Framework and basic parameters of a test bench for motor drive system of electric vehicle (EV) are illuminated. Two kinds of electric drive models, one was for the electric vehicle drived on real road, the other was f...Framework and basic parameters of a test bench for motor drive system of electric vehicle (EV) are illuminated. Two kinds of electric drive models, one was for the electric vehicle drived on real road, the other was for that on test bench, are put forward. Then, dynamic analysis of these models is made in detail. Inertia matching method of the test bench is researched and some useful formulas and graphs are brought forward. The experiment of an electric bus is introduced in order to explain the usage of this inertia matching method.展开更多
For development of passenger electrical transport, it is necessary to use energy more rationally. One of methods of vehicle power efficiency increase is installation of on-board energy storage systems. For studying of...For development of passenger electrical transport, it is necessary to use energy more rationally. One of methods of vehicle power efficiency increase is installation of on-board energy storage systems. For studying of system operation, it is necessary to carry out a lot of experiments, therefore it is favorable to use the test bench and its computer model for reduction of the number of physical experiments. In this article, the results of computer modeling for the optimization of traction drive test bench by adjusting of the operation parameters of supercapacitor energy storage are described. Test bench operation is considered in cases of the energy storage system working at various selected supercapacitor initial voltages. Maximal increase of possibility of vehicle test bench regenerative braking with minimal decrease of autonomous power supply mode possibility is investigated. There is estimated the energy storage system efficiency improving measures dependence from supercapacitor operational voltage ranges. Parameters at which the minimum losses of energy are observed are revealed. Dependence of energy storage system discharge power on the most admissible supercapacitor current is established.展开更多
Performance characterization for massive photomultiplier tubes(PMTs) is a frequently encountered procedure in large nuclear and particle experiments.To facilitate this work,a dedicated test bench system has been devel...Performance characterization for massive photomultiplier tubes(PMTs) is a frequently encountered procedure in large nuclear and particle experiments.To facilitate this work,a dedicated test bench system has been developed at the Institute of Modern Physics,Chinese Academy of Sciences.The two-dimensional photocathode position scanning capability is an intrinsic function of the test bench,and up to 25 PMTs,with the diameter smaller than 2",can be tested simultaneously.The parameters of the light source pulses can be adjusted in a wide range,thus making it suitable for various characteristics measurements.The test bench system is highly automated with all the controlling operations integrated into a single software.Additionally,the hardware platform is extensible which allows complex testing schemes,and the modularity in the software design makes the migration from one testing configuration to another light-weight and efficient.All these features make the test bench versatile and reusable in different experiments.It has been first used in the construction of the Plastic Scintillator Detector(PSD) of DArk Matter Particle Explorer(DAMPE),and a total of 570 Hamamatsu R4443 tubes were tested successfully.The performance was verified and the testing results are also reported in this article.展开更多
A unit pump test bench is developed on an in-line pump test platform. The bench is composed of pump adapting assembly, fuel supply subsystem, lubricating subsystem and a control unit. A crank angle domain injection co...A unit pump test bench is developed on an in-line pump test platform. The bench is composed of pump adapting assembly, fuel supply subsystem, lubricating subsystem and a control unit. A crank angle domain injection control method is given out and the control accuracy can be 0.1° crank degree. The bench can test both mechanical unit pump and electronic unit pump. A test model-PLD12 electronic unit pump is tested. Full pump delivery map and some influence factors test is done. Experimental results show that the injection quantity is linear with the delivery angle. The quantity change rate is 15% when fuel temperature increases 30 ℃. The delivery quantity per cycle increases 30 mg at 28 V drive voltage. The average delivery difference for two same type pumps is 5 %. Test results show that the bench can be used for unit pump verification.展开更多
