In order to meet the application requirement of a certain long wavelength infrared (LWIR) seeker, a small volume, light weight and passively athermalized infrared OR) objective is designed in this paper. The two-le...In order to meet the application requirement of a certain long wavelength infrared (LWIR) seeker, a small volume, light weight and passively athermalized infrared OR) objective is designed in this paper. The two-lens telephoto struc- ture is adopted by merely using aluminum alloy as the housing material. By balancing the thermo-optical coefficient and thermal expansion coefficient of materials, an athermalized IR seeker with effective focal length of 90 mm and F number of 1.2 is achieved. The whole optical length is 75 ram, and the weight is only 234 g. The objective can remain fine imaging quality under temperature range from -40 ℃ to 60 ℃, which is beneficial to the lightweight design oflR seekers.展开更多
To address the challenge of balancing thermal management and thermal runaway mitigation,it is crucial to explore effective methods for enhancing the safety of lithium-ion battery systems.Herein,an innovative hydrated ...To address the challenge of balancing thermal management and thermal runaway mitigation,it is crucial to explore effective methods for enhancing the safety of lithium-ion battery systems.Herein,an innovative hydrated salt composite phase change material(HSCPCM)with dual phase transition temperature zones has been proposed.This HSCPCM,denoted as SDMA10,combines hydrophilic modified expanded graphite,an acrylic emulsion coating,and eutectic hydrated salts to achieve leakage prevention,enhanced thermal stability,cycling stability,and superior phase change behavior.Battery modules incorporating SDMA10 demonstrate significant thermal control capabilities.Specifically,the cylindrical battery modules with SDMA10 can maintain maximum operating temperatures below 55°C at 4 C discharge rate,while prismatic battery modules can keep maximum operating temperatures below 65°C at 2 C discharge rate.In extreme battery overheating conditions simulated using heating plates,SDMA10 effectively suppresses thermal propagation.Even when the central heating plate reaches 300°C,the maximum temperature at the module edge heating plates remains below 85°C.Further,compared to organic composite phase change materials(CPCMs),the battery module with SDMA10 can further reduce the peak thermal runaway temperature by 93°C and delay the thermal runaway trigger time by 689 s,thereby significantly decreasing heat diffusion.Therefore,the designed HSCPCM integrates excellent latent heat storage and thermochemical storage capabilities,providing high thermal energy storage density within the thermal management and thermal runaway threshold temperature range.This research will offer a promising pathway for improving the thermal safety performance of battery packs in electric vehicles and other energy storage systems.展开更多
The in-flight heating process of cerium dioxide(CeO_(2))powders was investigated through experiments and numerical simulations.In the experiment,CeO_(2)powder(average size of 30μm)was injected into radio-frequency(RF...The in-flight heating process of cerium dioxide(CeO_(2))powders was investigated through experiments and numerical simulations.In the experiment,CeO_(2)powder(average size of 30μm)was injected into radio-frequency(RF)argon plasma,and the temperatures were measured using a DPV-2000 monitor.A model combining the electromagnetism,thermal flow,and heat transfer characteristics of powder during in-flight heating in argon plasma was proposed.The melting processes of CeO_(2)powders of different diameters,with and without thermal resistance effect,were investigated.Results show that the heating process of CeO_(2)powder particles consists of three main stages,one of which is relevant to a dimensionless parameter known as the Biot number.When the Biot value≥0.1,thermal resistance increases significantly,especially for the larger powders.The predicted temperature of the particles at the outlet(1800–2880 K)is in good agreement with the experimental result.展开更多
The effect of element Ti on the microstructures and mechanical properties of as-cast and annealed NbTaMoWTi,(x=0,1,1.5,2)refractory high-entropy alloys(RHEAs)was investigated.Results show that after Ti addition,the as...The effect of element Ti on the microstructures and mechanical properties of as-cast and annealed NbTaMoWTi,(x=0,1,1.5,2)refractory high-entropy alloys(RHEAs)was investigated.Results show that after Ti addition,the as-cast alloys maintain their original single body-centered cubic(bcc)structure.As for the mechanical properties,compared with those without Ti addition,the strength and ductility of NbTaMoWTi,alloys increase by 93%and 215%,respectively.Furthermore,the NbTaMoWTi alloys exhibit outstanding thermal stability.After annealing at 1400 C,they still maintain the single bcc structure,and their mechanical properties are even slightly improved.However,annealing leads to a significant deterioration in the mechanical properties of high-Ti-content alloys(NbTaMoWTil and NbTaMoWTi2),owing to the formation of Ti-rich acicular phases.展开更多
Six new lanthanide complexes:[Ln(3,4-DEOBA)3(4,4'-DM-2,2'-bipy)]2·2C_(2)H_(5)OH,[Ln=Dy(1),Eu(2),Tb(3),Sm(4),Ho(5),Gd(6);3,4-DEOBA-=3,4-diethoxybenzoate,4,4'-DM-2,2'-bipy=4,4'-dimethyl-2,2'...Six new lanthanide complexes:[Ln(3,4-DEOBA)3(4,4'-DM-2,2'-bipy)]2·2C_(2)H_(5)OH,[Ln=Dy(1),Eu(2),Tb(3),Sm(4),Ho(5),Gd(6);3,4-DEOBA-=3,4-diethoxybenzoate,4,4'-DM-2,2'-bipy=4,4'-dimethyl-2,2'-bipyridine]were successfully synthesized by the volatilization of the solution at room temperature.The crystal structures of six complexes were determined by single-crystal X-ray diffraction technology.The results showed that the complexes all have a binuclear structure,and the structures contain free ethanol molecules.Moreover,the coordination number of the central metal of each structural unit is eight.Adjacent structural units interact with each other through hydrogen bonds and further expand to form 1D chain-like and 2D planar structures.After conducting a systematic study on the luminescence properties of complexes 1-4,their emission and excitation spectra were obtained.Experimental results indicated that the fluorescence lifetimes of complexes 2 and 3 were 0.807 and 0.845 ms,respectively.The emission spectral data of complexes 1-4 were imported into the CIE chromaticity coordinate system,and their corre sponding luminescent regions cover the yellow light,red light,green light,and orange-red light bands,respectively.Within the temperature range of 299.15-1300 K,the thermal decomposition processes of the six complexes were comprehensively analyzed by using TG-DSC/FTIR/MS technology.The hypothesis of the gradual loss of ligand groups during the decomposition process was verified by detecting the escaped gas,3D infrared spectroscopy,and ion fragment information detected by mass spectrometry.The specific decomposition path is as follows:firstly,free ethanol molecules and neutral ligands are removed,and finally,acidic ligands are released;the final product is the corresponding metal oxide.CCDC:2430420,1;2430422,2;2430419,3;2430424,4;2430421,5;2430423,6.展开更多
