Titanium plates with a Ti−O solid solution surface-hardened layer were cold roll-bonded with 304 stainless steel plates with high work hardening rates.The evolution and mechanisms affecting the interfacial bonding str...Titanium plates with a Ti−O solid solution surface-hardened layer were cold roll-bonded with 304 stainless steel plates with high work hardening rates.The evolution and mechanisms affecting the interfacial bonding strength in titanium/stainless steel laminated composites were investigated.Results indicate that the hardened layer reduces the interfacial bonding strength from over 261 MPa to less than 204 MPa.During the cold roll-bonding process,the hardened layer fractures,leading to the formation of multi-scale cracks that are difficult for the stainless steel to fill.This not only hinders the development of an interlocking interface but also leads to the presence of numerous microcracks and hardened blocks along the nearly straight interface,consequently weakening the interfacial bonding strength.In metals with high work hardening rates,the conventional approach of enhancing interface interlocking and improving interfacial bonding strength by using a surface-hardened layer becomes less effective.展开更多
The large-scale production of high-Ti steels is limited by the formation of Ti-containing oxides or nitrides in steel-slag reactions during continuous casting.These processes degrade mold flux properties,clog submerge...The large-scale production of high-Ti steels is limited by the formation of Ti-containing oxides or nitrides in steel-slag reactions during continuous casting.These processes degrade mold flux properties,clog submerged entry nozzles,form floaters in the molds,and produce various surface defects on the cast slabs.This review summarizes the effects of nonmetallic inclusions on traditional CaO-SiO_(2)-based(CS)mold fluxes and novel CaO-Al_(2)O_(3)-based(CA)low-or non-reactive fluxes containing TiO_(2),BaO,and B_(2)O_(3)additives to avoid undesirable steel,slag,and inclusion reactions,with the aim of providing a new perspective for research and practice related to balancing the lubrication and heat transfer of mold fluxes to promote smooth operation and reduce surface defects on cast slabs.For traditional CS mold flux,although the addition of solvents such as Na_(2)O,Li_(2)O,and B_(2)O_(3)can enhance flowability,steel-slag reactions persist,limiting the effectiveness of CS mold fluxes in high-Ti steel casting.Low-or non-reactive CA mold fluxes with reduced SiO_(2)content are a research focus,where adding other components can significantly change flux characteristics.Replacing CaO with BaO can lower the melting point and inhibit crystallization,allowing the flux to maintain good flowability at low temperatures.Replacing SiO_(2)with TiO_(2)can stabilize the viscosity and enhance heat transfer.To reduce the environmental impact,fluorides are replaced with components such as TiO_(2),B_(2)O_(3),BaO,Li_(2)O,and Na_(2)O for F-frce mold fluxes with similar lubrication,crystallization,and heat-transfer effects.When TiO_(2)replaces CaF_(2),it stabilizes the viscosity and enhances the heat conductivity,forming CaTiO_(3)and CaSiTiO_(5)phases instead of cuspidine to control crystallization.B_(2)O_(3)lowers the melting point and suppresses crystallization,forming phases such as Ca_(3)B_(2)O_(6)and Ca_(11)Si_(4)B_(2)O_(22).BaO introduces non-bridging oxygen to reduce viscosity and ensure flux flowability at low temperatures.However,further studies are required to determine the optimal mold flux compositions corresponding to the steel grades and the interactions between the various components of the mold flux.In the future,the practical application of new mold fluxes for high-Ti steel will become the focus of further verification to achieve a balance between lubrication and heat transfer,which is expected to minimize the occurrence of casting problems and slab defects.展开更多
Continuous casting of high-titanium steels face significant challenges due to steel-flux reactions,which will cause rapid compositional deviations and impair operational stability.A kinetic model to predict real-time ...Continuous casting of high-titanium steels face significant challenges due to steel-flux reactions,which will cause rapid compositional deviations and impair operational stability.A kinetic model to predict real-time mold flux composition evolution by integrating multicomponent mixed-transport-control theory with thermodynamics computing platform was developed in the current study.The model employed a cyclic time-step algorithm to compute thermodynamic equilibrium in reaction layer,mass transfer flux between reaction and bulk layers,and composition updates in reaction and bulk layers.The accuracy of the model was validated by plant trial data.The effect of casting parameters and initial compositions on the evolution of mold flux composition were investigated.The TiO_(2)accumulation and SiO_(2)consumption in mold flux under varying casting parameters was predicted.It was found that higher casting speeds accelerated compositional equilibrium,while the increase of mold flux consumption rates reduced TiO_(2)accumulation.The increase of pool depth resulted in slower consumption and accumulation rates of components like SiO_(2)and TiO_(2),prolonging the time to reach equilibrium.Additionally,the CaO-Al_(2)O_(3)-based flux suppressed the Ti-SiO_(2)reaction for the high-titanium steel continuous casting.However,the CaO-Al_(2)O_(3)-based flux should limited contents of Na_(2)O,MnO,and FeO to prevent additional TiO_(2)accumulation due to Ti-Na_(2)O,Ti-MnO,and Ti-FeO reactions.The model provided a reliable tool for understanding and optimizing the continuous casting process of high-titanium steels.展开更多
Titanium(Ti)/steel clad plates,combining corrosion resistance of titanium with high strength of steel,are critical for applications in petroleum,aerospace,and pressure vessels.This paper comprehensively reviews four m...Titanium(Ti)/steel clad plates,combining corrosion resistance of titanium with high strength of steel,are critical for applications in petroleum,aerospace,and pressure vessels.This paper comprehensively reviews four manufacturing methods:explosive bonding,roll bonding,explosive-roll bonding,and diffusion bonding detailing their advantages,limitations,and mechanisms.Explosive bonding forms a wavy interface with high strength but faces challenges in process control.Roll bonding ensures dimensional precision but suffers from weakened interfaces due to brittle intermetallic compounds(IMCs).Explosive-roll bonding balances efficiency and quality,yet risks IMCs regrowth during reheating.Diffusion bonding minimizes deformation but requires prolonged processing.Analysis of elemental diffusion and compound formation reveals that coexisting TiC and Fe‒Ti IMCs degrade interfacial strength,while interlayers effectively suppress brittle phases.Experimental results highlight that rolling temperatures and interlayer selection critically influence shear strength and tensile properties.The corrugated-flat rolling(CFR)technique enhances mechanical interlocking and diffusion,achieving superior interface bonding strength.Future research should prioritize optimizing process parameters to control IMCs,developing eco-friendly methods,and revealing dynamic interface evolution to research highperformance and large-scale titanium/steel clad plates.展开更多
