After the heavy reduction(HR)process was carried out at the solidification end of the continuous casting slab,the austenite grains were refined by recrystallization,which improved the thermoplasticity of the slab.Howe...After the heavy reduction(HR)process was carried out at the solidification end of the continuous casting slab,the austenite grains were refined by recrystallization,which improved the thermoplasticity of the slab.However,the reduction in deformation during the HR process initiated stress concentration at the slab surface,and the crack risk increased.To effectively evaluate the risk of slab surface cracks under these complex conditions,the effect of the HR on the austenite recrystallization and thermoplasticity of a microalloyed slab surface was investigated by 15-pass reduction thermal simulation according to the wide and thick slab continuous casting process.The softening fraction was introduced as a global internal variable to quantitatively analyze various recrystallized re-refined grains.After the critical strain reaches the critical strain of dynamic recrystallization,a variety of recrystallization modes alternately occur.Among them,the contribution rate of dynamic crystallization to the later refinement reaches more than 50%.The contribution rates of static recrystallization and metadynamic recrystallization to grain refinement are almost the same.The thermoplasticity of the slab surface first increases and then decreases with increasing reduction pass.It was verified by transmission electron microscopy that the main reason for the decrease in thermoplasticity is that the dislocation multiplication rate increases,resulting in a sharp increase in stress and a decrease in thermoplasticity.展开更多
Chinese bamboo flour was chemically modified by acetylation with acetic anhydride by using trichloroacetic acid as an activation agent and the optimized condition for acetylation of bamboo flour was determined as the ...Chinese bamboo flour was chemically modified by acetylation with acetic anhydride by using trichloroacetic acid as an activation agent and the optimized condition for acetylation of bamboo flour was determined as the trichloroacetic acid amount 6.0 g per 1.5-g bamboo flour, ultrasosonication duration 40 min and the reaction time 1 h at 65℃. The composition, microstructure and thermal behavior of acetylated bamboo flour were preliminarily characterized by FT-IR, DSC and SEM etc. The acetylated bamboo flour can be molded into sheets at 130℃ and 10 MPa, indicating the modified bamboo flour possesses thermalplastic performance.展开更多
Through the addition of appropriate amount of Mg （0.01-0.01 5 wt%） to the stainless bearing steel Cr14Mo4, the high-temperature thermoplasticity of steel was improved. The mechanism has been uncovered that the added...Through the addition of appropriate amount of Mg （0.01-0.01 5 wt%） to the stainless bearing steel Cr14Mo4, the high-temperature thermoplasticity of steel was improved. The mechanism has been uncovered that the added Mg plays an important role in refining and uniforming the carbide precipitations in the steel. It has been found that the segregation of trace Mg is the key to improve the dispersed carbide. Moreover, considerable segregation of Mg in steel during annealing was evidenced by the theoretic analysis.展开更多
Liquid leakage of pipeline networks not only results in considerableresource wastage but also leads to environmental pollution and ecological imbalance.In response to this global issue, a bioinspired superhydrophobic ...Liquid leakage of pipeline networks not only results in considerableresource wastage but also leads to environmental pollution and ecological imbalance.In response to this global issue, a bioinspired superhydrophobic thermoplastic polyurethane/carbon nanotubes/graphene nanosheets flexible strain sensor (TCGS) hasbeen developed using a combination of micro-extrusion compression molding andsurface modification for real-time wireless detection of liquid leakage. The TCGSutilizes the synergistic effects of Archimedean spiral crack arrays and micropores,which are inspired by the remarkable sensory capabilities of scorpions. This designachieves a sensitivity of 218.13 at a strain of 2%, which is an increase of 4300%. Additionally, it demonstrates exceptional durability bywithstanding over 5000 usage cycles. The robust superhydrophobicity of the TCGS significantly enhances sensitivity and stability indetecting small-scale liquid leakage, enabling precise monitoring of liquid leakage across a wide range of sizes, velocities, and compositionswhile issuing prompt alerts. This provides critical early warnings for both industrial pipelines and potential liquid leakage scenariosin everyday life. The development and utilization of bioinspired ultrasensitive flexible strain sensors offer an innovative and effectivesolution for the early wireless detection of liquid leakage.展开更多
