As-forged WSTi6421 titanium alloy billet afterβannealing was investigated.Abnormally coarse grains larger than adjacent grains could be observed in the microstructures,forming abnormal grain structures with uneven si...As-forged WSTi6421 titanium alloy billet afterβannealing was investigated.Abnormally coarse grains larger than adjacent grains could be observed in the microstructures,forming abnormal grain structures with uneven size distribution.Through electron backscattered diffraction(EBSD),the forged microstructure at various locations of as-forged WSTi6421 titanium alloy billet was analyzed,revealing that the strength of theβphase cubic texture generated by forging significantly influences the grain size afterβannealing.Heat treatment experiments were conducted within the temperature range from T_(β)−50°C to T_(β)+10°C to observe the macro-and micro-morphologies.Results show that the cubic texture ofβphase caused by forging impacts the texture of the secondaryαphase,which subsequently influences theβphase formed during the post-βannealing process.Moreover,the pinning effect of the residual primaryαphase plays a crucial role in the growth ofβgrains during theβannealing process.EBSD analysis results suggest that the strength ofβphase with cubic texture formed during forging process impacts the orientation distribution differences ofβgrains afterβannealing.Additionally,the development of grains with large orientations within the cubic texture shows a certain degree of selectivity duringβannealing,which is affected by various factors,including the pinning effect of the primaryαphase,the strength of the matrix cubic texture,and the orientation relationship betweenβgrain and matrix.Comprehensively,the stronger the texture in a certain region,the less likely the large misoriented grains suffering secondary growth,thereby aggregating the difference in microstructure and grain orientation distribution across different regions afterβannealing.展开更多
Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other...Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other fields.In recent years,with the continuous increase in demand for medium-thick plate titanium alloys,corresponding welding technologies have also continued to develop.Therefore,this article reviews the research progress of deep penetration welding technology for medium-thick plate titanium alloys,mainly covering traditional arc welding,high-energy beam welding,and other welding technologies.Among many methods,narrow gap welding,hybrid welding,and external energy field assistance welding all contribute to improving the welding efficiency and quality of medium-thick plate titanium alloys.Finally,the development trend of deep penetration welding technology for mediumthick plate titanium alloys is prospected.展开更多
The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and med...The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry.展开更多
Sodium-ion batteries(SIBs)hold great promise for large-scale energy storage in the post-lithium-ion battery era due to their high rate performance and long lifespan,although their sluggish Na^(+) transformation kineti...Sodium-ion batteries(SIBs)hold great promise for large-scale energy storage in the post-lithium-ion battery era due to their high rate performance and long lifespan,although their sluggish Na^(+) transformation kinetics still require improvement.Encouraged by the excellent electrochemical performance of titanium-based anode materials,here,we present a novel titanium vanadate@carbon(TVO@C)material as anode for SIBs.Our TVO@C material is synthesized via a facile coprecipitation method,with the following annealing process in an acetylene atomosphere.The opened ion channel and the oxygen vacancies within TVO@C facilitate the diffusion of Na^(+) ions,reducing their diffusion barrier.Thus,an ultrahigh rate of 100 A g^(-1)and long life of 10,000 cycles have been achieved.Furthermore,the TVO@C electrode exhibits stable performance,not only at room temperature,but also at temperatures as low as 20 C.The TVO@CjjNa_(3)V_(2)(PO_(4))_(3)@C full cells have also achieved stable discharge/charge for 500 cycles.It is believed that this strategy provides new insight into the development of advanced electrodes and provides a new opportunity for constructing novel high rate electrodes.展开更多
Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional ...Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional surface strengthening technologies,laser shock peening(LSP)has increasingly attracted attention from researchers and industries,since it significantly improves the surface strength,biocompatibility,fa-tigue resistance,and anti-corrosion ability of Ti and its alloys.Despite numerous studies that have been carried out to elucidate the effects of LSP on microstructural evolution and mechanical properties of Ti and its alloys in recent years,a comprehensive review of recent advancements in the field of Ti and its alloys subjected to LSP is still lacking.In this review,the standard LSP and the novel process designs of LSP assisted by thermal,cryogenic,electropulsing and magnetic fields are discussed and compared.Microstructural evolution,with focuses on the dislocation dynamics,deformation twinning,grain refine-ment and surface amorphization,during LSP processing of Ti alloys is reviewed.Furthermore,the en-hanced engineering performance of the L SP-processed(L SPed)Ti alloys,including surface hardness,wear resistance,fatigue life and corrosion resistance are summarized.Finally,this review concludes by present-ing an overview of the current challenges encountered in this field and offering insights into anticipated future trends.展开更多
Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising techn...Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising technology to achieve high efficiency,because it has high machining flexibility and no machining tool wear.However,reports on the macro electrochemical jet machining of large size titanium alloy parts are very scarce,because it is difficult to achieve effective constraint of the flow field in macro electrochemical jet machining.In addition,titanium alloy is very sensitive to fluctuation of the flow field,and a turbulent flow field would lead to serious stray corrosion.This paper reports a series of investigations of the electrochemical jet machining of titanium alloy parts.Based on the flow analysis and experiments,the machining flow field was effectively constrained.TB6 titanium alloy part with a perimeter of one meter was machined.The machined surface was smooth with no obvious machining defects.The machining process was particularly stable with no obvious spark discharge.The research provides a reference for the application of electrochemical jet machining technology to achieve large allowance material removal in the machining of large titanium alloy parts.展开更多
