7039 Al alloys are widely used in armor vehicles,given the material’s high specific strength and fracture toughness.However,laminar tearing in the thickness plane of the base metal(BM),specifically in the normal dire...7039 Al alloys are widely used in armor vehicles,given the material’s high specific strength and fracture toughness.However,laminar tearing in the thickness plane of the base metal(BM),specifically in the normal direction(ND)and rolling direction(RD)plane,was occasionally observed after the welding of thick plates,resulting in premature material failure.A vertically metal-inert gas(MIG)-welded laminar tearing component of a 30 mm thick plate was analyzed to determine the factors associated with this phenomenon.The texture,residual stress,microhardness,and tensile properties were also investigated.The results indicated that the crack extended along the RD as a transcrystalline fracture and terminated at the BM.The grains near the crack grew preferentially in the(001)crystal direction.Furthermore,the tensile strength(83 MPa)and elongation(6.8%)in the RD were relatively higher than those in the ND.In particular,the primary factors for crack initiation include stronger texture,higher dislocation density,increased Al_(7)Cu_(2)Fe phases,lower proportion of small-angle grain boundaries,and varying grain sizes in different regions,leading to the fragile microstructure.The higher residual stress of the BM promotes the formation and extension of cracks.The restraining force due to fixation and welding shrinkage force transformed the crack into laminar tearing.Preventive measures of laminar tearing were also proposed.展开更多
A rotating neoclassical tearing mode(NTM)can increase the trapped ion losses when the frequency of the NTM is close to the precessional frequency of the trapped particles.When an equilibrium electric field,produced by...A rotating neoclassical tearing mode(NTM)can increase the trapped ion losses when the frequency of the NTM is close to the precessional frequency of the trapped particles.When an equilibrium electric field,produced by the rotation of the plasma and the density gradient,is present,the average precessional frequency of the trapped ions changes and so does the mode frequency corresponding to the maximum loss rate.Our results show that when an electric field with a value of 11.2 kV/m at q=2 is included the maximum of the trapped ion losses increases from 27% to 30% based on EAST equilibrium.展开更多
Subduction zones are major convergent boundaries,where the downgoing oceanic plates usually form continuous tabular slabs extending deep into the Earth’s interior.However,many subducting slabs especially those with y...Subduction zones are major convergent boundaries,where the downgoing oceanic plates usually form continuous tabular slabs extending deep into the Earth’s interior.However,many subducting slabs especially those with young ages,exhibit complex geometry,with varying degrees of influence on the overlying continent and surface environment.To better understand the mechanism of such slab deformation,we apply four-dimensional finite element geodynamic models with data assimilation to investigate the evolution of the Cocos subduction in Central America,where a double-slab configuration with complex tearing has recently been observed.We reproduce the subduction history of the Cocos slab since the Eocene.During this period,multiple episodes of tearing occurred within the Cocos slab,starting at 25 Ma.We find that the ancient Farallon slab,subducted during the Mesozoic,enhances the lateral pressure gradient across the slab hinge,promoting eastward mantle flow and tearing of the Cocos slab.The repeated tearing and subduction of the young Cocos plate have shaped the complex slab configuration in the region.展开更多
The influence of pouring temperature and mold temperature on the fluidity and hot tearing behavior of Al-2Li-2Cu-0.5Mg-0.15Sc-0.1Zr-0.1Ti alloys was investigated by experimental investigation and simulation assessment...The influence of pouring temperature and mold temperature on the fluidity and hot tearing behavior of Al-2Li-2Cu-0.5Mg-0.15Sc-0.1Zr-0.1Ti alloys was investigated by experimental investigation and simulation assessment.The results showed that the length of the spiral fluidity sample increases from 302 to 756 mm as the pouring temperature increases from 680 to 740℃,and from 293 to 736 mm as the mold temperature increases from 200 to 400℃.The hot tearing susceptibility(HTS)firstly decreases and then increases with increasing pouring and mold temperatures,which is mainly caused by the oxide inclusion originating from the high activity of Li at excessive pouring temperature.Excessive pouring and mold temperatures easily produce oxide inclusions and holes,leading to a reduction in fluidity and an increase in HTS of the alloy.Combining the experimental and simulation results,the optimized pouring and mold temperatures are~720℃ and~300℃ for the cast Al-Li alloy,respectively.展开更多
In order to solve the issues concerning high hot tearing susceptibility(HTS)of Mg-Al-Ca series alloys,a rotating magnetic field(RMF)was applied during their solidification.The effect of RMF at different excitation cur...In order to solve the issues concerning high hot tearing susceptibility(HTS)of Mg-Al-Ca series alloys,a rotating magnetic field(RMF)was applied during their solidification.The effect of RMF at different excitation current intensities(50 A,100 A,and 150 A)on the solidification and hot tearing behavior of AXJ530(Mg-5Al-3Ca-0.17Sr)alloy was investigated.The results indicated that the HTS of AXJ530 alloy decreased with the increase of excitation current intensity.This aspect can be attributed to significant grain refinement under the action of RMF,which improved the intergranular bonding and relieved the stress concentration.On the other hand,the stirring effect of the electromagnetic force on the melt could break up the developed dendrites and delay the dendrite coherence,as well as optimize the feeding channels and improve the feeding drive of the residual liquid at the end of solidification.Therefore,under the action of RMF,the hot tearing initiation of the alloy was suppressed and the feeding efficiency of the liquid was greatly improved,which led to a noticeable reduction of the HTS of the alloy.Moreover,no significant hot tearing was detected in castings at the excitation current parameters of 150 A and 10 Hz.展开更多
In the author list,the corresponding author indicator(*)was inadvertently omitted from HOU Zengqian’s name.This has now been corrected to:“HOU Zengqian¹,*”.The online version of this article was corrected.