In this paper, the TAS-I （Thales Alenia Space-Italy） Test Bench for Robotics and Autonomy （TBRA） is presented. It is based on a flexible and modular software architecture （Framework Engine）, in which each functi...In this paper, the TAS-I （Thales Alenia Space-Italy） Test Bench for Robotics and Autonomy （TBRA） is presented. It is based on a flexible and modular software architecture （Framework Engine）, in which each functional module （representing the GNC subsystems） implements a key functionality of the GNC （Guidance Navigation and Control）. Modules communicate by means of standardised interfaces designed for exchange of necessary information among the modules composing the entire system. This approach permits the interchange-ability of each subsystem without affecting the overall functionalities of the GNC system. In this paper, the TBRA system, together with the implemented functional modules will be described. Tests results will be reported and future development will be discussed.展开更多
The Shanghai High Repetition Rate XFEL and Extreme Light Facility(SHINE)project will use 6001.3 GHz fundamental power couplers,which are modified based on TTF-Ⅲ power couplers,for continuous-wave operation with input...The Shanghai High Repetition Rate XFEL and Extreme Light Facility(SHINE)project will use 6001.3 GHz fundamental power couplers,which are modified based on TTF-Ⅲ power couplers,for continuous-wave operation with input power up to approximately 7 kW.The first batch of 20 sets of 1.3 GHz coupler prototypes was fabricated from three domestic manufacturers for the SHINE project.To better characterize the radio frequency conditioning phenomena for validating the performance of power couplers,a room temperature test stand was designed,constructed,and commissioned for the SHINE 1.3 GHz power couplers.In addition,a horizontal test cryostat was built to test the 1.3 GHz superconducting cavities,fundamental power couplers,tuners,and other components as a set.The results of these tests indicate that the 1.3 GHz couplers are capable of handling up to 14 kW continuous waves.Herein,the main aspects of the radio frequency design and construction of the test stand,along with the test results of the high-power conditioning of the 1.3 GHz couplers,are described.展开更多
The friction judder characteristics during clutch engagement have a significant influence on the NVH of a driveline.In this research,the judder characteristics of automobile clutch friction materials and experimental ...The friction judder characteristics during clutch engagement have a significant influence on the NVH of a driveline.In this research,the judder characteristics of automobile clutch friction materials and experimental verification are studied.First,considering the stick-slip phenomenon in the clutch engagement process,a detailed 9-degrees-of-freedom(DOF)model including the body,each cylinder of the engine,clutch and friction lining,torsional damper,transmission and other driveline parts is established,and the calculation formula of friction torque in the clutch engagement process is determined.Second,the influence of the friction gradient characteristics on the amplification or attenuation of the automobile friction judder is analyzed,and the corresponding stability analysis and the numerical simulation of different friction gradient values are carried out with MATLAB/Simulink software.Finally,judder bench test equipment and a corresponding damping test program are developed,and the relationship between the friction coefficient gradient characteristics and the system damping is analyzed.After a large number of tests,the evaluation basis of the test is determined.The research results show that the friction lining with negative gradient characteristics of the friction coefficient will have a judder signal.When the friction gradient value is less than-0.005 s/m,the judder signal of the measured clutch cannot be completely attenuated,and the judder phenomenon occurs.When the friction gradient is greater than-0.005 s/m,the judder signal can be significantly suppressed and the system connection tends to be stable.展开更多