The influence of Hf on the precipitation behavior of γ'phase and the subsequent tensile properties of a Ni-Cr-Mo alloy after long-term thermal exposure was investigated.The results reveal that the addition of Hf ...The influence of Hf on the precipitation behavior of γ'phase and the subsequent tensile properties of a Ni-Cr-Mo alloy after long-term thermal exposure was investigated.The results reveal that the addition of Hf increases the average diameter ofγ'phases after thermal exposure at 700℃ for 5000 h,which enhances the critical resolved shear stress required for dislocations to shear the γ'phases in the Ni-Cr-Mo alloy.Simultaneously,element Hf incorporated into the γ'phases increases the lattice mismatch between the γ'and γ phase,thereby strengthening the coherency strengthening effect.These two factors collectively contribute to the enhanced strength of the alloy.Thus,Hf alloying effectively improves the yield strength of the Ni-Cr-Mo alloy after thermal exposure at 700℃.展开更多
The present work provides a facile and efficient method for producing ultrafine copper powders.Ultrafine copper powders were synthesized through a solvothermal method,utilizing ethanol both as a solvent and a reducing...The present work provides a facile and efficient method for producing ultrafine copper powders.Ultrafine copper powders were synthesized through a solvothermal method,utilizing ethanol both as a solvent and a reducing agent.Specifically,by exploiting the weak reducing property of ethanol,the copper precursor is first converted to copper oxide and then further reduced to cuprous oxide and pure copper.Such a method can effectively control the morphology and particle size of the copper powder,reduce particle aggregation,and enhance oxidation resistance.It is cost-effective and produces fewer toxic by-products.Spherical copper particles with an average particle size of about 180 nm were obtained.The initial oxidation temperature is approximately 150℃,and the resulting copper powders can be stored stably under ambient conditions for at least 5 months,demonstrating excellent oxidation resistance and thermal stability.展开更多
A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of T...A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of Ti-25Nb (at%) alloy during the dual-track selective laser melting (SLM) process. Simulation results reveal that during the dual-track SLM process, increasing laser power results in greater thermal accumulation, leading to a molten pool of larger volume and coarser grains. Reducing scanning speed enhances remelting and promotes cellular growth at the top of molten pool, whereas faster scanning speed leads to rougher melt tracks and finer grains. Notably, hatch spacing significantly influences the molten pool dimensions and microstructures, and smaller hatch spacing promotes remelting. Furthermore, the orientations of grains in the second track during zigzag scanning differ markedly from those in the first track. More importantly, compared with those after the first track, both the temperature gradient and cooling rate at the boundaries of remelting molten pool are reduced after the second track scanning, resulting in slower interface velocity and significant change in solidification microstructure. This research provides a theoretical foundation for controlling non-equilibrium microstructure and offering novel insights into the optimization of SLM process parameters of titanium alloys.展开更多
Copper manufactured by laser powder bed fusion(LPBF)process typically exhibits poor strength-ductility coordination,and the addition of strengthening phases is an effective way to address this issue.To explore the eff...Copper manufactured by laser powder bed fusion(LPBF)process typically exhibits poor strength-ductility coordination,and the addition of strengthening phases is an effective way to address this issue.To explore the effects of strengthening phases on Cu,Cu-carbon nanotubes(CNTs)composites were prepared using LPBF technique with Cu-CNTs mixed powder as the matrix.The formability,microstructure,mechanical properties,electrical conductivity,and thermal properties were studied.The result shows that the prepared composites have high relative density.The addition of CNTs results in inhomogeneous equiaxed grains at the edges of the molten pool and columnar grains at the center.Compared with pure copper,the overall mechanical properties of the composite are improved:tensile strength increases by 52.8%and elongation increases by 146.4%;the electrical and thermal properties are also enhanced:thermal conductivity increases by 10.8%and electrical conductivity increases by 12.7%.展开更多
Dual-layer thermal barrier coatings(TBCs)with ultrahigh temperature resistance were prepared on the surface of molybdenum-rhenium alloy hot-end components.The preparation of the MoSi_(2)-Gd_(2)Zr_(2)O_(7)dual-layer TB...Dual-layer thermal barrier coatings(TBCs)with ultrahigh temperature resistance were prepared on the surface of molybdenum-rhenium alloy hot-end components.The preparation of the MoSi_(2)-Gd_(2)Zr_(2)O_(7)dual-layer TBCs was designed based on the coefficient of thermal expansion and the coating functionality,and it was completed using atmospheric plasma spraying technique.The microstructure,mechanical properties,and thermal properties were analyzed.Results indicate that the adhesion of the prepared dual-layer composite TBCs is excellent,and no noticeable cracks appear at the interface.Compared with the MoSi_(2)coating with a low fracture toughness(0.88 MPa·m^(1/2)),the Gd_(2)Zr_(2)O_(7)coating exhibits higher fracture toughness(1.74 MPa·m^(1/2))and stronger resistance to crack propagation.The prepared MoSi_(2)-Gd_(2)Zr_(2)O_(7)composite coatings have a high porosity(39%),low thermal conductivity(1.020 W·(m·K)^(−1),1200℃),and low thermal diffusivity(0.249 mm^(2)/s,1200℃).Additionally,they possess a high oxygen-vacancy concentration,which ensures excellent insulation performance.展开更多
A series of blue and blue‑green Ir(Ⅲ)complexes has been investigated theoretically to explore their electronic structures,photophysical properties,efficiency roll‑off effect,and thermal activation delayed fluorescenc...A series of blue and blue‑green Ir(Ⅲ)complexes has been investigated theoretically to explore their electronic structures,photophysical properties,efficiency roll‑off effect,and thermal activation delayed fluorescence(TADF)properties.All calculations were performed using density functional theory(DFT)and time‑dependent density functional theory(TDDFT).Calculations for electronic structures,frontier molecular orbital characteristics(which determine the efficiency roll‑off effect of the complexes),and photophysical properties were conducted using the Gaussian 09 software package.The calculation of spin‑orbit coupling matrix elements<T|HSOC|S>,which determine the TADF properties of the complexes,was performed using the ORCA software package.The calculation results show that the auxiliary ligand tetraphenylimidodiphosphinate(tpip),a strong electron‑withdrawing group,can mitigate the efficiency roll‑off effect of the complex.Furthermore,TADF is observed in one of the designed complexes,(F_(3)Phppy)_(2)Ir(tpip),where F_(3)Phppy=2‑[4‑(2,4,6‑trifluorophenyl)phenyl]pyridine.展开更多
