Titanium(Ti)/steel clad plates,combining corrosion resistance of titanium with high strength of steel,are critical for applications in petroleum,aerospace,and pressure vessels.This paper comprehensively reviews four m...Titanium(Ti)/steel clad plates,combining corrosion resistance of titanium with high strength of steel,are critical for applications in petroleum,aerospace,and pressure vessels.This paper comprehensively reviews four manufacturing methods:explosive bonding,roll bonding,explosive-roll bonding,and diffusion bonding detailing their advantages,limitations,and mechanisms.Explosive bonding forms a wavy interface with high strength but faces challenges in process control.Roll bonding ensures dimensional precision but suffers from weakened interfaces due to brittle intermetallic compounds(IMCs).Explosive-roll bonding balances efficiency and quality,yet risks IMCs regrowth during reheating.Diffusion bonding minimizes deformation but requires prolonged processing.Analysis of elemental diffusion and compound formation reveals that coexisting TiC and Fe‒Ti IMCs degrade interfacial strength,while interlayers effectively suppress brittle phases.Experimental results highlight that rolling temperatures and interlayer selection critically influence shear strength and tensile properties.The corrugated-flat rolling(CFR)technique enhances mechanical interlocking and diffusion,achieving superior interface bonding strength.Future research should prioritize optimizing process parameters to control IMCs,developing eco-friendly methods,and revealing dynamic interface evolution to research highperformance and large-scale titanium/steel clad plates.展开更多
Metallographic microscopy,scanning electron microscopy and TiN growth thermodynamic and kinetic equations were used to investigate the morphology,quantity,and size of TiN in the center of high-titanium high-strength s...Metallographic microscopy,scanning electron microscopy and TiN growth thermodynamic and kinetic equations were used to investigate the morphology,quantity,and size of TiN in the center of high-titanium high-strength steels under different solidification cooling rates.The results showed that TiN in the center of the experimental steels mainly existed in three forms:single,composite(Al2O3-TiN),and multi-particle aggregation.TiN began precipitating at around 1497℃(solidification fraction of 0.74).From the end of melting to solidification for 180 s,the cooling rates in the center of the experimental steels for furnace cooling,air cooling,refractory mold cooling,and cast iron mold cooling tended to stabilize at 0.17,0.93,1.65,and 2.15℃/s,respectively.The size of TiN in the center of the experimental steel cooled using furnace cooling was mainly concentrated in the 5-15 pm range.In contrast,the size of TiN in the center of the experimental steels cooled using air cooling,refractory mold cooling,and cast iron mold cooling were mainly concentrated in the 1-5 pm range.In addition,their density of TiN in the center of the experimental steels is signif-icantly higher than that of the furnace-cooled experimental steel.Thermodynamic and kinetic precipitation models of TiN established predicted the growth size of TiN in a high-titanium high-strength steel when the solidification cooling rates are not below 0.93℃/s.展开更多
Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crac...Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crack,strengthened by steel wire wrapping.The effects of the thread tensile force of the steel winding in the form of single rings at the crack edges and the wires with different winding diameters and pitches were also studied.The results showed that the strengthening was preferably executed at a minimum value of the thread tensile force,which was 6.4%more effective than that at its maximum value.The analysis of the influence of the winding dia-meters showed that the equivalent stresses increased by 32%from the beginning of the crack growth until the wire broke.The increment in winding diameter decelerated the disclosure of the edge crack and reduced its length by 8.2%.The analysis of the influence of the winding pitch showed that decreasing the distance between the winding turns also led to a 33.6%reduction in the length of the straight crack and a 7.9%reduction in the maximum stres-ses on the strengthened pipeline cross-section.The analysis of the temperature effect on the pipeline material,within a range from-40℃to+50℃,resulted in a crack length change of up to 5.8%.As the temperature dropped,the crack length decreased.Within such a temperature range,the maximum stresses were observed along the cen-tral area of the crack,which were equal to 413 MPa at+50℃and 440 MPa at-40℃.The results also showed that the presence of the steel winding in the pipeline significantly reduced the length of crack propagation up to 8.4 times,depending on the temperature effect and design parameters of prestressing.This work integrated the existing methods for crack localization along steel gas pipelines.展开更多
In-situ formed high Mn steel coating reinforced by carbides was formed by laser surface alloying(LSA).Laser alloyed layers on 1Cr18Ni9Ti steel with Mn+W_(2)C(specimen A),Mn+NiWC(specimen B)and Mn+SiC(specimen C)powder...In-situ formed high Mn steel coating reinforced by carbides was formed by laser surface alloying(LSA).Laser alloyed layers on 1Cr18Ni9Ti steel with Mn+W_(2)C(specimen A),Mn+NiWC(specimen B)and Mn+SiC(specimen C)powders were fabricated to improve the wear and corrosion behavior of 1Cr18Ni9Ti steel blades in high speed mixers.Microstructure evolution,phases,element distribution,microhardness,wear and corrosion behavior of the laser alloyed layers were investigated.Results indicated that high Mn steel matrix composites with undissolved W_(2)C,WC and other in-situ formed carbides were formed by LSA with Mn+W_(2)C and Mn+NiWC while SiC totally dissolved into the high Mn matrix when adding Mn+SiC.Ni as the binding phase in Ni-WC powder decreased the crack sensitivity of the alloyed layer as compared with the addition of W_(2)C powder.An improvement in average microhardness was achieved in the matrix in specimen A,B and C,with the value of 615,602 and 277 HV_(0.5),while that of the substrate was 212 HV_(0.5).The increase of microhardness,wear and corrosion resistance is highly corelated to microstructure,formed phases,type and content of carbides,micro-hardness and toughness of the alloyed layers.展开更多
The microstructural evolution of a cold-rolled and intercritical annealed medium-Mn steel(Fe-0.10C-5Mn)was investigated during uniaxial tensile testing.In-situ observations under scanning electron microscopy,transmiss...The microstructural evolution of a cold-rolled and intercritical annealed medium-Mn steel(Fe-0.10C-5Mn)was investigated during uniaxial tensile testing.In-situ observations under scanning electron microscopy,transmission electron microscopy,and X-ray diffraction analysis were conducted to characterize the progressive transformation-induced plasticity process and associated fracture initiation mechanisms.These findings were discussed with the local strain measurements via digital image correlation.The results indicated that Lüders band formation in the steel was limited to 1.5%strain,which was mainly due to the early-stage martensitic phase transformation of a very small amount of the less stable large-sized retained austenite(RA),which led to localized stress concentrations and strain hardening and further retardation of yielding.The small-sized RA exhibited high stability and progressively transformed into martensite and contributed to a stably extended Portevin-Le Chatelier effect.The volume fraction of RA gradually decreased from 26.8%to 8.2%prior to fracture.In the late deformation stage,fracture initiation primarily occurred at the austenite/martensite and ferrite/martensite interfaces and the ferrite phase.展开更多