In this work,the influences of surface layer slurry at different temperatures(10℃,14℃,18℃,22℃)on wax patterns deformation,shrinkage,slurry coating characteristics,and the surface quality of the casting were invest...In this work,the influences of surface layer slurry at different temperatures(10℃,14℃,18℃,22℃)on wax patterns deformation,shrinkage,slurry coating characteristics,and the surface quality of the casting were investigated by using a single factor variable method.The surface morphologies of the shell molds produced by different temperatures of the surface(first)layer slurries were observed via electron microscopy.Furthermore,the microscopic composition of these shell molds was obtained by EDS,and the osmotic effect of the slurry on the wax patterns at different temperatures was also assessed by the PZ-200 Contact Angle detector.The forming reasons for the surface cracks and holes of thick and large ZTC4 titanium alloy by investment casting were analyzed.The experimental results show that the surface of the shell molds prepared by the surface layer slurry with a low temperature exhibits noticeable damage,which is mainly due to the poor coating performance and the serious expansion and contraction of wax pattern at low temperatures.The second layer shell material(SiO_(2),Al_(2)O_(3))immerses into the crack area of the surface layer,contacts and reacts with the molten titanium to form surface cracks and holes in the castings.With the increase of the temperature of surface layer slurry,the damage to the shell surface tends to weaken,and the composition of the shell molds'surface becomes more uniform with less impurities.The results show that the surface layer slurry at 22℃is evenly coated on the surface of the wax patterns with appropriate thickness,and there is no surface shell mold rupture caused by sliding slurry after sand leaching.The surface layer slurry temperature is consistent with the wax pattern temperature and the workshop temperature,so there is no damage of the surface layer shell caused by expansion and contraction.Therefore,the shell mold prepared by the surface layer slurry at this temperature has good integrity,isolating the contact between the low inert shell material and the titanium liquid effectively,and the ZTC4 titanium alloy cylinder casting prepared by this shell mold is smooth,without cracks and holes.展开更多
The titanium alloy strut serves as a key load-bearing component of aircraft landing gear,typically manufactured via forging.The friction condition has important influence on material flow and cavity filling during the...The titanium alloy strut serves as a key load-bearing component of aircraft landing gear,typically manufactured via forging.The friction condition has important influence on material flow and cavity filling during the forging process.Using the previously optimized shape and initial position of preform,the influence of the friction condition(friction factor m=0.1–0.3)on material flow and cavity filling was studied by numerical method with a shear friction model.A novel filling index was defined to reflect material flow into left and right flashes and zoom in on friction-induced results.The results indicate that the workpiece moves rigidly to the right direction,with the displacement decreasing as m increases.When m<0.18,the underfilling defect will occur in the left side of strut forging,while overflow occurs in the right forging die cavity.By combining the filling index and analyses of material flow and filling status,a reasonable friction factor interval of m=0.21–0.24 can be determined.Within this interval,the cavity filling behavior demonstrates robustness,with friction fluctuations exerting minimal influence.展开更多
Infections associated with titanium(Ti)-based implants present significant challenges in clinical treatments,especially when biofilms already form on the implant surface.Many antimicrobial agents,including antibiotics...Infections associated with titanium(Ti)-based implants present significant challenges in clinical treatments,especially when biofilms already form on the implant surface.Many antimicrobial agents,including antibiotics,metallic nanoparticles and antimicrobial peptides,have been extensively used to deal with Ti implant infections.However,these chemical approaches suffer from potential toxicity,antibiotic resistance and poor long-term antibacterial performance.Hence,physical antibacterial surfaces on Ti-based implants have attracted increasing attention.The antibacterial behavior of different surfaces on Ti-based biomaterials against various bacteria only by physical properties of the implants themselves(e.g.,nanotopography)or exogenous physical stimulus(e.g.,photocatalysis)was reviewed,as well as parameters influencing the physical antibacterial processes,such as size,shape and density of the surface nanotextures,and bacterial growth phases.Besides,mechanisms of different fabrication techniques for the physical antibacterial surfaces on Ti-based biomaterials were also summarized.展开更多
A new approach was introduced by combining laser powder bed fusion and hot isostatic pressing processes to create a Ti6Al4V-Ti composite alloy structured similar to nacre,merging Ti6Al4V with pure Ti.Titanium alloys a...A new approach was introduced by combining laser powder bed fusion and hot isostatic pressing processes to create a Ti6Al4V-Ti composite alloy structured similar to nacre,merging Ti6Al4V with pure Ti.Titanium alloys are known to be sensitive to fluoride ions commonly found in dental products like rinses,toothpaste,and mouthwashes,impacting their corrosion resistance.Therefore,the aim of this research is to investigate how fluoride ions affect the corrosion characteristics of the Ti6Al4V-Ti composite and to evaluate the unique dissolution behaviors observed in the Ti6Al4V and pure Ti zones.The findings from electrochemical tests reveal that adding fluoride ions decreases the composite's corrosion resistance,yet fluoride concentrations of 0.01 and 0.05 M still exhibit passive behavior.However,at a fluoride concentration of 0.1 M,there is a significant degradation of the passive film,presenting a porous structure.Additionally,the observation from atomic force microscope demonstrated Ti6Al4V zone shows a preference for dissolution compared to the Ti zone,particularly evident at fluoride ion concentrations of 0.1 M.This study is expected to provide valuable insights to deepen the understanding of Ti6Al4V-Ti composites'suitability for dental applications.展开更多
In order to investigate the damage tolerance of a metastable Ti-5Al-3V-3Mo-2Cr-2Zr-1Nb-1Fe(Ti5321)alloy with bimodal microstructure using void growth quantification and micromechanical modeling,in situ tensile testing...In order to investigate the damage tolerance of a metastable Ti-5Al-3V-3Mo-2Cr-2Zr-1Nb-1Fe(Ti5321)alloy with bimodal microstructure using void growth quantification and micromechanical modeling,in situ tensile testing was performed during X-ray microtomography experiments.Compared with investigations of surface voids by traditional two-dimensional(2D)methods involving post-mortem characterization,three-dimensional(3D)information on void evolution inside optically opaque samples obtained through X-ray microtomography is essential.The Rice and Tracey model and Huang model were applied to predict void growth and show good agreement with experimental data using calibration of the damage parameterα.The void growth kinetics of Ti5321 with bimodal microstructure was analyzed by comparing theαvalue with that of Ti64 for different microstructure morphologies.The damage mechanism of ductile fracture of Ti5321 with bimodal microstructure is discussed.It was found that the size of the voids apparently increases with the triaxiality of stress.Post-mortem scanning electron microscopy(SEM)was also used to demonstrate this damage mechanism of ductile fracture of Ti5321.展开更多
Binuclear complexes have attracted extensive attention in fields such as catalysis because of their likely bimetallic synergistic effect;however,the mechanism and factors influencing this synergism remain unclear.In t...Binuclear complexes have attracted extensive attention in fields such as catalysis because of their likely bimetallic synergistic effect;however,the mechanism and factors influencing this synergism remain unclear.In this work,six bis-β-ketoimine binuclear titanium complexes4a-4f containing different alkylthio sidearms and configurations were synthesized and characterized by nuclear magnetic resonance hydrogen spectrum(~1H-NMR),nuclear magnetic resonance carbon spectrum(^(13)C-NMR),Fourier transform infrared spectrum(FTIR),and elemental analysis.The intermetallic distances of isomeric complexes 4a,4d,4e and 4f determined through density functional theory(DFT)optimization were in the order 4a<4d<4e<4f and were found to significantly influence the catalytic performance for ethylene(co)polymerization.These complexes could efficiently catalyze ethylene polymerization and ethylene/1-hexene or ethylene/1-octene copolymerization with high activity to produce highmolecular-weight ethylene homo-and co-polymers.Among the three binuclear titanium complexes 4a-4c with similar structures but different lengths of alkylthio sidearms,complex 4a,which contained the shortest methylthio sidearm,exhibited the highest activity for ethylene polymerization and copolymerization with 1-hexene or 1-octene.Additionally,for ethylene/1-hexene or ethylene/1-octene copolymerization,it showed the highest comonomer incorporation compared with propylthio(4b)and octylthio(4c)derivatives because of the smaller steric hindrance of the methyl group in 4a and the more open coordination space for vinyl monomers.Furthermore,among the isomeric complexes 4a,4d,4e and4f,complex 4a with the shortest bimetallic distance also exhibited the highest activity towards ethylene(co)polymerization,and the highest 1-hexene or 1-octene incorporation in comparison with its regioisomeric counterparts 4d,4e and p-phenyl-bridged analog 4f,owing to a more appropriate bimetallic distance that is conducive to a synergistic effect.展开更多
