A TiAl-Nb composite was prepared by spark plasma sintering （SPS） at 1250 °C and 50 MPa for 5 min from prealloyed TiAl powder and elemental Nb powder in a molar ratio of 9：1 for improving the fracture toughness...A TiAl-Nb composite was prepared by spark plasma sintering （SPS） at 1250 °C and 50 MPa for 5 min from prealloyed TiAl powder and elemental Nb powder in a molar ratio of 9：1 for improving the fracture toughness of TiAl alloy at room temperature. The microstructure, phase constitute, fracture surface and fracture toughness were determined by X-ray diffractometry, electron probe micro-analysis, scanning and transmission electron microscopy and mechanical testing. The results show that the sintered samples mainly consist of γ phase, O phase, niobium solid solution （Nbss） phase and B2 phase. The fracture toughness is as high as 28.7 MPa？m1/2 at room temperature. The ductile Nbss phase plays an important role in absorbing the fracture energy in front of the cracks. Moreover, B2 phase can branch the propagation of the cracks. The microhardness of each phase of the composite was also tested.展开更多
Ni/TiAl composite brazed joints could significantly reduce the aircraft’s weight.However,low interfacial adhesion,coarse and brittle-hard intermetallic compounds(IMCs)seriously limited the application of Ni/TiAl comp...Ni/TiAl composite brazed joints could significantly reduce the aircraft’s weight.However,low interfacial adhesion,coarse and brittle-hard intermetallic compounds(IMCs)seriously limited the application of Ni/TiAl composite joints in the next generation of aerospace applications.So enhanced K4169/TiAl composite joints were investigated by vacuum brazed with(Ni_(53.33)Cr_(20)B_(16.67)Si_(10)/Zr_(25)Ti_(18.75)Ta_(12.5)Ni_(25)Cu_(18.75))composite filler metal(CFM)designed based on cluster-plus-glue-atom model.The shear strength of the joint reached 485 MPa,comparable to the 491 MPa of TiAl substrate.The flat and brittle-hard diffusion reaction layer between Zones I and II was eliminated,simultaneously generating CrB4 dispersion strengthening due to the CFM developed with the interfacial solid-liquid space-time hysteresis effect.In Zones II and III,IMCs all transformed into Niss(Cr,Fe)_([0–88]),Niss(Ti,Al)_([004]),and Niss(Zr,Si)_([11–2])of circular and oval shapes through isothermal solidification.Meanwhile,the residual stresses and hardness were distributed in reticulated cladding characteristics.Thereby,lattice distortion led to solid solution strengthening and increased plastic toughness through crack termination and bridging mechanisms,which inhibited dislocations from plugging and crack propagation.Various interfaces in ZoneⅣwere regulated into semi-and coherent interfaces.Ni3(Ti,Al)/(Ni,Ti,Al)and(Ni,Ti,Al)/AlNi_(2)Ti were composed of higher interfacial bonding energy(2.771 J/m^(2),2.547 J/m^(2))and Ni-Ni covalent bonds.Interfacial covalent bonding and large interfacial bonding energy coupling strengthened Zone IV.Consequently,cracks initiated at the(Ni,Ti,Al)[013]/Ti3Al_([010])and expanded rapidly into TiAl substrate.Therefore,applying this method to design CFMs and regulate the phase,grain morphology,and interface’s fine structure could provide new pathways for dissimilar hard-to-join metals.展开更多
A practical process method for precise integration of SiC_(f)/SiC composite(CMC)and a Ni-based superalloy(K403)was proposed in this study.It involves Nb coating pretreatment of the CMC via the chemical vapor depositio...A practical process method for precise integration of SiC_(f)/SiC composite(CMC)and a Ni-based superalloy(K403)was proposed in this study.It involves Nb coating pretreatment of the CMC via the chemical vapor deposition(CVD)at 1000℃and subsequent integral precision casting between the pretreated CMC and the K403 superalloy melt.The method solves the difficulty for the dissimilar material to be cast together,forming a robust bonding interface with an average shear strength of 94.8 MPa at room temperature.During the pretreatment process,the Nb reacted with the CMC,forming a reactive coating with the microstructure composed of NbC,Nb2C and Nb5Si3 phases.In the following integral casting,the Nb reactive coating effectively blocked detrimental graphitization reaction between the Ni element in the superalloy melt and the CMC,and mitigated the interface thermal stress generated by both the mismatch of thermal expansion coefficients and temperature difference,resulting in the increase of interfacial strength.The typical interfacial microstructure consists of the CMC,NbC,NbSi_(2)/NbC,SiC,NbSi_(2),Nb_(2)C,Nb_(5)Si_(3),Al_(4)C_(3),Nb_(2)Al/γ/γ'and MC(M=W,Mo,Ti).A formula for estimating the interfacial thermal stress of an integrated cast was derived.展开更多
Ti_(2)AlC/TiAl composites with a network structure were successfully prepared with carbon nanotubes and Ti-45Al-8Nb pre-alloyed powder using spark plasma sintering.The effects of sintering temperature(1200-1350℃)on t...Ti_(2)AlC/TiAl composites with a network structure were successfully prepared with carbon nanotubes and Ti-45Al-8Nb pre-alloyed powder using spark plasma sintering.The effects of sintering temperature(1200-1350℃)on the microstructural evolution and mechanical properties were systematically investigated.The microstructure of Ti_(2)AlC/TiAl composites exhibits duplex,near-lamellar,and fully lamellar structures,as the sintering temperature increases from 1200 to 1350℃.The network structured Ti_(2)AlC phase can refine the microstructure and the phase becomes discontinuous at high sintering temperatures.Notably,composites sintered at 1300℃ exhibit excellent mechanical properties,with the highest compressive strength(1921 MPa)and fracture strain(26%)at room temperature.Moreover,the ultimate tensile strength and fracture strain reach 537 MPa and 3.1%at 900℃,and 485 MPa and 3.3%at 950℃,respectively.The enhancement of the mechanical properties is attributed primarily to the load bearing,particle pull-out,and inhibition of crack propagation induced by Ti_(2)AlC particles.展开更多
