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Numerical Simulation on Thermomechanical Coupling Process in Friction Stir-Assisted Wire Arc Additive Manufacturing
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作者 Li Long Xiao Yichen +2 位作者 Shi Lei Chen Ji Wu Chuansong 《稀有金属材料与工程》 北大核心 2026年第1期1-8,共8页
Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit... Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties. 展开更多
关键词 friction stir processing wire arc additive manufacturing numerical simulation thermomechanical coupling temperature field DEFORMATION
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Thermomechanical coupling analysis of granite fracture shear behavior:True triaxial test and numerical approaches
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作者 Zhufeng Yue Fanzhen Meng +4 位作者 Qijin Cai Dongliang Tian Yuantao Wen Wei Wang Dawei Hu 《Journal of Rock Mechanics and Geotechnical Engineering》 2026年第2期1337-1358,共22页
High geo-stress and high temperature in deep rock engineering increase the possibility of engineering and geological disasters in discontinuous rocks.However,the influence of thermomechanical coupling on the shear beh... High geo-stress and high temperature in deep rock engineering increase the possibility of engineering and geological disasters in discontinuous rocks.However,the influence of thermomechanical coupling on the shear behavior and damage evolution of prefractured granite remains immature.In this context,true triaxial laboratory tests and discrete element method simulations under different confining pressures(σ3=3 MPa,σ2=4 MPa,andσ3=80 MPa,σ2=100 MPa)and temperatures(25℃-500℃)were carried out on rough granite fractures with two different orientations.Results indicate that high temperature and high confining pressure increase the peak strength of the prefractured specimen,leading to more microcracks in the host rock and more gouges between the surfaces.Thermal strengthening at low temperatures(<300℃)and residual stick-slip only occur under a greater confining pressure for prefractured specimens.High confining pressure suppresses generation of the thermal microcracks in the heating stage.Cracks first initiate in the asperities on the fracture surfaces,and then propagate into the rock matrix during the mechanical loading stage.In addition,prefractured granite with a larger fracture angle is characterized by smaller peak and residual strength,faster residual slip,fewer new cracks on the specimen surface,and a more pronounced thermal strengthening effect on peak strength.The slip tendency analysis indicates that a higher maximum principal stress(s1)and a large fracture angle(45°-75°)generally result in a higher potential for fracture slip or activation.This study will contribute to a better understanding of the fracture shear mechanism under true triaxial thermomechanical coupling conditions and provides new insights into the stability evaluation of deep dynamic geological hazards. 展开更多
关键词 thermomechanical coupling effect Real-time high temperature Prefractured granite Fracture angle True triaxial shear test
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Microdamage study of granite under thermomechanical coupling based on the particle flow code 被引量:1
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作者 Chong SHI Yiping ZHANG +2 位作者 Yulong ZHANG Xiao CHEN Junxiong YANG 《Frontiers of Structural and Civil Engineering》 SCIE EI CSCD 2023年第9期1413-1427,共15页
The thermomechanical coupling of rocks refers to the interaction between the mechanical and thermodynamic behaviors of rocks induced by temperature changes.The study of this coupling interaction is essential for under... The thermomechanical coupling of rocks refers to the interaction between the mechanical and thermodynamic behaviors of rocks induced by temperature changes.The study of this coupling interaction is essential for understanding the mechanical and thermodynamic properties of the surrounding rocks in underground engineering.In this study,an improved temperature-dependent linear parallel bond model is introduced under the framework of a particle flow simulation.A series of numerical thermomechanical coupling tests are then conducted to calibrate the micro-parameters of the proposed model by considering the mechanical behavior of the rock under different thermomechanical loadings.Good agreement between the numerical results and experimental data are obtained,particularly in terms of the compression,tension,and elastic responses of granite.With this improved model,the thermodynamic response and underlying cracking behavior of a deep-buried tunnel under different thermal loading conditions are investigated and discussed in detail. 展开更多
关键词 thermomechanical coupling effect GRANITE improved linear parallel bond model thermal property particle flow code
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Thermomechanical failure analysis of sandstone subjected to high ground temperature
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作者 Yan Zhang Chunchi Ma +4 位作者 Minglang Zou Tianbin Li Peng Zeng Yuemao Zhao Hongzhuo Fan 《Journal of Rock Mechanics and Geotechnical Engineering》 2025年第6期3524-3545,共22页