Titanium exhibits outstanding properties,particularly,high specific strength and resistance to both high and low temperatures,earning it a reputation as the metal of the future.However,because of the highly reactive n...Titanium exhibits outstanding properties,particularly,high specific strength and resistance to both high and low temperatures,earning it a reputation as the metal of the future.However,because of the highly reactive nature of titanium,metallic titanium production involves extensive procedures and high costs.Considering its advantages and limitations,the European Union has classified titanium metal as a critical raw material(CRM)of low category.The Kroll process is predominantly used to produce titanium;however,molten salt electrolysis(MSE)is currently being explored for producing metallic titanium at a low cost.Since 2000,electrolytic titanium production has undergone a wave of technological advancements.However,because of the intermediate and disproportionation reactions in the electrolytic titanium production process,the process efficiency and titanium purity according to industrial standards could not be achieved.Consequently,metallic titanium production has gradually diversified into employing technologies such as thermal reduction,MSE,and titanium alloy preparation.This study provides a comprehensive review of research advances in titanium metal preparation technologies over the past two decades,highlighting the challenges faced by the existing methods and proposing potential solutions.It offers useful insights into the development of low-cost titanium preparation technologies.展开更多
Laser powder bed fusion(LPBF)is highly suitable for forming 18Ni300 mold steel,thanks to its excellent capability in manufacturing complex shapes and outstanding capacity for regulating microstructures.It is widely us...Laser powder bed fusion(LPBF)is highly suitable for forming 18Ni300 mold steel,thanks to its excellent capability in manufacturing complex shapes and outstanding capacity for regulating microstructures.It is widely used in fields such as injection molding,die casting,and stamping dies.Adding reinforcing particles into steel is an effective means to improve its performance.Nb/18Ni300 composites were fabricated by LPBF using two kinds of Nb powders with different particle sizes,and their microstructures and properties were studied.The results show that the unmelted Nb particles are uniformly distributed in the 18Ni300 matrix and the grains are refined,which is particularly pronounced with fine Nb particles.In addition,element diffusion occurs between the particles and the matrix.The main phases of the base alloy are α-Fe and a small amount of γ-Fe.With the addition of Nb,part of the α-Fe is transformed into γ-Fe,and unmelted Nb phases appear.The addition of Nb also enhances the hardness and wear resistance of the composites but slightly reduces their tensile properties.After aging treatment,the molten pools and grain boundaries become blurred,grains are further refined,and the interfaces around the particles are thinned.The aging treatment also promotes the formation of reverted austenite.The hardness,ultimate tensile strength,and volumetric wear rate of the base alloy reach 51.9 HRC,1704 MPa,and 17.8×10^(-6) mm^(3)/(N·m),respectively.In contrast,the sample added with fine Nb particles has the highest hardness(56.1 HRC),ultimate tensile strength(1892 MPa)and yield strength(1842 MPa),and the volume wear rate of the sample added with coarse Nb particles is reduced by 90%to 1.7×10^(-6) mm^(3)/(N·m).展开更多
The iron and steel industry is one of the largest contributors to U.S.and global greenhouse gas emissions.Hydrogen can act as a promising reducing agent and clean energy carrier to decarbonize this sector,and has rece...The iron and steel industry is one of the largest contributors to U.S.and global greenhouse gas emissions.Hydrogen can act as a promising reducing agent and clean energy carrier to decarbonize this sector,and has received significant attention in terms of process modelling,techno-economic analysis,and life cycle assessment in recent years.Policy incentives,hydrogen storage and transportation,and water stress levels are key factors that require significantly more consideration in order to realize hydrogen's potential to decarbonize this industry.This review demonstrates the need for a systematic understanding and critical assessment of these areas,and their profound impacts on the decarbonization of the iron and steel sector.Furthermore,hydrogen and water supply face competition from other hard-to-decarbonize sectors,which should be considered on national and regional levels.Lastly,future research should also consider the impact of other environmental factors and hydrogen leak when deploying hydrogen at scale for industrial decarbonization.展开更多
The direct transformation of dinitrogen(N_(2)) into nitrogen-containing organic compounds holds substantial importance.In this work,we report a titanium-promoted method for the conversion of N_(2) to N-methylimides.In...The direct transformation of dinitrogen(N_(2)) into nitrogen-containing organic compounds holds substantial importance.In this work,we report a titanium-promoted method for the conversion of N_(2) to N-methylimides.Initially,the N_(2)-bridging end-on dititanium side-on dipotassium complex[{(Tren^(TMS))Ti}_(2)(μ-η^(1):η^(1):η^(2):η^(2)-N_(2)K_(2))] underwent simultaneous disproportionation and N-methylation reactions in the presence of methyl trifluoromethanesulfonate(Me OTf),yielding [{(N^(Me,TMS)NN^(TMS)_(2))Ti}(μ-NMe)]_(2) with complete cleavage of the N≡N bond.The nucleophilicity of the N-methylated intermediate allowed it to react with electrophilic reagents such as trimethylchlorosilane(TMSCl) to form heptamethyldisilazane,or with acyl chlorides to generate N-methylimides.Moreover,nitrogen-15(^(15)N) labeled experiments provided a novel approach to synthesizing ^(15)N-labeled methylimides.展开更多
Ti-5Al-5Mo-5Cr-2Zr-xNb with different Nb(abbreviated as Ti-5552-xNb,x=3,6,9,12,wt.%)contents were stretched at 923 K to study their superplastic behavior and mechanical properties below recrystallization temperature.T...Ti-5Al-5Mo-5Cr-2Zr-xNb with different Nb(abbreviated as Ti-5552-xNb,x=3,6,9,12,wt.%)contents were stretched at 923 K to study their superplastic behavior and mechanical properties below recrystallization temperature.The microstructure of as-cast Ti-5552-xNb alloy is consisted of a singleβphase,and theβgrain size increases slightly with the increase of Nb content.The thermal effect in the process of high temperature drawing leads to the precipitation ofαphase.The addition of Nb in Ti-5552 titanium alloys reduces theα/βphase transformation temperature,which causes a decrease in the volume fraction ofαphase.Reducing theαphase content reduces incompatibility,but too low a proportion ofαphase will lead to premature fracture,so tensile strength and plasticity firstly increase and then decrease.The results show that Ti-5552-9Nb titanium alloy shows the best tensile strength(307.2 MPa)and superplasticity(106%).The superplastic mechanism of Ti-5552-9Nb alloy is mainly caused by relative sliding ofβgrain boundaries and dislocation movement.展开更多