Titanium aluminide(TiAl)alloys,known for their light weight and high specific strength,hold promising potential for aerospace applications.Recent studies have focused on improving their properties through composite st...Titanium aluminide(TiAl)alloys,known for their light weight and high specific strength,hold promising potential for aerospace applications.Recent studies have focused on improving their properties through composite strengthening.An in situ synthesized Ti_(5)Si_(3)-reinforced TiAl composite with excellent performance was successfully fabricated via a dual-wire electron beam-directed energy deposition(EB-DED)process.The microstructure of the as-deposited Ti_(5)Si_(3)/TiAl composite consisted of primary Ti_(5)Si_(3)rods,eutectic Ti_(5)Si_(3)needles,and lamellar TiAl+Ti_(3)Al structures.The phase transformation during the EB-DED process was L→Ti_(5)Si_(3)+L→Ti_(5)Si_(3)+(α+Ti_(5)Si_(3))Eutectic→Ti_(5)Si_(3)+(Ti3Al+TiAl)Eutectoid.The expanded Blackburn orientation relationships among the ternary phases emerged from the eutectic reaction of L→α+Ti_(5)Si_(3)with an undercooling exceeding 136°C and the subsequent eutectoid reaction with ordering transformation and were expressed as<1120>TisAl//<10I0>Ti_(5)Si_(3)//<110]Ti_(3)Al and{0001}TiзA//{0001}Ti_(5)Si_(3)//{111}TiAl.The Ti_(5)Si_(3)phase had a greater hardness than did the lamellar structures and enhanced the mechanical properties of the matrix.The compressive yield strengths at room temperature and 750°C were 1221±51 and 1034±34 MPa,respectively,whereas the tensile yield strength was 347.4±12.7 MPa at 950°C,surpassing those of other TiAl alloys.The calculated strength with different strengthening mechanisms was 1056.4 MPa,and the greatest improvement in strength was attributed to the decreased interlamellar spacing.This work provides critical insight into the design of TiAl composites with superior mechanical properties and aids in understanding the microstructural evolution of as-deposited Ti_(5)Si_(3)/TiAl composites.展开更多
By using the spark plasma sintering process, Ti2AlC/TiAlcomposite with the addition of Niobium （Nb） was prepared in-situ and the microstructure of Ti2AlC/TiAl （Nb） composite was investigated by means of transmissi...By using the spark plasma sintering process, Ti2AlC/TiAlcomposite with the addition of Niobium （Nb） was prepared in-situ and the microstructure of Ti2AlC/TiAl （Nb） composite was investigated by means of transmission electron microscopy （TEM） and high-resolution electron microscopy （HREM）. The results indicate that new-formed Ti2AIC particles disperse with a high degree of uniformity and well combine with the matrix. In the area of phase interface the d-spaces of Ti2AlC （100） and TiAI （110） were measured as 0.2648 nm and 0.2991 nm,respectively. The atom arrangement beside the interface was only partly corresponding, existing in semicoherent state. On the contrary, in the area of grain interface the d-spaces of TiAl （100） and TiAl （110） were measured as 0.2462 nm and 0.2631 nm,respectively and the atom arrangement beside the interface was almost corresponding, existing in coherent state.展开更多
In order to improve the intrinsic brittleness of TiAl alloys,Ti_(2)AlNb alloys with outstanding ductility and toughness at room temperature,and good high-temperature performance are competitive candidates in construct...In order to improve the intrinsic brittleness of TiAl alloys,Ti_(2)AlNb alloys with outstanding ductility and toughness at room temperature,and good high-temperature performance are competitive candidates in constructing the TiAl-based laminated composites.In this work,TiAl/Ti_(2)AlNb laminated composites are successfully synthesized by vacuum hot pressing combined with the foil-foil(sheet)metallurgy.Under the pressure of 65 MPa,different holding time and temperature of hot pressing are tried and the optimized fabrication parameter is acquired as 1050℃/120 min/65 MPa.Along with the changes of processing parameters,the defect,microstructure,interface,phase transformation and the corresponding mechanical properties are detailly discussed.The results show that the TiAl/Ti_(2)AlNb laminated composite fabricated at 1050℃ for 2 h achieves a good metallurgical interface bonding.The corresponding interface microstructure is composed of region I and region II.The region I consists of O,α_(2)and B2/βphase,and region II is made up ofα2.Subsequently,the tensile tests indicate that the composite synthesized at 1050℃ for 2 h possesses a maximum strength of 812 MPa and a total elongation of 1.31%at room temperature,and a strength of 539.71 MPa and the highest total elongation of 10.34%at 750℃.The well synergistic deformation ability between the interface and the two base alloys endows the composite an excellent tensile performance.Moreover,the composite processed at 1050℃ for 2 h behaves the best fracture toughness in both arrester orientation and divider orientation with the value of 32.6 MPa.m^(1/2)and 30.1 MPa.m^(1/2),respectively.The Ti_(2)AlNb alloy in the laminated structure effectively release the stress around the crack tip and plays a role in toughening.Further,crack deflection,crack bridging,crack blunting and fragmentation also make contributions to enhance the fracture toughness of the laminated composites.展开更多
The TiAl-based laminated composite sheet of 150 mm × 100 mm × 0.2 mm, with 24 TiAl layers and 23 Nb layers laid alternately one on another, was successfully fabricated using the electron beam-physical vapor ...The TiAl-based laminated composite sheet of 150 mm × 100 mm × 0.2 mm, with 24 TiAl layers and 23 Nb layers laid alternately one on another, was successfully fabricated using the electron beam-physical vapor deposition （EB-PVD） method. The microstructure and properties of the sheet were investigated on an atomic force microscope （AFM）, a scanning electron microscope （SEM） and a tensile testing machine. The results indicate that the evenly distributed Nb layers are well joined with the TiAl layers, and the interfaces between layers are transparent, and every interlayer spacing is of about 8μm. The fractures appear to be a mixture of intergranular fractures and somewhat ductile quasi-cleavage ones. Despite its slight influence on ultimate tensile strength, the inserts of Nb layers efficiently increase the room temperature ductility of TiAl-based alloys due to the crack deflection effect.展开更多