A heterogeneous structure composed of elongated primaryαand secondaryαgrains with a size of 670 nm was produced by subjecting the bimodal microstructure of a titanium alloy to hot rolling,annealing,and aging treatme...A heterogeneous structure composed of elongated primaryαand secondaryαgrains with a size of 670 nm was produced by subjecting the bimodal microstructure of a titanium alloy to hot rolling,annealing,and aging treatments.This heterogeneous structure exhibited significantly improved strength owing to a combination of heterogeneous deformation-induced strengthening and dislocation strengthening.A short-duration high-temperature heat treatment facilitated a synergistic enhancement of yield strength and elongation at both room temperature and 650℃.The fracture elongation at room temperature and 650℃ increased by 36.7% and 130.4%,respectively,compared with that of bimodal microstructure.The stacking of geometrically necessary dislocations with a single slip system at the phase boundary and the longer effective slip length of the dislocations are the reasons for the significant improvement in elongation.The elongated primary α phase in lamellar bimodal microstructure,composed of multiple primary α grains,has better resistance to the anti-fatigue crack initiation effect.展开更多
Titanium alloys engineered in structural applications achieve ultrahigh strength primarily through precipitation strengthening of secondary α-phase(αs)during aging,while they often experience compromised ductility a...Titanium alloys engineered in structural applications achieve ultrahigh strength primarily through precipitation strengthening of secondary α-phase(αs)during aging,while they often experience compromised ductility and toughness due to traditional strength-toughness tradeoff.In this study,we propose a novel strategy to address this conflict by introducing deformation kinks prior to conventional cold rolling(CR)and aging processes.These kinks are produced by cold forging(CF)to create macroscopic lamellar structures in β-grains,which alter strain partitioning during subsequent CR and ultimately tailor α_(s)-precipitation upon aging.As a result,an ultrafine duplex(αe+β)-structure is formed within kink interi-ors,while hierarchicalαs-precipitates are generated in the external β-matrix.This unique microstructure effectively enhances dislocation activity,promotes uniform plastic strain distribution and impedes crack propagation.Consequently,a simple Ti-V binary titanium alloy exhibits exceptional properties with ultra-high strength∼1636 MPa,decent ductility∼5.4% and appreciable fracture toughness∼36.1 MPa m^(1/2).The synergetic properties surpass those obtained through traditional CR and aging processes for the alloy and even outperform numerous multielement engineering titanium alloys reported in literature.Our findings open up a new avenue for overcoming the strength-toughness tradeoffof ultrahigh-strength titanium alloys,and also offer a facile production route towards structural materials for advanced performance.展开更多
Silver is an elegant white precious metal,but it is easily oxidized by O3,SO2,and H2S in the air,turning yellow or dark,which affects its decorative effect.The existing silver coating,primarily prepared through the el...Silver is an elegant white precious metal,but it is easily oxidized by O3,SO2,and H2S in the air,turning yellow or dark,which affects its decorative effect.The existing silver coating,primarily prepared through the electroplating process,poses serious environmental pollution problems.It is necessary to seek new,green,and environmentally friendly coating processes while also enhancing the color palette of silver jewelry coatings.Titanium film layers were deposited on Ag925 and Ag999 surfaces using magnetron sputtering coating technology.The effects of sputtering time,substrate surface state,reaction gas type and time,and film thickness on the color of the film layers were studied,and the anti discoloration performance of the obtained film layers under the optimal process was tested.The experimental results show that when the sputtering time varies from 5 to 10 minutes,injecting argon,oxygen,and nitrogen into the coating chamber yields rich colors such as purple with a red tint,blue,yellow green,yellowish purple,and blue purple.The precise control of gas injection time has a significant impact on the color of the film layer.In terms of anti tarnish performance,the film showed good stability in the artificial sweat immersion test.From an environmental perspective,the magnetron sputtering titanium film process has no harmful gas or liquid emissions,which aligns with the sustainable development trend of the jewelry industry and holds great promise for application.This study has improved the visual effect and practical performance of the product,providing important theoretical basis and experimental data support for the application of environmentally friendly silver surface vacuum magnetron sputtering titanium thin film coating technology.展开更多
With prolonged exposure in the human body,titanium alloy implants face challenges associated with bacterial attachment and proliferation,leading to implant failure and severe complications.Photothermal therapy(PTT)eme...With prolonged exposure in the human body,titanium alloy implants face challenges associated with bacterial attachment and proliferation,leading to implant failure and severe complications.Photothermal therapy(PTT)emerges as an efficient strategy for biofilm elimination.However,the local high temperature of PTT and incomplete bacteria ablation in low-temperature PTT pose risks of damage to normal tissues and biofilm recalcitrance,respectively.In this study,we synergistically combined photothermal therapy and chemotherapy to mildly disrupt biofilms of Staphylococcus aureus(S.aureus)to enhance the efficiency of biofilm ablation.The synergistic nanoplatform comprises near-infrared-light responsive con-jugated polymers,heat-sensitive liposomes,and the antibiotic daptomycin for biofilm elimination.The heat generated by conjugated polymers,stimulated with 808 nm light,alters biofilm permeability and releases antibiotics locally to eradicate biofilm.The nanoparticles exhibit biofilm dispersion activity and can effectively inhibit biofilm growth for up to 5 days.Consequently,this nanoplatform based on conjugated polymers offers a reliable method for ablating biofilms on titanium alloy implant and exhibits potential in drug-resistant clinical applications.展开更多