During electrochemical machining(ECM),the passivation film formed on the surface of titanium alloy can lead to uneven dissolution and pitting.Solid particle erosion can effectively remove this passivation film.In this...During electrochemical machining(ECM),the passivation film formed on the surface of titanium alloy can lead to uneven dissolution and pitting.Solid particle erosion can effectively remove this passivation film.In this paper,the electrochemical dissolution behavior of Ti-6.5Al-2Zr-1Mo-1V(TA15)titanium alloy at without particle impact,low(15°)and high(90°)angle particle impact was investigated,and the influence of Al_(2)O_(3)particles on ECM was systematically expounded.It was found that under the condition of no particle erosion,the surface of electrochemically processed titanium alloy had serious pitting corrosion due to the influence of the passivation film,and the surface roughness(Sa)of the local area reached 10.088μm.Under the condition of a high-impact angle(90°),due to the existence of strain hardening and particle embedding,only the edge of the surface is dissolved,while the central area is almost insoluble,with the surface roughness(S_(a))reaching 16.086μm.On the contrary,under the condition of a low-impact angle(15°),the machining efficiency and surface quality of the material were significantly improved due to the ploughing effect and galvanic corrosion,and the surface roughness(S_(a))reached 2.823μm.Based on these findings,the electrochemical dissolution model of TA15 titanium alloy under different particle erosion conditions was established.展开更多
This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low...This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low-alloy(HSLA)steel in industrially polluted environments.The corrosion process of 650 MPa HSLA steel occurred in two distinct stages:an initial corrosion stage and a stable corrosion stage.During the initial phase,the weight loss rate increased rapidly owing to the instability of the rust layer.Notably,this study demonstrated that 650 MPa HSLA steel exhibited superior corrosion resistance in Cl-containing environments.The formation of a corrosion-product film eventually reduced the weight-loss rate.However,the intrusion of Cl^(-)at increasing concentrations gradually destabilized theα/γ^(*)phases of the rust layer,leading to a looser structure and lower polarization resistance(R_(p)).The application of corrosion big data technology in this study facilitated the validation and analysis of the experimental results,offering new insights into the corrosion mechanisms of HSLA steel in chloride-rich environments.展开更多
This study investigates the microstructure and co-precipitation behavior of multicomponent(Ni(Al,Mn)and Cu)nanoparticles in the weld heat-affected zones of high-strength low-carbon steel.Through thermal simulations,th...This study investigates the microstructure and co-precipitation behavior of multicomponent(Ni(Al,Mn)and Cu)nanoparticles in the weld heat-affected zones of high-strength low-carbon steel.Through thermal simulations,the intercritical,fine-grained,and coarsegrained heat-affected zones were systematically characterized to elucidate the interplay between the microstructure,precipitation,and mechanical properties.At a heat input of 30 kJ·cm^(−1),Ni(Al,Mn)nanoparticles dissolve in the intercritical heat-affected zone,followed by dense reprecipitation coupled with significant coarsening of Cu particles during cooling,thereby retaining high strength but reducing impact toughness to(142±10)J(compared to(205±8)J of the base metal).The fine-grained heat-affected zone,under the same heat input,exhibits a refined ferritic-bainite matrix with a few fine Ni(Al,Mn)and slightly coarsened Cu particles,thus enhancing plastic deformation capacity and resulting in superior impact toughness of(196±7)J.Despite complete dissolution of original precipitates at peak temperatures in the coarse-grained heat-affected zone,re-precipitated nanoparticles provide effective strengthening effect,compensating for grain coarsening and dislocation recovery and resulting in an impressive impact toughness of(186±6)J.The toughening mechanism is primarily attributed to the synergistic actions of the matrix,precipitates,and deformation twins.These findings provide mechanistic and quantitative insights for developing processing-microstructure-property relationships in different welding heat-affected zones,and this framework can be further utilized to optimize welding parameters for tailored applications.展开更多
To solve the false detection and missed detection problems caused by various types and sizes of defects in the detection of steel surface defects,similar defects and background features,and similarities between differ...To solve the false detection and missed detection problems caused by various types and sizes of defects in the detection of steel surface defects,similar defects and background features,and similarities between different defects,this paper proposes a lightweight detection model named multiscale edge and squeeze-and-excitation attention detection network(MSESE),which is built upon the You Only Look Once version 11 nano(YOLOv11n).To address the difficulty of locating defect edges,we first propose an edge enhancement module(EEM),apply it to the process of multiscale feature extraction,and then propose a multiscale edge enhancement module(MSEEM).By obtaining defect features from different scales and enhancing their edge contours,the module uses the dual-domain selection mechanism to effectively focus on the important areas in the image to ensure that the feature images have richer information and clearer contour features.By fusing the squeeze-and-excitation attention mechanism with the EEM,we obtain a lighter module that can enhance the representation of edge features,which is named the edge enhancement module with squeeze-and-excitation attention(EEMSE).This module was subsequently integrated into the detection head.The enhanced detection head achieves improved edge feature enhancement with reduced computational overhead,while effectively adjusting channel-wise importance and further refining feature representation.Experiments on the NEU-DET dataset show that,compared with the original YOLOv11n,the improved model achieves improvements of 4.1%and 2.2%in terms of mAP@0.5 and mAP@0.5:0.95,respectively,and the GFLOPs value decreases from the original value of 6.4 to 6.2.Furthermore,when compared to current mainstream models,Mamba-YOLOT and RTDETR-R34,our method achieves superior performance with 6.5%and 8.9%higher mAP@0.5,respectively,while maintaining a more compact parameter footprint.These results collectively validate the effectiveness and efficiency of our proposed approach.展开更多
The detection and characterization of non-metallic inclusions are essential for clean steel production.Recently,imaging analysis combined with high-dimensional data processing of metallic materials using artificial in...The detection and characterization of non-metallic inclusions are essential for clean steel production.Recently,imaging analysis combined with high-dimensional data processing of metallic materials using artificial intelligence(AI)-based machine learning(ML)has developed rapidly.This technique has achieved impressive results in the field of inclusion classification in process metallurgy.The present study surveys the ML modeling of inclusion prediction in advanced steels,including the detection,classification,and feature prediction of inclusions in different steel grades.Studies on clean steel with different features based on data and image analysis via ML are summarized.Regarding the data analysis,the inclusion prediction methodology based on ML establishes a connection between the experimental parameters and inclusion characteristics and analyzes the importance of the experimental parameters.Regarding the image analysis,the focus is placed on the classification of different types of inclusions via deep learning,in comparison with data analysis.Finally,further development of inclusion analyses using ML-based methods is recommended.This work paves the way for the application of AIbased methodologies for ultraclean-steel studies from a sustainable metallurgy perspective.展开更多