Bio-based thermoplastic film from flax fiber and fatty acid(FA)was obtained using trifluoroacetic anhydride(TFAA)as an impelling agent.Different quantities of TFAA/FA,size of flax fiber,and fatty acids were applied to...Bio-based thermoplastic film from flax fiber and fatty acid(FA)was obtained using trifluoroacetic anhydride(TFAA)as an impelling agent.Different quantities of TFAA/FA,size of flax fiber,and fatty acids were applied to investigate chemical structure in relation to the mechanical properties.Decreasing the quantity of TFAA/FA by almost half from 1:4 to 1:2.5(flax to TFAA/FA)only reduces by 22%the weight percent gain(WPG)and ester content and reducing flax fiber size slightly increases the WPG and ester content.All the treatments showed sig-nificant chemical structure modification,observed by FTIR and solid CP/MAS^(13)C NMR,confirming the presence of carbonyl ester groups and alkyl chains,in relatively similar intensities.The crystallinity index(CrI)of esterified flax was evaluated by comparing the signal of solid CP/MAS^(13)C NMR in crystalline and amorphous regions and CrI was higher in esterified flax using a lower quantity of reagent and longer fatty acid.Esterified flax in a high quantity of reagent showed ductile or flexible behavior.Decreasing the reagent to 1:2.5 significantly increases the tensile strength and Young’s modulus,and decreases the elongation at break,presenting more brittle and stiff material.Using flax fiber in the original size results in slightly higher tensile strength and Young’s modulus and slightly lower elongation than milled flax.The tensile strength and Young’s modulus of stearic acid esterified flax obtained in this research were higher than myristic acid and comparable to the polyethylene plastics-LDPE and HDPE.展开更多
This study represents an important step forward in the domain of additive manufacturing of energetic materials.It presents the successful formulation and fabrication by 3D printing of gun propellants using Fused Depos...This study represents an important step forward in the domain of additive manufacturing of energetic materials.It presents the successful formulation and fabrication by 3D printing of gun propellants using Fused Deposition Modeling(FDM)technology,highlighting the immense potential of this innovative approach.The use of FDM additive manufacturing technology to print gun propellants is a significant advancement due to its novel application in this field,which has not been previously reported.Through this study,the potential of FDM 3D-printing in the production of high-performance energetic composites is demonstrated,and also a new standard for manufacturability in this field can be established.The thermoplastic composites developed in this study are characterized by a notably high energetic solids content,comprising 70%hexogen(RDX)and 10%nitrocellulose(NC),which surpasses the conventional limit of 60%energetic solids typically achieved in stereolithography and light-curing 3D printing methods.The primary objective of the study was to optimize the formulation,enhance performance,and establish an equilibrium between printability and propellant efficacy.Among the three energetic for-mulations developed for 3D printing feedstock,only two were suitable for printing via the FDM tech-nique.Notably,the formulation consisting of 70%RDX,10%NC,and 20%polycaprolactone(PCL)emerged as the most advantageous option for gun propellants,owing to its exceptional processability,ease of printability,and high energetic performance.展开更多
The use of wood-polymer composites(WPC)based on a polymer matrix and wood filler is a modern,environmentally friendly direction in material science.However,untreated wood filler exhibits poor adhesion to hydrophobic p...The use of wood-polymer composites(WPC)based on a polymer matrix and wood filler is a modern,environmentally friendly direction in material science.However,untreated wood filler exhibits poor adhesion to hydrophobic polymers due to its hydrophilic lignocellulose fibers.To address this,ozone treatment is employed to enhance compatibility,reduce water absorption,and regulate biodegradation rates.This study investigates the hypothesis that ozone modification of wood filler improves adhesion to thermoplastic starch,thereby enhancing the physico-mechanical properties and controlled biodegradation of WPCs under compost conditions.A compre-hensive analysis