The aim of this work is to analyze the performance of a commercial micro gas turbine,focusing on the analysis of the fuel consumption and the outlet compressor and turbine temperature at various rpm,and to evaluate an...The aim of this work is to analyze the performance of a commercial micro gas turbine,focusing on the analysis of the fuel consumption and the outlet compressor and turbine temperature at various rpm,and to evaluate and compare the efficiency of the device.A test bench has been assembled with the available equipment in the laboratory of the department of mechanical and aerospace engineering in Roma.By using the software supplied by the manufacturer,the evaluation of the operating performance of the device at different speeds has been performed,obtaining all the values of interest.展开更多
An Electro-hydraulic loading system is designed based on a test-bed of tractor's hydraulic steering by-wire. To simulate the steering resistance driving tractor in many kinds of soils and roads,the loading force i...An Electro-hydraulic loading system is designed based on a test-bed of tractor's hydraulic steering by-wire. To simulate the steering resistance driving tractor in many kinds of soils and roads,the loading force is controlled to make proportional and continuous variable by an electro-hydraulic proportional relief valve. A steering resistance loading test-bed is built to test three kinds of steering resistance including constant,step and sine style. Tire lateral resistance is also tested under different steering conditions. The result shows that the electro-hydraulic loading system has high stability and following performance. Besides,the system's steady state error is lower than 3. 1%,and it meets the test requirement of tractor's hydraulic steering by-wire.展开更多
为开发具有完全自主知识产权并满足现行排放标准要求的柴油机电控系统,实现高压共轨柴油机控制系统的完全国产化,基于国产芯片开发并优化小功率非道路国四高压共轨柴油机电控喷油系统控制策略。燃油喷射模块依据发动机转速和内部需求转...为开发具有完全自主知识产权并满足现行排放标准要求的柴油机电控系统,实现高压共轨柴油机控制系统的完全国产化,基于国产芯片开发并优化小功率非道路国四高压共轨柴油机电控喷油系统控制策略。燃油喷射模块依据发动机转速和内部需求转矩得到基本喷油量,并根据喷射控制器得到多次喷射的喷射组合、脉宽以及喷油正时;调速模块通过设置高、低怠速限值将发动机转速控制在目标怠速区间内,并采用主动阻尼控制策略抑制发动机转速波动;轨压控制模块采用前馈和双比例积分微分(proportional integral derivative,PID)闭环控制相结合的控制策略;将控制程序下载到自主开发的电子控制单元中,并在1台4缸高压共轨柴油机上进行台架试验。试验结果表明:设计的控制策略能够满足功率不超过37 kW的非道路用柴油机的控制需求;发动机在2.2 s内顺利起动,并从起动状态平稳运行至怠速状态;各工况下,发动机轨压和转速波动较小;外界负荷突变过程中,发动机转速能够在较短时间内恢复至目标转速并稳定;各污染物的比排放均满足非道路柴油机国四排放标准要求。展开更多
The dynamic model of the ball screw mechanism(BSM)in spatial motion,developed in Part I of the study titled‘research and experimental analysis on precision degradation of BSM at low speed’,has been validated through...The dynamic model of the ball screw mechanism(BSM)in spatial motion,developed in Part I of the study titled‘research and experimental analysis on precision degradation of BSM at low speed’,has been validated through a comparison between calculated values and experimentally measured data obtained from a comprehensive ball-screw test bench.In order to study the perform-ance parameters related to the precision degradation characteristics of ball screw under different pre-loads and speeds,the precision degradation test bench for ball screw is set up.Through the experi-ment on the ball-screw comprehensive test bench,the drag torque,stroke deviation,acceleration peak value,axial contact stiffness and other parameters of the BSM under different speeds are ob-tained,and the different preloads are obtained by the drag torque,the changing regularity of which is consistent with the simulation results.A comprehensive analysis of the experimental data reveals that the dynamic characteristics of the ball screw’s spatial motion are significantly influenced by gy-roscopic torque effects.By incorporating these parametric effects,the accuracy degradation charac-teristics of ball screw under different preloads and speeds can be well analyzed.This methodology establishes a technical foundation for investigating ball screw accuracy retention characteristics.展开更多
For strapdown stabilized platform used in automatic vertical drilling system,a new dynamic measurement algorithm based on three-axis accelerometer and three-axis fluxgate measurement signals is proposed and simulated ...For strapdown stabilized platform used in automatic vertical drilling system,a new dynamic measurement algorithm based on three-axis accelerometer and three-axis fluxgate measurement signals is proposed and simulated under the condition of small inclination dynamic rotation.The error compensation algorithm is also proposed.The bench test of strapdown stabilized platform is designed and carried out.The results show that:When the azimuth angle is the same,the larger the inclination angle is,the greater the error of the measurement results will be.When the inclination angle is the same,the measurement error is the largest when the azimuth angle is 90°and 270°,and the measurement error curve presents a sinusoidal change with the change of azimuth angle.After the error function compensation,the error curve between the calculation results and the true value is basically not affected by the inclination angle and the azimuth angle,and the calculation accuracy is signifi cantly improved.Under the random rotating speed of 0-180 rpm,the minimum error of the measured well inclination value was no more than 0.03°and the maximum was no more than 1.58°.The feasibility of the proposed dynamic azimuth measurement algorithm is verifi ed.This article provides a technical reference for the strapdown automatic drilling system.展开更多