The relentless drive towards smaller,faster,and more pow-erful electronics has made thermal management a critical bot-tleneck for performance and reliability.For over a century,the thermal conductivity(κ)of metallic ...The relentless drive towards smaller,faster,and more pow-erful electronics has made thermal management a critical bot-tleneck for performance and reliability.For over a century,the thermal conductivity(κ)of metallic materials has long been considered to have an inherent upper limit for thermal conductivity,plateauing~400 W·m^(-1)·K^(-1).This ceiling is rooted in fundamental physics:in typical metals,heat is primarily carried by electrons,and their transport is severely hampered by strong electron-phonon coupling and inherent lat-tice anharmonicity[1].展开更多
High-concentration photovoltaic(HCPV)systems present significant thermal management challenges due to the intense heat fluxes generated under concentrated solar irradiation,especially in arid environments.Effective he...High-concentration photovoltaic(HCPV)systems present significant thermal management challenges due to the intense heat fluxes generated under concentrated solar irradiation,especially in arid environments.Effective heat dissipation is critical to prevent performance degradation and structural failure.This study investigates the thermal performance and design optimization of an enhanced HCPV module,integrating numerical,analytical,and experimental methods.A coupled optical-thermal-electrical model was developed to simulate ray tracing,heat transfer,and temperature-dependent electrical behaviour,with predictions validated under real-world desert conditions.Compared to a baseline commercial module operating at 106℃,the optimized design achieved a peak temperature reduction of 16℃,lowering the cell temperature to 90℃under a concentration ratio of 961×and direct normal irradiance(DNI)of 950 W/m^(2).The total thermal resistance was reduced from 0.25 to 0.15 K/W(a 40%improvement),and the electrical efficiency increased from 37.5%to 38.6%,representing a relative gain of approximately 3.1%.The system consistently maintained a fill factor exceeding 78%,underscoring stable performance under high thermal load.These findings demonstrate that targeted thermal design,informed by integrated modeling,is essential for unlocking the reliability and efficiency of high-flux solar energy systems.展开更多
Typically used thermal insulation materials such as foam insulation and fibreglass may pose notable health risks and environmental impacts thereby resulting in respiratory irritation andwaste disposal issues,respectiv...Typically used thermal insulation materials such as foam insulation and fibreglass may pose notable health risks and environmental impacts thereby resulting in respiratory irritation andwaste disposal issues,respectively.While these materials are affordable and display good thermal insulation,their unsustainable traits pertaining to an intensive manufacturing process and poor disposability are major concerns.Alternative insulation materials with enhanced sustainable characteristics are therefore being explored,and one type of material which has gained notable attention owing to its low carbon footprint and low thermal conductivity is natural fibre.Among the few review studies conducted on Natural Fibre Reinforced Composite(NFRC)insulation boards,the multitude of factors and underlying mechanisms affecting their thermal conductivity performance have been sparsely covered.This review study aimed to address this gap by providing a holistic overview of some of the key intrinsic and extrinsic factors affecting the thermal conductivity performance of NFRCs.Key intrinsic factors pertaining to the microstructural features and to the physico-mechanical traits of NFRCs,namely the fibre lumen size,α,and the fibre-matrix thermal conductivity ratio,β,respectively,were found to largely affect the Transverse Thermal Conductivity(TTC)in NFRC boards.Extrinsic factors,which were found to indirectly affect NFRCs’thermal conductivity,such as fibre pre-processing,composite manufacturing and environmental factors,were also covered.Some of the noteworthy NFRC featureswhich were found to affect their thermal conductivity are volume fraction of fibres,bulk density and porosity.The findings of this study highlight the need for additional research investigation to address the foregoing limitations observed in NFRC thermal insulation boards by considering appropriate natural fibres,composition and fabrication techniques.The fabrication of high-grade NFRC boards,which will display an optimum balance between enhanced thermal insulation and long-term durability performance,could further replace conventionally used thermal insulation boards in the modern building and construction industry.展开更多
Perovskite solar cells(PSCs)have achieved excellent power conversion efficiencies;however,under direct sunlight,device temperatures can exceed ambient temperatures by more than 50℃,making thermal stability a critical...Perovskite solar cells(PSCs)have achieved excellent power conversion efficiencies;however,under direct sunlight,device temperatures can exceed ambient temperatures by more than 50℃,making thermal stability a critical challenge for commercialization.This review first summarizes the degradation mechanisms of PSCs induced by elevated temperatures,followed by a discussion of heat generation,with Joule heat identified as the primary contributor.Advanced thermal management strategies are then highlighted,including the use of high thermal conductivity materials,integration with thermoelectric devices,external radiative cooling layers,down-conversion approaches,and tandem structures.By systematically presenting these strategies,this review provides guidance for enhancing both the efficiency and thermal stability of PSCs,thereby supporting their pathway toward commercialization.展开更多
Outlast Technologies GmbH has been awarded the WTiN Innovate Textile Award in the category Material Innovation for Aersulate®,its aerogel-infused insulation technology.The award honors outstanding achievements in...Outlast Technologies GmbH has been awarded the WTiN Innovate Textile Award in the category Material Innovation for Aersulate®,its aerogel-infused insulation technology.The award honors outstanding achievements in advanced material development and textile innovation.Aersulate® marks a significant advancement in thermal insulation.The technology integrates aerogel,whose highly porous structure efficiently traps air,delivering exceptional thermal performance at extremely low weight and minimal thickness.In AersulateR wadding,aerogel accounts for approximately 50%of the material volume,enabling superior insulation without bulk.展开更多