A novel machining technology,namely ultrasonic assisted jet plasma oxidation modifi-cation face grinding(UAJPMG),was proposed to improve the machinability of the titanium alloy,in which the titanium alloy materials ar...A novel machining technology,namely ultrasonic assisted jet plasma oxidation modifi-cation face grinding(UAJPMG),was proposed to improve the machinability of the titanium alloy,in which the titanium alloy materials are modified by plasma oxidation followed by face grinding.This paper introduced the processing principle of UAJPMG and the design of an ultrasonic jet noz-zle to promote plasma oxidation.Using the ultrasonic jet nozzle produced in-house,the effect of theultrasonic vibration on the plasma intensity was experimentally investigated.The results revealedthat the application of ultrasonic vibration can diminish the thickness of the gas film by elevatingthe jet flow rate,thereby reducing the generation delay time and enhancing the plasma intensity.Subsequently,a scratch test was performed to assess the difference in the mechanical strengthbetween the plasma oxide layer and the titanium alloy substrate.It was found that the plasma oxidelayer with a reduced mechanical strength exhibited a deeper scratch depth under the same normalload.Based on these,the machining performance under different conditions was examined consid-ering the removed material of the abrasive grains.Compared with the removed material was Ti-6Al-4V substrate in conventional face grinding,the ultrasonic assisted plasma oxidized material caninhibit the chip adhesion on the wheel working surface,resulting in a reduction of the grinding forceand the surface roughness and an improvement of the groove shape accuracy.The novel machiningtechnology,i.e.,UAJPMG,proposed in this paper might provide a new approach for the precisionmachining of critical components made from titanium alloy.展开更多
An approach for coal-based direct reduction of vanadium−titanium magnetite(VTM)raw ore was proposed.Under the optimal reduction conditions with reduction temperature of 1140℃,reduction time of 3 h,C-to-Fe molar ratio...An approach for coal-based direct reduction of vanadium−titanium magnetite(VTM)raw ore was proposed.Under the optimal reduction conditions with reduction temperature of 1140℃,reduction time of 3 h,C-to-Fe molar ratio of 1.2꞉1,and pre-oxidation temperature of 900℃,the iron metallization degree is 97.8%.Ultimately,magnetic separation yields an iron concentrate with an Fe content of 76.78 wt.%and efficiency of 93.41%,while the magnetic separation slag has a Ti grade and recovery of 9.36 wt.%and 87.07%,respectively,with a titanium loss of 12.93%.This new strategy eliminates the beneficiation process of VTM raw ore,effectively reduces the Ti content in the iron concentrate,and improves the comprehensive utilization of valuable metals.展开更多
Crack initiation mechanism of dwell fatigue has always been a key problem in rationalizing the dwell effect,and it is not completely understood yet.This study conducted stress-controlled low-cycle fatigue and dwell fa...Crack initiation mechanism of dwell fatigue has always been a key problem in rationalizing the dwell effect,and it is not completely understood yet.This study conducted stress-controlled low-cycle fatigue and dwell fatigue tests on Ti-6Al-3Nb-2Zr-1Mo alloy with bimodal microstructure to reveal its microstructural characteristics and crack initiation mechanisms.The study demonstrated that the faceted primaryα nodules located near the specimen surface acted as crack initiation sites during both fatigue and dwell fatigue tests.Slip trace analysis revealed that faceted cracking occurred at(0001)basal plane with the maximum Schmid factor value through a special cracking mode referred to as(0001)twist boundary cracking.Innovative criteria of parameters C1 and C2 were proposed based on experimental observation and molecular dynamics simulations,which well identify candidates for(0001)twist boundary crack nucleation.It demonstrated that grain pairs combining a moderately high Schmid factor for basal slip and a well-orientated Burgers vector in the out-of-surface plane was the preferable location for surface(0001)twist-boundary crack initiation,and grain pairs combining a high Schmid factor for basal slip and a high normal stress on basal plane are perfect candidates for subsurface cracking.Based on this,phenomeno-logical models are proposed to explain the surface(0001)twist-boundary cracking mechanism from the perspective of surface extrusion-intrusion-induced micro-notches.展开更多
Implant-related infections and tissue inflammation are the main factors for peri-implantitis.Lack of antibacterial activity and poor soft tissue sealing property increase the occurrence probability of peri-implantitis...Implant-related infections and tissue inflammation are the main factors for peri-implantitis.Lack of antibacterial activity and poor soft tissue sealing property increase the occurrence probability of peri-implantitis.To prevent and treat peri-implantitis,cerium-doped defective titanium oxide coatings are prepared on medical titanium surfaces by plasma electrolytic oxidation and thermal reduction treatment.In the darkness,Ce-doped defective titanium oxide coatings with micro-porous structure surface can inhibit the bacteria adhesion to some extent with antibacterial rates of 38.0%against S.aureus and 65.0%against E.coli.Under near infrared(NIR)irradiation,Ce-doped defective titanium oxide coatings show good photothermal antibacterial activity with antibacterial rates of 99.9%against S.aureus and 99.9%against E.coli.Moreover,with the increasing content of Ce-doping,the coatings exhibit higher capacity to scavenge hydrogen peroxide(H2O2)and 2,2′-azinobis-(3-ethylbenzothiazoline-6-sulfonic acid)radical cation(ABTS^(·+)).The coatings with enhanced antioxidant effect can protect human gingival fibroblasts from oxidative stress damage by eliminating reactive oxygen species and promoting initial cell adhesion.Besides,Ce-doped coatings can regulate the immune microenvironment by up-regulating the expression of anti-inflammatory genes and down-regulating the pro-inflammatory genes.In vivo animal experiments further confirm the good antibacterial activity of Ce-doped defective titanium oxide coatings under NIR irradiation and good biosafety.This work provides a novel surface modification strategy for implant abutment,which shows good application prospects for preventing and treating peri-implantitis.展开更多
基金Key Research and Development Plan of Shaanxi Province(2023-YBGY-493)。
文摘As-forged WSTi6421 titanium alloy billet afterβannealing was investigated.Abnormally coarse grains larger than adjacent grains could be observed in the microstructures,forming abnormal grain structures with uneven size distribution.Through electron backscattered diffraction(EBSD),the forged microstructure at various locations of as-forged WSTi6421 titanium alloy billet was analyzed,revealing that the strength of theβphase cubic texture generated by forging significantly influences the grain size afterβannealing.Heat treatment experiments were conducted within the temperature range from T_(β)−50°C to T_(β)+10°C to observe the macro-and micro-morphologies.Results show that the cubic texture ofβphase caused by forging impacts the texture of the secondaryαphase,which subsequently influences theβphase formed during the post-βannealing process.Moreover,the pinning effect of the residual primaryαphase plays a crucial role in the growth ofβgrains during theβannealing process.EBSD analysis results suggest that the strength ofβphase with cubic texture formed during forging process impacts the orientation distribution differences ofβgrains afterβannealing.Additionally,the development of grains with large orientations within the cubic texture shows a certain degree of selectivity duringβannealing,which is affected by various factors,including the pinning effect of the primaryαphase,the strength of the matrix cubic texture,and the orientation relationship betweenβgrain and matrix.Comprehensively,the stronger the texture in a certain region,the less likely the large misoriented grains suffering secondary growth,thereby aggregating the difference in microstructure and grain orientation distribution across different regions afterβannealing.