The TiAl-based alloys sheet with 150 mm×100 mm×0.4 mm and the TiAl/Nb laminated composites with 150 mm×100 mm×0.2 mm were fabricated by using electron beam-physical vapor deposition(EB-PVD) method,...The TiAl-based alloys sheet with 150 mm×100 mm×0.4 mm and the TiAl/Nb laminated composites with 150 mm×100 mm×0.2 mm were fabricated by using electron beam-physical vapor deposition(EB-PVD) method, respectively. The microstructure and properties of the sheet were investigated by AFM, SEM and EDS. The results show that the TiAl based alloys sheet has a good surface quality, and its microstructure is columnar crystal. The component of the alloys indicates a regular and periodical gradient change which leads to the spontaneous delamination along the normal direction of substrate. In the TiAl/Nb laminated composites alternating overlaid by TiAl of 24 layers and Nb of 23 layers, the interface of each layer evenly distributed throughout the cross-section is transparent, and the interlayer spacing is about 8μm. The component of TiAl layers also changes regularly along the normal direction of substrate, but no delamination phenomenon is found. The TiAl/Nb laminated composites have better ductility than the TiAl-based alloys sheet.展开更多
TiAl/Ti_(2)AlNb intermetallic-intermetallic laminated(IIL)composites featuring brittle/ductile heterogeneous interfaces were fabricated through vacuum hot-pack rolling.The microstructures and the phase transfor-mation...TiAl/Ti_(2)AlNb intermetallic-intermetallic laminated(IIL)composites featuring brittle/ductile heterogeneous interfaces were fabricated through vacuum hot-pack rolling.The microstructures and the phase transfor-mation behaviors of the interfaces of the IIL composites before and after annealing at 900°C/6 h were in-vestigated.The heterogeneous interfaces are composed of four distinct regions,individually I(β_(o)+γ+α_(2)),II(β_(o)/B_(2)+ω)(brittle part),III(O lath),and IV(equiaxed O)(ductile part)regions from TiAl to Ti_(2)AlNb side.Notably,after annealing,an equiaxed O band approximately 50μm wide was observed in region IV of the interface.In addition,a significant microhardness variation was observed between regions II and IV of the interface,where region II exhibited higher hardness compared to the TiAl alloy,and region IV displayed lower hardness than the Ti_(2)AlNb alloy.The enhanced fracture toughness of the IIL composites,three times that of the TiAl base alloy,is attributed to the formation of the brittle/ductile heterogeneous interfaces and the layered design incorporating the Ti_(2)AlNb alloy.The corresponding toughening mech-anism was further discussed.The brittle II region plays a role in increasing crack branching,while the ductile IV region inhibits the propagation of microcracks and prevents the formation of main cracks.This work highlights the crucial role of the brittle/ductile heterogeneous interface in the toughening of lam-inated composites.Furthermore,the discovery of the O band provides novel insights into the design of TiAl/Ti_(2)AlNb heterostructures.展开更多
C/Mo duplex coating interfacially modified SiC fiber-reinforced γ-TiAl matrix composite （SiCf/C/Mo/γ-TiA1） was prepared by foil-fiber-foil method to investigate its interfacial modification effect. SiCf/C/TiAl com...C/Mo duplex coating interfacially modified SiC fiber-reinforced γ-TiAl matrix composite （SiCf/C/Mo/γ-TiA1） was prepared by foil-fiber-foil method to investigate its interfacial modification effect. SiCf/C/TiAl composites were also prepared under the same processing condition for comparision. Both kinds of the composites were thermally exposed in vacuum at 800 and 900℃ for different durations in order to study thermal stability of the interfacial zone. With the aids of scanning electron microscope （SEM） and energy dispersive spectrometer （EDS）, the interracial microstructures of the composites were investigated. The results reveal that, although adding the Mo coating, the interfacial reaction product of the SiCf/C/Mo/TiAl composite is the same with that of the SiCf/C/TiA1 composite, which is TiC/Ti2AlC between the coating and the matrix. However, C/Mo duplex coating is more efficient in hindering interfacial reaction than C single coating at 900 ℃ and below. In addition, a new layer of interfacial reaction product was found between Ti2AlC and the matrix after 900 ℃, 200 h thermal exposure, which is rich in V and close to the chemical composition of B2 phase.展开更多
Microstructures of Ti2AlN/TiAl composites prepared by in-situ method were characterized in in-situ and aging treatment conditions and the nitride precipitation was investigated in Ti2AlN/TiAl composites aged at 900 ℃...Microstructures of Ti2AlN/TiAl composites prepared by in-situ method were characterized in in-situ and aging treatment conditions and the nitride precipitation was investigated in Ti2AlN/TiAl composites aged at 900 ℃ for 24 h after being heat treated at 1400 ℃ for 0.5 h. The in-situ composites consist of γ＋α2 lamellar colonies, equiaxed y grains and Ti2AlN reinforcements. Matrix with nearly fully lamellar structure formed after solution and subsequently aging treatment. With the increase of Ti2AlN content, the nearly fully lamellar structure becomes instable for the aged composites. According to TEM study, fine Ti2AlN precipitates are found to distribute at the grain boundaries of lamellar colony. Needle-like Ti3AlN precipitates arrange in line with growing axis parallel to [001] direction of the γ-TiAl matrix and another needle-like Ti3AlN precipitates with lager size distribute at the dislocations. Key words：展开更多
Microstructure stability of in situ synthesized Ti2AlN/Ti-48Al-2Cr-2Nb composite during aging at 900 ℃ was investigated by XRD, OM and TEM, and the unreinforced Ti-48Al-2Cr-2Nb alloy was also examined for comparison....Microstructure stability of in situ synthesized Ti2AlN/Ti-48Al-2Cr-2Nb composite during aging at 900 ℃ was investigated by XRD, OM and TEM, and the unreinforced Ti-48Al-2Cr-2Nb alloy was also examined for comparison. The result showed that in the TiAl alloy,α2 lamellae thinned and were broken down, and became discontinuous with increasing aging time. The decomposition ofα2 lamella toγ which was characterized by parallel decomposition and breakdown ofα2 lamellae led to the degradation of the lamellar structure. While in the composite, lamellar structure remained relatively stable even after aging at 900 ℃ for 100 h. No breakdown ofα2 lamellae except parallel decomposition and precipitation of fine nitride particles was observed. The better microstructural stability of the composite was mainly attributed to the precipitation of Ti2AlN particles at theα2/γ interface which played an important role in retarding the coarsening of lamellar microstructure in the matrix of composite.展开更多