文摘Framework and basic parameters of a test bench for motor drive system of electric vehicle (EV) are illuminated. Two kinds of electric drive models, one was for the electric vehicle drived on real road, the other was for that on test bench, are put forward. Then, dynamic analysis of these models is made in detail. Inertia matching method of the test bench is researched and some useful formulas and graphs are brought forward. The experiment of an electric bus is introduced in order to explain the usage of this inertia matching method.
文摘For development of passenger electrical transport, it is necessary to use energy more rationally. One of methods of vehicle power efficiency increase is installation of on-board energy storage systems. For studying of system operation, it is necessary to carry out a lot of experiments, therefore it is favorable to use the test bench and its computer model for reduction of the number of physical experiments. In this article, the results of computer modeling for the optimization of traction drive test bench by adjusting of the operation parameters of supercapacitor energy storage are described. Test bench operation is considered in cases of the energy storage system working at various selected supercapacitor initial voltages. Maximal increase of possibility of vehicle test bench regenerative braking with minimal decrease of autonomous power supply mode possibility is investigated. There is estimated the energy storage system efficiency improving measures dependence from supercapacitor operational voltage ranges. Parameters at which the minimum losses of energy are observed are revealed. Dependence of energy storage system discharge power on the most admissible supercapacitor current is established.
基金supported by the Strategic Priority Research Program of the Chinese Academy of Science(No.XDA04040202-3)
文摘Performance characterization for massive photomultiplier tubes(PMTs) is a frequently encountered procedure in large nuclear and particle experiments.To facilitate this work,a dedicated test bench system has been developed at the Institute of Modern Physics,Chinese Academy of Sciences.The two-dimensional photocathode position scanning capability is an intrinsic function of the test bench,and up to 25 PMTs,with the diameter smaller than 2",can be tested simultaneously.The parameters of the light source pulses can be adjusted in a wide range,thus making it suitable for various characteristics measurements.The test bench system is highly automated with all the controlling operations integrated into a single software.Additionally,the hardware platform is extensible which allows complex testing schemes,and the modularity in the software design makes the migration from one testing configuration to another light-weight and efficient.All these features make the test bench versatile and reusable in different experiments.It has been first used in the construction of the Plastic Scintillator Detector(PSD) of DArk Matter Particle Explorer(DAMPE),and a total of 570 Hamamatsu R4443 tubes were tested successfully.The performance was verified and the testing results are also reported in this article.
基金the Ministerial Level Advanced Research Foundation (404050301 .4)
文摘A unit pump test bench is developed on an in-line pump test platform. The bench is composed of pump adapting assembly, fuel supply subsystem, lubricating subsystem and a control unit. A crank angle domain injection control method is given out and the control accuracy can be 0.1° crank degree. The bench can test both mechanical unit pump and electronic unit pump. A test model-PLD12 electronic unit pump is tested. Full pump delivery map and some influence factors test is done. Experimental results show that the injection quantity is linear with the delivery angle. The quantity change rate is 15% when fuel temperature increases 30 ℃. The delivery quantity per cycle increases 30 mg at 28 V drive voltage. The average delivery difference for two same type pumps is 5 %. Test results show that the bench can be used for unit pump verification.