Desulfurization of CaO–Al_(2)O_(3) particles in molten steel was observed in situ using high-temperature confocal scanning laser microscopy.The effects of the aluminum and silicon contents of molten steel on desulfur...Desulfurization of CaO–Al_(2)O_(3) particles in molten steel was observed in situ using high-temperature confocal scanning laser microscopy.The effects of the aluminum and silicon contents of molten steel on desulfurization were analyzed.When the total aluminum content in the steel increased from 6 to 1100 ppm,the CaS content in CaO–Al_(2)O_(3) particles increased from 2.1wt%to 84.84wt%after the reaction for 90 s.Furthermore,when the silicon content in the steel increased from 0.01wt%to 2.20wt%,the CaS content in CaO–Al_(2)O_(3) particles increased from 1.53wt%to 79.01wt%after the reaction for 90 s.This indicates that the increase in the aluminum and silicon contents of the steel promoted the desulfurization of CaO–Al_(2)O_(3) particles.A kinetic model was established to predict the CaO–Al_(2)O_(3) particles composition,and the diffusion coefficient of sulfur in CaO–Al_(2)O_(3) particles was 9.375×10^(−10)m^(2)·s^(−1) at 1600℃,which provided a new method for the calculation of diffusion coefficient.展开更多
Sandwich structures are widely favored for their lightweight,high strength and superior impact mitigation capabilities in blast mitigation and transportation safety applications.Their application in large-scale,high-e...Sandwich structures are widely favored for their lightweight,high strength and superior impact mitigation capabilities in blast mitigation and transportation safety applications.Their application in large-scale,high-energy rockfall protection remains limited due to their relatively low volumetric energy absorption efficiency and the complex fabrication processes of key energy-absorbing components.To address these limitations,this study proposes a novel sandwich structure incorporating mild steel tubes as core energy absorbers to efficiently mitigate highenergy rockfall impacts.A finite element model was developed in LS-DYNA to systematically investigate the deformation and energy absorption behaviors.Comprehensive parametric analyses were conducted to quantify the effects of key design variables,including tube wall thickness,tube spacing(number of tubes),and infill materials.The results demonstrate that increasing tube wall thickness significantly enhances ultimate energy absorption,with 12-mm-thick tubes absorbing 2.2 times more energy than 6-mm-thick tubes.Lateral constraints induced by adjacent tubes improve specific energy absorption per unit displacement by approximately 30%-45%.Furthermore,incorporating infill materials considerably enhances energy absorption,with aluminum foam infills achieving an 81%increase compared to empty tubes.Nevertheless,higher energy absorption capacity typically leads to greater peak impact forces,increasing the number of tubes offers a better balance between energy absorption and impact force,optimizing the structural performance.These findings provide valuable theoretical insights and practical guidelines for designing sandwich structures in civil and infrastructure engineering applications for effective rockfall protection.展开更多
Bolting steel angles at the bottom ends of columns provides a rapid and efficient method for repairing damaged structures,while also offering a viable approach to restore their potential bearing capacity.To validate t...Bolting steel angles at the bottom ends of columns provides a rapid and efficient method for repairing damaged structures,while also offering a viable approach to restore their potential bearing capacity.To validate the suitability of specific strengthening strategies,particularly the utilization of bolted steel angles,three reinforced concrete frame specimens were subjected to hysteresis testing.These specimens all featured RC columns strengthened with steel angle ends.Additionally,one control specimen without steel angle ends was included in the testing.The hysteresis effects of bolting steel angles were discussed in terms of typical failure mode,hysteresis and skeleton curves,stiffness degradation and energy dissipation.The experimental results revealed that the three specimens that had bolted steel angles exhibited ductile failure behavior.Through analysis of hysteresis and skeleton curves,it was observed that the frame demonstrated distinct plasticity,maintaining sufficient load-bearing capacity even after yielding and exhibiting superior displacement ductility performance.Considering equivalent viscous damping,the energy dissipation capacity of the RC frame increased linearly with drift and remained largely unaffected by structural damage.Therefore,bolting steel angles at specified cross-sections proved to be a viable technique for structural repair and restoration.展开更多
A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysi...A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.展开更多
Under equivalent stiffness conditions,material substitution based on a thin-walled design is crucial for the lightweight of components.Developing high-performance steels with both high-yield strength and excellent duc...Under equivalent stiffness conditions,material substitution based on a thin-walled design is crucial for the lightweight of components.Developing high-performance steels with both high-yield strength and excellent ductility has become a key focus in fields like aerospace and lowaltitude flight.The novel low-density steel presented here exhibits a yield strength of 1000 MPa,which is 2-3 times higher than conventional low-alloy high-strength steels,while maintaining an elongation of about 18.7%.By combining ex-situ experimental characterization with a phase mechanical response model based on the iso-work theory and the von Mises equivalent method,the role of heterogeneous deformation-induced strengthening was revealed.The calculated values align closely with experimental results.This exceptional performance is attributed to a multiphase heterogeneous microstructure,where fresh martensite,bainite/tempered martensite,and deformation-induced martensite act as hard regions.These regions release micro-stresses through inhomogeneous cooperative deformation with soft ferrite,enabling multiple plastic deformation mechanisms and stress concentration relief.This research offers new insights into optimizing microstructures through mechanical metallurgy,which is crucial for producing high-performance,lightweight components.展开更多
基金supported by the National Key R&D Program of China (No. 2018YFA0707300)the National Natural Science Foundation of China (No. 52374376)the Introduction Plan for High end Foreign Experts, China (No. G2023105001L)。
文摘Titanium plates with a Ti−O solid solution surface-hardened layer were cold roll-bonded with 304 stainless steel plates with high work hardening rates.The evolution and mechanisms affecting the interfacial bonding strength in titanium/stainless steel laminated composites were investigated.Results indicate that the hardened layer reduces the interfacial bonding strength from over 261 MPa to less than 204 MPa.During the cold roll-bonding process,the hardened layer fractures,leading to the formation of multi-scale cracks that are difficult for the stainless steel to fill.This not only hinders the development of an interlocking interface but also leads to the presence of numerous microcracks and hardened blocks along the nearly straight interface,consequently weakening the interfacial bonding strength.In metals with high work hardening rates,the conventional approach of enhancing interface interlocking and improving interfacial bonding strength by using a surface-hardened layer becomes less effective.
