Accurate water level measurement in nuclear reactors,particularly in PWRs(pressurized water reactors)and BWRs(boiling water reactors),is essential for ensuring the safety and efficiency of reactor operations.K-type HJ...Accurate water level measurement in nuclear reactors,particularly in PWRs(pressurized water reactors)and BWRs(boiling water reactors),is essential for ensuring the safety and efficiency of reactor operations.K-type HJTCs(heated junction thermocouples)are widely used for this purpose due to their ability to withstand extreme temperatures and radiation conditions.This article explores the role of HJTCs in reactor water level measurement and compares the performance of 2-wire and 3-wire connections.While the 2-wire connection is simple and cost-effective,it can introduce measurement inaccuracies due to wire resistance.In contrast,the 3-wire connection compensates for lead resistance,offering more precise and reliable measurements,particularly in long-distance applications.This paper discusses the operational considerations of these wiring configurations in the context of nuclear reactors and highlights the importance of choosing the appropriate connection type to optimize safety and measurement accuracy in PWR and BWR reactors.展开更多
A universal and low-cost temperature thermometer is realized via a special circuit,integrated circuit chip with microprocessor and analog to digital converter,and digital bus interface.Various thermocouples and resist...A universal and low-cost temperature thermometer is realized via a special circuit,integrated circuit chip with microprocessor and analog to digital converter,and digital bus interface.Various thermocouples and resistance temperature detectors used for temperature sensing may be connected to same thermometer.A special signal condition circuitry is designed and a matching algorithm is proposed.A novel calibration method named disassembled calibration is proposed in order to enhance efficiency and flexibility for the whole system.Additionally,it presents a combination method of low order polynomial fitting and piecewise linearity for the nonlinearity calibration of the thermocouple and the resistance temperature detector.A cold junction compensation based on digital way is described.And the matching algorithm and calibration method may eliminate errors stemming from excitation voltage source and reference voltage source,and can weaken quantization error of analog to digital converter and drift of components,too.Furthermore,the 400 times oversampling is completed by sequential and equal interval sampling to upgrade accuracy of analog to digital converter from original 12 to 15 bits and to raise signal-to-noise ratio.Finally,during a long time monitoring,experiment results show that errors at each static point are less than±0.2°C for the thermocouple system and less than±0.1°C for the resistance temperature detector system.展开更多
Cold-junction compensation(CJC)and disconnection detection circuit design of various thermocouples(TC)and multi-channel TC interface circuits were designed.The CJC and disconnection detection circuit consists of a CJC...Cold-junction compensation(CJC)and disconnection detection circuit design of various thermocouples(TC)and multi-channel TC interface circuits were designed.The CJC and disconnection detection circuit consists of a CJC semiconductor device,an instrumentation amplifier(IA),two resistors,and a diode for disconnection detection.Based on the basic circuit,a multi-channel interface circuit was also implemented.The CJC was implemented using compensation semiconductor and IA,and disconnection detection was detected by using two resistors and a diode so that IA input voltage became-0.42 V.As a result of the experiment using R-type TC,the error of the designed circuit was reduced from 0.14 mV to 3μV after CJC in the temperature range of 0°C to 1400°C.In addition,it was confirmed that the output voltage of IA was saturated from 88 mV to-14.2 V when TC was disconnected from normal.The output voltage of the designed circuit was 0 V to 10 V in the temperature range of 0°C to 1400°C.The results of the 4-channel interface experiment using R-type TC were almost identical to the CJC and disconnection detection results for each channel.The implemented multi-channel interface has a feature that can be applied equally to E,J,K,T,R,and S-type TCs by changing the terminals of CJC semiconductor devices and adjusting the IA gain.展开更多
In this review,we have endeavored to summarize and describe the research conducted to date on coaxial thermocouples for transient heat flux testing as well as the manufacturing processes.The review paper not only summ...In this review,we have endeavored to summarize and describe the research conducted to date on coaxial thermocouples for transient heat flux testing as well as the manufacturing processes.The review paper not only summarized important advances in coaxial thermocouple research along the time,but also suggested future directions and trends in coaxial thermocouple development.Main sections of presentation include major calibration techniques for coaxial thermocouples,experimental evaluation of coaxial thermocouple performance,and the influence of lateral heat transfer benefits on thermal measurements.In addition,the design of new type coaxial thermocouples,heat flux inversion methods and applications of coaxial thermocouples in other fields were also introduced.Finally,the direction of coaxial thermocouple development was discussed based on the needs of hypersonic thermal testing.展开更多
The combustion chamber temperature of newgeneration aircraft engines can reach an ultrahigh temperature of 1800℃,making temperature monitoring of key components crucial.Thin-film thermocouples(TFTCs)are highly sensit...The combustion chamber temperature of newgeneration aircraft engines can reach an ultrahigh temperature of 1800℃,making temperature monitoring of key components crucial.Thin-film thermocouples(TFTCs)are highly sensitive and have rapid response times;however,their upper-temperature limit remains below 1800℃.This study proposes an ultrahightemperature film thermocouple,which is enhanced by yttriastabilized zirconia(YSZ)for positive films,indium oxide(In_(2)O_(3))for negative films,and aluminum oxide(Al_(2)O_(3))for protective films.The thermocouple is designed on the basis of temperature measurement principles,first principles,and simulations,and it is manufactured via screen printing.The results indicate that the maximum working temperature is 1850℃.In experiments with different doping ratios at 1800℃,the thermocouple achieves a maximum temperature electromotive force(TEMF)of 258.5 mV and a maximum Seebeck coefficient of 180.9μV/℃,with an In_(2)O_(3):YSZ92(ZrO_(2)(92 wt%):Y_(2)O_(3)(8 wt%))ratio of 9:1 in wt%.Through the lumped heat capacity method,the response time was measured at 2.8 ms,which demonstrated good dynamic response characteristics.A film thermocouple was successfully utilized to measure a gas temperature of 1090℃ at the outlet of an air turbine rocket(ATR)engine,confirming its high-temperature operational capability.To improve the repeatability of the TFTCs without affecting their thermoelectric outputs,a convolutional neural network-long short-term memory network(CNN-LSTM)-attention neural network is implemented to mitigate the repeatability errors,achieving a high repeatability of 99.53%.Additionally,the compensated temperature data are compared with those obtained from a standard B-type thermocouple,showing a full-scale error of±0.73%FS.This study provides a feasible solution for ultrahigh temperature measurements.展开更多