Tearing modes may play an important role in the density limit disruption.The Magnetohydrodynamic(MHD)code CLT with impurity modules is used to study the tearing mode excited and driven by impurity radiation.The impuri...Tearing modes may play an important role in the density limit disruption.The Magnetohydrodynamic(MHD)code CLT with impurity modules is used to study the tearing mode excited and driven by impurity radiation.The impurity radiation can lead to plasma contraction and local enhancement of the current density.When the locally enhanced region of the current density approaches to the resonance surface,the tearing mode can be excited,even if the tearing mode is stable in the initial equilibrium.Through a scan of the initial atomic number(Z)and impurity concentrations,it is found that impurities with different Z values exhibit similar behaviors in the radiation-driven tearing mode.The impurity radiation can drive tearing mode growth through temperature cooling near the resonance surface,and there exists a linear relationship between the temperature perturbation caused by impurity radiation and the linear growth rate of the tearing mode.Additionally,the impurity can promote the growth of magnetic islands through the radiation cooling inside the magnetic island,and there exists a correlation between the initial parameters of impurity and the width of the saturated magnetic island.展开更多
Hot tearing is often a major casting defect in magnesium alloys and has a significant impact on the quality of their casting products.Hot tearing of magnesium alloys is a complex solidification phenomenon which is sti...Hot tearing is often a major casting defect in magnesium alloys and has a significant impact on the quality of their casting products.Hot tearing of magnesium alloys is a complex solidification phenomenon which is still not fully understood,it is of great importance to investigate the hot tearing behaviour of magnesium alloys.This review attempts to summarize the investigations on hot tearing of magnesium alloys over the past decades.The hot tearing criteria including recently developed Kou’s criterion are summarized and compared.The numeric simulation and assessing methods of hot tearing,factors influencing hot tearing,and hot tearing susceptibility(HTS)of magnesium alloys are discussed.展开更多
Pouring and mold temperatures are two important parameters during casting magnesium components. The present study examined their influence on hot tearing susceptibility （HTS） of commercial AZ91D and newly developed ...Pouring and mold temperatures are two important parameters during casting magnesium components. The present study examined their influence on hot tearing susceptibility （HTS） of commercial AZ91D and newly developed Mg-3Nd-0.2Zn-Zr （mass fraction, %; NZ30K） magnesium alloys in gravity permanent mold casting condition. The results indicate that mold temperature shows much more significant influence on the HTS of both alloys than pouring temperature whose influence only can be distinguished at low mold temperature （341 K for AZ91D alloy and 423 K for NZ30K alloy）. Hot tearing susceptibility prediction model concerning feeding parameters, grain size and solidification range, is more suitable to estimate the HTS of different magnesium alloys than the model only concerning feeding parameters. In order to achieve better hot tearing resistance, the ranges of pouring and mold temperatures are suggested to be 961-991 K and≥641 K for AZ91D alloy, 1003-1033 K and≥623 K for NZ30K alloy, respectively.展开更多
The solidification characteristics and the hot tearing susceptibility were investigated on two Ni-based superalloys for turbocharger turbine wheel, K418 and K419. The segregation behaviors of the alloying elements and...The solidification characteristics and the hot tearing susceptibility were investigated on two Ni-based superalloys for turbocharger turbine wheel, K418 and K419. The segregation behaviors of the alloying elements and the precipitation phases were also studied. The results show that the solidification behavior of K419 alloy is complicated when compared with K418 due to the interdendritic segregation of many kinds of strong interdendritic partitioning elements in the remaining liquid at the final stage of solidification. The segregation of multiple elements in interdendritic liquid results in an extremely low solidus in K419. A long residual liquid stage is found during the solidification of K419, giving rise to reduced cohesion strength of dendrites and increased sensitivity to hot tearing. A hot tearing susceptibility coefficient（HTS） criterion is proposed based on a hot tearing sensitive model. The HTS value of K419 alloy is larger than that of K418 alloy.展开更多
The instrumented applied rod casting apparatus （ARCA） was developed to investigate the effects of tensile forces in the hot tearing formation of cast AI-Si alloys. The obtained data of tensile forces/temperature was...The instrumented applied rod casting apparatus （ARCA） was developed to investigate the effects of tensile forces in the hot tearing formation of cast AI-Si alloys. The obtained data of tensile forces/temperature was used to identify hot tearing initiation and propagation and the fracture surface of samples was also investigated. The result shows that the applied tensile forces have a complex effect on load onset for the hot tearing initiation and propagation. During the casting solidification, the tensile forces are gradually increased with the increase of solid fraction. Under the action of tensile forces, there will appear hot tearing and crack propagation on the surface of the sample. When the tensile forces exceed the inherent strength of alloys, there will be fractures on the sample. As for the A356 alloy, the critical fracture stress is about 0.1 MPa. The hot tearing surface morphology shows that the remaining intergranular bridge and liquid films are thick enough to allow the formation of dendrite-tip bumps on the fracture surface.展开更多