The development of infrared engineering technologies for extreme environments remains a formidable challenge due to the inherent trade-offs among optical performance,thermal stability,and mechanical integrity in therm...The development of infrared engineering technologies for extreme environments remains a formidable challenge due to the inherent trade-offs among optical performance,thermal stability,and mechanical integrity in thermal photonic metamaterials(TPMs).This work introduces a novel multi-obj ective design framework and demonstrates the design,fabrication,and validation of a TPM operating under extreme temperatures up to 1873 K.We have established a holistic design framework integrating temperaturedependent neural network and Pareto multi-obj ective optimization to co-optimize spectral response,component light-weighting,and structural efficiency.The framework achieves 100 times faster computation than genetic algorithms.The performance of the designed TPM was evaluated under various atmospheric models and detection distances.The TPM achieved a peak radiance suppression efficiency of 82%and a maximum attenuation of-7.4 dB at 1200-1500 K.Experimentally,we fabricated an all-dielectric TPM using a refractory TiO_(2)/BeO multilayer stack with only 5 layers and 2um total thickness.The optimized structure shows high reflectivity(0.62 at 3-5 um;0.48 at 8-14μm)for radiative suppression and high emissivity(0.87 at 5-8μm)for radiative cooling.The TPM withstands 1873 K for 12 h in air with less than 3%spectral drift,retaining excellent mechanical properties.On high-temperature components,it achieves 40-50%radiative suppression and 40-60 K(~10.1 kW m^(-2))radiative cooling at 1100 K,endures over 20 times thermal shock cycles(>150 K s^(-1),700-1500 K),and maintains stable performance over 5 cycles,with 78%visible and 98%microwave transmittance.This work establishes a new paradigm in the design and application of photonic materials for extreme environments.展开更多
With the development of autonomous driving technologies,modern vehicles are confronted with two major challenges.On one hand,the rapid growth in electronic control units and data-intensive applications has led to a sh...With the development of autonomous driving technologies,modern vehicles are confronted with two major challenges.On one hand,the rapid growth in electronic control units and data-intensive applications has led to a sharp increase in invehicle data traffic,thereby demanding much higher communication bandwidth,lower latency,and enhanced security.On the other hand,ensuring driving safety calls for more advanced thermal management systems,as traditional point-type sensors face deployment challenges due to their limited monitoring range.展开更多
With the increasing application of lithium-ion batteries under high-rate operation,safety concerns such as thermal runaway(TR)and thermal runaway propagation(TRP)have become critical.In this study,the TRP action of ba...With the increasing application of lithium-ion batteries under high-rate operation,safety concerns such as thermal runaway(TR)and thermal runaway propagation(TRP)have become critical.In this study,the TRP action of batteries undergoing high-rate cycling is systematically investigated.Microanalysis results reveal that the crystallinity and I_((003))/I_((104))of the cathode are decreased by 32.95%and 13.01%after 4 C cycling,while the layered structure of the anode is seriously damaged.As revealed,the TR interval time(At)of batteries cycled at 4 C is decreased by 83.23%compared with that for batteries cycled at 1 C.Meanwhile,the maximum mass loss(ML)rate of Battery 2#is increased by 32.35%.We have further investigated the influence of battery spacing on TRP action.The maximum TR temperature of Battery2#at 1.5 cm spacing is reduced by 26.21%compared with the value at 0 cm spacing.When increasing the spacing from 0 to 1.5 cm,the ML of batteries is reduced by 20.73%.ML increases and decreases with the elevation of the charging rate and battery spacing,respectively.Compared with a battery cycled at1 C,a battery cycled at 4 C shows reduced heat required to trigger TR.The corresponding decreases can reach 68.28%,70.10%,76.88%,and 26.15%when setting the spacing at 0,0.6,1.5,and 2.1 cm,respectively.This indicates that Battery 2#can enter TR with much lower heat after high-rate cycling.Overall,high-rate cycling and low spacing accelerate the TRP of the battery and aggravate the TR severity of the battery.This work can provide insights for the practical safety design of energy storage systems.展开更多
Investigating the damage evolution of surrounding rock under thermal shock cycles is crucial for ensuring the stability of engineering rock masses.This study performed Brazilian splitting tests on granite specimens un...Investigating the damage evolution of surrounding rock under thermal shock cycles is crucial for ensuring the stability of engineering rock masses.This study performed Brazilian splitting tests on granite specimens under varying temperature and cycle conditions,employing acoustic emission monitoring,digital image correlation,and three-dimensional scanning technology.A systematic analysis was conducted on the patterns of damage evolution,failure precursor,and response mechanisms under combined thermal and cyclic loading.Experimental results show that both P-wave velocity and tensile strength degrade significantly with increasing temperature and cycle count,with temperature having a more pronounced effect than cycle count.Notably,damage evolution exhibits a dual-threshold behavior in which degradation accelerates markedly above 400℃ and stabilizes after 5 thermal cycles.Fracture surfaces evolve from initially planar to rugged morphologies,with peak-valley height differences at 600℃ being approximately three times greater than those at 200℃.Furthermore,based on acoustic emission energy entropy analysis,we introduce a novel failure precursor indicator where the sustained increase and critical surge in average entropy serve as reliable early-warning signals for impending rock failure.These findings establish a solid theoretical basis and practical methodology for damage assessment and instability early-warning systems in high-temperature rock engineering.展开更多
基金supported by the National Natural Science Foundation of China(Nos.11372309 and 61304017)the Knowledge Innovation Program of the Chinese Academy of Sciences(No.YYYJ-1122)
文摘In order to meet the application requirement of a certain long wavelength infrared (LWIR) seeker, a small volume, light weight and passively athermalized infrared OR) objective is designed in this paper. The two-lens telephoto struc- ture is adopted by merely using aluminum alloy as the housing material. By balancing the thermo-optical coefficient and thermal expansion coefficient of materials, an athermalized IR seeker with effective focal length of 90 mm and F number of 1.2 is achieved. The whole optical length is 75 ram, and the weight is only 234 g. The objective can remain fine imaging quality under temperature range from -40 ℃ to 60 ℃, which is beneficial to the lightweight design oflR seekers.