With the increase in the demand for wearable devices, temperature-sensing capability is an essential function for flexible and transparent applications. Particularly, the long-term stability of a device is highly desi...With the increase in the demand for wearable devices, temperature-sensing capability is an essential function for flexible and transparent applications. Particularly, the long-term stability of a device is highly desirable for use in daily life. In this study, a flexible and transparent self-powered temperature sensor with remarkable air stability was developed by employing a one-atom-thick monolayer graphene encapsulated with an extremely thin metal oxide layer. Graphene thermocouples were constructed by inducing p- and n-type doping on a high-quality monolayer graphene placed on a transparent polymer film. The entire graphene film was treated by a modulated oxygen plasma, which induced p-type doping with minimal defects on graphene. Half of the graphene was coated with polyethylenimine to form n-type graphene. The graphene p–n junction was encapsulated with a 14-nm-thick ultrathin Al_(2)O_(3) using atomic layer deposition (ALD). The graphene thermocouple exhibited a high Seebeck coefficient of 81.6 ± 2.4 µV/K, high linearity with a coefficient of determination of 0.999, rapid response with a time constant of 0.59 s, low thermal hysteresis, and wide operating temperature range. Owing to the ALD-Al_(2)O_(3) layer, the graphene thermocouple exhibited exceptional air stability, maintaining the Seebeck coefficient for 1028 days. Furthermore, the ultimate thinness of the graphene thermocouple rendered it with an extreme optical transmittance of 94.8 % at a wavelength of 550 nm and a small critical bending radius of 5.71 mm.展开更多
To provide advanced diagnostic techniques for diagnosing the outlet temperature distribution and species concentrations of future advanced combustors,this study focuses on a dual-swirl single-dome rectangular combusto...To provide advanced diagnostic techniques for diagnosing the outlet temperature distribution and species concentrations of future advanced combustors,this study focuses on a dual-swirl single-dome rectangular combustor.Through the integration of multiple diagnostics,simultaneous measurement of outlet temperature distribution and species concentrations was achieved.The study validates the engineering applicability of these simultaneous measurements using tungsten-rhenium(W-Re)thermocouples and Coherent Anti-Stokes Raman Scattering(CARS),CARS and Tunable Diode Laser Absorption Spectroscopy(TDLAS),as well as Gas Analysis(GA)and Mass Spectrometry(MS).The results demonstrate that measurements by thermocouples and CARS exhibit good consistency and repeatability,with a relative deviation of less than 4%,fully meeting the requirements of engineering experiments.The spatial distribution reconstruction results of TDLAS can reflect the temperature distribution characteristics at the combustor outlet.Temperature comparison between TDLAS and CARS at single-point positions shows consistent results,with a relative deviation of less than 11%and 7%under both conditions,respectively.Simultaneous measurements by integrating GA and MS show high engineering applicability for the first time,meeting the requirements for measuring both inorganic species and free radicals at the combustor outlet.Under C_(1)condition,the relative deviations of four key species(Unburned Hydrocarbon(UHC),NO,O_(2),and CO_(2))remain within 2%,while that of NO_(2)is slightly higher at approximately 8%.Under C_(2)condition,the overall deviations increase for most species,with only O_(2)and CO_(2)maintaining relatively low deviations.The primary species of UHCs at the combustor outlet under both conditions are small molecular hydrocarbons(C_(3)-C_(8))and RO_(2)radicals,accounting for over 90%of total UHC.Specifically,RO_(2)species(R is C_(1)-C_(2)alkyl groups)are the predominant species,accounting for 74.3%and 82.1%of total RO_(2)under both conditions,respectively.These integrated diagnostic methods for temperature and species concentrations at the combustor outlet serve as a crucial reference for its engineering applications.展开更多
A computer aided measurement system is used to measure the cutting temperature directly in high-speed machining by natural thermocouples and standard thermocouples. In this system the tool/workpiece interface temperat...A computer aided measurement system is used to measure the cutting temperature directly in high-speed machining by natural thermocouples and standard thermocouples. In this system the tool/workpiece interface temperature is measured by the tool/workpiece natural thermocouple, while the temperature distribution on the workpiece surface and that of interior are measured by some standard thermocouples prearranged at proper positions. The system can be used to measure cutting temperature in the machining with the rotary cutting tools, such as vertical drill and end milling cutter. It is practically used for the research on high-speed milling with hardened steel.展开更多
A new method was proposed, in which a high-power CO2 laser modulated by high frequency was used as the driv- ing source to heat up a surface-temperature sensor. The continual beam and the pulsed beam sent out by the s...A new method was proposed, in which a high-power CO2 laser modulated by high frequency was used as the driv- ing source to heat up a surface-temperature sensor. The continual beam and the pulsed beam sent out by the same laser could be used in the same system to carry on the static calibration of the radiation thermometer and the dynamic calibration of the temperature sensor to be checked. The frequency-response characteristics of high-speed radiation thermometer surpassed that of the temperature sensor, therefore it could be used as the reference value to calibrate the latter and let system error be cor- rected. Differences in the environment of the sensor installing and the error caused by the change of thermo-physical proper- ty could be avoided. Thus, the difficult problem of traceable dynamic calibration of temperature was solved. In experiment, to obtain the frequency characteristics of the thermocouple and the dynamic performance of the K type thermocouple, which could compensate the dynamic characteristics of the sensor, the sensor was dynamically corrected by using the method, and then the mathematical model was established.展开更多
The theory for measuring the time constant of thermocouple was introduced, and the method for measuring the time constant of NANMAC thermocouple by using dynamic calibration system of transient surface temperature sen...The theory for measuring the time constant of thermocouple was introduced, and the method for measuring the time constant of NANMAC thermocouple by using dynamic calibration system of transient surface temperature sensor was proposed. In this system, static and dynamic calibrations were conducted for infrared detectors and thermocouples, and then both temperature-time curves were obtained. Since the frequency response of infrared detector is superior to that of calibrat- ed thermocouple, the values measured by infrared detectors are taken as true values. Through dividing the values measured with thermocouples by those with infrared detectors, a normalized curve was obtained, based on which the time constant of thermocouple was measured. With this method, the experiments were carried out with NANMAC thermocouple to obtain its time constant. The results show that the method for measuring the time constant is feasible and the dynamic calibration of thermocouples can be achieved at microsecond and millisecond level. This research has a certain reference value for research and application of NANMAC thermocouple temperature sensor.展开更多