was conducted on composites containing untreated and ozonated wood flour,focusing on tensile strength,bending resistance,impact strength,and biodegradation kinetics.Results showed significant improvements in mechanical properties for modified composites:tensile strength increased by 20%-25%,bending resistance by 15%-30%,and impact strength by 15%-20% compared to untreated samples.The optimal composition identified contained 70% ozonated wood flour and 30% thermoplastic starch(70WF/30P),demonstrating excellent mechanical strength(flexural strength of 18-22MPa),complete biodegradation within 140 days,and operational stability.The study revealed correlations between surface modification,interphase interaction,and biodegradation kinetics,advancing fundamental knowledge of lignocellulosic filler modification methods.These findings are crucial for developing eco-friendly composite materials with applications in biodegradable packaging and agricultural products,offering both scientific insights and practical solutions for sustainable material development.展开更多
This paper presents the development of a thermoplastic shape memory rubber that can be programmed at human body temperature for comfortable fitting applications.We hybridized commercially available thermoplastic rubbe...This paper presents the development of a thermoplastic shape memory rubber that can be programmed at human body temperature for comfortable fitting applications.We hybridized commercially available thermoplastic rubber(TPR)used in the footwear industry with un-crosslinked polycaprolactone(PCL)to create two samples,namely TP6040 and TP7030.The shape memory behavior,elasticity,and thermo-mechanical response of these rubbers were systematically investigated.The experimental results demonstrated outstanding shape memory performance,with both samples achieving shape fixity ratios(Rf)and shape recovery ratios(R_(r))exceeding 94%.TP6040 exhibited a fitting time of 80 s at body temperature(37℃),indicating a rapid response for shape fixing.The materials also showed good elasticity before and after programming,which is crucial for comfort fitting.These findings suggest that the developed shape memory thermoplastic rubber has potential applications in personalized comfort fitting products,offering advantages over traditional customization techniques in terms of efficiency and cost-effectiveness.展开更多
The SafeAmpCase is an innovative 3D-printed solution developed to address critical challenges in transporting and storing fragile glass drug ampoules during emergencies.This study employs a multidisciplinary approach...The SafeAmpCase is an innovative 3D-printed solution developed to address critical challenges in transporting and storing fragile glass drug ampoules during emergencies.This study employs a multidisciplinary approach—integrating biomedical engineering,advanced materials science,and emergency medicine expertise—to develop a compact,durable,and user-friendly ampoule case.A key innovation lies in the strategic selection of thermoplastic polyurethane(TPU)as the material,leveraging its superior impact resistance,flexibility,and noise-damping characteristics to ensure reliability under performance in demanding real-world conditions.To optimize the 3D printing process,key parameters,including printing temperature(220-250℃),volumetric flow rate(3-20 mm^(3)/s),retraction speed(30-90 mm/s),and retraction length(0.4-1.2 mm),were systematically adjusted using calibration models.The final optimized parameters(245℃,7 mm^(3)/s,90 mm/s,and 1.2 mm)reduced production time by 43%while preserving structural integrity.American Society for Testing and Materials(ASTM)international standard drop tests confirmed the case’s exceptional impact resistance,demonstrating a 90%reduction in ampoule breakage compared to polylactic acid plus.Further refinements,guided by feedback from 25 emergency professionals,resulted in medicationspecific color coding and an enhanced locking mechanism for usability in high-pressure situations.The final SafeAmpCase model withstood 18 consecutive drop trials without ampoule breakage,confirming its robustness in field conditions.This research underscores the transformative potential of additive manufacturing in developing customized,high-performance solutions for critical healthcare applications,setting a new benchmark for biomedical device design and rapid prototyping.展开更多