基金financially supported by Natural Science Foundation of Guangdong province(2024A1515010228)CATARC Automotive Inspection Center Excellent Engineer Program(2023B0909050007).
文摘To address the challenge of balancing thermal management and thermal runaway mitigation,it is crucial to explore effective methods for enhancing the safety of lithium-ion battery systems.Herein,an innovative hydrated salt composite phase change material(HSCPCM)with dual phase transition temperature zones has been proposed.This HSCPCM,denoted as SDMA10,combines hydrophilic modified expanded graphite,an acrylic emulsion coating,and eutectic hydrated salts to achieve leakage prevention,enhanced thermal stability,cycling stability,and superior phase change behavior.Battery modules incorporating SDMA10 demonstrate significant thermal control capabilities.Specifically,the cylindrical battery modules with SDMA10 can maintain maximum operating temperatures below 55°C at 4 C discharge rate,while prismatic battery modules can keep maximum operating temperatures below 65°C at 2 C discharge rate.In extreme battery overheating conditions simulated using heating plates,SDMA10 effectively suppresses thermal propagation.Even when the central heating plate reaches 300°C,the maximum temperature at the module edge heating plates remains below 85°C.Further,compared to organic composite phase change materials(CPCMs),the battery module with SDMA10 can further reduce the peak thermal runaway temperature by 93°C and delay the thermal runaway trigger time by 689 s,thereby significantly decreasing heat diffusion.Therefore,the designed HSCPCM integrates excellent latent heat storage and thermochemical storage capabilities,providing high thermal energy storage density within the thermal management and thermal runaway threshold temperature range.This research will offer a promising pathway for improving the thermal safety performance of battery packs in electric vehicles and other energy storage systems.
基金National Natural Science Foundation of China(11875039)Shanxi Scholarship Council of China(2023-033)+2 种基金Fundamental Research Program of Shanxi Province(202303021221071)China Baowu Low Carbon Metallurgical Innovation Foundation(2022)2023 Anhui Major Industrial Innovation Plan Project。
文摘The in-flight heating process of cerium dioxide(CeO_(2))powders was investigated through experiments and numerical simulations.In the experiment,CeO_(2)powder(average size of 30μm)was injected into radio-frequency(RF)argon plasma,and the temperatures were measured using a DPV-2000 monitor.A model combining the electromagnetism,thermal flow,and heat transfer characteristics of powder during in-flight heating in argon plasma was proposed.The melting processes of CeO_(2)powders of different diameters,with and without thermal resistance effect,were investigated.Results show that the heating process of CeO_(2)powder particles consists of three main stages,one of which is relevant to a dimensionless parameter known as the Biot number.When the Biot value≥0.1,thermal resistance increases significantly,especially for the larger powders.The predicted temperature of the particles at the outlet(1800–2880 K)is in good agreement with the experimental result.
基金National Natural Science Foundation of China(51774179)Natural Science Foundation of Liaoning Province(20180550546)+2 种基金Joint Fund of State Key Laboratory of Metal Material for Marine Equipment and Application(HGSKL-USTLN(2021)03)High-Level Talent Fund of USTL(6003000377,6003000294)supported by Liaoning Provincial Department of Education(LJ212410146037)。
文摘The effect of element Ti on the microstructures and mechanical properties of as-cast and annealed NbTaMoWTi,(x=0,1,1.5,2)refractory high-entropy alloys(RHEAs)was investigated.Results show that after Ti addition,the as-cast alloys maintain their original single body-centered cubic(bcc)structure.As for the mechanical properties,compared with those without Ti addition,the strength and ductility of NbTaMoWTi,alloys increase by 93%and 215%,respectively.Furthermore,the NbTaMoWTi alloys exhibit outstanding thermal stability.After annealing at 1400 C,they still maintain the single bcc structure,and their mechanical properties are even slightly improved.However,annealing leads to a significant deterioration in the mechanical properties of high-Ti-content alloys(NbTaMoWTil and NbTaMoWTi2),owing to the formation of Ti-rich acicular phases.
文摘Six new lanthanide complexes:[Ln(3,4-DEOBA)3(4,4'-DM-2,2'-bipy)]2·2C_(2)H_(5)OH,[Ln=Dy(1),Eu(2),Tb(3),Sm(4),Ho(5),Gd(6);3,4-DEOBA-=3,4-diethoxybenzoate,4,4'-DM-2,2'-bipy=4,4'-dimethyl-2,2'-bipyridine]were successfully synthesized by the volatilization of the solution at room temperature.The crystal structures of six complexes were determined by single-crystal X-ray diffraction technology.The results showed that the complexes all have a binuclear structure,and the structures contain free ethanol molecules.Moreover,the coordination number of the central metal of each structural unit is eight.Adjacent structural units interact with each other through hydrogen bonds and further expand to form 1D chain-like and 2D planar structures.After conducting a systematic study on the luminescence properties of complexes 1-4,their emission and excitation spectra were obtained.Experimental results indicated that the fluorescence lifetimes of complexes 2 and 3 were 0.807 and 0.845 ms,respectively.The emission spectral data of complexes 1-4 were imported into the CIE chromaticity coordinate system,and their corre sponding luminescent regions cover the yellow light,red light,green light,and orange-red light bands,respectively.Within the temperature range of 299.15-1300 K,the thermal decomposition processes of the six complexes were comprehensively analyzed by using TG-DSC/FTIR/MS technology.The hypothesis of the gradual loss of ligand groups during the decomposition process was verified by detecting the escaped gas,3D infrared spectroscopy,and ion fragment information detected by mass spectrometry.The specific decomposition path is as follows:firstly,free ethanol molecules and neutral ligands are removed,and finally,acidic ligands are released;the final product is the corresponding metal oxide.CCDC:2430420,1;2430422,2;2430419,3;2430424,4;2430421,5;2430423,6.