In this paper, the theoretical analysis and simulating calculation were conducted for a basic two-stage semiconductor thermoelectric module, which contains one thermocouple in the second stage and several thermocouple...In this paper, the theoretical analysis and simulating calculation were conducted for a basic two-stage semiconductor thermoelectric module, which contains one thermocouple in the second stage and several thermocouples in the first stage. The study focused on the configuration of the two-stage semiconductor thermoelectric cooler, especially investigating the influences of some parameters, such as the current I1 of the first stage, the area A1 of every thermocouple and the number n of thermocouples in the first stage, on the cooling performance of the module. The obtained results of analysis indicate that changing the current I1 of the first stage, the area A1 of thermocouples and the number n of thermocouples in the first stage can improve the cooling performance of the module. These results can be used to optimize the configuration of the two-stage semiconductor thermoelectric module and provide guides for the design and application of thermoelectric cooler.展开更多
A noise reduction method for infrared detector output signal is studied during dynamic calibration of thermocou- pie. Firstly, the deficiency of the classical filter method is analyzed and the application of the wavel...A noise reduction method for infrared detector output signal is studied during dynamic calibration of thermocou- pie. Firstly, the deficiency of the classical filter method is analyzed and the application of the wavelet analysis is introduced for signal de-noising during the dynamic testing. Secondly, the theoretical basis of wavelet analysis, the choice of wavelet base and the determination of decomposed series and threshold are analyzed. Finally, the de-noising experiment for infrared detector signal is carried out on the Matlab platform. The results indicate the proposed wavelet de-noising method is effective to remove fixed frequency and high-frequency noise; furthermore, good synchronization is achieved between the de-noised signal and the useful signal components in the original signal, which is of great significance to thermocouple modeling analys- is.展开更多
High-temperature thin-film thermocouples(TFTCs)have attracted significant attention in the aerospace and steel metallurgy industry.However,previous studies on TFTCs have primarily focused on the two-dimensional planar...High-temperature thin-film thermocouples(TFTCs)have attracted significant attention in the aerospace and steel metallurgy industry.However,previous studies on TFTCs have primarily focused on the two-dimensional planar-type,whose thermal sensitive area has to be perpendicular to the test environment,and therefore affects the thermal fluids pattern or loses accuracy.In order to address this problem,recent studies have developed three-dimensional probe-type TFTCs,which can be set parallel to the test environment.Nevertheless,the probe-type TFTCs are limited by their measurement threshold and poor stability at high temperatures.To address these issues,in this study,we propose a novel probe-type TFTC with a sandwich structure.The sensitive layer is compounded with indium oxide doped zinc oxide and fabricated using screen-printing technology.With the protection of sandwich structure on electrode film,the sensor demonstrates robust high-temperature stability,enabling continuous working at 1200℃ above 5 h with a low drift rate of 2.3℃·h^(−1).This sensor exhibits a high repeatability of 99.3% when measuring a wide range of temperatures,which is beyond the most existing probe-type TFTCs reported in the literature.With its excellent high-temperature performance,this temperature sensor holds immense potentials for enhancing equipment safety in the aerospace engineering and ensuring product quality in the steel metallurgy industry.展开更多
The receiver is an important element in solar energy plants.The principal receiver’s tubes in power plants are devised to work under extremely severe conditions,including excessive heat fluxes.Half of the tube’s cir...The receiver is an important element in solar energy plants.The principal receiver’s tubes in power plants are devised to work under extremely severe conditions,including excessive heat fluxes.Half of the tube’s circumference is heated whilst the other half is insulated.This study aims to improve the heat transfer process and reinforce the tubes’structure by designing a new receiver;by including longitudinal fins of triangular,circular and square shapes.The research is conducted experimentally using Reynolds numbers ranging from 28,000 to 78,000.Triangular fins have demonstrated the best improvement for heat transfer.For Reynolds number value near 43,000 Nusselt number(Nu)is higher by 3.5%and 7.5%,sequentially,compared to circular and square tube fins,but varies up to 6.5%near Re=61000.The lowest friction factor is seen in a triangular fin receiver;where it deviates from circular fins by 4.6%,and square fin tubes by 3.2%.Adding fins makes the temperature decrease gradually,and in the case of no fins,the temperature gradient between the hot tube and water drops sharply in the planed tube by 7%.展开更多
To diagnose the lining condition of the blast furnace hearth during its campaign, are widely used methods based on the analysis of the temperature characteristics of the refractory lining. Measurement of the temperatu...To diagnose the lining condition of the blast furnace hearth during its campaign, are widely used methods based on the analysis of the temperature characteristics of the refractory lining. Measurement of the temperature characteristics is performed by means of a few hundred thermocouples placed inside the refractory lining. The peculiarity of proposed and used mathematical models is a fully three-dimensional assessment of the refractory lining, presence mechanisms of adaptation to the actual thermal conductivity of refractories and optimization calculations to the work in the on-line mode. The new monitoring systems of the lining wear of the blast furnace hearth are established on 5 blast furnaces of integrated iron-and-steel works of China： No.4 by volume 3,200 m3 of “Jinan Iron ＆ Steel Company” in Jinan （683 thermocouples）, No.2 by volume 1,080 m3 of “Henan Jiyuan Iron ＆ Steel （Group） Company” in Jiyuan （212 thermocouples）, No.4 by volume 2,500 m3 of “Guangxi Liuzhou Iron ＆ Steel （Group） Company” in Liuzhou （383 thermocouples）, No.3 by volume 1,750 m3 of “Jinan Iron ＆ Steel Company” in Jinan （524 thermocouples）; No.1 by volume 1,750 m3 of “Jinan Iron ＆ Steel Company” in Jinan （524 thermocouples）.展开更多