The continuous improvement in patient care and recovery is driving the development of innovative materials for medical applications.Medical sutures,essential for securing implants and closing deep wounds,have evolved ...The continuous improvement in patient care and recovery is driving the development of innovative materials for medical applications.Medical sutures,essential for securing implants and closing deep wounds,have evolved to incorporate smart materials capable of responding to various stimuli.This study explores the potential of thermoresponsive sutures,made from shape memory materials,that contract upon heating to bring loose stitches closer together,promoting optimal wound closure.We developed nanocomposites based on a blend of poly(lactic acid)(PLA)and thermoplastic polyurethane(TPU)—biopolymers that inherently exhibit shape memory—enhanced with carbon nanotubes(CNT)and graphene nanoplatelets(GN)to improve mechanical performance.PLA/TPU(50/50)nanocomposites were prepared with 1 and 2 wt%GN,as well as hybrid formulations combining 1 wt%CNT with 1 or 2 wt%GN,using a twin-screw extrusion process to form filaments.These filaments were characterized through differential scanning calorimetry(DSC),field emission gun scanning electron microscopy(FEG-SEM),tensile testing,and shape memory assessments.While the PLA/TPU blend is immiscible,TPU enhances the crystallinity(X_(c))of the PLA phase,further increased by the addition of CNT and GN.FEG-SEM images indicate CNTs primarily in the PLA phase and GN in the TPU phase.PLA/TPU with 1 or 2 wt%GN showed the highest potential for suture applications,with a high elastic modulus(~1000 MPa),significant strain at break(~10%),and effective shape recovery(~20%at 55℃ for 30 min).These findings suggest that these nanocomposites can enhance suture performance with controlled shape recovery that is suitable for medical use.展开更多
The z-axis-inclined 3D printing process using short carbon fiber-reinforced thermoplastic composites offers the potential for the support-free fabrication of complex structures and theoretically unlimited extension of...The z-axis-inclined 3D printing process using short carbon fiber-reinforced thermoplastic composites offers the potential for the support-free fabrication of complex structures and theoretically unlimited extension of printed components.It has emerged as a promising approach for in-orbit manufacturing of high-performance thermoplastic composite truss structures.However,extreme conditions of the space environment,such as high vacuum and fluctuating high-low temperatures,significantly alter the heat-transfer behavior during the printing process,often resulting in dimensional inaccuracies and degraded mechanical performance.Existing process optimization strategies fail to account for the coupled effects of vacuum and thermal extremes,limiting their applicability in guiding process design under varying vacuum temperature conditions.To address this gap,this study establishes a truss3D printing experimental platform with in situ temperature-monitoring capability under ground-simulated space conditions.It systematically investigates the effects of printing speed and structural geometry on the pre-bonding surface temperature and forming quality of truss structures in high-low temperature vacuum environments.This study reveals the mechanism by which processing and structural parameters affect the component performance through their influence on the pre-bonding surface temperature and dimensional accuracy.The experimental results show that under high-temperature vacuum conditions,the pre-bonding surface temperature is relatively high,resulting in good interfacial bonding.However,increasing the printing speed reduces the forming accuracy and leads to a decline in mechanical performance.In contrast,under low-temperature vacuum conditions,where the pre-bonding surface temperatures are lower,increasing the printing speed within a specific range effectively increases the surface temperature and bonding quality,thereby improving mechanical properties.Additionally,owing to frequent path transitions,the diagonal-strut truss exhibits a lower forming accuracy and pre-bonding surface temperature than the infilling truss,resulting in inferior mechanical performance in high-low temperature vacuum environments.展开更多