Stabilization of tearing modes and neoclassical tearing modes is of great importance for tokamak operation.Electron cyclotron waves(ECWs)have been extensively used to stabilize the tearing modes with the virtue of hig...Stabilization of tearing modes and neoclassical tearing modes is of great importance for tokamak operation.Electron cyclotron waves(ECWs)have been extensively used to stabilize the tearing modes with the virtue of highly localized power deposition.Complete suppression of the m/n=2/1 tearing mode(TM)by electron cyclotron resonance heating(ECRH)has been achieved successfully on the J-TEXT tokamak.The effects of ECW deposition location and power amplitude on the 2/1 TM suppression have been investigated.It is found that the suppression is more effective when the ECW power is deposited closer to the rational surface.As the ECW power increases to approximately 230 k W,the 2/1 TM can be completely suppressed.The island rotation frequency is increased when the island width is reduced.The experimental results show that the local heating inside the magnetic island and the resulting temperature perturbation increase at the O-point of the island play dominant roles in TM suppression.As the ECW power increases,the 2/1 island is suppressed to smaller island width,and the flow shear also plays a stabilizing effect on small magnetic islands.With the stabilizing contribution of heating and flow shear,the 2/1 TM can be completely suppressed.展开更多
This study was undertaken to investigate the tensile properties and hot tearing susceptibility of cast Al–Cu alloys containing excess Fe(up to 1.5 wt%)and Si(up to 2.5 wt%).According to the results,the optimum tensil...This study was undertaken to investigate the tensile properties and hot tearing susceptibility of cast Al–Cu alloys containing excess Fe(up to 1.5 wt%)and Si(up to 2.5 wt%).According to the results,the optimum tensile properties and hot tearing resistance were achieved at Fe/Si mass ratio of 1,where theα-Fe phase was the dominant Fe compound.Increasing the Fe/Si mass ratio above unity increased the amounts of detrimentalβ-Cu Fe platelets in the microstructure,deteriorating the tensile properties and hot tearing resistance.Decreasing the mass ratio below unity increased the size and fraction of Si needles and micropores in the microstructure,also impairing the tensile properties and hot tearing resistance.The investigation of hot-torn surfaces revealed that theβ-Cu Fe platelets disrupted the tear healing phenomenon by blocking interdendritic feeding channels,while theα-Fe intermetallics improved the hot tearing resistivity due to their compact morphology and high melting point.展开更多
A criterion based on solidifcation microstructure was proposed to precisely predict the hot tearing behavior of cast alloys,which takes into account the effects of both mechanical and nonmechanical factors.This criter...A criterion based on solidifcation microstructure was proposed to precisely predict the hot tearing behavior of cast alloys,which takes into account the effects of both mechanical and nonmechanical factors.This criterion focuses on the events occurring at the grain boundary,which are determined by the thermal contraction,solidifcation shrinkage,grain growing and liquid feeding.This criterion responds to a series of factors that affect hot tearing,such as alloy composition,mold design,casting process and microstructure.Its credibility has been validated by studying the hot tearing behavior of Mg-Ce alloys.In conformity with the experimental results,this criterion predicted decrease in the number of rods occurring hot tearing with increasing cerium content.A simplifed criterion was derived and validated by Mg-Ce(equiaxed grain)and Mg-Al(columnar grain)alloy systems,which is suitable for the case where the eutectic liquid fraction is low and the liquid feeding can be ignored.In addition,a hot tearing index for equiaxed grains was proposed,that is,|d T/d(f_(s)^(1/3)near(f_(s))^(1/3)=1,and its prediction results were consistent with the hot tearing susceptibility calculated from the experimental results.展开更多
The effects of Cu addition（0.5%, 1%, 1.5%, 2%, and 3%, mass fraction） on the quality index（Qi） and hot tearing susceptibility（HTS） of A356 alloy were investigated. According to the results, Cu addition up to 1.5...The effects of Cu addition（0.5%, 1%, 1.5%, 2%, and 3%, mass fraction） on the quality index（Qi） and hot tearing susceptibility（HTS） of A356 alloy were investigated. According to the results, Cu addition up to 1.5% increases the Qi by almost 10%, which seems to be due to its solid solution strengthening and dispersion hardening effect of Cu-rich Al2Cu and AlMgCuSi compounds. However, further addition of Cu（up to 3%） decreases the Qi by almost 12%, which is likely due to the reduction of tensile strength and elongation caused by increased volume fraction of brittle Cu-rich intermetallics and microporosities in the microstructure. It is also found that Cu increases the HTS of A356 alloy measured by constrained rod casting method. According to the thermal analysis results, Cu widens the solidification range of the alloy, which in turn, decreases its fluidity and increases the time period during which the mushy-state alloy is exposed to the hot tearing susceptible zone. SEM examination of the hot tear surfaces in high-Cu alloys also demonstrates their rough nature and the occurrence of interdendritic/intergranular microcracks as convincing evidences for the initiation of hot tears in the late stages of solidification in which there is not enough time for crack healing.展开更多
Based on the hot tearing index|△T/△(fs)^(0.5)|recently proposed by Kou and the thermodynamic calculations of Pandat software,Al,Cu,and Mn elements were picked up and their influence on hot tearing susceptibility of ...Based on the hot tearing index|△T/△(fs)^(0.5)|recently proposed by Kou and the thermodynamic calculations of Pandat software,Al,Cu,and Mn elements were picked up and their influence on hot tearing susceptibility of Mg-x Zn(x=6,8,10,wt%)alloys was studied by experiments.The results indicate that Al addition can significantly reduce the hot tearing susceptibility of Mg-Zn alloys.Either 0.5Cu or 0.3Mn addition individually can reduce the HTS of the Mg-6Zn-(1,4)Al alloys,while adding together increases the susceptibility.The addition of 0.5Cu and 0.3Mn both individually and together increases the HTS of Mg-8/10Zn-1Al alloys.Based on the experimental and calculation results,the index can be modified to|△T/△(fs)^(0.5)|(d)^(2)for more accurate prediction on the hot tearing resistance of Mg-Zn based alloys.Grain refinement significantly improves the hot tearing resistance of Mg-Zn based alloys.展开更多