基金National Key Research and Development Program of China(2021YFB3704103)National Natural Science Foundation of China(51571191)。
文摘The influence of Hf on the precipitation behavior of γ'phase and the subsequent tensile properties of a Ni-Cr-Mo alloy after long-term thermal exposure was investigated.The results reveal that the addition of Hf increases the average diameter ofγ'phases after thermal exposure at 700℃ for 5000 h,which enhances the critical resolved shear stress required for dislocations to shear the γ'phases in the Ni-Cr-Mo alloy.Simultaneously,element Hf incorporated into the γ'phases increases the lattice mismatch between the γ'and γ phase,thereby strengthening the coherency strengthening effect.These two factors collectively contribute to the enhanced strength of the alloy.Thus,Hf alloying effectively improves the yield strength of the Ni-Cr-Mo alloy after thermal exposure at 700℃.
文摘The present work provides a facile and efficient method for producing ultrafine copper powders.Ultrafine copper powders were synthesized through a solvothermal method,utilizing ethanol both as a solvent and a reducing agent.Specifically,by exploiting the weak reducing property of ethanol,the copper precursor is first converted to copper oxide and then further reduced to cuprous oxide and pure copper.Such a method can effectively control the morphology and particle size of the copper powder,reduce particle aggregation,and enhance oxidation resistance.It is cost-effective and produces fewer toxic by-products.Spherical copper particles with an average particle size of about 180 nm were obtained.The initial oxidation temperature is approximately 150℃,and the resulting copper powders can be stored stably under ambient conditions for at least 5 months,demonstrating excellent oxidation resistance and thermal stability.
基金Guangdong Basic and Applied Basic Research Foundation (2024A1515011873)Shenzhen Basic Research Project (JCYJ20241202123504007)Shenzhen Science and Technology Innovation Commission (KJZD20240903101400001, KJZD20240903102006009)。
文摘A multi-physics approach was used to quantify the effect of process parameters (laser power, scanning speed, hatch spacing, and scanning strategy) on the thermal history and corresponding microstructure evolution of Ti-25Nb (at%) alloy during the dual-track selective laser melting (SLM) process. Simulation results reveal that during the dual-track SLM process, increasing laser power results in greater thermal accumulation, leading to a molten pool of larger volume and coarser grains. Reducing scanning speed enhances remelting and promotes cellular growth at the top of molten pool, whereas faster scanning speed leads to rougher melt tracks and finer grains. Notably, hatch spacing significantly influences the molten pool dimensions and microstructures, and smaller hatch spacing promotes remelting. Furthermore, the orientations of grains in the second track during zigzag scanning differ markedly from those in the first track. More importantly, compared with those after the first track, both the temperature gradient and cooling rate at the boundaries of remelting molten pool are reduced after the second track scanning, resulting in slower interface velocity and significant change in solidification microstructure. This research provides a theoretical foundation for controlling non-equilibrium microstructure and offering novel insights into the optimization of SLM process parameters of titanium alloys.
基金National Key Research and Development Program of China(2023YFB4606400)Supported by Longmen Laboratory Frontier Exploration Topics(LMQYTSKT003)。
文摘Copper manufactured by laser powder bed fusion(LPBF)process typically exhibits poor strength-ductility coordination,and the addition of strengthening phases is an effective way to address this issue.To explore the effects of strengthening phases on Cu,Cu-carbon nanotubes(CNTs)composites were prepared using LPBF technique with Cu-CNTs mixed powder as the matrix.The formability,microstructure,mechanical properties,electrical conductivity,and thermal properties were studied.The result shows that the prepared composites have high relative density.The addition of CNTs results in inhomogeneous equiaxed grains at the edges of the molten pool and columnar grains at the center.Compared with pure copper,the overall mechanical properties of the composite are improved:tensile strength increases by 52.8%and elongation increases by 146.4%;the electrical and thermal properties are also enhanced:thermal conductivity increases by 10.8%and electrical conductivity increases by 12.7%.
基金Supported by Scientific and Technological Innovation of Shaanxi Provincial State-Owned Capital Operation Budget(2022-056)Institute's Self-Developed Technology Program(0801YK2317)+4 种基金Qin Chuangyuan Cites High-Level Innovation and Entrepreneurship Talent Program(QCYRCXM-2023-120)Qin Chuangyuan Industry Cluster Zone“Four Chains”Integration Program(2024CY-JJQ-46)National Natural Science Foundation of China(52071274)Key Research and Development Projects of Shaanxi Province(2023-YBGY-442)Science and Technology Nova Project-Innovative Talent Promotion Program of Shaanxi Province(2020KJXX-062)。
文摘Dual-layer thermal barrier coatings(TBCs)with ultrahigh temperature resistance were prepared on the surface of molybdenum-rhenium alloy hot-end components.The preparation of the MoSi_(2)-Gd_(2)Zr_(2)O_(7)dual-layer TBCs was designed based on the coefficient of thermal expansion and the coating functionality,and it was completed using atmospheric plasma spraying technique.The microstructure,mechanical properties,and thermal properties were analyzed.Results indicate that the adhesion of the prepared dual-layer composite TBCs is excellent,and no noticeable cracks appear at the interface.Compared with the MoSi_(2)coating with a low fracture toughness(0.88 MPa·m^(1/2)),the Gd_(2)Zr_(2)O_(7)coating exhibits higher fracture toughness(1.74 MPa·m^(1/2))and stronger resistance to crack propagation.The prepared MoSi_(2)-Gd_(2)Zr_(2)O_(7)composite coatings have a high porosity(39%),low thermal conductivity(1.020 W·(m·K)^(−1),1200℃),and low thermal diffusivity(0.249 mm^(2)/s,1200℃).Additionally,they possess a high oxygen-vacancy concentration,which ensures excellent insulation performance.