As-forged WSTi6421 titanium alloy billet afterβannealing was investigated.Abnormally coarse grains larger than adjacent grains could be observed in the microstructures,forming abnormal grain structures with uneven si...As-forged WSTi6421 titanium alloy billet afterβannealing was investigated.Abnormally coarse grains larger than adjacent grains could be observed in the microstructures,forming abnormal grain structures with uneven size distribution.Through electron backscattered diffraction(EBSD),the forged microstructure at various locations of as-forged WSTi6421 titanium alloy billet was analyzed,revealing that the strength of theβphase cubic texture generated by forging significantly influences the grain size afterβannealing.Heat treatment experiments were conducted within the temperature range from T_(β)−50°C to T_(β)+10°C to observe the macro-and micro-morphologies.Results show that the cubic texture ofβphase caused by forging impacts the texture of the secondaryαphase,which subsequently influences theβphase formed during the post-βannealing process.Moreover,the pinning effect of the residual primaryαphase plays a crucial role in the growth ofβgrains during theβannealing process.EBSD analysis results suggest that the strength ofβphase with cubic texture formed during forging process impacts the orientation distribution differences ofβgrains afterβannealing.Additionally,the development of grains with large orientations within the cubic texture shows a certain degree of selectivity duringβannealing,which is affected by various factors,including the pinning effect of the primaryαphase,the strength of the matrix cubic texture,and the orientation relationship betweenβgrain and matrix.Comprehensively,the stronger the texture in a certain region,the less likely the large misoriented grains suffering secondary growth,thereby aggregating the difference in microstructure and grain orientation distribution across different regions afterβannealing.展开更多
The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and med...The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry.展开更多
Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional ...Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional surface strengthening technologies,laser shock peening(LSP)has increasingly attracted attention from researchers and industries,since it significantly improves the surface strength,biocompatibility,fa-tigue resistance,and anti-corrosion ability of Ti and its alloys.Despite numerous studies that have been carried out to elucidate the effects of LSP on microstructural evolution and mechanical properties of Ti and its alloys in recent years,a comprehensive review of recent advancements in the field of Ti and its alloys subjected to LSP is still lacking.In this review,the standard LSP and the novel process designs of LSP assisted by thermal,cryogenic,electropulsing and magnetic fields are discussed and compared.Microstructural evolution,with focuses on the dislocation dynamics,deformation twinning,grain refine-ment and surface amorphization,during LSP processing of Ti alloys is reviewed.Furthermore,the en-hanced engineering performance of the L SP-processed(L SPed)Ti alloys,including surface hardness,wear resistance,fatigue life and corrosion resistance are summarized.Finally,this review concludes by present-ing an overview of the current challenges encountered in this field and offering insights into anticipated future trends.展开更多
The rust layer is a critical factor in determining the corrosion resistance performance of weathering bridge steel.Understanding the evolution mechanism of this rust layer is fundamental for the design and optimizatio...The rust layer is a critical factor in determining the corrosion resistance performance of weathering bridge steel.Understanding the evolution mechanism of this rust layer is fundamental for the design and optimization of such steel.This study investigates the evolu-tion of the rust layer on high-Cr-content weathering bridge steel,using an atmospheric corrosion monitoring(ACM)sensor and big data mining techniques in a simulated tropical marine atmosphere.Results reveal that the protective properties of the rust layer follow a peri-odic pattern of“ascending–constant”rather than a continuous ascending.Correlation analysis indicates that this phenomenon is attributed to the introduction of Cr,which promotes the formation of FeCr_(2)O_(4) in the rust layer.FeCr_(2)O_(4) helps prevent chloride ions from penetrating the rust layer,exerting a protective effect.These findings provide a strong scientific foundation for the design and improvement of new high-Cr-content weathering bridge steels.展开更多
Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other...Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other fields.In recent years,with the continuous increase in demand for medium-thick plate titanium alloys,corresponding welding technologies have also continued to develop.Therefore,this article reviews the research progress of deep penetration welding technology for medium-thick plate titanium alloys,mainly covering traditional arc welding,high-energy beam welding,and other welding technologies.Among many methods,narrow gap welding,hybrid welding,and external energy field assistance welding all contribute to improving the welding efficiency and quality of medium-thick plate titanium alloys.Finally,the development trend of deep penetration welding technology for mediumthick plate titanium alloys is prospected.展开更多
Sodium-ion batteries(SIBs)hold great promise for large-scale energy storage in the post-lithium-ion battery era due to their high rate performance and long lifespan,although their sluggish Na^(+) transformation kineti...Sodium-ion batteries(SIBs)hold great promise for large-scale energy storage in the post-lithium-ion battery era due to their high rate performance and long lifespan,although their sluggish Na^(+) transformation kinetics still require improvement.Encouraged by the excellent electrochemical performance of titanium-based anode materials,here,we present a novel titanium vanadate@carbon(TVO@C)material as anode for SIBs.Our TVO@C material is synthesized via a facile coprecipitation method,with the following annealing process in an acetylene atomosphere.The opened ion channel and the oxygen vacancies within TVO@C facilitate the diffusion of Na^(+) ions,reducing their diffusion barrier.Thus,an ultrahigh rate of 100 A g^(-1)and long life of 10,000 cycles have been achieved.Furthermore,the TVO@C electrode exhibits stable performance,not only at room temperature,but also at temperatures as low as 20 C.The TVO@CjjNa_(3)V_(2)(PO_(4))_(3)@C full cells have also achieved stable discharge/charge for 500 cycles.It is believed that this strategy provides new insight into the development of advanced electrodes and provides a new opportunity for constructing novel high rate electrodes.展开更多
