A novel three-dimensional numerical model is proposed to investigate the effect of tool eccentricity on the coupled thermal and material flow characteristics in friction stir welding(FSW) process.An asymmetrical bound...A novel three-dimensional numerical model is proposed to investigate the effect of tool eccentricity on the coupled thermal and material flow characteristics in friction stir welding(FSW) process.An asymmetrical boundary condition at the tool-workpiece interface,and the dynamic mesh technique are both employed for the consideration of the tool eccentricity during tool rotating.It is found that tool eccentricity induces the periodical variation of the heat densities both at the tool-workpiece interface and inside the shear layer,but the fluctuation amplitudes of the heat density variations are limited.However,it is demonstrated that tool eccentricity results in significant variation of the material flow behavior in one tool rotating period.Moreover,the material velocity variation at the retreating side is particularly important for the formation of the periodic characteristics in FSW.The modeling result is found to be in good agreement with the experimental one.展开更多
Cardiovascular disease is the leading cause of human mortality,and calcified tissue blocking blood vessels is the main cause of major adverse cardiovascular events(MACE).Rotational Atherectomy(RA)is a minimally invasi...Cardiovascular disease is the leading cause of human mortality,and calcified tissue blocking blood vessels is the main cause of major adverse cardiovascular events(MACE).Rotational Atherectomy(RA)is a minimally invasive catheterbased treatment method that involves high-speed cutting of calcified tissue using miniature tools for removal.However,the cutting forces,heat,and debris can induce tissue damage and give rise to serious surgical complications.To enhance the effectiveness and efficiency of RA,a novel eccentric rotational cutting tool,with one side comprising axial and circumferential staggered micro-blades,was designed and fabricated in this study.In addition,a series of experiments were conducted to analyze their performance across five dimensions:tool kinematics,force,temperature,debris,and surface morphology of the specimens.Experimental results show that the force,temperature and debris size of the novel tool were well inhibited at the highest rotational speed.For the tool of standard clinical size(diameter 1.25 mm),the maximum force is 0.75 N,with a maximum temperature rise in the operation area of 1.09℃.Debris distribution followed a normal distribution pattern,with 90%of debris measuring smaller than 9.12μm.All tool metrics met clinical safety requirements,indicating its superior performance.This study provides a new idea for the design of calcified tissue removal tools,and contributes positively to the advancement of RA.展开更多
基金the financial support from the National Natural Science Foundation of China (Nos. 52005297, 52035005)the Key Research and Development Program of Shandong Province, China (No. 2021ZLGX01)。
文摘A novel three-dimensional numerical model is proposed to investigate the effect of tool eccentricity on the coupled thermal and material flow characteristics in friction stir welding(FSW) process.An asymmetrical boundary condition at the tool-workpiece interface,and the dynamic mesh technique are both employed for the consideration of the tool eccentricity during tool rotating.It is found that tool eccentricity induces the periodical variation of the heat densities both at the tool-workpiece interface and inside the shear layer,but the fluctuation amplitudes of the heat density variations are limited.However,it is demonstrated that tool eccentricity results in significant variation of the material flow behavior in one tool rotating period.Moreover,the material velocity variation at the retreating side is particularly important for the formation of the periodic characteristics in FSW.The modeling result is found to be in good agreement with the experimental one.
基金Supported by National Natural Science Foundation of China(Grant No.52205455)Fujian Provincial Health Technology Project(Grant Nos.2022CXA005,2022CXA015)。
文摘Cardiovascular disease is the leading cause of human mortality,and calcified tissue blocking blood vessels is the main cause of major adverse cardiovascular events(MACE).Rotational Atherectomy(RA)is a minimally invasive catheterbased treatment method that involves high-speed cutting of calcified tissue using miniature tools for removal.However,the cutting forces,heat,and debris can induce tissue damage and give rise to serious surgical complications.To enhance the effectiveness and efficiency of RA,a novel eccentric rotational cutting tool,with one side comprising axial and circumferential staggered micro-blades,was designed and fabricated in this study.In addition,a series of experiments were conducted to analyze their performance across five dimensions:tool kinematics,force,temperature,debris,and surface morphology of the specimens.Experimental results show that the force,temperature and debris size of the novel tool were well inhibited at the highest rotational speed.For the tool of standard clinical size(diameter 1.25 mm),the maximum force is 0.75 N,with a maximum temperature rise in the operation area of 1.09℃.Debris distribution followed a normal distribution pattern,with 90%of debris measuring smaller than 9.12μm.All tool metrics met clinical safety requirements,indicating its superior performance.This study provides a new idea for the design of calcified tissue removal tools,and contributes positively to the advancement of RA.