The temperature effect of rock failure has primarily focused on high temperature and large temperature gradients.However,the temperature range of engineered rocks in high ground temperature tunnel is generally within ... The temperature effect of rock failure has primarily focused on high temperature and large temperature gradients.However,the temperature range of engineered rocks in high ground temperature tunnel is generally within 100℃.For this,this study conducts real-time thermomechanical coupling tests with small temperature gradient within the engineering temperature.We analyzed rock mechanical parameter,rock failure characteristics,and acoustic emission(AE)and energy characteristics.The results indicate that the strength,peak strain,elastic modulus,and peak energy storage of sandstone decrease with increasing temperature.The peak AE count of sandstone in triaxial test at high temperature decreases with increasing temperature.The RA(Rising time/Amplitude)and AF(Average frequency)parameters associated with the AE signals indicate that the shear and tensile cracks are produced almost simultaneously throughout the rock failure process with increasing temperature.The PFC(particle flow code)simulation results show that the crack number of PBM(parallel bond model)specimen at high σ_(3) is significantly higher than that at low σ_(3) and the cracks number difference under high and low σ_(3) also rises as the temperature increases.Finally,the strength attenuation characteristics are explained by the competition and coupling action of temperature and σ_(3).This paper provides theoretical insights into rock failure mechanisms under thermomechanical coupling related to underground engineering. 展开更多
关键词 Temperature effect thermomechanical coupling Triaxial compression test Acoustic emission Energy characteristic Engineering temperature
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Coupled Effects of Single-Vacancy Defect Positions on the Mechanical Properties and Electronic Structure of Aluminum Crystals
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作者 Binchang Ma Xinhai Yu Gang Huang 《Computers, Materials & Continua》 2026年第1期332-352,共21页
Vacancy defects,as fundamental disruptions in metallic lattices,play an important role in shaping the mechanical and electronic properties of aluminum crystals.However,the influence of vacancy position under coupled t... Vacancy defects,as fundamental disruptions in metallic lattices,play an important role in shaping the mechanical and electronic properties of aluminum crystals.However,the influence of vacancy position under coupled thermomechanical fields remains insufficiently understood.In this study,transmission and scanning electron microscopy were employed to observe dislocation structures and grain boundary heterogeneities in processed aluminum alloys,suggesting stress concentrations and microstructural inhomogeneities associated with vacancy accumulation.To complement these observations,first-principles calculations and molecular dynamics simulations were conducted for seven single-vacancy configurations in face-centered cubic aluminum.The stress response,total energy,density of states(DOS),and differential charge density were examined under varying compressive strain(ε=0–0.1)and temperature(0–600 K).The results indicate that face-centered vacancies tend to reduce mechanical strength and perturb electronic states near the Fermi level,whereas corner and edge vacancies appear to have weaker effects.Elevated temperatures may partially restore electronic uniformity through thermal excitation.Overall,these findings suggest that vacancy position exerts a critical but position-dependent influence on coupled structure-property relationships,offering theoretical insights and preliminary experimental support for defect-engineered aluminum alloy design. 展开更多
关键词 Aluminum crystal vacancy defect microstructural characterization stress response electronic structure thermomechanical coupling
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Thermomechanical analysis of triangular zone cracks in vertical continuous casting slabs based on viscoelastic-plastic model
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作者 Juan Cheng Yan-xin Wu +1 位作者 Yang Wang Jian-xun Fu 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2018年第8期813-820,共8页
The triangular zone cracks in 2101 duplex stainless steel produced by the vertical continuous caster have troubled company A for a long time. To simulate the temperature and thermal stress distributions in the solidif... The triangular zone cracks in 2101 duplex stainless steel produced by the vertical continuous caster have troubled company A for a long time. To simulate the temperature and thermal stress distributions in the solidification process of 2101 duplex stainless steel produced by the vertical continuous caster, a two-dimensional viscoelastic-plastic thermomechanically coupled finite element model was established by the secondary development of the commercial nonlinear finite element analysis software MSC Marc. The results show that the thermal stress on the surface reaches a maximum at the exit of the mould, and the highest thermal stresses at the centre of the wide face and the narrow face are 75 and 115 MPa, respectively. Meanwhile, the internal temperature of slab is still higher than the solidus temperature, resulting in no thermal stress. The slab shows different high-temperature strengths and suffers from different stresses at different positions; thus, the risk of cracking also varies. At a location of 6-8 m from the meniscus, the temperature of the triangular zone is 1270-1360℃ and the corresponding permissible high-temperature strength is about 10-30 MPa, while the thermal stress at this time is 60 MPa, which is higher than the high-temperature strength. As a result, triangular zone cracks form easily. 展开更多