China is the most important steel producer in the world,and its steel industry is one of themost carbon-intensive industries in China.Consequently,research on carbon emissions from the steel industry is crucial for Ch...China is the most important steel producer in the world,and its steel industry is one of themost carbon-intensive industries in China.Consequently,research on carbon emissions from the steel industry is crucial for China to achieve carbon neutrality and meet its sustainable global development goals.We constructed a carbon dioxide(CO_(2))emission model for China’s iron and steel industry froma life cycle perspective,conducted an empirical analysis based on data from2019,and calculated the CO_(2)emissions of the industry throughout its life cycle.Key emission reduction factors were identified using sensitivity analysis.The results demonstrated that the CO_(2)emission intensity of the steel industry was 2.33 ton CO_(2)/ton,and the production and manufacturing stages were the main sources of CO_(2)emissions,accounting for 89.84%of the total steel life-cycle emissions.Notably,fossil fuel combustion had the highest sensitivity to steel CO_(2)emissions,with a sensitivity coefficient of 0.68,reducing the amount of fossil fuel combustion by 20%and carbon emissions by 13.60%.The sensitivities of power structure optimization and scrap consumption were similar,while that of the transportation structure adjustment was the lowest,with a sensitivity coefficient of less than 0.1.Given the current strategic goals of peak carbon and carbon neutrality,it is in the best interest of the Chinese government to actively promote energy-saving and low-carbon technologies,increase the ratio of scrap steel to steelmaking,and build a new power system.展开更多
The reaction of carbon-free oxide-based(corundum,spinel,zirconia,and mullite)submerged entry nozzle(SEN)lining with rare earth inclusions and its anti-clogging effects under near working conditions were systematically...The reaction of carbon-free oxide-based(corundum,spinel,zirconia,and mullite)submerged entry nozzle(SEN)lining with rare earth inclusions and its anti-clogging effects under near working conditions were systematically studied.A variety of lining composite test methods were innovatively used to ensure the consistency of test conditions.The experimental results showed that the mullite(acidic oxide)has strong reactivity with rare earth inclusions,and the spinel(basic oxide)has stable chemical properties and weak reactivity with rare earth inclusions.Because alumina is one of the main reactants of clogging formation,corundum is not suitable for SEN lining.There are less clogs on the surface of zirconia,but it will be exsoluted and unstable.Therefore,solving the problem of zirconia exsolution will greatly strengthen its application in SEN lining.展开更多
Weathering steel exhibits excellent corrosion resistance and is widely used in bridges,towers,railways,highways,and other engineering projects that are exposed to the atmosphere for long periods of time.However,before...Weathering steel exhibits excellent corrosion resistance and is widely used in bridges,towers,railways,highways,and other engineering projects that are exposed to the atmosphere for long periods of time.However,before the formation of stable rust layers,weathering steel is prone to liquid rust sagging and spattering,leading to environmental pollution and city appearance concerns.These factors limit the application and development of weathering steel.In this study,a rapid and environmentally friendly method was de-veloped by introducing alloying elements,specifically investigating the role of Sn in the rapid stabilization of rust layers in marine atmo-spheric environments.The rust layer formed on weathering low-alloy steel exposed to prolonged outdoor conditions and laboratory im-mersion experiments was explored using electron probe micro-analyzer(EPMA),micro-Raman,X-ray photoelectron spectroscopy(XPS),and electrochemical measurements.Results showed an optimal synergistic effect between Sn and Cr,which facilitated the accelerated densification of the rust layer.This beneficial effect enhanced the capability of the rust layer to resist Cl^(-)erosion and improved the protec-tion performance of the rust layer.展开更多
Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising techn...Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising technology to achieve high efficiency,because it has high machining flexibility and no machining tool wear.However,reports on the macro electrochemical jet machining of large size titanium alloy parts are very scarce,because it is difficult to achieve effective constraint of the flow field in macro electrochemical jet machining.In addition,titanium alloy is very sensitive to fluctuation of the flow field,and a turbulent flow field would lead to serious stray corrosion.This paper reports a series of investigations of the electrochemical jet machining of titanium alloy parts.Based on the flow analysis and experiments,the machining flow field was effectively constrained.TB6 titanium alloy part with a perimeter of one meter was machined.The machined surface was smooth with no obvious machining defects.The machining process was particularly stable with no obvious spark discharge.The research provides a reference for the application of electrochemical jet machining technology to achieve large allowance material removal in the machining of large titanium alloy parts.展开更多
The characteristics of nonmetallic inclusions formed during steel production have a significant influence on steel performance.In this paper,studies on inclusions using confocal scanning laser microscopy(CSLM)are revi...The characteristics of nonmetallic inclusions formed during steel production have a significant influence on steel performance.In this paper,studies on inclusions using confocal scanning laser microscopy(CSLM)are reviewed and summarized,particularly the col-lision of various inclusions,dissolution of inclusions in liquid slag,and reactions between inclusions and steel.Solid inclusions exhibited a high collision tendency,whereas pure liquid inclusions exhibited minimal collisions because of the small attraction force induced by their<90°contact angle with molten steel.The collision of complex inclusions in molten steel was not included in the scope of this study and should be evaluated in future studies.Higher CaO/Al_(2)O_(3)and CaO/SiO_(2)ratios in liquid slag promoted the dissolution of Al_(2)O_(3)-based in-clusions.The formation of solid phases in the slag should be prevented to improve dissolution of inclusions.To accurately simulate the dissolution of inclusions in liquid slag,in-situ observation of the dissolution of inclusions at the steel-slag interface is necessary.Using a combination of CSLM and scanning electron microscopy-energy dispersive spectroscopy,the composition and morphological evolution of the inclusions during their modification by the dissolved elements in steel were observed and analyzed.Although the in-situ observa-tion of MnS and TiN precipitations has been widely studied,the in-situ observation of the evolution of oxide inclusions in steel during so-lidification and heating processes has rarely been reported.The effects of temperature,heating and cooling rates,and inclusion character-istics on the formation of acicular ferrites(AFs)have been widely studied.At a cooling rate of 3-5 K/s,the order of AF growth rate in-duced by different inclusions,as reported in literature,is Ti-O<Ti-Ca-Zr-Al-O<Mg-O<Ti-Zr-Al-O<Mn-Ti-Al-O<Ti-Al-O<Zr-Ti-Al-O.Further comprehensive experiments are required to investigate the quantitative relationship between the formation of AFs and inclusions.展开更多