The collapse pressure is a key parameter when RTPs are applied in harsh deep-water environments.To investigate the collapse of RTPs,numerical simulations and hydrostatic pressure tests are conducted.For the numerical ...The collapse pressure is a key parameter when RTPs are applied in harsh deep-water environments.To investigate the collapse of RTPs,numerical simulations and hydrostatic pressure tests are conducted.For the numerical simulations,the eigenvalue analysis and Riks analysis are combined,in which the Hashin failure criterion and fracture energy stiffness degradation model are used to simulate the progressive failure of composites,and the“infinite”boundary conditions are applied to eliminate the boundary effects.As for the hydrostatic pressure tests,RTP specimens were placed in a hydrostatic chamber after filled with water.It has been observed that the cross-section of the middle part collapses when it reaches the maximum pressure.The collapse pressure obtained from the numerical simulations agrees well with that in the experiment.Meanwhile,the applicability of NASA SP-8007 formula on the collapse pressure prediction was also discussed.It has a relatively greater difference because of the ignorance of the progressive failure of composites.For the parametric study,it is found that RTPs have much higher first-ply-failure pressure when the winding angles are between 50°and 70°.Besides,the effect of debonding and initial ovality,and the contribution of the liner and coating are also discussed.展开更多
Aluminum hypophosphite microspheres(AHP) were synthesized by hydrothermal method using NaH2PO2·H2O and AlCl3·6H2O as raw materials, and then the AHP microspheres were polymerized by surface polymerization of...Aluminum hypophosphite microspheres(AHP) were synthesized by hydrothermal method using NaH2PO2·H2O and AlCl3·6H2O as raw materials, and then the AHP microspheres were polymerized by surface polymerization of micro-nanospheres with cyclic cross-linked poly(cyclotriphosphazene-co-4,4'-sulfonyldiphenol)(PZS). A new organic-inorganic poly(phosphonitrile)-modified aluminum hypophosphite microspheres(PZS-AHP) were synthesized by encapsulation and applied to flame retardant thermoplastic polyurethane(TPU). The microstructure and chemical composition of the PZS-AHP microsphere were characterized by scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy and X-ray spectroscopy. The thermal stability of PZS-AHP microsphere was explored with thermogravimetric analysis. Thermogravimetric data indicate that the PZS-AHP microspheres have excellent thermal stability. The thermal and flame-retarding properties of the TPU composites were evaluated by thermogravimetric(TG), limited oxygen index tests(LOI), and cone calorimeter test(CCT). The TPU composite achieved vertical burning(UL-94) V-0 grade and LOI value reached 29.2% when 10 wt% PZS-AHP was incorporated. Compared with those of pure TPU, the peak heat release rate(pHRR) and total heat release(THR) of TPU/10%PZS-AHP decreased by 82.2% and 42.5%, respectively. The results of CCT indicated that PZS-AHP microsphere could improve the flame retardancy of TPU composites.展开更多
Non-degradable polymers cause serious environmental pollution problem,such as the widely-used while unrecyclable coatings which significantly affect the overall degradation performance of products.It is imperative and ...Non-degradable polymers cause serious environmental pollution problem,such as the widely-used while unrecyclable coatings which significantly affect the overall degradation performance of products.It is imperative and attractive to develop biodegradable functional coatings.Herein,we proposed a novel strategy to successfully prepare biodegradable,thermoplastic and hydrophobic coatings with high transparence and biosafety by weakening the interchain interactions between cellulose chain.The natural cellulose and cinnamic acid were as raw materials.Via reducing the degree of polymerization(DP)of cellulose and regulating the degree of substitution(DS)of cinnamate moiety,the obtained cellulose cinnamate(CC)exhibited not only the thermalflow behavior but also good biodegradability,which solves the conflict between the thermoplasticity and biodegradability in cellulose-based materials.The glass transition temperature(T_(g))and thermalflow temperature(T_(f))of the CC could be adjusted in a range of 150–200℃ and 180–210℃,respectively.The CC with DS<1.2 and DP≤100 degraded more than 60%after an enzyme treatment for 7 days,and degraded more than 80%after a composting treatment for 42 days.Furthermore,CC had no toxicity to human epidermal cells even at a high concentration(0.5 mg mL^(-1)).In addition,CC could be easily fabricated into multifunctional coating with high hydrophobicity,thermal adhesion and high transparence.Therefore,after combining with cellophane and paperboard,CC coating with low DP and DS could be used to prepare fully-biodegradable heat-sealing packaging,art paper,paper cups,paper straws and food packaging boxes.展开更多