文摘A series of blue and blue‑green Ir(Ⅲ)complexes has been investigated theoretically to explore their electronic structures,photophysical properties,efficiency roll‑off effect,and thermal activation delayed fluorescence(TADF)properties.All calculations were performed using density functional theory(DFT)and time‑dependent density functional theory(TDDFT).Calculations for electronic structures,frontier molecular orbital characteristics(which determine the efficiency roll‑off effect of the complexes),and photophysical properties were conducted using the Gaussian 09 software package.The calculation of spin‑orbit coupling matrix elements<T|HSOC|S>,which determine the TADF properties of the complexes,was performed using the ORCA software package.The calculation results show that the auxiliary ligand tetraphenylimidodiphosphinate(tpip),a strong electron‑withdrawing group,can mitigate the efficiency roll‑off effect of the complex.Furthermore,TADF is observed in one of the designed complexes,(F_(3)Phppy)_(2)Ir(tpip),where F_(3)Phppy=2‑[4‑(2,4,6‑trifluorophenyl)phenyl]pyridine.
文摘The relentless drive towards smaller,faster,and more pow-erful electronics has made thermal management a critical bot-tleneck for performance and reliability.For over a century,the thermal conductivity(κ)of metallic materials has long been considered to have an inherent upper limit for thermal conductivity,plateauing~400 W·m^(-1)·K^(-1).This ceiling is rooted in fundamental physics:in typical metals,heat is primarily carried by electrons,and their transport is severely hampered by strong electron-phonon coupling and inherent lat-tice anharmonicity[1].
基金funded by King Abdullah City for Atomic and Renewable Energy(KACARE),grant number“PC-2020-1”.
文摘High-concentration photovoltaic(HCPV)systems present significant thermal management challenges due to the intense heat fluxes generated under concentrated solar irradiation,especially in arid environments.Effective heat dissipation is critical to prevent performance degradation and structural failure.This study investigates the thermal performance and design optimization of an enhanced HCPV module,integrating numerical,analytical,and experimental methods.A coupled optical-thermal-electrical model was developed to simulate ray tracing,heat transfer,and temperature-dependent electrical behaviour,with predictions validated under real-world desert conditions.Compared to a baseline commercial module operating at 106℃,the optimized design achieved a peak temperature reduction of 16℃,lowering the cell temperature to 90℃under a concentration ratio of 961×and direct normal irradiance(DNI)of 950 W/m^(2).The total thermal resistance was reduced from 0.25 to 0.15 K/W(a 40%improvement),and the electrical efficiency increased from 37.5%to 38.6%,representing a relative gain of approximately 3.1%.The system consistently maintained a fill factor exceeding 78%,underscoring stable performance under high thermal load.These findings demonstrate that targeted thermal design,informed by integrated modeling,is essential for unlocking the reliability and efficiency of high-flux solar energy systems.
文摘Typically used thermal insulation materials such as foam insulation and fibreglass may pose notable health risks and environmental impacts thereby resulting in respiratory irritation andwaste disposal issues,respectively.While these materials are affordable and display good thermal insulation,their unsustainable traits pertaining to an intensive manufacturing process and poor disposability are major concerns.Alternative insulation materials with enhanced sustainable characteristics are therefore being explored,and one type of material which has gained notable attention owing to its low carbon footprint and low thermal conductivity is natural fibre.Among the few review studies conducted on Natural Fibre Reinforced Composite(NFRC)insulation boards,the multitude of factors and underlying mechanisms affecting their thermal conductivity performance have been sparsely covered.This review study aimed to address this gap by providing a holistic overview of some of the key intrinsic and extrinsic factors affecting the thermal conductivity performance of NFRCs.Key intrinsic factors pertaining to the microstructural features and to the physico-mechanical traits of NFRCs,namely the fibre lumen size,α,and the fibre-matrix thermal conductivity ratio,β,respectively,were found to largely affect the Transverse Thermal Conductivity(TTC)in NFRC boards.Extrinsic factors,which were found to indirectly affect NFRCs’thermal conductivity,such as fibre pre-processing,composite manufacturing and environmental factors,were also covered.Some of the noteworthy NFRC featureswhich were found to affect their thermal conductivity are volume fraction of fibres,bulk density and porosity.The findings of this study highlight the need for additional research investigation to address the foregoing limitations observed in NFRC thermal insulation boards by considering appropriate natural fibres,composition and fabrication techniques.The fabrication of high-grade NFRC boards,which will display an optimum balance between enhanced thermal insulation and long-term durability performance,could further replace conventionally used thermal insulation boards in the modern building and construction industry.
基金the National Natural Science Foundation of China(Nos.62574037,62374029,22175029,62474033 and W2433038)the Young EliteScientists Sponsorship Program by CAST(No.YES S20220550)+2 种基金the Sichuan Science and Technology Program(No.2024NSFSC0250)the Guangdong Basic and Applied Basic Research Foundation(No.2025A1515010313)the Fundamental Research Funds for the Central Universities of China(No.ZYGX2022J032)for financial support。
文摘Perovskite solar cells(PSCs)have achieved excellent power conversion efficiencies;however,under direct sunlight,device temperatures can exceed ambient temperatures by more than 50℃,making thermal stability a critical challenge for commercialization.This review first summarizes the degradation mechanisms of PSCs induced by elevated temperatures,followed by a discussion of heat generation,with Joule heat identified as the primary contributor.Advanced thermal management strategies are then highlighted,including the use of high thermal conductivity materials,integration with thermoelectric devices,external radiative cooling layers,down-conversion approaches,and tandem structures.By systematically presenting these strategies,this review provides guidance for enhancing both the efficiency and thermal stability of PSCs,thereby supporting their pathway toward commercialization.