The high-temperature dissolution behavior of primary carbides in samples taken from GCr15 continuous-casting bloom was observed in-situ by confocal laser scanning microscopy.Equations were fitted to the dissolution ki...The high-temperature dissolution behavior of primary carbides in samples taken from GCr15 continuous-casting bloom was observed in-situ by confocal laser scanning microscopy.Equations were fitted to the dissolution kinetics of primary carbides during either heating or soaking.Dissolution of carbides proceeded in three stages(fast→slow→faster)as either temperature or holding time was increased.During the heating process and during the first and third stages of the soaking process,the original size of the carbides determined the steepness of the slope,but during the middle(“slow”)stage of the soaking process,the slope remained zero.The initial size of the carbides varied greatly,but their final dissolution temperature fell within the narrow range of 1210-1235℃,and the holding time remained within 50 min.Fractal analysis was used to study the morphological characteristics of small and medium-sized carbides during the dissolution process.According to changes in the fractal dimension before and after soaking,the carbides tended to evolve towards a more regular morphology.展开更多
Carbon dioxide (CO_(2)) mineralization technology has attracted significant attention, due tothe synergistic terminal treatment of CO_(2) and industrial waste. The combined CO_(2) mineralizationprocess with steel ente...Carbon dioxide (CO_(2)) mineralization technology has attracted significant attention, due tothe synergistic terminal treatment of CO_(2) and industrial waste. The combined CO_(2) mineralizationprocess with steel enterprises is a promising route to simultaneously address CO_(2)emissions and SS treatment. Recently, a serial of the relevant work focus on a single type ofsteel slag (SS), and the understanding of CO_(2) absorption by mineralization of various SS isvery lacking.Meanwhile, it is urgent requirement for systematic summary and discussion onhow to make full use of the mineralized products produced after the mineralization of CO_(2)in SS. This review aims to investigate the progress of CO_(2) mineralization using SS, includingthe potential applications of mineralization products, as well as the environmental impactand risk assessment ofmineralization product applications. Currently, the application of SSmineralization products is primarily focused on their use as construction materials with loweconomic value. With usage of the mineralization products for ecological restoration (e.g.sandy soil remediation) was treated as an advanced route, but still remaining challenge infunctional materials preparation, and its technical economy and possible hazards need tobe further explored by long-term experimental tests.展开更多
In the steel slag-based mine backfill cementitious material systems,the hydration reaction mechanisms and synergistic effects of steel slag(SS),granulated blast furnace slag(GBFS),and desulfurization gypsum(DG)are cru...In the steel slag-based mine backfill cementitious material systems,the hydration reaction mechanisms and synergistic effects of steel slag(SS),granulated blast furnace slag(GBFS),and desulfurization gypsum(DG)are crucial for performance optimization and regulation.However,existing studies have yet to fully reveal the underlying synergistic mechanisms,which limits the application and promotion of high SS content in mine backfill and low-carbon building materials.This study systematically explores the synergistic effects between various solid wastes and their regulation of the hydration process in the SS-based cementitious system through multi-scale characterization techniques.The results show that GBFS,by releasing active Si^(4+)and Al^(3+),triggers a synergistic activation effect with Ca^(2+)provided by SS,promoting the formation of C-S-H gel and ettringite,significantly optimizing the hardened paste microstructure.When the GBFS content reaches 30%,the C-S-H content increases by 40.8%,the pore size distribution improves,the proportion of large pores decreases by 68.7%,and the 90-day compressive strength increases to 5 times that of the baseline group.The sulfate activation effect of DG accelerates the hydration of silicate minerals,but excessive incorporation(>16%)can lead to microcracks caused by the expansion of AFt crystals,resulting in a strength reduction.Under the synergistic effect of 8%DG and 30%GBFS,the hydration reaction is most intense,with the peak heat release rate reaching 0.92 mW/g and the cumulative heat release amount being 240 J/g.By constructing a“SS-GBFS-DG-cement”quaternary synergistic system(mass ratio range:SS:GBFS:cement:DG=(50–62):(20–40):10:(8–12)),the matching of active components in high-content SS systems was optimized,significantly improving microstructural defects and meeting engineering application requirements.This study provides a theoretical basis for the component design and performance regulation of high-content SS-based cementitious materials.展开更多
基金financial supports from the Foundation Strengthening Project(2022-JCJQ-ZD-177-11)the National Natural Science Foundation of China(No.51421001).
文摘Titanium(Ti)/steel clad plates,combining corrosion resistance of titanium with high strength of steel,are critical for applications in petroleum,aerospace,and pressure vessels.This paper comprehensively reviews four manufacturing methods:explosive bonding,roll bonding,explosive-roll bonding,and diffusion bonding detailing their advantages,limitations,and mechanisms.Explosive bonding forms a wavy interface with high strength but faces challenges in process control.Roll bonding ensures dimensional precision but suffers from weakened interfaces due to brittle intermetallic compounds(IMCs).Explosive-roll bonding balances efficiency and quality,yet risks IMCs regrowth during reheating.Diffusion bonding minimizes deformation but requires prolonged processing.Analysis of elemental diffusion and compound formation reveals that coexisting TiC and Fe‒Ti IMCs degrade interfacial strength,while interlayers effectively suppress brittle phases.Experimental results highlight that rolling temperatures and interlayer selection critically influence shear strength and tensile properties.The corrugated-flat rolling(CFR)technique enhances mechanical interlocking and diffusion,achieving superior interface bonding strength.Future research should prioritize optimizing process parameters to control IMCs,developing eco-friendly methods,and revealing dynamic interface evolution to research highperformance and large-scale titanium/steel clad plates.