Cataract is an opacity that develops in the crystalline lens of the eye, due to alteration in some of its protein fibers, with the consequent impairment of visual acuity. The most effective and common treatment is to ...Cataract is an opacity that develops in the crystalline lens of the eye, due to alteration in some of its protein fibers, with the consequent impairment of visual acuity. The most effective and common treatment is to surgically remove the cloudy lens. In this process the crystalline lens are removed and the eye’s refraction power is restored by inserting an artificial lens. Pha- coemulsification refers to modern cataract surgery in which the eye’s internal lens is emulsified with an ultrasonic hand piece, and aspirated from the eye. Aspirated fluids are replaced with irrigation of balanced salt solution, thus maintaining the anterior chamber, as well as cooling the hand piece. The patient can be released soon after the operation. The problem of this procedure in some cases is thermal damage. This research addresses the aforementioned problem through an important parameter, different operating modes of the system. The proposed in-vitro approach has been investigated in details.展开更多
In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring...In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring transient temperature accurately of cutting area on account of low response speed and limited cutting condition. In this paper, NiCr/NiSi thin-film thermocouples（TFTCs） are fabricated according to temperature characteristic of cutting area in high-speed cutting by means of advanced twinned microwave electro cyclotron resonance（MW-ECR） plasma source enhanced radio frequency（RF） reaction non-balance magnetron sputtering technique, and can be used for transient cutting temperature measurement. The time constants of the TFTCs with different thermo-junction film width are measured at four kinds of sampling frequency by using Ultra-CFR short pulsed laser system that established. One-dimensional unsteady heat conduction model is constructed and the dynamic performance is analyzed theoretically. It can be seen from the analysis results that the NiCr/NiSi TFTCs are suitable for measuring transient temperature which varies quickly, the response speed of TFTCs can be obviously improved by reducing the thickness of thin-film, and the area of thermo-junction has little influence on dynamic response time. The dynamic calibration experiments are made on the constructed dynamic calibration system, and the experimental results confirm that sampling frequency should be larger than 50 kHz in dynamic measurement for stable response time, and the shortest response time is 0.042 ms. Measurement methods and devices of cutting heat and cutting temperature measurement are developed and improved by this research, which provide practical methods and instruments in monitoring cutting heat and cutting temperature for research and production in high-speed machining.展开更多
Thin film thermocouples（TFTCs） can provide fast and accurate surface temperature measurement with minimal impact on the physical characteristics of the supporting components. In this study, NiCr and NiSi films were ...Thin film thermocouples（TFTCs） can provide fast and accurate surface temperature measurement with minimal impact on the physical characteristics of the supporting components. In this study, NiCr and NiSi films were prepared with radio frequency（RF） magnetron sputtering and the influences of vacuum annealing on the resistivity of the films were investigated. Afterward, NiCr-NiSi films were deposited on Ni-based superalloy substrates to form TFTCs. The overall dimension of the thermocouple is 64 mm in length, 8 mm in width and 30 lm in thickness. Compared with those of as-deposited sample, the thermoelectric property and stability of the TFTC are significantly improved by vacuum annealing of NiCr and NiSi films. The variation of the Seebeck coefficient of TFTC was discussed based on the size effect of NiCr and NiSi films. And a lower Seebeck coefficient of TFTC of 38.4 μV·℃^-1 is obtained.展开更多
Flexible temperature sensors have been extensively investigated due to their prospect of wide application in various flexible electronic products.However,most of the current flexible temperature sensors only work well...Flexible temperature sensors have been extensively investigated due to their prospect of wide application in various flexible electronic products.However,most of the current flexible temperature sensors only work well in a narrow temperature range,with their application at high or low temperatures still being a big challenge.This work proposes a flexible thermocouple temperature sensor based on aerogel blanket substrate,the temperature-sensitive layer of which uses the screen-printing technology to prepare indium oxide and indium tin oxide.It has good temperature sensitivity,with the test sensitivity reaching 226.7μV℃^(−1).Most importantly,it can work in a wide temperature range,from extremely low temperatures down to liquid nitrogen temperature to high temperatures up to 1200℃,which is difficult to be achieved by other existing flexible temperature sensors.This temperature sensor has huge application potential in biomedicine,aerospace and other fields.展开更多
Methods for the characterization of mould slag crystallization with special emphasis on the single/double hot thermocouple technique(SHTT/DHTT)are reviewed.In the continuous casting process of steels,horizontal heat t...Methods for the characterization of mould slag crystallization with special emphasis on the single/double hot thermocouple technique(SHTT/DHTT)are reviewed.In the continuous casting process of steels,horizontal heat transfer is mainly influenced by the crystallization behaviour of the mould flux film.Here,both precipitation of crystals out of a liquid phase and devitrification of the glassy film in contact with the mould are of main interest.Therefore,various investigation methods are implemented to characterize different slag properties related to crystallization:a viscometer for determining the break temperature,differential thermal analysis(DTA),confocal scanning laser microscopy,and the water-cooled copper finger test.For near-service conditions,DHTT reveals the most detailed information,including not only the crystallization or devitrification temperature but also the morphology as well as the crystallization velocity.Due to improvements in the device and the representation of the results,a comparison of different samples is possible.Nevertheless,the application field of SHTT/DHTT is restricted to slag systems with low contents of evaporating components.Furthermore,the time required for data analysis is significantly longer than that required for other methods,e.g.DTA.Therefore,the application of DHTT is mainly advisable for mould slag research and development,whereas DTA can also be used for incoming inspections.展开更多
文摘Accurate water level measurement in nuclear reactors,particularly in PWRs(pressurized water reactors)and BWRs(boiling water reactors),is essential for ensuring the safety and efficiency of reactor operations.K-type HJTCs(heated junction thermocouples)are widely used for this purpose due to their ability to withstand extreme temperatures and radiation conditions.This article explores the role of HJTCs in reactor water level measurement and compares the performance of 2-wire and 3-wire connections.While the 2-wire connection is simple and cost-effective,it can introduce measurement inaccuracies due to wire resistance.In contrast,the 3-wire connection compensates for lead resistance,offering more precise and reliable measurements,particularly in long-distance applications.This paper discusses the operational considerations of these wiring configurations in the context of nuclear reactors and highlights the importance of choosing the appropriate connection type to optimize safety and measurement accuracy in PWR and BWR reactors.