In-situ formed （Cu0.6Zr0.3Ti0.1）95Nb5 bulk metallic glass （BMG） composite with Nb-rich dendrite randomly dispersed in hard glassy matrix was prepared by casting into a water-cooled copper mold. The dendrite has mu...In-situ formed （Cu0.6Zr0.3Ti0.1）95Nb5 bulk metallic glass （BMG） composite with Nb-rich dendrite randomly dispersed in hard glassy matrix was prepared by casting into a water-cooled copper mold. The dendrite has much smaller hardness and elastic modulus than glassy matrix, and the stress concentration at interface provides a channel for the initiating and branching of shear bands upon loading, thus leading to a high compressive fracture strain of 6.08% and fracture strength about 2200 MPa. Comparing with other Cu-based BMG composite, the fracture strength of present （Cu0.6Zr0.3Ti0.1）95Nb5 composite is not significantly reduced, indicating that the addition of Nb in the current work is an effective and effortless way to fabricate new practical BMG composites with enhanced strength and good plasticity.展开更多
Al2O3 particle-reinforced TiAl composites are successfully reaction-synthesized from the powder mixture of Ti, Al, TiO2, and Nb2O5, using the hot pressing reaction synthesis technique. The microstructure and mechanica...Al2O3 particle-reinforced TiAl composites are successfully reaction-synthesized from the powder mixture of Ti, Al, TiO2, and Nb2O5, using the hot pressing reaction synthesis technique. The microstructure and mechanical properties of the as-sintered products are investigated. It is found that in the as-sintered products consisting of γ-TiAl, α2-Ti3Al, Al2O3, and NbAl3 phases, the fine Al2O3 particles tend to disperse on the grain boundaries. With the Nb2O5 content increasing, the grains are remarkably refined and the Al2O3 particles are dispersing more uniformly in the TiAl matrix, forming a partial lamellar structure containing α and lamellar phases. The hardness of the in-situ composites increases gradually, and the bending strength and the fracture toughness of the as-sintered products reach the maximum value of 398.5 MPa and 6.99 MPa·m^1/2, respectively, as the Nb2O5 content increases to 6 wt%.展开更多
The aim of this study was to develop a high-efficiency joining method of Cf/Al composites and TiA l alloys under the heat effect of laser-ignited self-propagating high-temperature synthesis（SHS）. The SHS reaction of...The aim of this study was to develop a high-efficiency joining method of Cf/Al composites and TiA l alloys under the heat effect of laser-ignited self-propagating high-temperature synthesis（SHS）. The SHS reaction of Ni–Al–Zr interlayer was induced by laser beam and acted as local high-temperature heat source during the joining. Sound joint was obtained and verified the feasibility of this joining method. Effect of filler metals on the joint microstructure and shear strength was evaluated. When the joining pressure was 2 MPa with additive filler metals, joint shear strength reached the maximum of 41.01 MPa.展开更多
In-situ Al2O3/TiAl composites were fabricated by pressure-assisted exothermic dispersion （PAXD） method from elemental powder mixtures of Ti, Al, TiO2, and Nb2O5. The microstructures and mechanical properties of the ...In-situ Al2O3/TiAl composites were fabricated by pressure-assisted exothermic dispersion （PAXD） method from elemental powder mixtures of Ti, Al, TiO2, and Nb2O5. The microstructures and mechanical properties of the as-sintered composites are investigated. The results show that the as-sintered products consist of γ-TiAl, α2-Ti3Al, Al2O3, and NbAl3 phases. Microstructure analysis indicates that Al2O3 particles tend to disperse on the grain boundaries. Application of a moderate pressure of 35 MPa at 1200℃ yields Al2O3/TiAl composites with fine Al2O3 reinforcement and a discontinuous network linking by Al2O3 particles. The aluminide component has a fine submicron γ ＋α2 lamellar microstructure. With increasing Nb2O5 content, Al2O3 particles are dispersed uniformly in the matrix. The hardness of the composites increases gradually, and the bending strength and fracture toughness of the composites reach to the maximum value, respectively.展开更多
Ti_(2)AlC/TiAl composites with different volume fractions were prepared by hot pressing technology,and their reinforced structural characteristics and mechanical properties were evaluated.The results showed that when ...Ti_(2)AlC/TiAl composites with different volume fractions were prepared by hot pressing technology,and their reinforced structural characteristics and mechanical properties were evaluated.The results showed that when the reinforced phase volume fraction of Ti_(2)AlC was 20%,three-dimensional interpenetrating network structures were formed in the composites.Above 20%,Ti_(2)AlC phase in the composites accumulated and grew to form thick skeletal networks.The microplastic deformation behavior of Ti_(2)AlC phase,such as kink band and delamination,improved the fracture toughness of the composites.Comparative analysis indicated that the uniform and small interconnecting network structures could further reinforce the composites.The bending strengths of composites prepared with 20 vol.%Ti_(2)AlC reached(900.9±45.0)MPa,which was 25.5% higher than that of TiAl matrix.In general,the co-continuous Ti_(2)AlC/TiAl composite with excellent mechanical properties can be prepared by powder metallurgy method.展开更多
基金Project (2011CB605505) supported by the National Basic Research Program of ChinaProject (2008AA03A233) supported by the Hi-tech Research and Development Program of China
文摘A TiAl-Nb composite was prepared by spark plasma sintering （SPS） at 1250 °C and 50 MPa for 5 min from prealloyed TiAl powder and elemental Nb powder in a molar ratio of 9：1 for improving the fracture toughness of TiAl alloy at room temperature. The microstructure, phase constitute, fracture surface and fracture toughness were determined by X-ray diffractometry, electron probe micro-analysis, scanning and transmission electron microscopy and mechanical testing. The results show that the sintered samples mainly consist of γ phase, O phase, niobium solid solution （Nbss） phase and B2 phase. The fracture toughness is as high as 28.7 MPa？m1/2 at room temperature. The ductile Nbss phase plays an important role in absorbing the fracture energy in front of the cracks. Moreover, B2 phase can branch the propagation of the cracks. The microhardness of each phase of the composite was also tested.