A systematical study on the relationship between the amounts of different eutectic phases especially the low-melting-point(LMP)eutectics and the hot tearing susceptibility of ternary Al−Cu−Mg alloys during solidificat...A systematical study on the relationship between the amounts of different eutectic phases especially the low-melting-point(LMP)eutectics and the hot tearing susceptibility of ternary Al−Cu−Mg alloys during solidification was performed.By controlling the concentrations of major alloying elements(Cu,Mg),the amounts of LMP eutectics at the final stages of solidification were varied and the corresponding hot tearing susceptibility(HTS)was determined.The results showed that the Al−4.6Cu−0.4Mg(wt.%)alloy,which contained the smallest fraction of LMP eutectics among the investigated alloys,was observed to be the most susceptible to hot tearing.With the amount of total residual liquid being approximately the same in the alloys,the hot tearing resistance is considered to be closely related to the amounts of LMP eutectics.Specifically,the higher the amount of LMP eutectics was,the lower the HTS of the alloy was.Further,the potential mechanism of low HTS for alloys with high amounts of LMP eutectics among ternary Al−Cu−Mg alloys was discussed in terms of feeding ability and permeability as well as total viscosity evolution during solidification.展开更多
Thermal analysis was used to investigate the microstructural evolution of Mg-7 Zn-x Cu-0.6 Zr alloys during solidification. The effect of Cu content（0, 1, 2 and 3, mass fraction, %） on the hot tearing behavior of th...Thermal analysis was used to investigate the microstructural evolution of Mg-7 Zn-x Cu-0.6 Zr alloys during solidification. The effect of Cu content（0, 1, 2 and 3, mass fraction, %） on the hot tearing behavior of the Mg-7 Zn-x Cu-0.6 Zr alloys was investigated with a constrained rod casting（CRC） apparatus, equipped with a load sensor and a data acquisition system. The thermal analysis results of Mg-7 Zn-x Cu-0.6 Zr alloy revealed that the alloy consisted of two distinct phases： α-Mg and Mg Zn2. Three distinct peaks were observed in the alloys with Cu addition, which were identified as α-Mg, Mg Zn Cu and Mg Zn2. In addition, the reaction temperature of α-Mg decreased and the reaction temperatures of Mg Zn2 and Mg Zn Cu increased as the Cu content increased. The experimental results of hot tearing demonstrated that the addition of Cu significantly reduced the hot tearing susceptibility（HTS） of Mg-7 Zn-x Cu-0.6 Zr alloys due to the higher eutectic temperature and the shorter solidification temperature region.展开更多
Hot tearing susceptibility(HTS)of Mg-2Zn-(3+0.5 x)Y-x Al(x=0,2 and 3 at%)alloys is predicted by using modified Clyne-Davies’model(CSC^(∗)).The solidification path,solidification characteristic temperatures and dendri...Hot tearing susceptibility(HTS)of Mg-2Zn-(3+0.5 x)Y-x Al(x=0,2 and 3 at%)alloys is predicted by using modified Clyne-Davies’model(CSC^(∗)).The solidification path,solidification characteristic temperatures and dendritic coherency solid fraction have been studied by double-thermocouple thermal analysis.The solidification contraction stress vs.temperature(and time)curves are measured by using a“T”type hot tearing permanent-mold.The results reveal that the CSC^(∗)prediction values are in good agreement with the experimental results.Moreover,Al_(2)Y phase acts as the heterogeneous nucleation core ofα-Mg and significantly influences the grain size.It has been observed that minimum grain size,optimal dendritic coherency and minimum HTS are exhibited by Mg-2Zn-(3+0.5 x)Y-x Al alloy(x=2).Furthermore,when Al content was increased to 3 at%,Al_(2)Y phase exhibited a peritectic reaction and transformed into a mixed structure of Al_(2)Y and Al+Al_(3)Y phases,which increased the HTS of the alloy due to reduced fine-grained Al_(2)Y content.展开更多
The hot tearing susceptibility of MgZn_(4.5)Y_xZr_(0.5)(x = 0.5, 1, 2, 4, 6) alloys was evaluated using ClyneDavies' theoretical model and a constrained rod casting(CRC) apparatus equipped with a load cell and dat...The hot tearing susceptibility of MgZn_(4.5)Y_xZr_(0.5)(x = 0.5, 1, 2, 4, 6) alloys was evaluated using ClyneDavies' theoretical model and a constrained rod casting(CRC) apparatus equipped with a load cell and data acquisition system. The results obtained from these two approaches were in good agreement, illustrating that the hot tearing susceptibility of the investigated alloys is in the order of MgZn_(4.5)Y_xZr_(0.5) > MgZn_(4.5)Y_xZr_(0.5) > MgZn_(4.5)Y_xZr_(0.5) > MgZn_(4.5)Y_xZr_(0.5)> MgZn_(4.5)Y_xZr_(0.5). The microstructure and morphology of hot tearing regions were observed by means of X-ray diffraction and scanning electron microscopy. The function curves on variation of contraction force and temperature versus time were recorded by a computer during solidification of the MgZn_(4.5)Y_xZr_(0.5) alloys in a "T" type mold after A/D(Analog to digital) conversion. Results show that both the amount and morphology of the second phases have a great relationship with the hot tearing susceptibility. But the former plays a more important role on that of MgZn_(4.5)Y_xZr_(0.5) alloys. The role of low-melting point eutectic phases on the hot tearing susceptibility of MgZn_(4.5)Y_xZr_(0.5) alloys changes gradually with different Y contents. When Y ≤ 1wt.%, it is mainly a damaging effect on intergranular bonding force; when Y > 1wt.%, it is mainly an intergranular feeding effect on formed separated dendrites.展开更多
基金supported by the National Key Research and Development Program of China(No.SQ2021YFF 0600011).