文摘In this paper, the TAS-I （Thales Alenia Space-Italy） Test Bench for Robotics and Autonomy （TBRA） is presented. It is based on a flexible and modular software architecture （Framework Engine）, in which each functional module （representing the GNC subsystems） implements a key functionality of the GNC （Guidance Navigation and Control）. Modules communicate by means of standardised interfaces designed for exchange of necessary information among the modules composing the entire system. This approach permits the interchange-ability of each subsystem without affecting the overall functionalities of the GNC system. In this paper, the TBRA system, together with the implemented functional modules will be described. Tests results will be reported and future development will be discussed.
基金supported by Shanghai Municipal Science and Technology Major Project(No.2017SHZDZX02)。
文摘The Shanghai High Repetition Rate XFEL and Extreme Light Facility(SHINE)project will use 6001.3 GHz fundamental power couplers,which are modified based on TTF-Ⅲ power couplers,for continuous-wave operation with input power up to approximately 7 kW.The first batch of 20 sets of 1.3 GHz coupler prototypes was fabricated from three domestic manufacturers for the SHINE project.To better characterize the radio frequency conditioning phenomena for validating the performance of power couplers,a room temperature test stand was designed,constructed,and commissioned for the SHINE 1.3 GHz power couplers.In addition,a horizontal test cryostat was built to test the 1.3 GHz superconducting cavities,fundamental power couplers,tuners,and other components as a set.The results of these tests indicate that the 1.3 GHz couplers are capable of handling up to 14 kW continuous waves.Herein,the main aspects of the radio frequency design and construction of the test stand,along with the test results of the high-power conditioning of the 1.3 GHz couplers,are described.
基金Supported by National Natural Science Foundation of China (Grant No.51775249)。
文摘The friction judder characteristics during clutch engagement have a significant influence on the NVH of a driveline.In this research,the judder characteristics of automobile clutch friction materials and experimental verification are studied.First,considering the stick-slip phenomenon in the clutch engagement process,a detailed 9-degrees-of-freedom(DOF)model including the body,each cylinder of the engine,clutch and friction lining,torsional damper,transmission and other driveline parts is established,and the calculation formula of friction torque in the clutch engagement process is determined.Second,the influence of the friction gradient characteristics on the amplification or attenuation of the automobile friction judder is analyzed,and the corresponding stability analysis and the numerical simulation of different friction gradient values are carried out with MATLAB/Simulink software.Finally,judder bench test equipment and a corresponding damping test program are developed,and the relationship between the friction coefficient gradient characteristics and the system damping is analyzed.After a large number of tests,the evaluation basis of the test is determined.The research results show that the friction lining with negative gradient characteristics of the friction coefficient will have a judder signal.When the friction gradient value is less than-0.005 s/m,the judder signal of the measured clutch cannot be completely attenuated,and the judder phenomenon occurs.When the friction gradient is greater than-0.005 s/m,the judder signal can be significantly suppressed and the system connection tends to be stable.
文摘The aim of this work is to analyze the performance of a commercial micro gas turbine,focusing on the analysis of the fuel consumption and the outlet compressor and turbine temperature at various rpm,and to evaluate and compare the efficiency of the device.A test bench has been assembled with the available equipment in the laboratory of the department of mechanical and aerospace engineering in Roma.By using the software supplied by the manufacturer,the evaluation of the operating performance of the device at different speeds has been performed,obtaining all the values of interest.
基金Supported by National Natural Science Foundation of China(51175269)Jiangsu Provincial Science and Technology Support Program(Agriculture)(BE2012384)
文摘An Electro-hydraulic loading system is designed based on a test-bed of tractor's hydraulic steering by-wire. To simulate the steering resistance driving tractor in many kinds of soils and roads,the loading force is controlled to make proportional and continuous variable by an electro-hydraulic proportional relief valve. A steering resistance loading test-bed is built to test three kinds of steering resistance including constant,step and sine style. Tire lateral resistance is also tested under different steering conditions. The result shows that the electro-hydraulic loading system has high stability and following performance. Besides,the system's steady state error is lower than 3. 1%,and it meets the test requirement of tractor's hydraulic steering by-wire.