Integration of sensors with engineering thermoplastics allows to track their health and surrounding stimuli.As one of vital backbones to construct sensor systems,copper(Cu)is highly conductive and cost-effective,yet t...Integration of sensors with engineering thermoplastics allows to track their health and surrounding stimuli.As one of vital backbones to construct sensor systems,copper(Cu)is highly conductive and cost-effective,yet tends to easily oxidize during and after processing.Herein,an in-situ integrated sensor system on engineering thermoplastics via hybrid laser direct writing is proposed,which primarily consists of laser-passivated functional Cu interconnects and laser-induced carbon-based sensors.Through a one-step photothermal treatment,the resulting functional Cu interconnects after reductive sintering and passivation are capable of resisting long-term oxidation failure at high temperatures(up to 170℃)without additional encapsulations.Interfacing with signal processing units,such an all-in-one system is applied for long-term and real-time temperature monitoring.This integrated sensor system with facile laser manufacturing strategies holds potentials for health monitoring and fault diagnosis of advanced equipment such as aircrafts,automobiles,high-speed trains,and medical devices.展开更多
Polymers are indispensable to humans in different applications due to their ease of manufacturing and overall performance.However,after a material lifetime,there is a large amount of polymer-based waste,which greatly ...Polymers are indispensable to humans in different applications due to their ease of manufacturing and overall performance.However,after a material lifetime,there is a large amount of polymer-based waste,which greatly contributes to the loss of valuable resources and environmental pollution.Thermoplastics may be readily recycled,but because of their flammability,large amounts of flame retardant(FR)ad-ditives are required for many applications.This results in a significant volume of FR polymeric wastes too,particularly halogenated plastics,which are subject to severe recycling regulations.In general,ther-moplastics containing FRs are raising concerns,as their effective recycling is strongly influenced by the chemical composition,additive content,and physicochemical characteristics of the waste stream.The recycling of FR thermosets is even more challenging due to their crosslinked and cured nature,which makes them resistant to melting and reprocessing.In many cases,traditional mechanical recycling meth-ods,such as grinding and melting,are not applicable to thermosetting polymers.Current recycling meth-ods do not always consider the recovery of the thermosetting/thermoplastic matrix and the presence of toxic FRs in the polymer network.Sorting and solvent washing treatment are important steps,which are usually performed before recycling the FR polymeric waste to reduce contamination in the following steps.展开更多
Viscoelastic properties of thermoplastic polyurethane(TPU)is of fundamental importance for its processing.In this work,we prepared different TPUs from polycaprolactone(PCL)diol,diphenylmethane-4,4′-diisocyanate(MDI),...Viscoelastic properties of thermoplastic polyurethane(TPU)is of fundamental importance for its processing.In this work,we prepared different TPUs from polycaprolactone(PCL)diol,diphenylmethane-4,4′-diisocyanate(MDI),and 1,4-butanediol(BDO),and investigated the viscoelastic behavior of three TPUs with different hard segment content during thermal annealing process.The storage modulus(G′)of TPU increases over time in a medium annealing temperature(T_(a))region,but remains unchanged at both high and low temperature regions.The growth of loss modulus(G″)over time is slower than that of G′.At medium T_(a),both G′and G″increase during the repeating frequency(ω)sweep,due to the gradual crystallization of hard segments.This indicates that the crystallites primarily restrain the relaxation of unit with large size.The increments of G′and G″are weakened when the content of hard segment in TPU is decreased.For TPU with high content of hard segments,a complete high elastic platform with a width of 3 orders of magnitude was observed only through one frequency scan test at medium T_(a).In addition,the crystallites of hard segments grow up continuously during frequency scan test(isothermal annealing treatment)and cause the extreme increase in G′and G″withωin lowωregion.展开更多