基金the Beijing Municipal Education Commission Science Technology Fund(No.KM201411232015)the Project of Construction of Innovative Teams and Teacher Career Development for Universities and Colleges Under Beijing Municipality(No.IDHT20130519)the National Natural Science Foundation of China(No.61272375)
文摘A universal and low-cost temperature thermometer is realized via a special circuit,integrated circuit chip with microprocessor and analog to digital converter,and digital bus interface.Various thermocouples and resistance temperature detectors used for temperature sensing may be connected to same thermometer.A special signal condition circuitry is designed and a matching algorithm is proposed.A novel calibration method named disassembled calibration is proposed in order to enhance efficiency and flexibility for the whole system.Additionally,it presents a combination method of low order polynomial fitting and piecewise linearity for the nonlinearity calibration of the thermocouple and the resistance temperature detector.A cold junction compensation based on digital way is described.And the matching algorithm and calibration method may eliminate errors stemming from excitation voltage source and reference voltage source,and can weaken quantization error of analog to digital converter and drift of components,too.Furthermore,the 400 times oversampling is completed by sequential and equal interval sampling to upgrade accuracy of analog to digital converter from original 12 to 15 bits and to raise signal-to-noise ratio.Finally,during a long time monitoring,experiment results show that errors at each static point are less than±0.2°C for the thermocouple system and less than±0.1°C for the resistance temperature detector system.
文摘Cold-junction compensation(CJC)and disconnection detection circuit design of various thermocouples(TC)and multi-channel TC interface circuits were designed.The CJC and disconnection detection circuit consists of a CJC semiconductor device,an instrumentation amplifier(IA),two resistors,and a diode for disconnection detection.Based on the basic circuit,a multi-channel interface circuit was also implemented.The CJC was implemented using compensation semiconductor and IA,and disconnection detection was detected by using two resistors and a diode so that IA input voltage became-0.42 V.As a result of the experiment using R-type TC,the error of the designed circuit was reduced from 0.14 mV to 3μV after CJC in the temperature range of 0°C to 1400°C.In addition,it was confirmed that the output voltage of IA was saturated from 88 mV to-14.2 V when TC was disconnected from normal.The output voltage of the designed circuit was 0 V to 10 V in the temperature range of 0°C to 1400°C.The results of the 4-channel interface experiment using R-type TC were almost identical to the CJC and disconnection detection results for each channel.The implemented multi-channel interface has a feature that can be applied equally to E,J,K,T,R,and S-type TCs by changing the terminals of CJC semiconductor devices and adjusting the IA gain.
基金supported by the National Natural Science Foundation of China(52076189,12402394).
文摘In this review,we have endeavored to summarize and describe the research conducted to date on coaxial thermocouples for transient heat flux testing as well as the manufacturing processes.The review paper not only summarized important advances in coaxial thermocouple research along the time,but also suggested future directions and trends in coaxial thermocouple development.Main sections of presentation include major calibration techniques for coaxial thermocouples,experimental evaluation of coaxial thermocouple performance,and the influence of lateral heat transfer benefits on thermal measurements.In addition,the design of new type coaxial thermocouples,heat flux inversion methods and applications of coaxial thermocouples in other fields were also introduced.Finally,the direction of coaxial thermocouple development was discussed based on the needs of hypersonic thermal testing.
基金supported in part by the National Key R&D Program(No.2023YFB3209600)the National Natural Science Foundation of China(No.52475570).
文摘The combustion chamber temperature of newgeneration aircraft engines can reach an ultrahigh temperature of 1800℃,making temperature monitoring of key components crucial.Thin-film thermocouples(TFTCs)are highly sensitive and have rapid response times;however,their upper-temperature limit remains below 1800℃.This study proposes an ultrahightemperature film thermocouple,which is enhanced by yttriastabilized zirconia(YSZ)for positive films,indium oxide(In_(2)O_(3))for negative films,and aluminum oxide(Al_(2)O_(3))for protective films.The thermocouple is designed on the basis of temperature measurement principles,first principles,and simulations,and it is manufactured via screen printing.The results indicate that the maximum working temperature is 1850℃.In experiments with different doping ratios at 1800℃,the thermocouple achieves a maximum temperature electromotive force(TEMF)of 258.5 mV and a maximum Seebeck coefficient of 180.9μV/℃,with an In_(2)O_(3):YSZ92(ZrO_(2)(92 wt%):Y_(2)O_(3)(8 wt%))ratio of 9:1 in wt%.Through the lumped heat capacity method,the response time was measured at 2.8 ms,which demonstrated good dynamic response characteristics.A film thermocouple was successfully utilized to measure a gas temperature of 1090℃ at the outlet of an air turbine rocket(ATR)engine,confirming its high-temperature operational capability.To improve the repeatability of the TFTCs without affecting their thermoelectric outputs,a convolutional neural network-long short-term memory network(CNN-LSTM)-attention neural network is implemented to mitigate the repeatability errors,achieving a high repeatability of 99.53%.Additionally,the compensated temperature data are compared with those obtained from a standard B-type thermocouple,showing a full-scale error of±0.73%FS.This study provides a feasible solution for ultrahigh temperature measurements.