基金financially supported by the National Natural Science Foundation of China(Nos.52204345 and 52474361)the Scientific Research Innovation Projects of Graduate Student of Jiangsu province,China(No.KYCX24_4184)。
文摘The large-scale production of high-Ti steels is limited by the formation of Ti-containing oxides or nitrides in steel-slag reactions during continuous casting.These processes degrade mold flux properties,clog submerged entry nozzles,form floaters in the molds,and produce various surface defects on the cast slabs.This review summarizes the effects of nonmetallic inclusions on traditional CaO-SiO_(2)-based(CS)mold fluxes and novel CaO-Al_(2)O_(3)-based(CA)low-or non-reactive fluxes containing TiO_(2),BaO,and B_(2)O_(3)additives to avoid undesirable steel,slag,and inclusion reactions,with the aim of providing a new perspective for research and practice related to balancing the lubrication and heat transfer of mold fluxes to promote smooth operation and reduce surface defects on cast slabs.For traditional CS mold flux,although the addition of solvents such as Na_(2)O,Li_(2)O,and B_(2)O_(3)can enhance flowability,steel-slag reactions persist,limiting the effectiveness of CS mold fluxes in high-Ti steel casting.Low-or non-reactive CA mold fluxes with reduced SiO_(2)content are a research focus,where adding other components can significantly change flux characteristics.Replacing CaO with BaO can lower the melting point and inhibit crystallization,allowing the flux to maintain good flowability at low temperatures.Replacing SiO_(2)with TiO_(2)can stabilize the viscosity and enhance heat transfer.To reduce the environmental impact,fluorides are replaced with components such as TiO_(2),B_(2)O_(3),BaO,Li_(2)O,and Na_(2)O for F-frce mold fluxes with similar lubrication,crystallization,and heat-transfer effects.When TiO_(2)replaces CaF_(2),it stabilizes the viscosity and enhances the heat conductivity,forming CaTiO_(3)and CaSiTiO_(5)phases instead of cuspidine to control crystallization.B_(2)O_(3)lowers the melting point and suppresses crystallization,forming phases such as Ca_(3)B_(2)O_(6)and Ca_(11)Si_(4)B_(2)O_(22).BaO introduces non-bridging oxygen to reduce viscosity and ensure flux flowability at low temperatures.However,further studies are required to determine the optimal mold flux compositions corresponding to the steel grades and the interactions between the various components of the mold flux.In the future,the practical application of new mold fluxes for high-Ti steel will become the focus of further verification to achieve a balance between lubrication and heat transfer,which is expected to minimize the occurrence of casting problems and slab defects.
基金support from the National Key R&D Program(Grant No.2023YFB3709900)the National Natural Science Foundation of China(Grant No.U22A20171)+1 种基金China Baowu Low Carbon Metallurgy Innovation Foundation(Grant No.BWLCF202315)the High Steel Center(HSC)at North China University of Technology and University of Science and Technology Beijing,China.
文摘Continuous casting of high-titanium steels face significant challenges due to steel-flux reactions,which will cause rapid compositional deviations and impair operational stability.A kinetic model to predict real-time mold flux composition evolution by integrating multicomponent mixed-transport-control theory with thermodynamics computing platform was developed in the current study.The model employed a cyclic time-step algorithm to compute thermodynamic equilibrium in reaction layer,mass transfer flux between reaction and bulk layers,and composition updates in reaction and bulk layers.The accuracy of the model was validated by plant trial data.The effect of casting parameters and initial compositions on the evolution of mold flux composition were investigated.The TiO_(2)accumulation and SiO_(2)consumption in mold flux under varying casting parameters was predicted.It was found that higher casting speeds accelerated compositional equilibrium,while the increase of mold flux consumption rates reduced TiO_(2)accumulation.The increase of pool depth resulted in slower consumption and accumulation rates of components like SiO_(2)and TiO_(2),prolonging the time to reach equilibrium.Additionally,the CaO-Al_(2)O_(3)-based flux suppressed the Ti-SiO_(2)reaction for the high-titanium steel continuous casting.However,the CaO-Al_(2)O_(3)-based flux should limited contents of Na_(2)O,MnO,and FeO to prevent additional TiO_(2)accumulation due to Ti-Na_(2)O,Ti-MnO,and Ti-FeO reactions.The model provided a reliable tool for understanding and optimizing the continuous casting process of high-titanium steels.
基金financial supports from the Foundation Strengthening Project(2022-JCJQ-ZD-177-11)the National Natural Science Foundation of China(No.51421001).
文摘Titanium(Ti)/steel clad plates,combining corrosion resistance of titanium with high strength of steel,are critical for applications in petroleum,aerospace,and pressure vessels.This paper comprehensively reviews four manufacturing methods:explosive bonding,roll bonding,explosive-roll bonding,and diffusion bonding detailing their advantages,limitations,and mechanisms.Explosive bonding forms a wavy interface with high strength but faces challenges in process control.Roll bonding ensures dimensional precision but suffers from weakened interfaces due to brittle intermetallic compounds(IMCs).Explosive-roll bonding balances efficiency and quality,yet risks IMCs regrowth during reheating.Diffusion bonding minimizes deformation but requires prolonged processing.Analysis of elemental diffusion and compound formation reveals that coexisting TiC and Fe‒Ti IMCs degrade interfacial strength,while interlayers effectively suppress brittle phases.Experimental results highlight that rolling temperatures and interlayer selection critically influence shear strength and tensile properties.The corrugated-flat rolling(CFR)technique enhances mechanical interlocking and diffusion,achieving superior interface bonding strength.Future research should prioritize optimizing process parameters to control IMCs,developing eco-friendly methods,and revealing dynamic interface evolution to research highperformance and large-scale titanium/steel clad plates.