关键词 Vertical continuous caster Triangular zone crack thermomechanical coupling Viscoelastic-plastic model -Finite element analysis
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A Coupled Thermomechanical Crack Propagation Behavior of Brittle Materials by Peridynamic Differential Operator
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作者 Tianyi Li Xin Gu Qing Zhang 《Computer Modeling in Engineering & Sciences》 SCIE EI 2024年第7期339-361,共23页
This study proposes a comprehensive,coupled thermomechanical model that replaces local spatial derivatives in classical differential thermomechanical equations with nonlocal integral forms derived from the peridynamic... This study proposes a comprehensive,coupled thermomechanical model that replaces local spatial derivatives in classical differential thermomechanical equations with nonlocal integral forms derived from the peridynamic differential operator(PDDO),eliminating the need for calibration procedures.The model employs a multi-rate explicit time integration scheme to handle varying time scales in multi-physics systems.Through simulations conducted on granite and ceramic materials,this model demonstrates its effectiveness.It successfully simulates thermal damage behavior in granite arising from incompatible mineral expansion and accurately calculates thermal crack propagation in ceramic slabs during quenching.To account for material heterogeneity,the model utilizes the Shuffle algorithm andWeibull distribution,yielding results that align with numerical simulations and experimental observations.This coupled thermomechanical model shows great promise for analyzing intricate thermomechanical phenomena in brittle materials. 展开更多
关键词 Peridynamic differential operator thermomechanical coupling HETEROGENEITY numerical simulation
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Effect of ballistic electrons on ultrafast thermomechanical responses of a thin metal film
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作者 熊启林 田昕 《Chinese Physics B》 SCIE EI CAS CSCD 2017年第9期365-370,共6页
The ultrafast thermomechanical coupling problem in a thin gold film irradiated by ultrashort laser pulses with different electron ballistic depths is investigated via the ultrafast thermoelasticity model. The solution... The ultrafast thermomechanical coupling problem in a thin gold film irradiated by ultrashort laser pulses with different electron ballistic depths is investigated via the ultrafast thermoelasticity model. The solution of the problem is obtained by solving finite element governing equations. The comparison between the results of ultrafast thermomechanical coupling responses with different electron ballistic depths is made to show the ballistic electron effect. It is found that the ballistic electrons have a significant influence on the ultrafast thermomechanical coupling behaviors of the gold thin film and the best laser micromachining results can be achieved by choosing the specific laser technology(large or small ballistic range).In addition, the influence of simplification of the ultrashort laser pulse source on the results is studied, and it is found that the simplification has a great influence on the thermomechanical responses, which implies that care should be taken when the simplified form of the laser source term is applied as the Gaussian heat source. 展开更多
关键词 ultrafast thermomechanical coupling ballistic electrons ultrashort laser pulse finite element method
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A new thermomechanical coupled FDEM model for geomaterials considering continuum-discontinuum transitions
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作者 Zihan Liu Louis Ngai Yuen Wong 《Journal of Rock Mechanics and Geotechnical Engineering》 SCIE CSCD 2024年第11期4654-4668,共15页
A new thermomechanical(TM)coupled finite-discrete element method(FDEM)model,incorporating heat conduction,thermal cracking,and contact heat transfer,has been proposed for both continuous and discontinuous geomaterials... A new thermomechanical(TM)coupled finite-discrete element method(FDEM)model,incorporating heat conduction,thermal cracking,and contact heat transfer,has been proposed for both continuous and discontinuous geomaterials.This model incorporates a heat conduction model that can accurately calculate the thermal field in continuousediscontinuous transition processes within a finite element framework.A modified contact heat transfer model is also included,which accounts for the entire contact area of discrete bodies.To align with the finite strain theory utilized in the FDEM mechanics module,the TM coupling module in the model is based on the multiplicative decomposition of the deformation gradient.The proposed model has been applied to various scenarios,including heat conduction in both continuous and discontinuous media during transient states,thermal-induced strain and stress,and thermal cracking conditions.The thermal field calculation model and the TM coupling model have been validated by comparing the numerical results with experiment findings and analytical solutions.These numerical cases demonstrate the reliability of the proposed model convincingly,making it suitable for use across a wide range of continuous and discontinuous media. 展开更多