基金financially supported by the National Natural Science Foundation of China(Nos.52275314 and 52075074).
文摘Ni/TiAl composite brazed joints could significantly reduce the aircraft’s weight.However,low interfacial adhesion,coarse and brittle-hard intermetallic compounds(IMCs)seriously limited the application of Ni/TiAl composite joints in the next generation of aerospace applications.So enhanced K4169/TiAl composite joints were investigated by vacuum brazed with(Ni_(53.33)Cr_(20)B_(16.67)Si_(10)/Zr_(25)Ti_(18.75)Ta_(12.5)Ni_(25)Cu_(18.75))composite filler metal(CFM)designed based on cluster-plus-glue-atom model.The shear strength of the joint reached 485 MPa,comparable to the 491 MPa of TiAl substrate.The flat and brittle-hard diffusion reaction layer between Zones I and II was eliminated,simultaneously generating CrB4 dispersion strengthening due to the CFM developed with the interfacial solid-liquid space-time hysteresis effect.In Zones II and III,IMCs all transformed into Niss(Cr,Fe)_([0–88]),Niss(Ti,Al)_([004]),and Niss(Zr,Si)_([11–2])of circular and oval shapes through isothermal solidification.Meanwhile,the residual stresses and hardness were distributed in reticulated cladding characteristics.Thereby,lattice distortion led to solid solution strengthening and increased plastic toughness through crack termination and bridging mechanisms,which inhibited dislocations from plugging and crack propagation.Various interfaces in ZoneⅣwere regulated into semi-and coherent interfaces.Ni3(Ti,Al)/(Ni,Ti,Al)and(Ni,Ti,Al)/AlNi_(2)Ti were composed of higher interfacial bonding energy(2.771 J/m^(2),2.547 J/m^(2))and Ni-Ni covalent bonds.Interfacial covalent bonding and large interfacial bonding energy coupling strengthened Zone IV.Consequently,cracks initiated at the(Ni,Ti,Al)[013]/Ti3Al_([010])and expanded rapidly into TiAl substrate.Therefore,applying this method to design CFMs and regulate the phase,grain morphology,and interface’s fine structure could provide new pathways for dissimilar hard-to-join metals.
基金the financial support from the Fundamental Research Funds for the Central Universities,China(No.FRF-GF-18-006A)。
文摘A practical process method for precise integration of SiC_(f)/SiC composite(CMC)and a Ni-based superalloy(K403)was proposed in this study.It involves Nb coating pretreatment of the CMC via the chemical vapor deposition(CVD)at 1000℃and subsequent integral precision casting between the pretreated CMC and the K403 superalloy melt.The method solves the difficulty for the dissimilar material to be cast together,forming a robust bonding interface with an average shear strength of 94.8 MPa at room temperature.During the pretreatment process,the Nb reacted with the CMC,forming a reactive coating with the microstructure composed of NbC,Nb2C and Nb5Si3 phases.In the following integral casting,the Nb reactive coating effectively blocked detrimental graphitization reaction between the Ni element in the superalloy melt and the CMC,and mitigated the interface thermal stress generated by both the mismatch of thermal expansion coefficients and temperature difference,resulting in the increase of interfacial strength.The typical interfacial microstructure consists of the CMC,NbC,NbSi_(2)/NbC,SiC,NbSi_(2),Nb_(2)C,Nb_(5)Si_(3),Al_(4)C_(3),Nb_(2)Al/γ/γ'and MC(M=W,Mo,Ti).A formula for estimating the interfacial thermal stress of an integrated cast was derived.
基金financially supported by the National Natural Science Foundation of China(Nos.52171120,52271106,52071188)the Natural Science Foundation of Zhejiang Province,China(No.LZY23E050001)。
文摘Ti_(2)AlC/TiAl composites with a network structure were successfully prepared with carbon nanotubes and Ti-45Al-8Nb pre-alloyed powder using spark plasma sintering.The effects of sintering temperature(1200-1350℃)on the microstructural evolution and mechanical properties were systematically investigated.The microstructure of Ti_(2)AlC/TiAl composites exhibits duplex,near-lamellar,and fully lamellar structures,as the sintering temperature increases from 1200 to 1350℃.The network structured Ti_(2)AlC phase can refine the microstructure and the phase becomes discontinuous at high sintering temperatures.Notably,composites sintered at 1300℃ exhibit excellent mechanical properties,with the highest compressive strength(1921 MPa)and fracture strain(26%)at room temperature.Moreover,the ultimate tensile strength and fracture strain reach 537 MPa and 3.1%at 900℃,and 485 MPa and 3.3%at 950℃,respectively.The enhancement of the mechanical properties is attributed primarily to the load bearing,particle pull-out,and inhibition of crack propagation induced by Ti_(2)AlC particles.