基金financially supported by the Key Research and Development Program of Ningbo(Grant No.2023Z098)Natural Science Foundation of Inner Mongolia(Grant No.2023MS05040)+1 种基金Shenyang Collaborative Innovation Center Project for Multiple Energy Fields Composite Processing of Special Materials(Grant No.JG210027)Shenyang Key Technology Special Project of The Open Competition Mechanism to Select the Best Solution(Grant Nos.2022210101000827,2022-0-43-048).
文摘Titanium alloy has the advantages of high strength,strong corrosion resistance,excellent high and low temperature mechanical properties,etc.,and is widely used in aerospace,shipbuilding,weapons and equipment,and other fields.In recent years,with the continuous increase in demand for medium-thick plate titanium alloys,corresponding welding technologies have also continued to develop.Therefore,this article reviews the research progress of deep penetration welding technology for medium-thick plate titanium alloys,mainly covering traditional arc welding,high-energy beam welding,and other welding technologies.Among many methods,narrow gap welding,hybrid welding,and external energy field assistance welding all contribute to improving the welding efficiency and quality of medium-thick plate titanium alloys.Finally,the development trend of deep penetration welding technology for mediumthick plate titanium alloys is prospected.
基金financially supported by the National Natural Science Foundation of China(Nos.92160301,92060203,52175415 and 52205475)the Science Center for Gas Turbine Project(No.P2023-B-IV-003-001)+1 种基金the Natural Science Foundation of Jiangsu Province(No.BK20210295)the Huaqiao University Engineering Research Center of Brittle Materials Machining(MOE,2023IME-001)。
文摘The remarkable ability of titanium alloys to preserve their superior physical and chemical characteristics when subjected to extreme conditions significantly enhances their importance in the aerospace,military,and medical sectors.However,conventional machining of titanium alloys leads to elevated tool wear,development of surface defects,and reduced machining efficiency due to their low heat conductivity,and chemical affinity.These issues can be somewhat counteracted by integrating ultrasonic vibration in the conventional machining of titanium alloys and also enhance sustainability.This review article offers a holistic evaluation of the influence of ultrasonic vibration-assisted milling and turning on cutting forces,temperature,tool wear,and surface integrity,encompassing surface morphology,surface roughness,surface residual stress,surface hardness,and surface tribological properties during titanium alloys machining.Furthermore,it investigates the sustainability aspect that has not been previously examined.Studies on the performance of ultrasonic-assisted cutting revealed several advantages,including decreased cutting forces and cutting temperature,improved tool life,and a better-machined surface during machining.Consequently,the sustainability factor is improved due to minimized energy consumption and residual waste.In conclusion,the key challenges and future prospects in the ultrasonic-assisted cutting of titanium alloys are also discussed.This review article provides beneficial knowledge for manufactur-ers and researchers regarding ultrasonic vibration-assisted cutting of titanium alloy and will play an important role in achieving sustainability in the industry.
基金supported by National Nature Science Foundation of China(22105118)Nature Science Foundation of Shandong Provinces(ZR2021QB095)China Postdoctoral Science Foundation(2020TQ0183 and 2021M701979).
文摘Sodium-ion batteries(SIBs)hold great promise for large-scale energy storage in the post-lithium-ion battery era due to their high rate performance and long lifespan,although their sluggish Na^(+) transformation kinetics still require improvement.Encouraged by the excellent electrochemical performance of titanium-based anode materials,here,we present a novel titanium vanadate@carbon(TVO@C)material as anode for SIBs.Our TVO@C material is synthesized via a facile coprecipitation method,with the following annealing process in an acetylene atomosphere.The opened ion channel and the oxygen vacancies within TVO@C facilitate the diffusion of Na^(+) ions,reducing their diffusion barrier.Thus,an ultrahigh rate of 100 A g^(-1)and long life of 10,000 cycles have been achieved.Furthermore,the TVO@C electrode exhibits stable performance,not only at room temperature,but also at temperatures as low as 20 C.The TVO@CjjNa_(3)V_(2)(PO_(4))_(3)@C full cells have also achieved stable discharge/charge for 500 cycles.It is believed that this strategy provides new insight into the development of advanced electrodes and provides a new opportunity for constructing novel high rate electrodes.
基金supported by the National Key R&D Plan of China(No.2022YFB3705603)the National Natural Science Foundation of China(No.52101046)+1 种基金the Excellent Youth Overseas Project of National Science and Natural Foundation of China,the Baowu Special Metallurgy Cooperation Limited(No.22H010101336)the Medicine-Engineering Interdisciplinary Project of Shanghai Jiao Tong University(No.YG2022QN076).
文摘Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional surface strengthening technologies,laser shock peening(LSP)has increasingly attracted attention from researchers and industries,since it significantly improves the surface strength,biocompatibility,fa-tigue resistance,and anti-corrosion ability of Ti and its alloys.Despite numerous studies that have been carried out to elucidate the effects of LSP on microstructural evolution and mechanical properties of Ti and its alloys in recent years,a comprehensive review of recent advancements in the field of Ti and its alloys subjected to LSP is still lacking.In this review,the standard LSP and the novel process designs of LSP assisted by thermal,cryogenic,electropulsing and magnetic fields are discussed and compared.Microstructural evolution,with focuses on the dislocation dynamics,deformation twinning,grain refine-ment and surface amorphization,during LSP processing of Ti alloys is reviewed.Furthermore,the en-hanced engineering performance of the L SP-processed(L SPed)Ti alloys,including surface hardness,wear resistance,fatigue life and corrosion resistance are summarized.Finally,this review concludes by present-ing an overview of the current challenges encountered in this field and offering insights into anticipated future trends.
基金the National Natural Science Foundation of China(No.52205468)China Postdoctoral Science Foundation(No.2022M710061 and No.2023T160277)Natural Science Foundation of Jiangsu Province(No.BK20210755)。
文摘Large size titanium alloy parts are widely used in aerospace.However,they are difficult to manufacture using mechanical cutting technology because of severe tool wear.Electrochemical jet machining is a promising technology to achieve high efficiency,because it has high machining flexibility and no machining tool wear.However,reports on the macro electrochemical jet machining of large size titanium alloy parts are very scarce,because it is difficult to achieve effective constraint of the flow field in macro electrochemical jet machining.In addition,titanium alloy is very sensitive to fluctuation of the flow field,and a turbulent flow field would lead to serious stray corrosion.This paper reports a series of investigations of the electrochemical jet machining of titanium alloy parts.Based on the flow analysis and experiments,the machining flow field was effectively constrained.TB6 titanium alloy part with a perimeter of one meter was machined.The machined surface was smooth with no obvious machining defects.The machining process was particularly stable with no obvious spark discharge.The research provides a reference for the application of electrochemical jet machining technology to achieve large allowance material removal in the machining of large titanium alloy parts.