基金supported by Baoshan Iron and Steel Co.,Ltd. (Grant No.RH2100003354).
文摘Metallographic microscopy,scanning electron microscopy and TiN growth thermodynamic and kinetic equations were used to investigate the morphology,quantity,and size of TiN in the center of high-titanium high-strength steels under different solidification cooling rates.The results showed that TiN in the center of the experimental steels mainly existed in three forms:single,composite(Al2O3-TiN),and multi-particle aggregation.TiN began precipitating at around 1497℃(solidification fraction of 0.74).From the end of melting to solidification for 180 s,the cooling rates in the center of the experimental steels for furnace cooling,air cooling,refractory mold cooling,and cast iron mold cooling tended to stabilize at 0.17,0.93,1.65,and 2.15℃/s,respectively.The size of TiN in the center of the experimental steel cooled using furnace cooling was mainly concentrated in the 5-15 pm range.In contrast,the size of TiN in the center of the experimental steels cooled using air cooling,refractory mold cooling,and cast iron mold cooling were mainly concentrated in the 1-5 pm range.In addition,their density of TiN in the center of the experimental steels is signif-icantly higher than that of the furnace-cooled experimental steel.Thermodynamic and kinetic precipitation models of TiN established predicted the growth size of TiN in a high-titanium high-strength steel when the solidification cooling rates are not below 0.93℃/s.
基金funded by the Science Committee of the Ministry of Science and Higher Education of the Republic of Kazakhstan(Grant No.AP19680589).
文摘Using the software ANSYS-19.2/Explicit Dynamics,this study performedfinite-element modeling of the large-diameter steel pipeline cross-section for the Beineu-Bozoy-Shymkent gas pipeline with a non-through straight crack,strengthened by steel wire wrapping.The effects of the thread tensile force of the steel winding in the form of single rings at the crack edges and the wires with different winding diameters and pitches were also studied.The results showed that the strengthening was preferably executed at a minimum value of the thread tensile force,which was 6.4%more effective than that at its maximum value.The analysis of the influence of the winding dia-meters showed that the equivalent stresses increased by 32%from the beginning of the crack growth until the wire broke.The increment in winding diameter decelerated the disclosure of the edge crack and reduced its length by 8.2%.The analysis of the influence of the winding pitch showed that decreasing the distance between the winding turns also led to a 33.6%reduction in the length of the straight crack and a 7.9%reduction in the maximum stres-ses on the strengthened pipeline cross-section.The analysis of the temperature effect on the pipeline material,within a range from-40℃to+50℃,resulted in a crack length change of up to 5.8%.As the temperature dropped,the crack length decreased.Within such a temperature range,the maximum stresses were observed along the cen-tral area of the crack,which were equal to 413 MPa at+50℃and 440 MPa at-40℃.The results also showed that the presence of the steel winding in the pipeline significantly reduced the length of crack propagation up to 8.4 times,depending on the temperature effect and design parameters of prestressing.This work integrated the existing methods for crack localization along steel gas pipelines.
文摘In-situ formed high Mn steel coating reinforced by carbides was formed by laser surface alloying(LSA).Laser alloyed layers on 1Cr18Ni9Ti steel with Mn+W_(2)C(specimen A),Mn+NiWC(specimen B)and Mn+SiC(specimen C)powders were fabricated to improve the wear and corrosion behavior of 1Cr18Ni9Ti steel blades in high speed mixers.Microstructure evolution,phases,element distribution,microhardness,wear and corrosion behavior of the laser alloyed layers were investigated.Results indicated that high Mn steel matrix composites with undissolved W_(2)C,WC and other in-situ formed carbides were formed by LSA with Mn+W_(2)C and Mn+NiWC while SiC totally dissolved into the high Mn matrix when adding Mn+SiC.Ni as the binding phase in Ni-WC powder decreased the crack sensitivity of the alloyed layer as compared with the addition of W_(2)C powder.An improvement in average microhardness was achieved in the matrix in specimen A,B and C,with the value of 615,602 and 277 HV_(0.5),while that of the substrate was 212 HV_(0.5).The increase of microhardness,wear and corrosion resistance is highly corelated to microstructure,formed phases,type and content of carbides,micro-hardness and toughness of the alloyed layers.
基金supported by the National Key R&D Program of China(No.2017YFB0304402)。
文摘The microstructural evolution of a cold-rolled and intercritical annealed medium-Mn steel(Fe-0.10C-5Mn)was investigated during uniaxial tensile testing.In-situ observations under scanning electron microscopy,transmission electron microscopy,and X-ray diffraction analysis were conducted to characterize the progressive transformation-induced plasticity process and associated fracture initiation mechanisms.These findings were discussed with the local strain measurements via digital image correlation.The results indicated that Lüders band formation in the steel was limited to 1.5%strain,which was mainly due to the early-stage martensitic phase transformation of a very small amount of the less stable large-sized retained austenite(RA),which led to localized stress concentrations and strain hardening and further retardation of yielding.The small-sized RA exhibited high stability and progressively transformed into martensite and contributed to a stably extended Portevin-Le Chatelier effect.The volume fraction of RA gradually decreased from 26.8%to 8.2%prior to fracture.In the late deformation stage,fracture initiation primarily occurred at the austenite/martensite and ferrite/martensite interfaces and the ferrite phase.