基金financially supported by the National Natural Science Foundation of China(No.52301050)the Young Elite Scientists Sponsorship Program by the China Association for Science and Technology(No.2022QNRC001)the China Postdoctoral Science Foundation(No.2023M741701).
文摘Titanium aluminide(TiAl)alloys,known for their light weight and high specific strength,hold promising potential for aerospace applications.Recent studies have focused on improving their properties through composite strengthening.An in situ synthesized Ti_(5)Si_(3)-reinforced TiAl composite with excellent performance was successfully fabricated via a dual-wire electron beam-directed energy deposition(EB-DED)process.The microstructure of the as-deposited Ti_(5)Si_(3)/TiAl composite consisted of primary Ti_(5)Si_(3)rods,eutectic Ti_(5)Si_(3)needles,and lamellar TiAl+Ti_(3)Al structures.The phase transformation during the EB-DED process was L→Ti_(5)Si_(3)+L→Ti_(5)Si_(3)+(α+Ti_(5)Si_(3))Eutectic→Ti_(5)Si_(3)+(Ti3Al+TiAl)Eutectoid.The expanded Blackburn orientation relationships among the ternary phases emerged from the eutectic reaction of L→α+Ti_(5)Si_(3)with an undercooling exceeding 136°C and the subsequent eutectoid reaction with ordering transformation and were expressed as<1120>TisAl//<10I0>Ti_(5)Si_(3)//<110]Ti_(3)Al and{0001}TiзA//{0001}Ti_(5)Si_(3)//{111}TiAl.The Ti_(5)Si_(3)phase had a greater hardness than did the lamellar structures and enhanced the mechanical properties of the matrix.The compressive yield strengths at room temperature and 750°C were 1221±51 and 1034±34 MPa,respectively,whereas the tensile yield strength was 347.4±12.7 MPa at 950°C,surpassing those of other TiAl alloys.The calculated strength with different strengthening mechanisms was 1056.4 MPa,and the greatest improvement in strength was attributed to the decreased interlamellar spacing.This work provides critical insight into the design of TiAl composites with superior mechanical properties and aids in understanding the microstructural evolution of as-deposited Ti_(5)Si_(3)/TiAl composites.
基金Funded by the Shandong Provincial Natural Science Foundation (No.22003F02)
文摘By using the spark plasma sintering process, Ti2AlC/TiAlcomposite with the addition of Niobium （Nb） was prepared in-situ and the microstructure of Ti2AlC/TiAl （Nb） composite was investigated by means of transmission electron microscopy （TEM） and high-resolution electron microscopy （HREM）. The results indicate that new-formed Ti2AIC particles disperse with a high degree of uniformity and well combine with the matrix. In the area of phase interface the d-spaces of Ti2AlC （100） and TiAI （110） were measured as 0.2648 nm and 0.2991 nm,respectively. The atom arrangement beside the interface was only partly corresponding, existing in semicoherent state. On the contrary, in the area of grain interface the d-spaces of TiAl （100） and TiAl （110） were measured as 0.2462 nm and 0.2631 nm,respectively and the atom arrangement beside the interface was almost corresponding, existing in coherent state.
基金supported by Major Special Science and Technology Project of Yunnan Province 202002AB080001-3the National Natural Science Foundation of China(no.51704088)Fundamental Research and Development Program of China(Grant no.JCKY2017205B032)。
文摘In order to improve the intrinsic brittleness of TiAl alloys,Ti_(2)AlNb alloys with outstanding ductility and toughness at room temperature,and good high-temperature performance are competitive candidates in constructing the TiAl-based laminated composites.In this work,TiAl/Ti_(2)AlNb laminated composites are successfully synthesized by vacuum hot pressing combined with the foil-foil(sheet)metallurgy.Under the pressure of 65 MPa,different holding time and temperature of hot pressing are tried and the optimized fabrication parameter is acquired as 1050℃/120 min/65 MPa.Along with the changes of processing parameters,the defect,microstructure,interface,phase transformation and the corresponding mechanical properties are detailly discussed.The results show that the TiAl/Ti_(2)AlNb laminated composite fabricated at 1050℃ for 2 h achieves a good metallurgical interface bonding.The corresponding interface microstructure is composed of region I and region II.The region I consists of O,α_(2)and B2/βphase,and region II is made up ofα2.Subsequently,the tensile tests indicate that the composite synthesized at 1050℃ for 2 h possesses a maximum strength of 812 MPa and a total elongation of 1.31%at room temperature,and a strength of 539.71 MPa and the highest total elongation of 10.34%at 750℃.The well synergistic deformation ability between the interface and the two base alloys endows the composite an excellent tensile performance.Moreover,the composite processed at 1050℃ for 2 h behaves the best fracture toughness in both arrester orientation and divider orientation with the value of 32.6 MPa.m^(1/2)and 30.1 MPa.m^(1/2),respectively.The Ti_(2)AlNb alloy in the laminated structure effectively release the stress around the crack tip and plays a role in toughening.Further,crack deflection,crack bridging,crack blunting and fragmentation also make contributions to enhance the fracture toughness of the laminated composites.
基金National Natural Science Foundation of China (90405016)
文摘The TiAl-based laminated composite sheet of 150 mm × 100 mm × 0.2 mm, with 24 TiAl layers and 23 Nb layers laid alternately one on another, was successfully fabricated using the electron beam-physical vapor deposition （EB-PVD） method. The microstructure and properties of the sheet were investigated on an atomic force microscope （AFM）, a scanning electron microscope （SEM） and a tensile testing machine. The results indicate that the evenly distributed Nb layers are well joined with the TiAl layers, and the interfaces between layers are transparent, and every interlayer spacing is of about 8μm. The fractures appear to be a mixture of intergranular fractures and somewhat ductile quasi-cleavage ones. Despite its slight influence on ultimate tensile strength, the inserts of Nb layers efficiently increase the room temperature ductility of TiAl-based alloys due to the crack deflection effect.