文摘In this work,the influences of surface layer slurry at different temperatures(10℃,14℃,18℃,22℃)on wax patterns deformation,shrinkage,slurry coating characteristics,and the surface quality of the casting were investigated by using a single factor variable method.The surface morphologies of the shell molds produced by different temperatures of the surface(first)layer slurries were observed via electron microscopy.Furthermore,the microscopic composition of these shell molds was obtained by EDS,and the osmotic effect of the slurry on the wax patterns at different temperatures was also assessed by the PZ-200 Contact Angle detector.The forming reasons for the surface cracks and holes of thick and large ZTC4 titanium alloy by investment casting were analyzed.The experimental results show that the surface of the shell molds prepared by the surface layer slurry with a low temperature exhibits noticeable damage,which is mainly due to the poor coating performance and the serious expansion and contraction of wax pattern at low temperatures.The second layer shell material(SiO_(2),Al_(2)O_(3))immerses into the crack area of the surface layer,contacts and reacts with the molten titanium to form surface cracks and holes in the castings.With the increase of the temperature of surface layer slurry,the damage to the shell surface tends to weaken,and the composition of the shell molds'surface becomes more uniform with less impurities.The results show that the surface layer slurry at 22℃is evenly coated on the surface of the wax patterns with appropriate thickness,and there is no surface shell mold rupture caused by sliding slurry after sand leaching.The surface layer slurry temperature is consistent with the wax pattern temperature and the workshop temperature,so there is no damage of the surface layer shell caused by expansion and contraction.Therefore,the shell mold prepared by the surface layer slurry at this temperature has good integrity,isolating the contact between the low inert shell material and the titanium liquid effectively,and the ZTC4 titanium alloy cylinder casting prepared by this shell mold is smooth,without cracks and holes.
基金National Natural Science Foundation of China(52375378)National Key Laboratory of Metal Forming Technology and Heavy Equipment(S2308100.W12)Huxiang High-Level Talent Gathering Project of Hunan Province(2021RC5001)。
文摘The titanium alloy strut serves as a key load-bearing component of aircraft landing gear,typically manufactured via forging.The friction condition has important influence on material flow and cavity filling during the forging process.Using the previously optimized shape and initial position of preform,the influence of the friction condition(friction factor m=0.1–0.3)on material flow and cavity filling was studied by numerical method with a shear friction model.A novel filling index was defined to reflect material flow into left and right flashes and zoom in on friction-induced results.The results indicate that the workpiece moves rigidly to the right direction,with the displacement decreasing as m increases.When m<0.18,the underfilling defect will occur in the left side of strut forging,while overflow occurs in the right forging die cavity.By combining the filling index and analyses of material flow and filling status,a reasonable friction factor interval of m=0.21–0.24 can be determined.Within this interval,the cavity filling behavior demonstrates robustness,with friction fluctuations exerting minimal influence.
基金National Natural Science Foundation of China(52171114)。
文摘Infections associated with titanium(Ti)-based implants present significant challenges in clinical treatments,especially when biofilms already form on the implant surface.Many antimicrobial agents,including antibiotics,metallic nanoparticles and antimicrobial peptides,have been extensively used to deal with Ti implant infections.However,these chemical approaches suffer from potential toxicity,antibiotic resistance and poor long-term antibacterial performance.Hence,physical antibacterial surfaces on Ti-based implants have attracted increasing attention.The antibacterial behavior of different surfaces on Ti-based biomaterials against various bacteria only by physical properties of the implants themselves(e.g.,nanotopography)or exogenous physical stimulus(e.g.,photocatalysis)was reviewed,as well as parameters influencing the physical antibacterial processes,such as size,shape and density of the surface nanotextures,and bacterial growth phases.Besides,mechanisms of different fabrication techniques for the physical antibacterial surfaces on Ti-based biomaterials were also summarized.
基金supported by the National Natural Science Foundation of China(No.51801198)Fujian Science Fund for Distinguished Young Scholars(No.2023J06050)the Key Laboratory of Advanced Structural Materials(Changchun Univrsity of Technology),Ministry of China Education(No.ASM-202201).
文摘A new approach was introduced by combining laser powder bed fusion and hot isostatic pressing processes to create a Ti6Al4V-Ti composite alloy structured similar to nacre,merging Ti6Al4V with pure Ti.Titanium alloys are known to be sensitive to fluoride ions commonly found in dental products like rinses,toothpaste,and mouthwashes,impacting their corrosion resistance.Therefore,the aim of this research is to investigate how fluoride ions affect the corrosion characteristics of the Ti6Al4V-Ti composite and to evaluate the unique dissolution behaviors observed in the Ti6Al4V and pure Ti zones.The findings from electrochemical tests reveal that adding fluoride ions decreases the composite's corrosion resistance,yet fluoride concentrations of 0.01 and 0.05 M still exhibit passive behavior.However,at a fluoride concentration of 0.1 M,there is a significant degradation of the passive film,presenting a porous structure.Additionally,the observation from atomic force microscope demonstrated Ti6Al4V zone shows a preference for dissolution compared to the Ti zone,particularly evident at fluoride ion concentrations of 0.1 M.This study is expected to provide valuable insights to deepen the understanding of Ti6Al4V-Ti composites'suitability for dental applications.
基金supported by the China Postdoctoral Science Foundation(No.2022M720399).
文摘In order to investigate the damage tolerance of a metastable Ti-5Al-3V-3Mo-2Cr-2Zr-1Nb-1Fe(Ti5321)alloy with bimodal microstructure using void growth quantification and micromechanical modeling,in situ tensile testing was performed during X-ray microtomography experiments.Compared with investigations of surface voids by traditional two-dimensional(2D)methods involving post-mortem characterization,three-dimensional(3D)information on void evolution inside optically opaque samples obtained through X-ray microtomography is essential.The Rice and Tracey model and Huang model were applied to predict void growth and show good agreement with experimental data using calibration of the damage parameterα.The void growth kinetics of Ti5321 with bimodal microstructure was analyzed by comparing theαvalue with that of Ti64 for different microstructure morphologies.The damage mechanism of ductile fracture of Ti5321 with bimodal microstructure is discussed.It was found that the size of the voids apparently increases with the triaxiality of stress.Post-mortem scanning electron microscopy(SEM)was also used to demonstrate this damage mechanism of ductile fracture of Ti5321.
