noise is described,and the texture change methods are explored.The well-known open problems of gear finishing are finally identified,and some new research interests are also pointed out.This review will provide valuable references for further research on gear finishing. 展开更多
关键词 High-speed and low-noise gear Gear machining technology Gear finishing tooth flank modification tooth surface texture
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NUMERICAL APPROACH TO DETERMINING INSTANTANEOUS CONTACT REGION FOR CONJUGATE SURFACES
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作者 WANG Taiyong LI Jingcai HE Gaiyun FAN Shengbo HAO Yongjiang 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2008年第4期15-17,共3页
According to the defect of traditional method of determining instantaneous contact regions for conjugate surfaces, a numerical approach to the determination is proposed. A local coordinate system is built by using the... According to the defect of traditional method of determining instantaneous contact regions for conjugate surfaces, a numerical approach to the determination is proposed. A local coordinate system is built by using the surface unit tangent and unit normal at the contact point. Considering that the gap forming the boundary of instantaneous contact region in the direction of the common normal vectors is given, a system of nonlinear equations is built to find the instantaneous contact boundary in local coordinate system, a modified Powell's hybrid algorithm of finite-difference approximation to the Jacobian used to solve the system. The new method simplifies the task of determining instantaneous contact regions without calculating curvatm'e and relative curvature. The validity of the proposed approach is verified by an example of hypoid gears. 展开更多
关键词 tooth contact analysis Conjugate surfaces Numerical solutions
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Integrity of grinding face-gear with worm wheel 被引量:6
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作者 唐进元 崔伟 +1 位作者 周恒 尹凤 《Journal of Central South University》 SCIE EI CAS CSCD 2016年第1期77-85,共9页
Aiming at the issue of the grinding integrity of face-gear with worm wheel, the envelope mathematical model of shaper, worm wheel and face-gear is established based on theories of differential geometry and gear mesh. ... Aiming at the issue of the grinding integrity of face-gear with worm wheel, the envelope mathematical model of shaper, worm wheel and face-gear is established based on theories of differential geometry and gear mesh. The judgment of completely grinding the face-gear with the avoidance of singularities is established, and the mathematical expression to show the reason why singularities appear is derived, through the research on the surface contact area and singularity rules of the worm thread surface. The disadvantage of current face-gear grinding method that only part of the working surface of the face-gear can be covered is analyzed and the influence of coefficient of judgment is studied through changing the design parameters. 展开更多
关键词 face-gear surface contact area singularity of worm integrity of tooth surface
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Research on theory of gearing for epicycloidal bevel gear
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作者 邹旻 祝海林 张友良 《Journal of Coal Science & Engineering(China)》 2005年第2期103-108,共6页
The engaged feature of a pair of gears was determined by the geometrical characteristics of their tooth surfaces. Through an analysis of gearing theory on epi-cycloidal bevel gears, the method to examine if there exis... The engaged feature of a pair of gears was determined by the geometrical characteristics of their tooth surfaces. Through an analysis of gearing theory on epi-cycloidal bevel gears, the method to examine if there exists undercut during manufacturing of epicycloidal bevel gears, the approximate formulae to calculate the gap between the convex and concave tooth surfaces in meshing so as to guarantee against the occurrence of point-contact for tooth surfaces even in maximum angle of inclination are derived in this paper. Those formula derived are simple, compact and have practical value to the design and production of epicycloidal bevel gears. 展开更多
关键词 epicycloidal bevel gear UNDERCUT gap between the tooth surfaces
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