基金Projects(90205034, 90405016) supported by the National Natural Science Foundation of China
文摘The TiAl-based alloys sheet with 150 mm×100 mm×0.4 mm and the TiAl/Nb laminated composites with 150 mm×100 mm×0.2 mm were fabricated by using electron beam-physical vapor deposition(EB-PVD) method, respectively. The microstructure and properties of the sheet were investigated by AFM, SEM and EDS. The results show that the TiAl based alloys sheet has a good surface quality, and its microstructure is columnar crystal. The component of the alloys indicates a regular and periodical gradient change which leads to the spontaneous delamination along the normal direction of substrate. In the TiAl/Nb laminated composites alternating overlaid by TiAl of 24 layers and Nb of 23 layers, the interface of each layer evenly distributed throughout the cross-section is transparent, and the interlayer spacing is about 8μm. The component of TiAl layers also changes regularly along the normal direction of substrate, but no delamination phenomenon is found. The TiAl/Nb laminated composites have better ductility than the TiAl-based alloys sheet.
基金supported by the National Key Re-search and Development Program of China(No.2021YFB3702603)the Innovation Foundation for Doctor Dissertation of Northwest-ern Polytechnical University(No.CX2023045)+2 种基金the National Nat-ural Science Foundation of China(No.52174377)Chongqing Technology Innovation and Application Development Project(No.CSTB2022TIAD-KPX0032)the Research Fund of the State Key Laboratory of Solidification Processing(NPU),China(No.2022-TS-06).
文摘TiAl/Ti_(2)AlNb intermetallic-intermetallic laminated(IIL)composites featuring brittle/ductile heterogeneous interfaces were fabricated through vacuum hot-pack rolling.The microstructures and the phase transfor-mation behaviors of the interfaces of the IIL composites before and after annealing at 900°C/6 h were in-vestigated.The heterogeneous interfaces are composed of four distinct regions,individually I(β_(o)+γ+α_(2)),II(β_(o)/B_(2)+ω)(brittle part),III(O lath),and IV(equiaxed O)(ductile part)regions from TiAl to Ti_(2)AlNb side.Notably,after annealing,an equiaxed O band approximately 50μm wide was observed in region IV of the interface.In addition,a significant microhardness variation was observed between regions II and IV of the interface,where region II exhibited higher hardness compared to the TiAl alloy,and region IV displayed lower hardness than the Ti_(2)AlNb alloy.The enhanced fracture toughness of the IIL composites,three times that of the TiAl base alloy,is attributed to the formation of the brittle/ductile heterogeneous interfaces and the layered design incorporating the Ti_(2)AlNb alloy.The corresponding toughening mech-anism was further discussed.The brittle II region plays a role in increasing crack branching,while the ductile IV region inhibits the propagation of microcracks and prevents the formation of main cracks.This work highlights the crucial role of the brittle/ductile heterogeneous interface in the toughening of lam-inated composites.Furthermore,the discovery of the O band provides novel insights into the design of TiAl/Ti_(2)AlNb heterostructures.
基金Projects(51201134,51271147)supported by the National Natural Science Foundation of ChinaProject(2015JM5181)supported by the Natural Science Foundation of Shaanxi Province,China+1 种基金Project(115-QP-2014)supported by the Research Fund of the State Key Laboratory of Solidification Processing(NWPU),ChinaProject(3102014JCQ01023)supported by the Fundamental Research Funds for the Central Universities,China
文摘C/Mo duplex coating interfacially modified SiC fiber-reinforced γ-TiAl matrix composite （SiCf/C/Mo/γ-TiA1） was prepared by foil-fiber-foil method to investigate its interfacial modification effect. SiCf/C/TiAl composites were also prepared under the same processing condition for comparision. Both kinds of the composites were thermally exposed in vacuum at 800 and 900℃ for different durations in order to study thermal stability of the interfacial zone. With the aids of scanning electron microscope （SEM） and energy dispersive spectrometer （EDS）, the interracial microstructures of the composites were investigated. The results reveal that, although adding the Mo coating, the interfacial reaction product of the SiCf/C/Mo/TiAl composite is the same with that of the SiCf/C/TiA1 composite, which is TiC/Ti2AlC between the coating and the matrix. However, C/Mo duplex coating is more efficient in hindering interfacial reaction than C single coating at 900 ℃ and below. In addition, a new layer of interfacial reaction product was found between Ti2AlC and the matrix after 900 ℃, 200 h thermal exposure, which is rich in V and close to the chemical composition of B2 phase.
基金Project(2011CB605502)supported by the National Basic Research Program of ChinaProject(51001086)supported by the National Natural Science Foundation of China
文摘Microstructures of Ti2AlN/TiAl composites prepared by in-situ method were characterized in in-situ and aging treatment conditions and the nitride precipitation was investigated in Ti2AlN/TiAl composites aged at 900 ℃ for 24 h after being heat treated at 1400 ℃ for 0.5 h. The in-situ composites consist of γ＋α2 lamellar colonies, equiaxed y grains and Ti2AlN reinforcements. Matrix with nearly fully lamellar structure formed after solution and subsequently aging treatment. With the increase of Ti2AlN content, the nearly fully lamellar structure becomes instable for the aged composites. According to TEM study, fine Ti2AlN precipitates are found to distribute at the grain boundaries of lamellar colony. Needle-like Ti3AlN precipitates arrange in line with growing axis parallel to [001] direction of the γ-TiAl matrix and another needle-like Ti3AlN precipitates with lager size distribute at the dislocations. Key words：
基金Project(2011CB605502)supported by the National Basic Research Program of ChinaProject(B08040)supported by Introducing Talents of Discipline to Universities,China
文摘Microstructure stability of in situ synthesized Ti2AlN/Ti-48Al-2Cr-2Nb composite during aging at 900 ℃ was investigated by XRD, OM and TEM, and the unreinforced Ti-48Al-2Cr-2Nb alloy was also examined for comparison. The result showed that in the TiAl alloy,α2 lamellae thinned and were broken down, and became discontinuous with increasing aging time. The decomposition ofα2 lamella toγ which was characterized by parallel decomposition and breakdown ofα2 lamellae led to the degradation of the lamellar structure. While in the composite, lamellar structure remained relatively stable even after aging at 900 ℃ for 100 h. No breakdown ofα2 lamellae except parallel decomposition and precipitation of fine nitride particles was observed. The better microstructural stability of the composite was mainly attributed to the precipitation of Ti2AlN particles at theα2/γ interface which played an important role in retarding the coarsening of lamellar microstructure in the matrix of composite.