基金financial support from the Yunnan Province Key Industries Science and Technology Special Project for Colleges and UniversitiesChina(No.FWCY-QYCT2024006)+6 种基金National Natural Science Foundation of China(Nos.52104351 and 52364051)Science and Technology Major Project of Yunnan Province,China(No.202202AG050007)the Yunnan Fundamental Research ProjectsChina(No.202401AT070314)the Key Technology Research and Development Program of Shandong Province,China(No.2023CXGC010903)Central Guidance Local Scientific and Technological Development Funds,China(No.202407AB110022)Yunnan Province Xingdian Talent Support Plan Project,China。
文摘Titanium exhibits outstanding properties,particularly,high specific strength and resistance to both high and low temperatures,earning it a reputation as the metal of the future.However,because of the highly reactive nature of titanium,metallic titanium production involves extensive procedures and high costs.Considering its advantages and limitations,the European Union has classified titanium metal as a critical raw material(CRM)of low category.The Kroll process is predominantly used to produce titanium;however,molten salt electrolysis(MSE)is currently being explored for producing metallic titanium at a low cost.Since 2000,electrolytic titanium production has undergone a wave of technological advancements.However,because of the intermediate and disproportionation reactions in the electrolytic titanium production process,the process efficiency and titanium purity according to industrial standards could not be achieved.Consequently,metallic titanium production has gradually diversified into employing technologies such as thermal reduction,MSE,and titanium alloy preparation.This study provides a comprehensive review of research advances in titanium metal preparation technologies over the past two decades,highlighting the challenges faced by the existing methods and proposing potential solutions.It offers useful insights into the development of low-cost titanium preparation technologies.
基金Key-Area Research and Development Program of Guangdong Province(2023B0909020004)Project of Innovation Research Team in Zhongshan(CXTD2023006)+1 种基金Natural Science Foundation of Guangdong Province(2023A1515011573)Zhongshan Social Welfare Science and Technology Research Project(2024B2022)。
文摘Laser powder bed fusion(LPBF)is highly suitable for forming 18Ni300 mold steel,thanks to its excellent capability in manufacturing complex shapes and outstanding capacity for regulating microstructures.It is widely used in fields such as injection molding,die casting,and stamping dies.Adding reinforcing particles into steel is an effective means to improve its performance.Nb/18Ni300 composites were fabricated by LPBF using two kinds of Nb powders with different particle sizes,and their microstructures and properties were studied.The results show that the unmelted Nb particles are uniformly distributed in the 18Ni300 matrix and the grains are refined,which is particularly pronounced with fine Nb particles.In addition,element diffusion occurs between the particles and the matrix.The main phases of the base alloy are α-Fe and a small amount of γ-Fe.With the addition of Nb,part of the α-Fe is transformed into γ-Fe,and unmelted Nb phases appear.The addition of Nb also enhances the hardness and wear resistance of the composites but slightly reduces their tensile properties.After aging treatment,the molten pools and grain boundaries become blurred,grains are further refined,and the interfaces around the particles are thinned.The aging treatment also promotes the formation of reverted austenite.The hardness,ultimate tensile strength,and volumetric wear rate of the base alloy reach 51.9 HRC,1704 MPa,and 17.8×10^(-6) mm^(3)/(N·m),respectively.In contrast,the sample added with fine Nb particles has the highest hardness(56.1 HRC),ultimate tensile strength(1892 MPa)and yield strength(1842 MPa),and the volume wear rate of the sample added with coarse Nb particles is reduced by 90%to 1.7×10^(-6) mm^(3)/(N·m).
基金the Office of Science of the United States Department of Energy and operated under contract grant no.DE-AC02-05CH11231.
文摘The iron and steel industry is one of the largest contributors to U.S.and global greenhouse gas emissions.Hydrogen can act as a promising reducing agent and clean energy carrier to decarbonize this sector,and has received significant attention in terms of process modelling,techno-economic analysis,and life cycle assessment in recent years.Policy incentives,hydrogen storage and transportation,and water stress levels are key factors that require significantly more consideration in order to realize hydrogen's potential to decarbonize this industry.This review demonstrates the need for a systematic understanding and critical assessment of these areas,and their profound impacts on the decarbonization of the iron and steel sector.Furthermore,hydrogen and water supply face competition from other hard-to-decarbonize sectors,which should be considered on national and regional levels.Lastly,future research should also consider the impact of other environmental factors and hydrogen leak when deploying hydrogen at scale for industrial decarbonization.
基金Financial supports from the National Natural Science Foundation of China (Nos.22025109,22371283)the National Key R&D Program of China (No.2023YFA1507902)+1 种基金CAS Project for Young Scientists in Basic Research (No.YSBR-050)the State Key Laboratory of Fine Chemicals,Dalian University of Technology (No.KF2102) are gratefully acknowledged。
文摘The direct transformation of dinitrogen(N_(2)) into nitrogen-containing organic compounds holds substantial importance.In this work,we report a titanium-promoted method for the conversion of N_(2) to N-methylimides.Initially,the N_(2)-bridging end-on dititanium side-on dipotassium complex[{(Tren^(TMS))Ti}_(2)(μ-η^(1):η^(1):η^(2):η^(2)-N_(2)K_(2))] underwent simultaneous disproportionation and N-methylation reactions in the presence of methyl trifluoromethanesulfonate(Me OTf),yielding [{(N^(Me,TMS)NN^(TMS)_(2))Ti}(μ-NMe)]_(2) with complete cleavage of the N≡N bond.The nucleophilicity of the N-methylated intermediate allowed it to react with electrophilic reagents such as trimethylchlorosilane(TMSCl) to form heptamethyldisilazane,or with acyl chlorides to generate N-methylimides.Moreover,nitrogen-15(^(15)N) labeled experiments provided a novel approach to synthesizing ^(15)N-labeled methylimides.
基金the financial support by the Major Science and Technology Achievement Transformation Project in Heilongjiang Province(ZC2023SH0075)the National Natural Science Foundation of China(52425401,U2441255,52474377,and 52371015)+1 种基金the Young Elite Scientists Sponsorship Program by·CAST(2021QNRC001)the Henan Provincial Key Research and Development&Promotion Special Program(251111231400)。
文摘Ti-5Al-5Mo-5Cr-2Zr-xNb with different Nb(abbreviated as Ti-5552-xNb,x=3,6,9,12,wt.%)contents were stretched at 923 K to study their superplastic behavior and mechanical properties below recrystallization temperature.The microstructure of as-cast Ti-5552-xNb alloy is consisted of a singleβphase,and theβgrain size increases slightly with the increase of Nb content.The thermal effect in the process of high temperature drawing leads to the precipitation ofαphase.The addition of Nb in Ti-5552 titanium alloys reduces theα/βphase transformation temperature,which causes a decrease in the volume fraction ofαphase.Reducing theαphase content reduces incompatibility,but too low a proportion ofαphase will lead to premature fracture,so tensile strength and plasticity firstly increase and then decrease.The results show that Ti-5552-9Nb titanium alloy shows the best tensile strength(307.2 MPa)and superplasticity(106%).The superplastic mechanism of Ti-5552-9Nb alloy is mainly caused by relative sliding ofβgrain boundaries and dislocation movement.