基金Key Research and Development Plan of Shaanxi Province(2023-YBGY-493)。
文摘As-forged WSTi6421 titanium alloy billet afterβannealing was investigated.Abnormally coarse grains larger than adjacent grains could be observed in the microstructures,forming abnormal grain structures with uneven size distribution.Through electron backscattered diffraction(EBSD),the forged microstructure at various locations of as-forged WSTi6421 titanium alloy billet was analyzed,revealing that the strength of theβphase cubic texture generated by forging significantly influences the grain size afterβannealing.Heat treatment experiments were conducted within the temperature range from T_(β)−50°C to T_(β)+10°C to observe the macro-and micro-morphologies.Results show that the cubic texture ofβphase caused by forging impacts the texture of the secondaryαphase,which subsequently influences theβphase formed during the post-βannealing process.Moreover,the pinning effect of the residual primaryαphase plays a crucial role in the growth ofβgrains during theβannealing process.EBSD analysis results suggest that the strength ofβphase with cubic texture formed during forging process impacts the orientation distribution differences ofβgrains afterβannealing.Additionally,the development of grains with large orientations within the cubic texture shows a certain degree of selectivity duringβannealing,which is affected by various factors,including the pinning effect of the primaryαphase,the strength of the matrix cubic texture,and the orientation relationship betweenβgrain and matrix.Comprehensively,the stronger the texture in a certain region,the less likely the large misoriented grains suffering secondary growth,thereby aggregating the difference in microstructure and grain orientation distribution across different regions afterβannealing.
基金financially supported by the National Natural Science Foundation of China(Nos.92160301,92060203,52175415 and 52205475)the Science Center for Gas Turbine Project(No.P2023-B-IV-003-001)+1 种基金the Natural Science Foundation of Jiangsu Province(No.BK20210295)the Huaqiao University Engineering Research Center of Brittle Materials Machining(MOE,2023IME-001)。
文摘The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry.
基金supported by the National Key R&D Plan of China(No.2022YFB3705603)the National Natural Science Foundation of China(No.52101046)+1 种基金the Excellent Youth Overseas Project of National Science and Natural Foundation of China,the Baowu Special Metallurgy Cooperation Limited(No.22H010101336)the Medicine-Engineering Interdisciplinary Project of Shanghai Jiao Tong University(No.YG2022QN076).
文摘Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional surface strengthening technologies,laser shock peening(LSP)has increasingly attracted attention from researchers and industries,since it significantly improves the surface strength,biocompatibility,fa-tigue resistance,and anti-corrosion ability of Ti and its alloys.Despite numerous studies that have been carried out to elucidate the effects of LSP on microstructural evolution and mechanical properties of Ti and its alloys in recent years,a comprehensive review of recent advancements in the field of Ti and its alloys subjected to LSP is still lacking.In this review,the standard LSP and the novel process designs of LSP assisted by thermal,cryogenic,electropulsing and magnetic fields are discussed and compared.Microstructural evolution,with focuses on the dislocation dynamics,deformation twinning,grain refine-ment and surface amorphization,during LSP processing of Ti alloys is reviewed.Furthermore,the en-hanced engineering performance of the L SP-processed(L SPed)Ti alloys,including surface hardness,wear resistance,fatigue life and corrosion resistance are summarized.Finally,this review concludes by present-ing an overview of the current challenges encountered in this field and offering insights into anticipated future trends.
基金supported by the National Natural Science Foundation of China(No.52171063).
文摘The rust layer is a critical factor in determining the corrosion resistance performance of weathering bridge steel.Understanding the evolution mechanism of this rust layer is fundamental for the design and optimization of such steel.This study investigates the evolu-tion of the rust layer on high-Cr-content weathering bridge steel,using an atmospheric corrosion monitoring(ACM)sensor and big data mining techniques in a simulated tropical marine atmosphere.Results reveal that the protective properties of the rust layer follow a peri-odic pattern of“ascending–constant”rather than a continuous ascending.Correlation analysis indicates that this phenomenon is attributed to the introduction of Cr,which promotes the formation of FeCr_(2)O_(4) in the rust layer.FeCr_(2)O_(4) helps prevent chloride ions from penetrating the rust layer,exerting a protective effect.These findings provide a strong scientific foundation for the design and improvement of new high-Cr-content weathering bridge steels.
基金financially supported by the Key Research and Development Program of Ningbo(Grant No.2023Z098)Natural Science Foundation of Inner Mongolia(Grant No.2023MS05040)+1 种基金Shenyang Collaborative Innovation Center Project for Multiple Energy Fields Composite Processing of Special Materials(Grant No.JG210027)Shenyang Key Technology Special Project of The Open Competition Mechanism to Select the Best Solution(Grant Nos.2022210101000827,2022-0-43-048).
文摘Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other fields.In recent years,with the continuous increase in demand for medium-thick plate titanium alloys,corresponding welding technologies have also continued to develop.Therefore,this article reviews the research progress of deep penetration welding technology for medium-thick plate titanium alloys,mainly covering traditional arc welding,high-energy beam welding,and other welding technologies.Among many methods,narrow gap welding,hybrid welding,and external energy field assistance welding all contribute to improving the welding efficiency and quality of medium-thick plate titanium alloys.Finally,the development trend of deep penetration welding technology for mediumthick plate titanium alloys is prospected.
基金supported by National Nature Science Foundation of China(22105118)Nature Science Foundation of Shandong Provinces(ZR2021QB095)China Postdoctoral Science Foundation(2020TQ0183 and 2021M701979).
文摘Sodium-ion batteries(SIBs)hold great promise for large-scale energy storage in the post-lithium-ion battery era due to their high rate performance and long lifespan,although their sluggish Na^(+) transformation kinetics still require improvement.Encouraged by the excellent electrochemical performance of titanium-based anode materials,here,we present a novel titanium vanadate@carbon(TVO@C)material as anode for SIBs.Our TVO@C material is synthesized via a facile coprecipitation method,with the following annealing process in an acetylene atomosphere.The opened ion channel and the oxygen vacancies within TVO@C facilitate the diffusion of Na^(+) ions,reducing their diffusion barrier.Thus,an ultrahigh rate of 100 A g^(-1)and long life of 10,000 cycles have been achieved.Furthermore,the TVO@C electrode exhibits stable performance,not only at room temperature,but also at temperatures as low as 20 C.The TVO@CjjNa_(3)V_(2)(PO_(4))_(3)@C full cells have also achieved stable discharge/charge for 500 cycles.It is believed that this strategy provides new insight into the development of advanced electrodes and provides a new opportunity for constructing novel high rate electrodes.