文摘7039 Al alloys are widely used in armor vehicles,given the material’s high specific strength and fracture toughness.However,laminar tearing in the thickness plane of the base metal(BM),specifically in the normal direction(ND)and rolling direction(RD)plane,was occasionally observed after the welding of thick plates,resulting in premature material failure.A vertically metal-inert gas(MIG)-welded laminar tearing component of a 30 mm thick plate was analyzed to determine the factors associated with this phenomenon.The texture,residual stress,microhardness,and tensile properties were also investigated.The results indicated that the crack extended along the RD as a transcrystalline fracture and terminated at the BM.The grains near the crack grew preferentially in the(001)crystal direction.Furthermore,the tensile strength(83 MPa)and elongation(6.8%)in the RD were relatively higher than those in the ND.In particular,the primary factors for crack initiation include stronger texture,higher dislocation density,increased Al_(7)Cu_(2)Fe phases,lower proportion of small-angle grain boundaries,and varying grain sizes in different regions,leading to the fragile microstructure.The higher residual stress of the BM promotes the formation and extension of cracks.The restraining force due to fixation and welding shrinkage force transformed the crack into laminar tearing.Preventive measures of laminar tearing were also proposed.
基金partially supported by the Comisión Nacional de Energía Atómica,CNEA(Controlled Nuclear Fusion Program),CONICET(No.11220200101929CO)Universidad Nacional de Cuyo(No.06-C565).
文摘A rotating neoclassical tearing mode(NTM)can increase the trapped ion losses when the frequency of the NTM is close to the precessional frequency of the trapped particles.When an equilibrium electric field,produced by the rotation of the plasma and the density gradient,is present,the average precessional frequency of the trapped ions changes and so does the mode frequency corresponding to the maximum loss rate.Our results show that when an electric field with a value of 11.2 kV/m at q=2 is included the maximum of the trapped ion losses increases from 27% to 30% based on EAST equilibrium.
基金supported by the Strategy Priority Research Program(Category B)of the Chinese Academy of Sciences(Grant No.XDB0710000)the National Natural Science Foundation of China(Grant No.92355302)supported by the National Supercomputer Center in Tianjin.
文摘Subduction zones are major convergent boundaries,where the downgoing oceanic plates usually form continuous tabular slabs extending deep into the Earth’s interior.However,many subducting slabs especially those with young ages,exhibit complex geometry,with varying degrees of influence on the overlying continent and surface environment.To better understand the mechanism of such slab deformation,we apply four-dimensional finite element geodynamic models with data assimilation to investigate the evolution of the Cocos subduction in Central America,where a double-slab configuration with complex tearing has recently been observed.We reproduce the subduction history of the Cocos slab since the Eocene.During this period,multiple episodes of tearing occurred within the Cocos slab,starting at 25 Ma.We find that the ancient Farallon slab,subducted during the Mesozoic,enhances the lateral pressure gradient across the slab hinge,promoting eastward mantle flow and tearing of the Cocos slab.The repeated tearing and subduction of the young Cocos plate have shaped the complex slab configuration in the region.
基金financially supported by the National Natural Science Foundation of China(Nos.51871148,51821001)。
文摘The influence of pouring temperature and mold temperature on the fluidity and hot tearing behavior of Al-2Li-2Cu-0.5Mg-0.15Sc-0.1Zr-0.1Ti alloys was investigated by experimental investigation and simulation assessment.The results showed that the length of the spiral fluidity sample increases from 302 to 756 mm as the pouring temperature increases from 680 to 740℃,and from 293 to 736 mm as the mold temperature increases from 200 to 400℃.The hot tearing susceptibility(HTS)firstly decreases and then increases with increasing pouring and mold temperatures,which is mainly caused by the oxide inclusion originating from the high activity of Li at excessive pouring temperature.Excessive pouring and mold temperatures easily produce oxide inclusions and holes,leading to a reduction in fluidity and an increase in HTS of the alloy.Combining the experimental and simulation results,the optimized pouring and mold temperatures are~720℃ and~300℃ for the cast Al-Li alloy,respectively.
基金support from Basic Research Projects of Higher Education Institutions of Liaoning Province(Key Research Projects)(No.JYTZD2023108)General Project of Liaoning Provincial Department of Education(Nos.LJKMZ20220462 and JYTMS20231199).
文摘In order to solve the issues concerning high hot tearing susceptibility(HTS)of Mg-Al-Ca series alloys,a rotating magnetic field(RMF)was applied during their solidification.The effect of RMF at different excitation current intensities(50 A,100 A,and 150 A)on the solidification and hot tearing behavior of AXJ530(Mg-5Al-3Ca-0.17Sr)alloy was investigated.The results indicated that the HTS of AXJ530 alloy decreased with the increase of excitation current intensity.This aspect can be attributed to significant grain refinement under the action of RMF,which improved the intergranular bonding and relieved the stress concentration.On the other hand,the stirring effect of the electromagnetic force on the melt could break up the developed dendrites and delay the dendrite coherence,as well as optimize the feeding channels and improve the feeding drive of the residual liquid at the end of solidification.Therefore,under the action of RMF,the hot tearing initiation of the alloy was suppressed and the feeding efficiency of the liquid was greatly improved,which led to a noticeable reduction of the HTS of the alloy.Moreover,no significant hot tearing was detected in castings at the excitation current parameters of 150 A and 10 Hz.