基金Project(51371149)supported by the National Natural Science Foundation of ChinaProject(151048)supported by the HUO Ying-dong Young Teacher Fund+4 种基金Project(2015ZF53066)supported by the Aeronautical Science Foundation of ChinaProject(92-QZ-2014)supported by the Free Research Fund of State Key Laboratory of Solidification Processing,ChinaProject(2015KJXX-10)supported by Shaanxi Young Stars of Science and Technology,ChinaProejct(2011CB610403)supported by the National Basic Research Program of ChinaProject(51125002)supported by the National Science Funds for Distinguished Young Scientists,China
文摘In-situ formed （Cu0.6Zr0.3Ti0.1）95Nb5 bulk metallic glass （BMG） composite with Nb-rich dendrite randomly dispersed in hard glassy matrix was prepared by casting into a water-cooled copper mold. The dendrite has much smaller hardness and elastic modulus than glassy matrix, and the stress concentration at interface provides a channel for the initiating and branching of shear bands upon loading, thus leading to a high compressive fracture strain of 6.08% and fracture strength about 2200 MPa. Comparing with other Cu-based BMG composite, the fracture strength of present （Cu0.6Zr0.3Ti0.1）95Nb5 composite is not significantly reduced, indicating that the addition of Nb in the current work is an effective and effortless way to fabricate new practical BMG composites with enhanced strength and good plasticity.
文摘Al2O3 particle-reinforced TiAl composites are successfully reaction-synthesized from the powder mixture of Ti, Al, TiO2, and Nb2O5, using the hot pressing reaction synthesis technique. The microstructure and mechanical properties of the as-sintered products are investigated. It is found that in the as-sintered products consisting of γ-TiAl, α2-Ti3Al, Al2O3, and NbAl3 phases, the fine Al2O3 particles tend to disperse on the grain boundaries. With the Nb2O5 content increasing, the grains are remarkably refined and the Al2O3 particles are dispersing more uniformly in the TiAl matrix, forming a partial lamellar structure containing α and lamellar phases. The hardness of the in-situ composites increases gradually, and the bending strength and the fracture toughness of the as-sintered products reach the maximum value of 398.5 MPa and 6.99 MPa·m^1/2, respectively, as the Nb2O5 content increases to 6 wt%.
基金financially supported by the National Natural Science Foundation of China(Grant No.51075101)
文摘The aim of this study was to develop a high-efficiency joining method of Cf/Al composites and TiA l alloys under the heat effect of laser-ignited self-propagating high-temperature synthesis（SHS）. The SHS reaction of Ni–Al–Zr interlayer was induced by laser beam and acted as local high-temperature heat source during the joining. Sound joint was obtained and verified the feasibility of this joining method. Effect of filler metals on the joint microstructure and shear strength was evaluated. When the joining pressure was 2 MPa with additive filler metals, joint shear strength reached the maximum of 41.01 MPa.
基金supported by the Special Program for Education Bureau of Shaanxi Province, China(Grant No.08JK240)the Breeding Program for Provincial Level Key Research Base of Shaanxi University of Technology, China (Grant No.SLGJD0806)Scientific Research Start up Program for Introduced Talents of Shaanxi University of Technology, China (Grant No.SLGQD0751).
文摘In-situ Al2O3/TiAl composites were fabricated by pressure-assisted exothermic dispersion （PAXD） method from elemental powder mixtures of Ti, Al, TiO2, and Nb2O5. The microstructures and mechanical properties of the as-sintered composites are investigated. The results show that the as-sintered products consist of γ-TiAl, α2-Ti3Al, Al2O3, and NbAl3 phases. Microstructure analysis indicates that Al2O3 particles tend to disperse on the grain boundaries. Application of a moderate pressure of 35 MPa at 1200℃ yields Al2O3/TiAl composites with fine Al2O3 reinforcement and a discontinuous network linking by Al2O3 particles. The aluminide component has a fine submicron γ ＋α2 lamellar microstructure. With increasing Nb2O5 content, Al2O3 particles are dispersed uniformly in the matrix. The hardness of the composites increases gradually, and the bending strength and fracture toughness of the composites reach to the maximum value, respectively.
基金the financial supports from the National Natural Science Foundation of China(No.52065009)the Joint Funds of the Science and Technology Foundation of Guizhou Province,China(No.20157219)the Science and Technology Planning Project of Guizhou Province,China(No.20191069).
文摘Ti_(2)AlC/TiAl composites with different volume fractions were prepared by hot pressing technology,and their reinforced structural characteristics and mechanical properties were evaluated.The results showed that when the reinforced phase volume fraction of Ti_(2)AlC was 20%,three-dimensional interpenetrating network structures were formed in the composites.Above 20%,Ti_(2)AlC phase in the composites accumulated and grew to form thick skeletal networks.The microplastic deformation behavior of Ti_(2)AlC phase,such as kink band and delamination,improved the fracture toughness of the composites.Comparative analysis indicated that the uniform and small interconnecting network structures could further reinforce the composites.The bending strengths of composites prepared with 20 vol.%Ti_(2)AlC reached(900.9±45.0)MPa,which was 25.5% higher than that of TiAl matrix.In general,the co-continuous Ti_(2)AlC/TiAl composite with excellent mechanical properties can be prepared by powder metallurgy method.