文摘Outlast Technologies GmbH has been awarded the WTiN Innovate Textile Award in the category Material Innovation for Aersulate®,its aerogel-infused insulation technology.The award honors outstanding achievements in advanced material development and textile innovation.Aersulate® marks a significant advancement in thermal insulation.The technology integrates aerogel,whose highly porous structure efficiently traps air,delivering exceptional thermal performance at extremely low weight and minimal thickness.In AersulateR wadding,aerogel accounts for approximately 50%of the material volume,enabling superior insulation without bulk.
基金supported by National Key Research and Development Program of China(2024YFA1210500,2023YFB4606105)Fundamental Research Center Projects(52488301)of National Natural Science Foundation of China(NSFC)+1 种基金Key Research Program of Frontier Sciences(ZDBS-LYJSC030)of Chinese Academy of SciencesWestern Light Program(xbzg-zdsys-202402)of Chinese Academy of Sciences。
文摘The development of infrared engineering technologies for extreme environments remains a formidable challenge due to the inherent trade-offs among optical performance,thermal stability,and mechanical integrity in thermal photonic metamaterials(TPMs).This work introduces a novel multi-obj ective design framework and demonstrates the design,fabrication,and validation of a TPM operating under extreme temperatures up to 1873 K.We have established a holistic design framework integrating temperaturedependent neural network and Pareto multi-obj ective optimization to co-optimize spectral response,component light-weighting,and structural efficiency.The framework achieves 100 times faster computation than genetic algorithms.The performance of the designed TPM was evaluated under various atmospheric models and detection distances.The TPM achieved a peak radiance suppression efficiency of 82%and a maximum attenuation of-7.4 dB at 1200-1500 K.Experimentally,we fabricated an all-dielectric TPM using a refractory TiO_(2)/BeO multilayer stack with only 5 layers and 2um total thickness.The optimized structure shows high reflectivity(0.62 at 3-5 um;0.48 at 8-14μm)for radiative suppression and high emissivity(0.87 at 5-8μm)for radiative cooling.The TPM withstands 1873 K for 12 h in air with less than 3%spectral drift,retaining excellent mechanical properties.On high-temperature components,it achieves 40-50%radiative suppression and 40-60 K(~10.1 kW m^(-2))radiative cooling at 1100 K,endures over 20 times thermal shock cycles(>150 K s^(-1),700-1500 K),and maintains stable performance over 5 cycles,with 78%visible and 98%microwave transmittance.This work establishes a new paradigm in the design and application of photonic materials for extreme environments.
文摘With the development of autonomous driving technologies,modern vehicles are confronted with two major challenges.On one hand,the rapid growth in electronic control units and data-intensive applications has led to a sharp increase in invehicle data traffic,thereby demanding much higher communication bandwidth,lower latency,and enhanced security.On the other hand,ensuring driving safety calls for more advanced thermal management systems,as traditional point-type sensors face deployment challenges due to their limited monitoring range.
基金supported by the National Key Research and Development Plan(2023YFC30099000)the National Natural Science Foundation of China(52104197,52272396,52474233)+2 种基金the Major Basic Research Project of the Natural Science Foundation of the Jiangsu Higher Education Institutions(2020240521)the Open Fund of the State Key Laboratory of Fire Science(SKLFS)Program(HZ2025-KF03)the Postgraduate Research&Practice Innovation Program of Jiangsu Province(SJCX25_0595)。
文摘With the increasing application of lithium-ion batteries under high-rate operation,safety concerns such as thermal runaway(TR)and thermal runaway propagation(TRP)have become critical.In this study,the TRP action of batteries undergoing high-rate cycling is systematically investigated.Microanalysis results reveal that the crystallinity and I_((003))/I_((104))of the cathode are decreased by 32.95%and 13.01%after 4 C cycling,while the layered structure of the anode is seriously damaged.As revealed,the TR interval time(At)of batteries cycled at 4 C is decreased by 83.23%compared with that for batteries cycled at 1 C.Meanwhile,the maximum mass loss(ML)rate of Battery 2#is increased by 32.35%.We have further investigated the influence of battery spacing on TRP action.The maximum TR temperature of Battery2#at 1.5 cm spacing is reduced by 26.21%compared with the value at 0 cm spacing.When increasing the spacing from 0 to 1.5 cm,the ML of batteries is reduced by 20.73%.ML increases and decreases with the elevation of the charging rate and battery spacing,respectively.Compared with a battery cycled at1 C,a battery cycled at 4 C shows reduced heat required to trigger TR.The corresponding decreases can reach 68.28%,70.10%,76.88%,and 26.15%when setting the spacing at 0,0.6,1.5,and 2.1 cm,respectively.This indicates that Battery 2#can enter TR with much lower heat after high-rate cycling.Overall,high-rate cycling and low spacing accelerate the TRP of the battery and aggravate the TR severity of the battery.This work can provide insights for the practical safety design of energy storage systems.
基金supported by National Natural Science Foundation of China (Nos.52264006,52364004,and 52464005)the Guizhou Provincial Science and Technology Foundation (No.GCC[2022]005-1)。
文摘Investigating the damage evolution of surrounding rock under thermal shock cycles is crucial for ensuring the stability of engineering rock masses.This study performed Brazilian splitting tests on granite specimens under varying temperature and cycle conditions,employing acoustic emission monitoring,digital image correlation,and three-dimensional scanning technology.A systematic analysis was conducted on the patterns of damage evolution,failure precursor,and response mechanisms under combined thermal and cyclic loading.Experimental results show that both P-wave velocity and tensile strength degrade significantly with increasing temperature and cycle count,with temperature having a more pronounced effect than cycle count.Notably,damage evolution exhibits a dual-threshold behavior in which degradation accelerates markedly above 400℃ and stabilizes after 5 thermal cycles.Fracture surfaces evolve from initially planar to rugged morphologies,with peak-valley height differences at 600℃ being approximately three times greater than those at 200℃.Furthermore,based on acoustic emission energy entropy analysis,we introduce a novel failure precursor indicator where the sustained increase and critical surge in average entropy serve as reliable early-warning signals for impending rock failure.These findings establish a solid theoretical basis and practical methodology for damage assessment and instability early-warning systems in high-temperature rock engineering.