关键词 Finite-discrete element method(FDEM) thermomechanical(TM)coupling Thermal cracking Contact heat transfer GEOMATERIALS
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Mechanical properties of sandstone under in-situ high-temperature and confinement conditions 被引量:1
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作者 Liyuan Liu Juan Jin +5 位作者 Jiandong Liu Wei Cheng Minghui Zhao Shengwen Luo Yifan Luo Tao Wang 《International Journal of Minerals,Metallurgy and Materials》 2025年第4期778-787,共10页
Low-to medium-maturity oil shale resources display substantial reserves, offering promising prospects for in-situ conversion inChina. Investigating the evolution of the mechanical properties of the reservoir and capro... Low-to medium-maturity oil shale resources display substantial reserves, offering promising prospects for in-situ conversion inChina. Investigating the evolution of the mechanical properties of the reservoir and caprock under in-situ high-temperature and confine-ment conditions is of considerable importance. Compared to conventional mechanical experiments on rock samples after high-temperat-ure treatment, in-situ high-temperature experiments can more accurately characterize the behavior of rocks in practical engineering,thereby providing a more realistic reflection of their mechanical properties. In this study, an in-situ high-temperature triaxial compressiontesting machine is developed to conduct in-situ compression tests on sandstone at different temperatures(25, 200, 400, 500, and 650℃)and confining pressures(0, 10, and 20 MPa). Based on the experimental results, the temperature-dependent changes in compressivestrength, peak strain, elastic modulus, Poisson's ratio, cohesion, and internal friction angle are thoroughly analyzed and discussed. Resultsindicate that the mass of sandstone gradually decreases as the temperature increases. The thermal conductivity and thermal diffusivity ofsandstone exhibit a linear relationship with temperature. Peak stress decreases as the temperature rises, while it increases with higher con-fining pressures. Notably, the influence of confining pressure on peak stress diminishes at higher temperatures. Additionally, as the tem-perature rises, the Poisson's ratio of sandstone decreases. The internal friction angle also decreases with increasing temperature, with 400℃ acting as the threshold temperature. Interestingly, under uniaxial conditions, the damage stress of sandstone is less affected by tem-perature. However, when the confining pressure is 10 or 20 MPa, the damage stress decreases as the temperature increases. This study en-hances our understanding of the influence of in-situ high-temperature and confinement conditions on the mechanical properties of sand-stone strata. The study also provides valuable references and experimental data that support the development of low-to medium-maturityoil shale resources. 展开更多
关键词 in-situ high temperature mechanical property thermal damage thermomechanical coupling
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RECOVERY EXPERIMENTAL TECHNIQUES OF TENSILE IMPACT 被引量:2
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作者 夏源明 周元鑫 《Acta Mechanica Sinica》 SCIE EI CAS CSCD 1996年第3期243-250,共8页
Based on loading-unloading test, tensile impact recovery experimental techniques have been developed to obtain the isothermal stress-strain curves of materials under high strain rates. The thermal softening effect can... Based on loading-unloading test, tensile impact recovery experimental techniques have been developed to obtain the isothermal stress-strain curves of materials under high strain rates. The thermal softening effect can be decoupled by comparing the isothermal stress-strain curves with the adiabatic stress-strain curves at the same strain rate. In the present paper, recovery experiments of brass have been carried out on a self-designed rotating disk tensile impact apparatus. According to the parabolic strain hardening power-law thermo-viscoplastic constitutive model, strain hardening parameter, strain rates strengthening parameter and thermal softening synthetical parameter have been decoupled from experimental results. Furthermore, from these parameters, one can determine the theoretical isothermal curves and adiabatic curves at high strain rates well-coinciding the experimental results respectively. It indicates that the recovery experimental techniques of tensile impact are effective and reliable and are important means for the study of thermo-mechanical coupling. The experimental results also reveals that brass is a typical thermo-viscoplastic material. 展开更多
关键词 recovery experimental technique tensile impact thermomechanical coupling
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Frictional Heat-Induced Phase Transformation on Train Wheel Surface 被引量:1
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作者 SU Hang PAN Tao +3 位作者 LI Li YANG Cai-fu CUI Yin-hui JI Huai-zhong 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2008年第5期49-55,共7页