文摘In the author list,the corresponding author indicator(*)was inadvertently omitted from HOU Zengqian’s name.This has now been corrected to:“HOU Zengqian¹,*”.The online version of this article was corrected.
基金supported by the National Magnetic Confinement Fusion Energy R&D Program of China (Nos.2019YFE03030004 and 2022YFE03100001)。
文摘Tearing modes may play an important role in the density limit disruption.The Magnetohydrodynamic(MHD)code CLT with impurity modules is used to study the tearing mode excited and driven by impurity radiation.The impurity radiation can lead to plasma contraction and local enhancement of the current density.When the locally enhanced region of the current density approaches to the resonance surface,the tearing mode can be excited,even if the tearing mode is stable in the initial equilibrium.Through a scan of the initial atomic number(Z)and impurity concentrations,it is found that impurities with different Z values exhibit similar behaviors in the radiation-driven tearing mode.The impurity radiation can drive tearing mode growth through temperature cooling near the resonance surface,and there exists a linear relationship between the temperature perturbation caused by impurity radiation and the linear growth rate of the tearing mode.Additionally,the impurity can promote the growth of magnetic islands through the radiation cooling inside the magnetic island,and there exists a correlation between the initial parameters of impurity and the width of the saturated magnetic island.
基金the National Natural Science Foundation of China(Project 51531002,51474043)the Ministry of Science&Technology of China(2013DFA71070)+1 种基金the Ministry of Education of China(SRFDR 20130191110018)Chongqing Municipal Government(CSTC2013JCYJC60001,CEC project,Two River Scholar Project and The Chief Scientist Studio Project).
文摘Hot tearing is often a major casting defect in magnesium alloys and has a significant impact on the quality of their casting products.Hot tearing of magnesium alloys is a complex solidification phenomenon which is still not fully understood,it is of great importance to investigate the hot tearing behaviour of magnesium alloys.This review attempts to summarize the investigations on hot tearing of magnesium alloys over the past decades.The hot tearing criteria including recently developed Kou’s criterion are summarized and compared.The numeric simulation and assessing methods of hot tearing,factors influencing hot tearing,and hot tearing susceptibility(HTS)of magnesium alloys are discussed.
基金Project (2009AA033501) supported by the High-tech Research and Development Program of China
文摘Pouring and mold temperatures are two important parameters during casting magnesium components. The present study examined their influence on hot tearing susceptibility （HTS） of commercial AZ91D and newly developed Mg-3Nd-0.2Zn-Zr （mass fraction, %; NZ30K） magnesium alloys in gravity permanent mold casting condition. The results indicate that mold temperature shows much more significant influence on the HTS of both alloys than pouring temperature whose influence only can be distinguished at low mold temperature （341 K for AZ91D alloy and 423 K for NZ30K alloy）. Hot tearing susceptibility prediction model concerning feeding parameters, grain size and solidification range, is more suitable to estimate the HTS of different magnesium alloys than the model only concerning feeding parameters. In order to achieve better hot tearing resistance, the ranges of pouring and mold temperatures are suggested to be 961-991 K and≥641 K for AZ91D alloy, 1003-1033 K and≥623 K for NZ30K alloy, respectively.
基金Project(2010CB631200)supported by the National Basic Research Program of China
文摘The solidification characteristics and the hot tearing susceptibility were investigated on two Ni-based superalloys for turbocharger turbine wheel, K418 and K419. The segregation behaviors of the alloying elements and the precipitation phases were also studied. The results show that the solidification behavior of K419 alloy is complicated when compared with K418 due to the interdendritic segregation of many kinds of strong interdendritic partitioning elements in the remaining liquid at the final stage of solidification. The segregation of multiple elements in interdendritic liquid results in an extremely low solidus in K419. A long residual liquid stage is found during the solidification of K419, giving rise to reduced cohesion strength of dendrites and increased sensitivity to hot tearing. A hot tearing susceptibility coefficient（HTS） criterion is proposed based on a hot tearing sensitive model. The HTS value of K419 alloy is larger than that of K418 alloy.
基金Project(2011ZX04001-031)supported by National Science and Technology Major Project of"High-end CNC Machine Tools and Basic Manufacturing Equipment",ChinaProject(51371109)supported by the National Natural Science Foundation of China
文摘The instrumented applied rod casting apparatus （ARCA） was developed to investigate the effects of tensile forces in the hot tearing formation of cast AI-Si alloys. The obtained data of tensile forces/temperature was used to identify hot tearing initiation and propagation and the fracture surface of samples was also investigated. The result shows that the applied tensile forces have a complex effect on load onset for the hot tearing initiation and propagation. During the casting solidification, the tensile forces are gradually increased with the increase of solid fraction. Under the action of tensile forces, there will appear hot tearing and crack propagation on the surface of the sample. When the tensile forces exceed the inherent strength of alloys, there will be fractures on the sample. As for the A356 alloy, the critical fracture stress is about 0.1 MPa. The hot tearing surface morphology shows that the remaining intergranular bridge and liquid films are thick enough to allow the formation of dendrite-tip bumps on the fracture surface.