基金financially supported by the National Natural Science Foundation of China(No.21172269)the Fundamental Research Funds for the Central Universities,SouthCentral Minzu University(No.CZH24005)。
文摘Binuclear complexes have attracted extensive attention in fields such as catalysis because of their likely bimetallic synergistic effect;however,the mechanism and factors influencing this synergism remain unclear.In this work,six bis-β-ketoimine binuclear titanium complexes4a-4f containing different alkylthio sidearms and configurations were synthesized and characterized by nuclear magnetic resonance hydrogen spectrum(~1H-NMR),nuclear magnetic resonance carbon spectrum(^(13)C-NMR),Fourier transform infrared spectrum(FTIR),and elemental analysis.The intermetallic distances of isomeric complexes 4a,4d,4e and 4f determined through density functional theory(DFT)optimization were in the order 4a<4d<4e<4f and were found to significantly influence the catalytic performance for ethylene(co)polymerization.These complexes could efficiently catalyze ethylene polymerization and ethylene/1-hexene or ethylene/1-octene copolymerization with high activity to produce highmolecular-weight ethylene homo-and co-polymers.Among the three binuclear titanium complexes 4a-4c with similar structures but different lengths of alkylthio sidearms,complex 4a,which contained the shortest methylthio sidearm,exhibited the highest activity for ethylene polymerization and copolymerization with 1-hexene or 1-octene.Additionally,for ethylene/1-hexene or ethylene/1-octene copolymerization,it showed the highest comonomer incorporation compared with propylthio(4b)and octylthio(4c)derivatives because of the smaller steric hindrance of the methyl group in 4a and the more open coordination space for vinyl monomers.Furthermore,among the isomeric complexes 4a,4d,4e and4f,complex 4a with the shortest bimetallic distance also exhibited the highest activity towards ethylene(co)polymerization,and the highest 1-hexene or 1-octene incorporation in comparison with its regioisomeric counterparts 4d,4e and p-phenyl-bridged analog 4f,owing to a more appropriate bimetallic distance that is conducive to a synergistic effect.
基金the National Key Research and Development Program of China(Nos.2021YFB3704202,2021YFB3704205)R&D Program of Beijing Municipal Education Commission,China(No.KM 202110005010)+2 种基金Beijing Natural Science Foundation,China(No.2202009)National Natural Science Foundation of China(No.51621003)Basic Research Program of Jiangsu Province,China(No.BK20191148).
文摘A heterogeneous structure composed of elongated primaryαand secondaryαgrains with a size of 670 nm was produced by subjecting the bimodal microstructure of a titanium alloy to hot rolling,annealing,and aging treatments.This heterogeneous structure exhibited significantly improved strength owing to a combination of heterogeneous deformation-induced strengthening and dislocation strengthening.A short-duration high-temperature heat treatment facilitated a synergistic enhancement of yield strength and elongation at both room temperature and 650℃.The fracture elongation at room temperature and 650℃ increased by 36.7% and 130.4%,respectively,compared with that of bimodal microstructure.The stacking of geometrically necessary dislocations with a single slip system at the phase boundary and the longer effective slip length of the dislocations are the reasons for the significant improvement in elongation.The elongated primary α phase in lamellar bimodal microstructure,composed of multiple primary α grains,has better resistance to the anti-fatigue crack initiation effect.
基金supported by the National Natural Science Foundation of China(Nos.52271113,92163201)Jinyu Zhang is grateful for the Shaanxi Province Youth Innovation Team(No.22JP042)Shaanxi Province Innovation Team Project(2024RS-CXTD-58).
文摘Titanium alloys engineered in structural applications achieve ultrahigh strength primarily through precipitation strengthening of secondary α-phase(αs)during aging,while they often experience compromised ductility and toughness due to traditional strength-toughness tradeoff.In this study,we propose a novel strategy to address this conflict by introducing deformation kinks prior to conventional cold rolling(CR)and aging processes.These kinks are produced by cold forging(CF)to create macroscopic lamellar structures in β-grains,which alter strain partitioning during subsequent CR and ultimately tailor α_(s)-precipitation upon aging.As a result,an ultrafine duplex(αe+β)-structure is formed within kink interi-ors,while hierarchicalαs-precipitates are generated in the external β-matrix.This unique microstructure effectively enhances dislocation activity,promotes uniform plastic strain distribution and impedes crack propagation.Consequently,a simple Ti-V binary titanium alloy exhibits exceptional properties with ultra-high strength∼1636 MPa,decent ductility∼5.4% and appreciable fracture toughness∼36.1 MPa m^(1/2).The synergetic properties surpass those obtained through traditional CR and aging processes for the alloy and even outperform numerous multielement engineering titanium alloys reported in literature.Our findings open up a new avenue for overcoming the strength-toughness tradeoffof ultrahigh-strength titanium alloys,and also offer a facile production route towards structural materials for advanced performance.
文摘Silver is an elegant white precious metal,but it is easily oxidized by O3,SO2,and H2S in the air,turning yellow or dark,which affects its decorative effect.The existing silver coating,primarily prepared through the electroplating process,poses serious environmental pollution problems.It is necessary to seek new,green,and environmentally friendly coating processes while also enhancing the color palette of silver jewelry coatings.Titanium film layers were deposited on Ag925 and Ag999 surfaces using magnetron sputtering coating technology.The effects of sputtering time,substrate surface state,reaction gas type and time,and film thickness on the color of the film layers were studied,and the anti discoloration performance of the obtained film layers under the optimal process was tested.The experimental results show that when the sputtering time varies from 5 to 10 minutes,injecting argon,oxygen,and nitrogen into the coating chamber yields rich colors such as purple with a red tint,blue,yellow green,yellowish purple,and blue purple.The precise control of gas injection time has a significant impact on the color of the film layer.In terms of anti tarnish performance,the film showed good stability in the artificial sweat immersion test.From an environmental perspective,the magnetron sputtering titanium film process has no harmful gas or liquid emissions,which aligns with the sustainable development trend of the jewelry industry and holds great promise for application.This study has improved the visual effect and practical performance of the product,providing important theoretical basis and experimental data support for the application of environmentally friendly silver surface vacuum magnetron sputtering titanium thin film coating technology.
基金supported by the National Key R&D Program of China(No.2023YFE0105200)the National Natural Science Foundation of China(Nos.21905072,22077025,22207029,U20A20260)+3 种基金the Natural Science Foundation of Hebei Province(Nos.B2020202086,B2023202024,B2021202041,B2020202062)the Financial Support Project of Central Government for Promoting Development of Science and Technology of Hebei Province(No.236Z2705G)the Excellent Young Scientist Fund of the Natural Science Foundation of Hebei Province(No.B2022202027)the Science Research Project of Hebei Education Department(No.ZD2021032).
文摘With prolonged exposure in the human body,titanium alloy implants face challenges associated with bacterial attachment and proliferation,leading to implant failure and severe complications.Photothermal therapy(PTT)emerges as an efficient strategy for biofilm elimination.However,the local high temperature of PTT and incomplete bacteria ablation in low-temperature PTT pose risks of damage to normal tissues and biofilm recalcitrance,respectively.In this study,we synergistically combined photothermal therapy and chemotherapy to mildly disrupt biofilms of Staphylococcus aureus(S.aureus)to enhance the efficiency of biofilm ablation.The synergistic nanoplatform comprises near-infrared-light responsive con-jugated polymers,heat-sensitive liposomes,and the antibiotic daptomycin for biofilm elimination.The heat generated by conjugated polymers,stimulated with 808 nm light,alters biofilm permeability and releases antibiotics locally to eradicate biofilm.The nanoparticles exhibit biofilm dispersion activity and can effectively inhibit biofilm growth for up to 5 days.Consequently,this nanoplatform based on conjugated polymers offers a reliable method for ablating biofilms on titanium alloy implant and exhibits potential in drug-resistant clinical applications.