By combining thermomechanical coupling finite element analysis with the characteristics of phase transformation [continuous cooling transformation (CCT) curve], the thermal fatigue behavior of train wheel steel unde... By combining thermomechanical coupling finite element analysis with the characteristics of phase transformation [continuous cooling transformation (CCT) curve], the thermal fatigue behavior of train wheel steel under high speed and heavy load conditions was analyzed. The influence of different materials on the formation of the phase transformation zone of the wheel tread was discussed. The result showed that the peak temperature of wheel/track friction zone could be higher than the austenitizing temperature for braking. The depth of the austenitized region could reach a point of 0.9 mm beneath the wheel tread surface. The supercooled austenite is transformed to a hard and brittle martensite layer during the following rapid cooling process, which may lead to cracking and then spalling on the wheel tread surface. The decrease in carbon contents of the train wheel steel helps inhibit the formation of martensite by increasing the austenitizing temperature of the train wheel steel. When the carbon contents decrease from 0.7% to 0.4%, the Ac3 of the wheel steel is increased by 45 ℃, and the thickness of the martensite layer is de creased by 30 %, which is helpful in reducing the thermal cycling fatigue of the train wheel tread such as spalling. 展开更多
关键词 train wheel steel thermal cycling fatigue FRICTION martensite transformation thermomechanical coupling
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Thermoelastoplastic Deformation Analysis of Electromechanical Equipments under Electrocaloric Shock
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作者 于建国 吕晨亮 叶庆泰 《Journal of Donghua University(English Edition)》 EI CAS 2006年第1期42-48,共7页
A coupled thermomechanical model is presented to investigate the thermoelastoplastic deformation mechanism of electromechanical equipments under the condition of electrocaloric shock. In the coupling model, differenti... A coupled thermomechanical model is presented to investigate the thermoelastoplastic deformation mechanism of electromechanical equipments under the condition of electrocaloric shock. In the coupling model, differentiating from the previous analyzing viewpoint that looked upon deformation work as additional heat source, temperature-field equation is established by considering the weakening role of deformation work on the intensity of internal heat source; in the process of setting up displacement-field equation, G-derivative of nonlinear functional is introduced into the traditional theory of elastoplastic finite deformation to simplify the expression of structural stiffness; stress-field equation is constructed by using the least square method to improve the stress solution obtained by constitutive equation. The presented model is converted into finite element program to simulate deforming process of 3-D structures with temperature-dependent material properties. As an example, thermal deformation analysis of Shanghai metro cars’ brake resistor is performed and compared with experimental results for illustrating the validity of the presented model. 展开更多
关键词 electromechanical equipments electro caloric shock thermomechanical coupling finite element analysis.
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Flexible and elastic thermal regulator for multimode intelligent temperature control 被引量:5
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作者 Can Chen Huitao Yu +5 位作者 Tao Lai Jun Guo Mengmeng Qin Zhiguo Qu Yiyu Feng Wei Feng 《SusMat》 SCIE EI 2023年第6期843-858,共16页
As nonlinear thermal devices,thermal regulators can intelligently respond to temperature and control heat flow through changes in heat transfer capacities,which allows them to reduce energy consumption without externa... As nonlinear thermal devices,thermal regulators can intelligently respond to temperature and control heat flow through changes in heat transfer capacities,which allows them to reduce energy consumption without external intervention.However,current thermal regulators generally based on high-quality crystallinestructure transitions are intrinsically rigid,which may cause structural damage and functional failure under mechanical strain;moreover,they are difficult to integrate into emerging soft electronic platforms.In this study,we develop a flexible,elastic thermal regulator based on the reversible thermally induced deformation of a liquid crystal elastomer/liquid metal(LCE/LM)composite foam.By adjusting the crosslinking densities,the LCE foam exhibits a high actuation strain of 121%with flexibility below the nematic–isotropic phase transition temperature(TNI)and hyperelasticity above TNI.The incorporation of LMresults in a high thermal resistance switching ratio of 3.8 over a wide working temperature window of 60◦C with good cycling stability.This feature originates from the synergistic effect of fragmentation and recombination of the internal LM network and lengthening and shortening of the bond line thickness.Furthermore,we fabricate a“grid window”utilizing photic-thermal integrated thermal control,achieving a superior heat supply of 13.7℃ at a light intensity of 180mW/cm^(2)and a thermal protection of 43.4℃at 1200 mW/cm^(2).The proposed method meets the mechanical softness requirements of thermal regulatormaterials with multimode intelligent temperature control. 展开更多
关键词 intelligent temperature control liquid crystal elastomer liquid metal thermal regulator thermomechanical coupling
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