基金supported by Ningbo’s major scientific and technological breakthrough project“Research and Demonstration on the Technology of Collaborative Disposal of Secondary Ash in Typical Industrial Furnaces” (No.20212ZDYF020047)the central balance fund project“Research on Carbon Emission Accounting and Emission Reduction Potential Assessment for the Whole Life Cycle of Iron and Steel Industry” (No.2021-JY-07).
文摘China is the most important steel producer in the world,and its steel industry is one of themost carbon-intensive industries in China.Consequently,research on carbon emissions from the steel industry is crucial for China to achieve carbon neutrality and meet its sustainable global development goals.We constructed a carbon dioxide(CO_(2))emission model for China’s iron and steel industry froma life cycle perspective,conducted an empirical analysis based on data from2019,and calculated the CO_(2)emissions of the industry throughout its life cycle.Key emission reduction factors were identified using sensitivity analysis.The results demonstrated that the CO_(2)emission intensity of the steel industry was 2.33 ton CO_(2)/ton,and the production and manufacturing stages were the main sources of CO_(2)emissions,accounting for 89.84%of the total steel life-cycle emissions.Notably,fossil fuel combustion had the highest sensitivity to steel CO_(2)emissions,with a sensitivity coefficient of 0.68,reducing the amount of fossil fuel combustion by 20%and carbon emissions by 13.60%.The sensitivities of power structure optimization and scrap consumption were similar,while that of the transportation structure adjustment was the lowest,with a sensitivity coefficient of less than 0.1.Given the current strategic goals of peak carbon and carbon neutrality,it is in the best interest of the Chinese government to actively promote energy-saving and low-carbon technologies,increase the ratio of scrap steel to steelmaking,and build a new power system.
基金supported by the National Outstanding Youth Science Fund Project of National Natural Science Foundation of China(52302031)National Natural Science Foundation of China(51932008 and 51772277)Central China Thousand Talents Project(204200510011).
文摘The reaction of carbon-free oxide-based(corundum,spinel,zirconia,and mullite)submerged entry nozzle(SEN)lining with rare earth inclusions and its anti-clogging effects under near working conditions were systematically studied.A variety of lining composite test methods were innovatively used to ensure the consistency of test conditions.The experimental results showed that the mullite(acidic oxide)has strong reactivity with rare earth inclusions,and the spinel(basic oxide)has stable chemical properties and weak reactivity with rare earth inclusions.Because alumina is one of the main reactants of clogging formation,corundum is not suitable for SEN lining.There are less clogs on the surface of zirconia,but it will be exsoluted and unstable.Therefore,solving the problem of zirconia exsolution will greatly strengthen its application in SEN lining.
基金support of the National Natural Science Foundation of China(No.52171063).
文摘Weathering steel exhibits excellent corrosion resistance and is widely used in bridges,towers,railways,highways,and other engineering projects that are exposed to the atmosphere for long periods of time.However,before the formation of stable rust layers,weathering steel is prone to liquid rust sagging and spattering,leading to environmental pollution and city appearance concerns.These factors limit the application and development of weathering steel.In this study,a rapid and environmentally friendly method was de-veloped by introducing alloying elements,specifically investigating the role of Sn in the rapid stabilization of rust layers in marine atmo-spheric environments.The rust layer formed on weathering low-alloy steel exposed to prolonged outdoor conditions and laboratory im-mersion experiments was explored using electron probe micro-analyzer(EPMA),micro-Raman,X-ray photoelectron spectroscopy(XPS),and electrochemical measurements.Results showed an optimal synergistic effect between Sn and Cr,which facilitated the accelerated densification of the rust layer.This beneficial effect enhanced the capability of the rust layer to resist Cl^(-)erosion and improved the protec-tion performance of the rust layer.
基金the National Natural Science Foundation of China(No.52205468)China Postdoctoral Science Foundation(No.2022M710061 and No.2023T160277)Natural Science Foundation of Jiangsu Province(No.BK20210755)。
文摘Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising technology to achieve high efficiency,because it has high machining flexibility and no machining tool wear.However,reports on the macro electrochemical jet machining of large size titanium alloy parts are very scarce,because it is difficult to achieve effective constraint of the flow field in macro electrochemical jet machining.In addition,titanium alloy is very sensitive to fluctuation of the flow field,and a turbulent flow field would lead to serious stray corrosion.This paper reports a series of investigations of the electrochemical jet machining of titanium alloy parts.Based on the flow analysis and experiments,the machining flow field was effectively constrained.TB6 titanium alloy part with a perimeter of one meter was machined.The machined surface was smooth with no obvious machining defects.The machining process was particularly stable with no obvious spark discharge.The research provides a reference for the application of electrochemical jet machining technology to achieve large allowance material removal in the machining of large titanium alloy parts.
基金supported by the National Key R&D Program(No.2023YFB3709900)the National Nature Science Foundation of China(No.U22A20171)+2 种基金China Baowu Low Carbon Metallurgy Innovation Foundation(No.BWLCF202315)the High Steel Center(HSC)at North China University of TechnologyUniversity of Science and Technology Beijing,China.