基金Shenzhen Science and Technology Program(No.JSGG20220831093200001)Shenzhen Science and Technology Program(No.KQTD20170810110250357)+1 种基金Shenzhen Engineering Research Center for Semiconductor-specific Equipment,National Natural Science Foundation of China(No.52105479)Special Funds for the Cultivation of Guangdong College Students’Scientific and Technological Innovation(No.pdjh2024c10804)for their financial support。
文摘A novel machining technology,namely ultrasonic assisted jet plasma oxidation modifi-cation face grinding(UAJPMG),was proposed to improve the machinability of the titanium alloy,in which the titanium alloy materials are modified by plasma oxidation followed by face grinding.This paper introduced the processing principle of UAJPMG and the design of an ultrasonic jet noz-zle to promote plasma oxidation.Using the ultrasonic jet nozzle produced in-house,the effect of theultrasonic vibration on the plasma intensity was experimentally investigated.The results revealedthat the application of ultrasonic vibration can diminish the thickness of the gas film by elevatingthe jet flow rate,thereby reducing the generation delay time and enhancing the plasma intensity.Subsequently,a scratch test was performed to assess the difference in the mechanical strengthbetween the plasma oxide layer and the titanium alloy substrate.It was found that the plasma oxidelayer with a reduced mechanical strength exhibited a deeper scratch depth under the same normalload.Based on these,the machining performance under different conditions was examined consid-ering the removed material of the abrasive grains.Compared with the removed material was Ti-6Al-4V substrate in conventional face grinding,the ultrasonic assisted plasma oxidized material caninhibit the chip adhesion on the wheel working surface,resulting in a reduction of the grinding forceand the surface roughness and an improvement of the groove shape accuracy.The novel machiningtechnology,i.e.,UAJPMG,proposed in this paper might provide a new approach for the precisionmachining of critical components made from titanium alloy.
基金funded by the National Natural Science Foundation of China(Nos.U20A20145,51774205)the Open Project from Engineering Research Center of the Ministry of Education,Sichuan University,China.
文摘An approach for coal-based direct reduction of vanadium−titanium magnetite(VTM)raw ore was proposed.Under the optimal reduction conditions with reduction temperature of 1140℃,reduction time of 3 h,C-to-Fe molar ratio of 1.2꞉1,and pre-oxidation temperature of 900℃,the iron metallization degree is 97.8%.Ultimately,magnetic separation yields an iron concentrate with an Fe content of 76.78 wt.%and efficiency of 93.41%,while the magnetic separation slag has a Ti grade and recovery of 9.36 wt.%and 87.07%,respectively,with a titanium loss of 12.93%.This new strategy eliminates the beneficiation process of VTM raw ore,effectively reduces the Ti content in the iron concentrate,and improves the comprehensive utilization of valuable metals.
基金supported by the National Natural Science Foundation of China(Nos.52074231,52274396 and 52001258)the Chongqing Natural Science Foundation(No.cstc2020jcyj-msxmX1056).
文摘Crack initiation mechanism of dwell fatigue has always been a key problem in rationalizing the dwell effect,and it is not completely understood yet.This study conducted stress-controlled low-cycle fatigue and dwell fatigue tests on Ti-6Al-3Nb-2Zr-1Mo alloy with bimodal microstructure to reveal its microstructural characteristics and crack initiation mechanisms.The study demonstrated that the faceted primaryα nodules located near the specimen surface acted as crack initiation sites during both fatigue and dwell fatigue tests.Slip trace analysis revealed that faceted cracking occurred at(0001)basal plane with the maximum Schmid factor value through a special cracking mode referred to as(0001)twist boundary cracking.Innovative criteria of parameters C1 and C2 were proposed based on experimental observation and molecular dynamics simulations,which well identify candidates for(0001)twist boundary crack nucleation.It demonstrated that grain pairs combining a moderately high Schmid factor for basal slip and a well-orientated Burgers vector in the out-of-surface plane was the preferable location for surface(0001)twist-boundary crack initiation,and grain pairs combining a high Schmid factor for basal slip and a high normal stress on basal plane are perfect candidates for subsurface cracking.Based on this,phenomeno-logical models are proposed to explain the surface(0001)twist-boundary cracking mechanism from the perspective of surface extrusion-intrusion-induced micro-notches.
基金supported by the National Natural Science Foundation of China(No.52272283)the Science and Technology Commission of Shanghai Municipality(Nos.22S31902900 and 22ZR1457600)+3 种基金Youth Innovation Promotion Association CAS(No.2023263)Young Elite Scientists Sponsorship Program by CAST(No.2022-2024QNRC001)General Research Fund of the Research Grants Council(No.17207719)the Health and Medical Research Fund(No.20190244).
文摘Implant-related infections and tissue inflammation are the main factors for peri-implantitis.Lack of antibacterial activity and poor soft tissue sealing property increase the occurrence probability of peri-implantitis.To prevent and treat peri-implantitis,cerium-doped defective titanium oxide coatings are prepared on medical titanium surfaces by plasma electrolytic oxidation and thermal reduction treatment.In the darkness,Ce-doped defective titanium oxide coatings with micro-porous structure surface can inhibit the bacteria adhesion to some extent with antibacterial rates of 38.0%against S.aureus and 65.0%against E.coli.Under near infrared(NIR)irradiation,Ce-doped defective titanium oxide coatings show good photothermal antibacterial activity with antibacterial rates of 99.9%against S.aureus and 99.9%against E.coli.Moreover,with the increasing content of Ce-doping,the coatings exhibit higher capacity to scavenge hydrogen peroxide(H2O2)and 2,2′-azinobis-(3-ethylbenzothiazoline-6-sulfonic acid)radical cation(ABTS^(·+)).The coatings with enhanced antioxidant effect can protect human gingival fibroblasts from oxidative stress damage by eliminating reactive oxygen species and promoting initial cell adhesion.Besides,Ce-doped coatings can regulate the immune microenvironment by up-regulating the expression of anti-inflammatory genes and down-regulating the pro-inflammatory genes.In vivo animal experiments further confirm the good antibacterial activity of Ce-doped defective titanium oxide coatings under NIR irradiation and good biosafety.This work provides a novel surface modification strategy for implant abutment,which shows good application prospects for preventing and treating peri-implantitis.