基金supported by the National Research Foundation of Korea(NRF)grant funded by the Ministry of Science and ICT(Nos.2022R1A2B5B02002413 and 2022R1A4A1031182)supported by the Next-Generation Intelligence Semiconductor R&D Program through the Korea Planning&Evaluation Institute of Industrial Technology(KEIT)funded by the Ministry of Trade,Industry,and Energy(MOTIE)of Korea(No.20023574).
文摘With the increase in the demand for wearable devices, temperature-sensing capability is an essential function for flexible and transparent applications. Particularly, the long-term stability of a device is highly desirable for use in daily life. In this study, a flexible and transparent self-powered temperature sensor with remarkable air stability was developed by employing a one-atom-thick monolayer graphene encapsulated with an extremely thin metal oxide layer. Graphene thermocouples were constructed by inducing p- and n-type doping on a high-quality monolayer graphene placed on a transparent polymer film. The entire graphene film was treated by a modulated oxygen plasma, which induced p-type doping with minimal defects on graphene. Half of the graphene was coated with polyethylenimine to form n-type graphene. The graphene p–n junction was encapsulated with a 14-nm-thick ultrathin Al_(2)O_(3) using atomic layer deposition (ALD). The graphene thermocouple exhibited a high Seebeck coefficient of 81.6 ± 2.4 µV/K, high linearity with a coefficient of determination of 0.999, rapid response with a time constant of 0.59 s, low thermal hysteresis, and wide operating temperature range. Owing to the ALD-Al_(2)O_(3) layer, the graphene thermocouple exhibited exceptional air stability, maintaining the Seebeck coefficient for 1028 days. Furthermore, the ultimate thinness of the graphene thermocouple rendered it with an extreme optical transmittance of 94.8 % at a wavelength of 550 nm and a small critical bending radius of 5.71 mm.
基金support of the National Major Science and Technology Projects of China(No.J2019-V-0005-0096)the National Key Research and Development Program of China(No.2020YFA0405700).
文摘To provide advanced diagnostic techniques for diagnosing the outlet temperature distribution and species concentrations of future advanced combustors,this study focuses on a dual-swirl single-dome rectangular combustor.Through the integration of multiple diagnostics,simultaneous measurement of outlet temperature distribution and species concentrations was achieved.The study validates the engineering applicability of these simultaneous measurements using tungsten-rhenium(W-Re)thermocouples and Coherent Anti-Stokes Raman Scattering(CARS),CARS and Tunable Diode Laser Absorption Spectroscopy(TDLAS),as well as Gas Analysis(GA)and Mass Spectrometry(MS).The results demonstrate that measurements by thermocouples and CARS exhibit good consistency and repeatability,with a relative deviation of less than 4%,fully meeting the requirements of engineering experiments.The spatial distribution reconstruction results of TDLAS can reflect the temperature distribution characteristics at the combustor outlet.Temperature comparison between TDLAS and CARS at single-point positions shows consistent results,with a relative deviation of less than 11%and 7%under both conditions,respectively.Simultaneous measurements by integrating GA and MS show high engineering applicability for the first time,meeting the requirements for measuring both inorganic species and free radicals at the combustor outlet.Under C_(1)condition,the relative deviations of four key species(Unburned Hydrocarbon(UHC),NO,O_(2),and CO_(2))remain within 2%,while that of NO_(2)is slightly higher at approximately 8%.Under C_(2)condition,the overall deviations increase for most species,with only O_(2)and CO_(2)maintaining relatively low deviations.The primary species of UHCs at the combustor outlet under both conditions are small molecular hydrocarbons(C_(3)-C_(8))and RO_(2)radicals,accounting for over 90%of total UHC.Specifically,RO_(2)species(R is C_(1)-C_(2)alkyl groups)are the predominant species,accounting for 74.3%and 82.1%of total RO_(2)under both conditions,respectively.These integrated diagnostic methods for temperature and species concentrations at the combustor outlet serve as a crucial reference for its engineering applications.
文摘A computer aided measurement system is used to measure the cutting temperature directly in high-speed machining by natural thermocouples and standard thermocouples. In this system the tool/workpiece interface temperature is measured by the tool/workpiece natural thermocouple, while the temperature distribution on the workpiece surface and that of interior are measured by some standard thermocouples prearranged at proper positions. The system can be used to measure cutting temperature in the machining with the rotary cutting tools, such as vertical drill and end milling cutter. It is practically used for the research on high-speed milling with hardened steel.
基金Research Project Supported by Shanxi Scholarship Council of China(No.2012-068)Taiyuan Science and Technology Agency(No.120247-20)Surface-temperature Sensor Dynamic Measurement and Calibration Technology Research of National Defense Fundamental Scientific Research
文摘A new method was proposed, in which a high-power CO2 laser modulated by high frequency was used as the driv- ing source to heat up a surface-temperature sensor. The continual beam and the pulsed beam sent out by the same laser could be used in the same system to carry on the static calibration of the radiation thermometer and the dynamic calibration of the temperature sensor to be checked. The frequency-response characteristics of high-speed radiation thermometer surpassed that of the temperature sensor, therefore it could be used as the reference value to calibrate the latter and let system error be cor- rected. Differences in the environment of the sensor installing and the error caused by the change of thermo-physical proper- ty could be avoided. Thus, the difficult problem of traceable dynamic calibration of temperature was solved. In experiment, to obtain the frequency characteristics of the thermocouple and the dynamic performance of the K type thermocouple, which could compensate the dynamic characteristics of the sensor, the sensor was dynamically corrected by using the method, and then the mathematical model was established.