基金supported by the National Magnetic Confinement Fusion Energy R&D Program of China(No.2019YFE03010004)the Hubei Provincial Natural Science Foundation of China(No.2022CFA072)National Natural Science Foundation of China(No.51821005)。
文摘Stabilization of tearing modes and neoclassical tearing modes is of great importance for tokamak operation.Electron cyclotron waves(ECWs)have been extensively used to stabilize the tearing modes with the virtue of highly localized power deposition.Complete suppression of the m/n=2/1 tearing mode(TM)by electron cyclotron resonance heating(ECRH)has been achieved successfully on the J-TEXT tokamak.The effects of ECW deposition location and power amplitude on the 2/1 TM suppression have been investigated.It is found that the suppression is more effective when the ECW power is deposited closer to the rational surface.As the ECW power increases to approximately 230 k W,the 2/1 TM can be completely suppressed.The island rotation frequency is increased when the island width is reduced.The experimental results show that the local heating inside the magnetic island and the resulting temperature perturbation increase at the O-point of the island play dominant roles in TM suppression.As the ECW power increases,the 2/1 island is suppressed to smaller island width,and the flow shear also plays a stabilizing effect on small magnetic islands.With the stabilizing contribution of heating and flow shear,the 2/1 TM can be completely suppressed.
文摘This study was undertaken to investigate the tensile properties and hot tearing susceptibility of cast Al–Cu alloys containing excess Fe(up to 1.5 wt%)and Si(up to 2.5 wt%).According to the results,the optimum tensile properties and hot tearing resistance were achieved at Fe/Si mass ratio of 1,where theα-Fe phase was the dominant Fe compound.Increasing the Fe/Si mass ratio above unity increased the amounts of detrimentalβ-Cu Fe platelets in the microstructure,deteriorating the tensile properties and hot tearing resistance.Decreasing the mass ratio below unity increased the size and fraction of Si needles and micropores in the microstructure,also impairing the tensile properties and hot tearing resistance.The investigation of hot-torn surfaces revealed that theβ-Cu Fe platelets disrupted the tear healing phenomenon by blocking interdendritic feeding channels,while theα-Fe intermetallics improved the hot tearing resistivity due to their compact morphology and high melting point.
基金fnancially supported by the Major Science and Technology projects in Qinghai province(No.2018-GX-A1)the Shanghai Science and Technology Committee(No.18511109302)+2 种基金The National Key R&D Program(No.2016YFB0301002)supported by the Ministry of Science and Technology of China is also acknowledgedco-funded by the National Natural Science Foundation of China(No.51825101)。
文摘A criterion based on solidifcation microstructure was proposed to precisely predict the hot tearing behavior of cast alloys,which takes into account the effects of both mechanical and nonmechanical factors.This criterion focuses on the events occurring at the grain boundary,which are determined by the thermal contraction,solidifcation shrinkage,grain growing and liquid feeding.This criterion responds to a series of factors that affect hot tearing,such as alloy composition,mold design,casting process and microstructure.Its credibility has been validated by studying the hot tearing behavior of Mg-Ce alloys.In conformity with the experimental results,this criterion predicted decrease in the number of rods occurring hot tearing with increasing cerium content.A simplifed criterion was derived and validated by Mg-Ce(equiaxed grain)and Mg-Al(columnar grain)alloy systems,which is suitable for the case where the eutectic liquid fraction is low and the liquid feeding can be ignored.In addition,a hot tearing index for equiaxed grains was proposed,that is,|d T/d(f_(s)^(1/3)near(f_(s))^(1/3)=1,and its prediction results were consistent with the hot tearing susceptibility calculated from the experimental results.
文摘The effects of Cu addition（0.5%, 1%, 1.5%, 2%, and 3%, mass fraction） on the quality index（Qi） and hot tearing susceptibility（HTS） of A356 alloy were investigated. According to the results, Cu addition up to 1.5% increases the Qi by almost 10%, which seems to be due to its solid solution strengthening and dispersion hardening effect of Cu-rich Al2Cu and AlMgCuSi compounds. However, further addition of Cu（up to 3%） decreases the Qi by almost 12%, which is likely due to the reduction of tensile strength and elongation caused by increased volume fraction of brittle Cu-rich intermetallics and microporosities in the microstructure. It is also found that Cu increases the HTS of A356 alloy measured by constrained rod casting method. According to the thermal analysis results, Cu widens the solidification range of the alloy, which in turn, decreases its fluidity and increases the time period during which the mushy-state alloy is exposed to the hot tearing susceptible zone. SEM examination of the hot tear surfaces in high-Cu alloys also demonstrates their rough nature and the occurrence of interdendritic/intergranular microcracks as convincing evidences for the initiation of hot tears in the late stages of solidification in which there is not enough time for crack healing.
基金supported by the National Key Research and Development Program of China(2016YFB0701204)Shang-hai Rising-Star Program(15QB1402700)Special Fund of Jiangsu Province for the Transformation of Scientific and Technological Achievements(BA2016039).
文摘Based on the hot tearing index|△T/△(fs)^(0.5)|recently proposed by Kou and the thermodynamic calculations of Pandat software,Al,Cu,and Mn elements were picked up and their influence on hot tearing susceptibility of Mg-x Zn(x=6,8,10,wt%)alloys was studied by experiments.The results indicate that Al addition can significantly reduce the hot tearing susceptibility of Mg-Zn alloys.Either 0.5Cu or 0.3Mn addition individually can reduce the HTS of the Mg-6Zn-(1,4)Al alloys,while adding together increases the susceptibility.The addition of 0.5Cu and 0.3Mn both individually and together increases the HTS of Mg-8/10Zn-1Al alloys.Based on the experimental and calculation results,the index can be modified to|△T/△(fs)^(0.5)|(d)^(2)for more accurate prediction on the hot tearing resistance of Mg-Zn based alloys.Grain refinement significantly improves the hot tearing resistance of Mg-Zn based alloys.