基金supported by the National Natural Science Foundation of China(No.52175414)the Natural Science Foundation of Jiangsu Province of China(No.BK20220134)+1 种基金the Fundamental Research Funds for the Central Universities,China(No.NE2023002)the Postgraduate Research&Practice Innovation Program of Jiangsu Province,China(No.KYCX24_0559)。
文摘During electrochemical machining(ECM),the passivation film formed on the surface of titanium alloy can lead to uneven dissolution and pitting.Solid particle erosion can effectively remove this passivation film.In this paper,the electrochemical dissolution behavior of Ti-6.5Al-2Zr-1Mo-1V(TA15)titanium alloy at without particle impact,low(15°)and high(90°)angle particle impact was investigated,and the influence of Al_(2)O_(3)particles on ECM was systematically expounded.It was found that under the condition of no particle erosion,the surface of electrochemically processed titanium alloy had serious pitting corrosion due to the influence of the passivation film,and the surface roughness(Sa)of the local area reached 10.088μm.Under the condition of a high-impact angle(90°),due to the existence of strain hardening and particle embedding,only the edge of the surface is dissolved,while the central area is almost insoluble,with the surface roughness(S_(a))reaching 16.086μm.On the contrary,under the condition of a low-impact angle(15°),the machining efficiency and surface quality of the material were significantly improved due to the ploughing effect and galvanic corrosion,and the surface roughness(S_(a))reached 2.823μm.Based on these findings,the electrochemical dissolution model of TA15 titanium alloy under different particle erosion conditions was established.
基金financially supported by the National Natural Science Foundation of China(Nos.52104319 and 52374323)。
文摘This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low-alloy(HSLA)steel in industrially polluted environments.The corrosion process of 650 MPa HSLA steel occurred in two distinct stages:an initial corrosion stage and a stable corrosion stage.During the initial phase,the weight loss rate increased rapidly owing to the instability of the rust layer.Notably,this study demonstrated that 650 MPa HSLA steel exhibited superior corrosion resistance in Cl-containing environments.The formation of a corrosion-product film eventually reduced the weight-loss rate.However,the intrusion of Cl^(-)at increasing concentrations gradually destabilized theα/γ^(*)phases of the rust layer,leading to a looser structure and lower polarization resistance(R_(p)).The application of corrosion big data technology in this study facilitated the validation and analysis of the experimental results,offering new insights into the corrosion mechanisms of HSLA steel in chloride-rich environments.
基金supported by the National Natural Science Foundation of China(No.U2330110)Youth Science Foundation Project(Category A)of Liaoning Province,China(No.2025JH6/101100006).
文摘This study investigates the microstructure and co-precipitation behavior of multicomponent(Ni(Al,Mn)and Cu)nanoparticles in the weld heat-affected zones of high-strength low-carbon steel.Through thermal simulations,the intercritical,fine-grained,and coarsegrained heat-affected zones were systematically characterized to elucidate the interplay between the microstructure,precipitation,and mechanical properties.At a heat input of 30 kJ·cm^(−1),Ni(Al,Mn)nanoparticles dissolve in the intercritical heat-affected zone,followed by dense reprecipitation coupled with significant coarsening of Cu particles during cooling,thereby retaining high strength but reducing impact toughness to(142±10)J(compared to(205±8)J of the base metal).The fine-grained heat-affected zone,under the same heat input,exhibits a refined ferritic-bainite matrix with a few fine Ni(Al,Mn)and slightly coarsened Cu particles,thus enhancing plastic deformation capacity and resulting in superior impact toughness of(196±7)J.Despite complete dissolution of original precipitates at peak temperatures in the coarse-grained heat-affected zone,re-precipitated nanoparticles provide effective strengthening effect,compensating for grain coarsening and dislocation recovery and resulting in an impressive impact toughness of(186±6)J.The toughening mechanism is primarily attributed to the synergistic actions of the matrix,precipitates,and deformation twins.These findings provide mechanistic and quantitative insights for developing processing-microstructure-property relationships in different welding heat-affected zones,and this framework can be further utilized to optimize welding parameters for tailored applications.
基金funded by Ministry of Education Humanities and Social Science Research Project,grant number 23YJAZH034The Postgraduate Research and Practice Innovation Program of Jiangsu Province,grant number SJCX25_17National Computer Basic Education Research Project in Higher Education Institutions,grant number 2024-AFCEC-056,2024-AFCEC-057.
文摘To solve the false detection and missed detection problems caused by various types and sizes of defects in the detection of steel surface defects,similar defects and background features,and similarities between different defects,this paper proposes a lightweight detection model named multiscale edge and squeeze-and-excitation attention detection network(MSESE),which is built upon the You Only Look Once version 11 nano(YOLOv11n).To address the difficulty of locating defect edges,we first propose an edge enhancement module(EEM),apply it to the process of multiscale feature extraction,and then propose a multiscale edge enhancement module(MSEEM).By obtaining defect features from different scales and enhancing their edge contours,the module uses the dual-domain selection mechanism to effectively focus on the important areas in the image to ensure that the feature images have richer information and clearer contour features.By fusing the squeeze-and-excitation attention mechanism with the EEM,we obtain a lighter module that can enhance the representation of edge features,which is named the edge enhancement module with squeeze-and-excitation attention(EEMSE).This module was subsequently integrated into the detection head.The enhanced detection head achieves improved edge feature enhancement with reduced computational overhead,while effectively adjusting channel-wise importance and further refining feature representation.Experiments on the NEU-DET dataset show that,compared with the original YOLOv11n,the improved model achieves improvements of 4.1%and 2.2%in terms of mAP@0.5 and mAP@0.5:0.95,respectively,and the GFLOPs value decreases from the original value of 6.4 to 6.2.Furthermore,when compared to current mainstream models,Mamba-YOLOT and RTDETR-R34,our method achieves superior performance with 6.5%and 8.9%higher mAP@0.5,respectively,while maintaining a more compact parameter footprint.These results collectively validate the effectiveness and efficiency of our proposed approach.
基金support from the National Key Research and Development Program of China(No.2024YFB3713705)is acknowledgedWangzhong Mu would like to acknowledge the Strategic Mobility,Sweden(SSF,No.SM22-0039)+1 种基金the Swedish Foundation for International Cooperation in Research and Higher Education(STINT,No.IB2022-9228)the Jernkontoret(Sweden)for supporting this clean steel research.Gonghao Lian would like to acknowledge China Scholarship Council(CSC,No.202306080032).