文摘The characteristics of nonmetallic inclusions formed during steel production have a significant influence on steel performance.In this paper,studies on inclusions using confocal scanning laser microscopy(CSLM)are reviewed and summarized,particularly the col-lision of various inclusions,dissolution of inclusions in liquid slag,and reactions between inclusions and steel.Solid inclusions exhibited a high collision tendency,whereas pure liquid inclusions exhibited minimal collisions because of the small attraction force induced by their<90°contact angle with molten steel.The collision of complex inclusions in molten steel was not included in the scope of this study and should be evaluated in future studies.Higher CaO/Al_(2)O_(3)and CaO/SiO_(2)ratios in liquid slag promoted the dissolution of Al_(2)O_(3)-based in-clusions.The formation of solid phases in the slag should be prevented to improve dissolution of inclusions.To accurately simulate the dissolution of inclusions in liquid slag,in-situ observation of the dissolution of inclusions at the steel-slag interface is necessary.Using a combination of CSLM and scanning electron microscopy-energy dispersive spectroscopy,the composition and morphological evolution of the inclusions during their modification by the dissolved elements in steel were observed and analyzed.Although the in-situ observa-tion of MnS and TiN precipitations has been widely studied,the in-situ observation of the evolution of oxide inclusions in steel during so-lidification and heating processes has rarely been reported.The effects of temperature,heating and cooling rates,and inclusion character-istics on the formation of acicular ferrites(AFs)have been widely studied.At a cooling rate of 3-5 K/s,the order of AF growth rate in-duced by different inclusions,as reported in literature,is Ti-O<Ti-Ca-Zr-Al-O<Mg-O<Ti-Zr-Al-O<Mn-Ti-Al-O<Ti-Al-O<Zr-Ti-Al-O.Further comprehensive experiments are required to investigate the quantitative relationship between the formation of AFs and inclusions.
基金supported by Independent Research Project of State Key Laboratory of Advanced Special Steel,Shanghai Key Laboratory of Advanced Ferrometallurgy,Shanghai University(SKLASS-2023-Z13)the Science and Technology Commission of Shanghai Municipality(No.19DZ2270200)+1 种基金A portion of the work was performed at US National High Magnetic Field Laboratory,which is supported by the National Science Foundation(Cooperative Agreement No.DMR-1157490 and DMR-1644779)the State of Florida.Thanks also to Mary Tyler for editing.
文摘The high-temperature dissolution behavior of primary carbides in samples taken from GCr15 continuous-casting bloom was observed in-situ by confocal laser scanning microscopy.Equations were fitted to the dissolution kinetics of primary carbides during either heating or soaking.Dissolution of carbides proceeded in three stages(fast→slow→faster)as either temperature or holding time was increased.During the heating process and during the first and third stages of the soaking process,the original size of the carbides determined the steepness of the slope,but during the middle(“slow”)stage of the soaking process,the slope remained zero.The initial size of the carbides varied greatly,but their final dissolution temperature fell within the narrow range of 1210-1235℃,and the holding time remained within 50 min.Fractal analysis was used to study the morphological characteristics of small and medium-sized carbides during the dissolution process.According to changes in the fractal dimension before and after soaking,the carbides tended to evolve towards a more regular morphology.
基金supported by the National Key Research and Development Program(Nos.2023YFC3707101 and 2023YFF0614301)the Tsinghua University Initiative Scientific Research Program(No.2023Z02JMP001)the Linghang Project of School of Environment(No.025108011).
文摘Carbon dioxide (CO_(2)) mineralization technology has attracted significant attention, due tothe synergistic terminal treatment of CO_(2) and industrial waste. The combined CO_(2) mineralizationprocess with steel enterprises is a promising route to simultaneously address CO_(2)emissions and SS treatment. Recently, a serial of the relevant work focus on a single type ofsteel slag (SS), and the understanding of CO_(2) absorption by mineralization of various SS isvery lacking.Meanwhile, it is urgent requirement for systematic summary and discussion onhow to make full use of the mineralized products produced after the mineralization of CO_(2)in SS. This review aims to investigate the progress of CO_(2) mineralization using SS, includingthe potential applications of mineralization products, as well as the environmental impactand risk assessment ofmineralization product applications. Currently, the application of SSmineralization products is primarily focused on their use as construction materials with loweconomic value. With usage of the mineralization products for ecological restoration (e.g.sandy soil remediation) was treated as an advanced route, but still remaining challenge infunctional materials preparation, and its technical economy and possible hazards need tobe further explored by long-term experimental tests.
基金funded by the National Natural Science Foundation of China(No.52308316)Key Laboratory of Rock Mechanics and Geohazards of Zhejiang Province(No.ZJRMG-2022-01)+1 种基金Fudamental Research Funds for the CentralUniversities,CHD(No.300102265303)the Science and Technology Innovation Project of China Coal Technology&Engineering Group Shenyang Engineering Company(No.NKJ001-2025).
文摘In the steel slag-based mine backfill cementitious material systems,the hydration reaction mechanisms and synergistic effects of steel slag(SS),granulated blast furnace slag(GBFS),and desulfurization gypsum(DG)are crucial for performance optimization and regulation.However,existing studies have yet to fully reveal the underlying synergistic mechanisms,which limits the application and promotion of high SS content in mine backfill and low-carbon building materials.This study systematically explores the synergistic effects between various solid wastes and their regulation of the hydration process in the SS-based cementitious system through multi-scale characterization techniques.The results show that GBFS,by releasing active Si^(4+)and Al^(3+),triggers a synergistic activation effect with Ca^(2+)provided by SS,promoting the formation of C-S-H gel and ettringite,significantly optimizing the hardened paste microstructure.When the GBFS content reaches 30%,the C-S-H content increases by 40.8%,the pore size distribution improves,the proportion of large pores decreases by 68.7%,and the 90-day compressive strength increases to 5 times that of the baseline group.The sulfate activation effect of DG accelerates the hydration of silicate minerals,but excessive incorporation(>16%)can lead to microcracks caused by the expansion of AFt crystals,resulting in a strength reduction.Under the synergistic effect of 8%DG and 30%GBFS,the hydration reaction is most intense,with the peak heat release rate reaching 0.92 mW/g and the cumulative heat release amount being 240 J/g.By constructing a“SS-GBFS-DG-cement”quaternary synergistic system(mass ratio range:SS:GBFS:cement:DG=(50–62):(20–40):10:(8–12)),the matching of active components in high-content SS systems was optimized,significantly improving microstructural defects and meeting engineering application requirements.This study provides a theoretical basis for the component design and performance regulation of high-content SS-based cementitious materials.