文摘A systematical study on the relationship between the amounts of different eutectic phases especially the low-melting-point(LMP)eutectics and the hot tearing susceptibility of ternary Al−Cu−Mg alloys during solidification was performed.By controlling the concentrations of major alloying elements(Cu,Mg),the amounts of LMP eutectics at the final stages of solidification were varied and the corresponding hot tearing susceptibility(HTS)was determined.The results showed that the Al−4.6Cu−0.4Mg(wt.%)alloy,which contained the smallest fraction of LMP eutectics among the investigated alloys,was observed to be the most susceptible to hot tearing.With the amount of total residual liquid being approximately the same in the alloys,the hot tearing resistance is considered to be closely related to the amounts of LMP eutectics.Specifically,the higher the amount of LMP eutectics was,the lower the HTS of the alloy was.Further,the potential mechanism of low HTS for alloys with high amounts of LMP eutectics among ternary Al−Cu−Mg alloys was discussed in terms of feeding ability and permeability as well as total viscosity evolution during solidification.
基金Projects(51504153,51571145) supported by the National Natural Science Foundation of ChinaProject(L2015397) supported by the General Project of Scientific Research of the Education Department of Liaoning Province,China
文摘Thermal analysis was used to investigate the microstructural evolution of Mg-7 Zn-x Cu-0.6 Zr alloys during solidification. The effect of Cu content（0, 1, 2 and 3, mass fraction, %） on the hot tearing behavior of the Mg-7 Zn-x Cu-0.6 Zr alloys was investigated with a constrained rod casting（CRC） apparatus, equipped with a load sensor and a data acquisition system. The thermal analysis results of Mg-7 Zn-x Cu-0.6 Zr alloy revealed that the alloy consisted of two distinct phases： α-Mg and Mg Zn2. Three distinct peaks were observed in the alloys with Cu addition, which were identified as α-Mg, Mg Zn Cu and Mg Zn2. In addition, the reaction temperature of α-Mg decreased and the reaction temperatures of Mg Zn2 and Mg Zn Cu increased as the Cu content increased. The experimental results of hot tearing demonstrated that the addition of Cu significantly reduced the hot tearing susceptibility（HTS） of Mg-7 Zn-x Cu-0.6 Zr alloys due to the higher eutectic temperature and the shorter solidification temperature region.
基金The authors would like to acknowledge the financial support from the National Natural Science Foundation of China(Nos.51571145 and 51504153)Innovation Talent Pro-gram in Sciences and Technologies for Young and Middle-aged Scientists of Shenyang(No.RC180111)+2 种基金Doctoral Scientific Research Foundation of Liaoning Province(No.20170520033)Youth Project of Liaoning Education Depart-ment(No.LQGD20170328)Natural Science Foundation of Liaoning Province(No.201602548).In addition,the authors would also like to thank Zhenglai Zhang from Zhejiang Hua Shuo Technology Co.,Ltd.and Ningbo City“Science and Technology Innovation 2025”major special project(new en-ergy vehicle lightweight magnesium alloy material precision forming technology research)funding support.
文摘Hot tearing susceptibility(HTS)of Mg-2Zn-(3+0.5 x)Y-x Al(x=0,2 and 3 at%)alloys is predicted by using modified Clyne-Davies’model(CSC^(∗)).The solidification path,solidification characteristic temperatures and dendritic coherency solid fraction have been studied by double-thermocouple thermal analysis.The solidification contraction stress vs.temperature(and time)curves are measured by using a“T”type hot tearing permanent-mold.The results reveal that the CSC^(∗)prediction values are in good agreement with the experimental results.Moreover,Al_(2)Y phase acts as the heterogeneous nucleation core ofα-Mg and significantly influences the grain size.It has been observed that minimum grain size,optimal dendritic coherency and minimum HTS are exhibited by Mg-2Zn-(3+0.5 x)Y-x Al alloy(x=2).Furthermore,when Al content was increased to 3 at%,Al_(2)Y phase exhibited a peritectic reaction and transformed into a mixed structure of Al_(2)Y and Al+Al_(3)Y phases,which increased the HTS of the alloy due to reduced fine-grained Al_(2)Y content.
基金financially supported by the Innovation Teams Project of Liaoning Province,China(LT2013004)the National Natural Sciences Foundation of China(No.51504153,No.51571145)
文摘The hot tearing susceptibility of MgZn_(4.5)Y_xZr_(0.5)(x = 0.5, 1, 2, 4, 6) alloys was evaluated using ClyneDavies' theoretical model and a constrained rod casting(CRC) apparatus equipped with a load cell and data acquisition system. The results obtained from these two approaches were in good agreement, illustrating that the hot tearing susceptibility of the investigated alloys is in the order of MgZn_(4.5)Y_xZr_(0.5) > MgZn_(4.5)Y_xZr_(0.5) > MgZn_(4.5)Y_xZr_(0.5) > MgZn_(4.5)Y_xZr_(0.5)> MgZn_(4.5)Y_xZr_(0.5). The microstructure and morphology of hot tearing regions were observed by means of X-ray diffraction and scanning electron microscopy. The function curves on variation of contraction force and temperature versus time were recorded by a computer during solidification of the MgZn_(4.5)Y_xZr_(0.5) alloys in a "T" type mold after A/D(Analog to digital) conversion. Results show that both the amount and morphology of the second phases have a great relationship with the hot tearing susceptibility. But the former plays a more important role on that of MgZn_(4.5)Y_xZr_(0.5) alloys. The role of low-melting point eutectic phases on the hot tearing susceptibility of MgZn_(4.5)Y_xZr_(0.5) alloys changes gradually with different Y contents. When Y ≤ 1wt.%, it is mainly a damaging effect on intergranular bonding force; when Y > 1wt.%, it is mainly an intergranular feeding effect on formed separated dendrites.