文摘为开发具有完全自主知识产权并满足现行排放标准要求的柴油机电控系统,实现高压共轨柴油机控制系统的完全国产化,基于国产芯片开发并优化小功率非道路国四高压共轨柴油机电控喷油系统控制策略。燃油喷射模块依据发动机转速和内部需求转矩得到基本喷油量,并根据喷射控制器得到多次喷射的喷射组合、脉宽以及喷油正时;调速模块通过设置高、低怠速限值将发动机转速控制在目标怠速区间内,并采用主动阻尼控制策略抑制发动机转速波动;轨压控制模块采用前馈和双比例积分微分(proportional integral derivative,PID)闭环控制相结合的控制策略;将控制程序下载到自主开发的电子控制单元中,并在1台4缸高压共轨柴油机上进行台架试验。试验结果表明:设计的控制策略能够满足功率不超过37 kW的非道路用柴油机的控制需求;发动机在2.2 s内顺利起动,并从起动状态平稳运行至怠速状态;各工况下,发动机轨压和转速波动较小;外界负荷突变过程中,发动机转速能够在较短时间内恢复至目标转速并稳定;各污染物的比排放均满足非道路柴油机国四排放标准要求。
基金Supported by the National Natural Science Foundation of China(No.51575014,51505020)the Key Foundation Project of China Academy of Railway Sciences(No.2021YJ200).
文摘The dynamic model of the ball screw mechanism(BSM)in spatial motion,developed in Part I of the study titled‘research and experimental analysis on precision degradation of BSM at low speed’,has been validated through a comparison between calculated values and experimentally measured data obtained from a comprehensive ball-screw test bench.In order to study the perform-ance parameters related to the precision degradation characteristics of ball screw under different pre-loads and speeds,the precision degradation test bench for ball screw is set up.Through the experi-ment on the ball-screw comprehensive test bench,the drag torque,stroke deviation,acceleration peak value,axial contact stiffness and other parameters of the BSM under different speeds are ob-tained,and the different preloads are obtained by the drag torque,the changing regularity of which is consistent with the simulation results.A comprehensive analysis of the experimental data reveals that the dynamic characteristics of the ball screw’s spatial motion are significantly influenced by gy-roscopic torque effects.By incorporating these parametric effects,the accuracy degradation charac-teristics of ball screw under different preloads and speeds can be well analyzed.This methodology establishes a technical foundation for investigating ball screw accuracy retention characteristics.
基金The financial supports from National key plan project for research and development of China (2019YFA0708300) and (2023YFC3009200)。
文摘For strapdown stabilized platform used in automatic vertical drilling system,a new dynamic measurement algorithm based on three-axis accelerometer and three-axis fluxgate measurement signals is proposed and simulated under the condition of small inclination dynamic rotation.The error compensation algorithm is also proposed.The bench test of strapdown stabilized platform is designed and carried out.The results show that:When the azimuth angle is the same,the larger the inclination angle is,the greater the error of the measurement results will be.When the inclination angle is the same,the measurement error is the largest when the azimuth angle is 90°and 270°,and the measurement error curve presents a sinusoidal change with the change of azimuth angle.After the error function compensation,the error curve between the calculation results and the true value is basically not affected by the inclination angle and the azimuth angle,and the calculation accuracy is signifi cantly improved.Under the random rotating speed of 0-180 rpm,the minimum error of the measured well inclination value was no more than 0.03°and the maximum was no more than 1.58°.The feasibility of the proposed dynamic azimuth measurement algorithm is verifi ed.This article provides a technical reference for the strapdown automatic drilling system.