文摘The detection and characterization of non-metallic inclusions are essential for clean steel production.Recently,imaging analysis combined with high-dimensional data processing of metallic materials using artificial intelligence(AI)-based machine learning(ML)has developed rapidly.This technique has achieved impressive results in the field of inclusion classification in process metallurgy.The present study surveys the ML modeling of inclusion prediction in advanced steels,including the detection,classification,and feature prediction of inclusions in different steel grades.Studies on clean steel with different features based on data and image analysis via ML are summarized.Regarding the data analysis,the inclusion prediction methodology based on ML establishes a connection between the experimental parameters and inclusion characteristics and analyzes the importance of the experimental parameters.Regarding the image analysis,the focus is placed on the classification of different types of inclusions via deep learning,in comparison with data analysis.Finally,further development of inclusion analyses using ML-based methods is recommended.This work paves the way for the application of AIbased methodologies for ultraclean-steel studies from a sustainable metallurgy perspective.
基金supported by the National Key R&D Program of China(No.2023YFB3709900)the National Nature Science Foundation of China(No.U22A20171)+1 种基金the China Baowu Low Carbon Metallurgy Innovation Foundation(No.BWLCF202315)the High Steel Center(HSC)at North China University of Technology and University of Science and Technology Beijing,China.
文摘Desulfurization of CaO–Al_(2)O_(3) particles in molten steel was observed in situ using high-temperature confocal scanning laser microscopy.The effects of the aluminum and silicon contents of molten steel on desulfurization were analyzed.When the total aluminum content in the steel increased from 6 to 1100 ppm,the CaS content in CaO–Al_(2)O_(3) particles increased from 2.1wt%to 84.84wt%after the reaction for 90 s.Furthermore,when the silicon content in the steel increased from 0.01wt%to 2.20wt%,the CaS content in CaO–Al_(2)O_(3) particles increased from 1.53wt%to 79.01wt%after the reaction for 90 s.This indicates that the increase in the aluminum and silicon contents of the steel promoted the desulfurization of CaO–Al_(2)O_(3) particles.A kinetic model was established to predict the CaO–Al_(2)O_(3) particles composition,and the diffusion coefficient of sulfur in CaO–Al_(2)O_(3) particles was 9.375×10^(−10)m^(2)·s^(−1) at 1600℃,which provided a new method for the calculation of diffusion coefficient.
基金supported by the National Key R&D Program of China(Grant No.2019YFC1509703)the Tianjin Science and Technology Program Project(Grant No.23YFYSHZ00130)。
文摘Sandwich structures are widely favored for their lightweight,high strength and superior impact mitigation capabilities in blast mitigation and transportation safety applications.Their application in large-scale,high-energy rockfall protection remains limited due to their relatively low volumetric energy absorption efficiency and the complex fabrication processes of key energy-absorbing components.To address these limitations,this study proposes a novel sandwich structure incorporating mild steel tubes as core energy absorbers to efficiently mitigate highenergy rockfall impacts.A finite element model was developed in LS-DYNA to systematically investigate the deformation and energy absorption behaviors.Comprehensive parametric analyses were conducted to quantify the effects of key design variables,including tube wall thickness,tube spacing(number of tubes),and infill materials.The results demonstrate that increasing tube wall thickness significantly enhances ultimate energy absorption,with 12-mm-thick tubes absorbing 2.2 times more energy than 6-mm-thick tubes.Lateral constraints induced by adjacent tubes improve specific energy absorption per unit displacement by approximately 30%-45%.Furthermore,incorporating infill materials considerably enhances energy absorption,with aluminum foam infills achieving an 81%increase compared to empty tubes.Nevertheless,higher energy absorption capacity typically leads to greater peak impact forces,increasing the number of tubes offers a better balance between energy absorption and impact force,optimizing the structural performance.These findings provide valuable theoretical insights and practical guidelines for designing sandwich structures in civil and infrastructure engineering applications for effective rockfall protection.
基金National Key R&D Program of China under Grant No.2023YFC3805100Technologies R&D Project of China Construction First Group Corporation Limited under Grant No.PT-2022-09National Natural Science Foundation of China under Grant No.52178126。
文摘Bolting steel angles at the bottom ends of columns provides a rapid and efficient method for repairing damaged structures,while also offering a viable approach to restore their potential bearing capacity.To validate the suitability of specific strengthening strategies,particularly the utilization of bolted steel angles,three reinforced concrete frame specimens were subjected to hysteresis testing.These specimens all featured RC columns strengthened with steel angle ends.Additionally,one control specimen without steel angle ends was included in the testing.The hysteresis effects of bolting steel angles were discussed in terms of typical failure mode,hysteresis and skeleton curves,stiffness degradation and energy dissipation.The experimental results revealed that the three specimens that had bolted steel angles exhibited ductile failure behavior.Through analysis of hysteresis and skeleton curves,it was observed that the frame demonstrated distinct plasticity,maintaining sufficient load-bearing capacity even after yielding and exhibiting superior displacement ductility performance.Considering equivalent viscous damping,the energy dissipation capacity of the RC frame increased linearly with drift and remained largely unaffected by structural damage.Therefore,bolting steel angles at specified cross-sections proved to be a viable technique for structural repair and restoration.
基金supported by the National Natural Science Foundation of China(No.52274318).
文摘A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.
基金funded by the National Natural Science Foundation of China(No.51974134)the Innovation Ability Promotion Plan Project of Hebei Province,China(No.24461002D)。
文摘Under equivalent stiffness conditions,material substitution based on a thin-walled design is crucial for the lightweight of components.Developing high-performance steels with both high-yield strength and excellent ductility has become a key focus in fields like aerospace and lowaltitude flight.The novel low-density steel presented here exhibits a yield strength of 1000 MPa,which is 2-3 times higher than conventional low-alloy high-strength steels,while maintaining an elongation of about 18.7%.By combining ex-situ experimental characterization with a phase mechanical response model based on the iso-work theory and the von Mises equivalent method,the role of heterogeneous deformation-induced strengthening was revealed.The calculated values align closely with experimental results.This exceptional performance is attributed to a multiphase heterogeneous microstructure,where fresh martensite,bainite/tempered martensite,and deformation-induced martensite act as hard regions.These regions release micro-stresses through inhomogeneous cooperative deformation with soft ferrite,enabling multiple plastic deformation mechanisms and stress concentration relief.This research offers new insights into optimizing microstructures through mechanical metallurgy,which is crucial for producing high-performance,lightweight components.