文摘The theory for measuring the time constant of thermocouple was introduced, and the method for measuring the time constant of NANMAC thermocouple by using dynamic calibration system of transient surface temperature sensor was proposed. In this system, static and dynamic calibrations were conducted for infrared detectors and thermocouples, and then both temperature-time curves were obtained. Since the frequency response of infrared detector is superior to that of calibrat- ed thermocouple, the values measured by infrared detectors are taken as true values. Through dividing the values measured with thermocouples by those with infrared detectors, a normalized curve was obtained, based on which the time constant of thermocouple was measured. With this method, the experiments were carried out with NANMAC thermocouple to obtain its time constant. The results show that the method for measuring the time constant is feasible and the dynamic calibration of thermocouples can be achieved at microsecond and millisecond level. This research has a certain reference value for research and application of NANMAC thermocouple temperature sensor.
基金Project supported by the National Basic Research Program of China (Grant Nos G2001039302 and 2007CB307001)the Natural Science Foundation of Guangdong Province (Grant No 2003A1030405)the Natural Science Foundation of Guangzhou City,China (Grant No 1999-Z035-01)
文摘In this paper, the theoretical analysis and simulating calculation were conducted for a basic two-stage semiconductor thermoelectric module, which contains one thermocouple in the second stage and several thermocouples in the first stage. The study focused on the configuration of the two-stage semiconductor thermoelectric cooler, especially investigating the influences of some parameters, such as the current I1 of the first stage, the area A1 of every thermocouple and the number n of thermocouples in the first stage, on the cooling performance of the module. The obtained results of analysis indicate that changing the current I1 of the first stage, the area A1 of thermocouples and the number n of thermocouples in the first stage can improve the cooling performance of the module. These results can be used to optimize the configuration of the two-stage semiconductor thermoelectric module and provide guides for the design and application of thermoelectric cooler.
文摘A noise reduction method for infrared detector output signal is studied during dynamic calibration of thermocou- pie. Firstly, the deficiency of the classical filter method is analyzed and the application of the wavelet analysis is introduced for signal de-noising during the dynamic testing. Secondly, the theoretical basis of wavelet analysis, the choice of wavelet base and the determination of decomposed series and threshold are analyzed. Finally, the de-noising experiment for infrared detector signal is carried out on the Matlab platform. The results indicate the proposed wavelet de-noising method is effective to remove fixed frequency and high-frequency noise; furthermore, good synchronization is achieved between the de-noised signal and the useful signal components in the original signal, which is of great significance to thermocouple modeling analys- is.
基金supports from the National Key Research and Development Program of China(2022YFB3207502).
文摘High-temperature thin-film thermocouples(TFTCs)have attracted significant attention in the aerospace and steel metallurgy industry.However,previous studies on TFTCs have primarily focused on the two-dimensional planar-type,whose thermal sensitive area has to be perpendicular to the test environment,and therefore affects the thermal fluids pattern or loses accuracy.In order to address this problem,recent studies have developed three-dimensional probe-type TFTCs,which can be set parallel to the test environment.Nevertheless,the probe-type TFTCs are limited by their measurement threshold and poor stability at high temperatures.To address these issues,in this study,we propose a novel probe-type TFTC with a sandwich structure.The sensitive layer is compounded with indium oxide doped zinc oxide and fabricated using screen-printing technology.With the protection of sandwich structure on electrode film,the sensor demonstrates robust high-temperature stability,enabling continuous working at 1200℃ above 5 h with a low drift rate of 2.3℃·h^(−1).This sensor exhibits a high repeatability of 99.3% when measuring a wide range of temperatures,which is beyond the most existing probe-type TFTCs reported in the literature.With its excellent high-temperature performance,this temperature sensor holds immense potentials for enhancing equipment safety in the aerospace engineering and ensuring product quality in the steel metallurgy industry.
文摘The receiver is an important element in solar energy plants.The principal receiver’s tubes in power plants are devised to work under extremely severe conditions,including excessive heat fluxes.Half of the tube’s circumference is heated whilst the other half is insulated.This study aims to improve the heat transfer process and reinforce the tubes’structure by designing a new receiver;by including longitudinal fins of triangular,circular and square shapes.The research is conducted experimentally using Reynolds numbers ranging from 28,000 to 78,000.Triangular fins have demonstrated the best improvement for heat transfer.For Reynolds number value near 43,000 Nusselt number(Nu)is higher by 3.5%and 7.5%,sequentially,compared to circular and square tube fins,but varies up to 6.5%near Re=61000.The lowest friction factor is seen in a triangular fin receiver;where it deviates from circular fins by 4.6%,and square fin tubes by 3.2%.Adding fins makes the temperature decrease gradually,and in the case of no fins,the temperature gradient between the hot tube and water drops sharply in the planed tube by 7%.
文摘To diagnose the lining condition of the blast furnace hearth during its campaign, are widely used methods based on the analysis of the temperature characteristics of the refractory lining. Measurement of the temperature characteristics is performed by means of a few hundred thermocouples placed inside the refractory lining. The peculiarity of proposed and used mathematical models is a fully three-dimensional assessment of the refractory lining, presence mechanisms of adaptation to the actual thermal conductivity of refractories and optimization calculations to the work in the on-line mode. The new monitoring systems of the lining wear of the blast furnace hearth are established on 5 blast furnaces of integrated iron-and-steel works of China： No.4 by volume 3,200 m3 of “Jinan Iron ＆ Steel Company” in Jinan （683 thermocouples）, No.2 by volume 1,080 m3 of “Henan Jiyuan Iron ＆ Steel （Group） Company” in Jiyuan （212 thermocouples）, No.4 by volume 2,500 m3 of “Guangxi Liuzhou Iron ＆ Steel （Group） Company” in Liuzhou （383 thermocouples）, No.3 by volume 1,750 m3 of “Jinan Iron ＆ Steel Company” in Jinan （524 thermocouples）; No.1 by volume 1,750 m3 of “Jinan Iron ＆ Steel Company” in Jinan （524 thermocouples）.
文摘Cataract is an opacity that develops in the crystalline lens of the eye, due to alteration in some of its protein fibers, with the consequent impairment of visual acuity. The most effective and common treatment is to surgically remove the cloudy lens. In this process the crystalline lens are removed and the eye’s refraction power is restored by inserting an artificial lens. Pha- coemulsification refers to modern cataract surgery in which the eye’s internal lens is emulsified with an ultrasonic hand piece, and aspirated from the eye. Aspirated fluids are replaced with irrigation of balanced salt solution, thus maintaining the anterior chamber, as well as cooling the hand piece. The patient can be released soon after the operation. The problem of this procedure in some cases is thermal damage. This research addresses the aforementioned problem through an important parameter, different operating modes of the system. The proposed in-vitro approach has been investigated in details.
基金supported by National Natural Science Foundation of China(Grant No.50775210)Liaoning Provincial Natural Science Foundation of China(Grant No.20062143)Liaoning Provincial Universities Science and Technology Program of China(Grant No.05L023)
文摘In high-speed cutting, natural thermocouple, artificial thermocouple and infrared radiation temperature measurement are usually adopted for measuring cutting temperature, but these methods have difficulty in measuring transient temperature accurately of cutting area on account of low response speed and limited cutting condition. In this paper, NiCr/NiSi thin-film thermocouples（TFTCs） are fabricated according to temperature characteristic of cutting area in high-speed cutting by means of advanced twinned microwave electro cyclotron resonance（MW-ECR） plasma source enhanced radio frequency（RF） reaction non-balance magnetron sputtering technique, and can be used for transient cutting temperature measurement. The time constants of the TFTCs with different thermo-junction film width are measured at four kinds of sampling frequency by using Ultra-CFR short pulsed laser system that established. One-dimensional unsteady heat conduction model is constructed and the dynamic performance is analyzed theoretically. It can be seen from the analysis results that the NiCr/NiSi TFTCs are suitable for measuring transient temperature which varies quickly, the response speed of TFTCs can be obviously improved by reducing the thickness of thin-film, and the area of thermo-junction has little influence on dynamic response time. The dynamic calibration experiments are made on the constructed dynamic calibration system, and the experimental results confirm that sampling frequency should be larger than 50 kHz in dynamic measurement for stable response time, and the shortest response time is 0.042 ms. Measurement methods and devices of cutting heat and cutting temperature measurement are developed and improved by this research, which provide practical methods and instruments in monitoring cutting heat and cutting temperature for research and production in high-speed machining.
基金financially supported by the National Natural Science Foundation of China (No.61223002)Sichuan Youth Science and Technology Innovation Research Team Funding (No.2011JTD0006)Program for Cooperation of Industry, Education and Academy of Guangdong Province, China (No.2013B090400001)
文摘Thin film thermocouples（TFTCs） can provide fast and accurate surface temperature measurement with minimal impact on the physical characteristics of the supporting components. In this study, NiCr and NiSi films were prepared with radio frequency（RF） magnetron sputtering and the influences of vacuum annealing on the resistivity of the films were investigated. Afterward, NiCr-NiSi films were deposited on Ni-based superalloy substrates to form TFTCs. The overall dimension of the thermocouple is 64 mm in length, 8 mm in width and 30 lm in thickness. Compared with those of as-deposited sample, the thermoelectric property and stability of the TFTC are significantly improved by vacuum annealing of NiCr and NiSi films. The variation of the Seebeck coefficient of TFTC was discussed based on the size effect of NiCr and NiSi films. And a lower Seebeck coefficient of TFTC of 38.4 μV·℃^-1 is obtained.
基金supported by The National Key Research and Development Program of China(2020YFB2009100)Natural Science Basic Research Program of Shaanxi(Program No.2022JQ-508)National Science and Technology Major Project(Grant No.J2019-V-0006-0100),Open research fund of SKLMS(Grant No.sklms2021009).
文摘Flexible temperature sensors have been extensively investigated due to their prospect of wide application in various flexible electronic products.However,most of the current flexible temperature sensors only work well in a narrow temperature range,with their application at high or low temperatures still being a big challenge.This work proposes a flexible thermocouple temperature sensor based on aerogel blanket substrate,the temperature-sensitive layer of which uses the screen-printing technology to prepare indium oxide and indium tin oxide.It has good temperature sensitivity,with the test sensitivity reaching 226.7μV℃^(−1).Most importantly,it can work in a wide temperature range,from extremely low temperatures down to liquid nitrogen temperature to high temperatures up to 1200℃,which is difficult to be achieved by other existing flexible temperature sensors.This temperature sensor has huge application potential in biomedicine,aerospace and other fields.
文摘Methods for the characterization of mould slag crystallization with special emphasis on the single/double hot thermocouple technique(SHTT/DHTT)are reviewed.In the continuous casting process of steels,horizontal heat transfer is mainly influenced by the crystallization behaviour of the mould flux film.Here,both precipitation of crystals out of a liquid phase and devitrification of the glassy film in contact with the mould are of main interest.Therefore,various investigation methods are implemented to characterize different slag properties related to crystallization:a viscometer for determining the break temperature,differential thermal analysis(DTA),confocal scanning laser microscopy,and the water-cooled copper finger test.For near-service conditions,DHTT reveals the most detailed information,including not only the crystallization or devitrification temperature but also the morphology as well as the crystallization velocity.Due to improvements in the device and the representation of the results,a comparison of different samples is possible.Nevertheless,the application field of SHTT/DHTT is restricted to slag systems with low contents of evaporating components.Furthermore,the time required for data analysis is significantly longer than that required for other methods,e.g.DTA.Therefore,the application of DHTT is mainly advisable for mould slag research and development,whereas DTA can also be used for incoming inspections.