Thermoplastic polycarbonate polyurethanes(PCUs) are multiblock copolymers that have been applied for medical devices for long time. Aliphatic diols are common chain extenders(CE) involved in the composition of the har...Thermoplastic polycarbonate polyurethanes(PCUs) are multiblock copolymers that have been applied for medical devices for long time. Aliphatic diols are common chain extenders(CE) involved in the composition of the hard segments of PCU. However, limited knowledge was discovered about how the chemical structure of CE affects the hydrogen bonding organization within PCUs and their mechanical properties.To investigate this problem, a group of PCUs were synthesized respectively by extending the polymer chain with 1,4-butanediol(BDO),aminoethanol(MEA), ethanediol(EO) as three kinds of chain extenders. Tiny differences in the CE chemical structure results in remarkable variations in phase separation, condensed morphologies, thermal and mechanical properties, which are characterized by Fourier transform infrared spectrometer, atomic force microscopy, small-angle X-ray scattering, differential scanning calorimetry, and tensile tests. The microstructural evolution during unilateral deformation and the different mechanism induced by the different CEs was probed and unveil by in situ wide-and small-angle X-ray diffraction. Symmetry of CE can improve the organization of the hydrogen bonding. The coherence strength of the urethane/urea group also plays a key role by comparing the two PCUs with ethanediol and aminoethanol.展开更多
In-situ consolidation forming of high-performance thermoplastic composites by Automated Fiber Placement(AFP)is of significant interest in aerospace.During the laying process,the heating temperature has a great influen...In-situ consolidation forming of high-performance thermoplastic composites by Automated Fiber Placement(AFP)is of significant interest in aerospace.During the laying process,the heating temperature has a great influence on the quality of the formed components.A threedimensional heat transfer finite element model of Carbon Fiber(CF)/Polyether Ether Ketone(PEEK)heated by Slit Structure Nozzle Hot Gas Torch(SSNHGT)assisted AFP is proposed.The influence of gas flow rate,heat transfer distance,and laying speed on heating temperature is analysed.The results show that the overall temperature increases and then decreases as the gas flow rate increases.With the increase in heat transfer distance and laying speed,the overall temperature decreases.Meanwhile,the gas flow rate has the greatest influence on the temperature of CF/PEEK being heated,followed by the laying speed and finally the heat transfer distance.Furthermore,the model can also be extended to other fiber-reinforced polymer composites formed by hot gas torch assisted AFP,which can guide the optimization of process parameters for subsequent heating temperature control.展开更多
基金supported by the National Natural Science Foundation of China(51974078)the Applied Basic Research Program of Liaoning Province(2022JH2/101300002,2022JH25/10200003)the Applied Basic Research Program of Liaoning Province,and the State Key Laboratory of Metal Material for Marine Equipment and Application Project(SKLMEA-K202204).
文摘After the heavy reduction(HR)process was carried out at the solidification end of the continuous casting slab,the austenite grains were refined by recrystallization,which improved the thermoplasticity of the slab.However,the reduction in deformation during the HR process initiated stress concentration at the slab surface,and the crack risk increased.To effectively evaluate the risk of slab surface cracks under these complex conditions,the effect of the HR on the austenite recrystallization and thermoplasticity of a microalloyed slab surface was investigated by 15-pass reduction thermal simulation according to the wide and thick slab continuous casting process.The softening fraction was introduced as a global internal variable to quantitatively analyze various recrystallized re-refined grains.After the critical strain reaches the critical strain of dynamic recrystallization,a variety of recrystallization modes alternately occur.Among them,the contribution rate of dynamic crystallization to the later refinement reaches more than 50%.The contribution rates of static recrystallization and metadynamic recrystallization to grain refinement are almost the same.The thermoplasticity of the slab surface first increases and then decreases with increasing reduction pass.It was verified by transmission electron microscopy that the main reason for the decrease in thermoplasticity is that the dislocation multiplication rate increases,resulting in a sharp increase in stress and a decrease in thermoplasticity.
基金Fujian Province science and technology office (2007F5030)(in part) National Natural Scince Foundation of China (grant 50473063)
文摘Chinese bamboo flour was chemically modified by acetylation with acetic anhydride by using trichloroacetic acid as an activation agent and the optimized condition for acetylation of bamboo flour was determined as the trichloroacetic acid amount 6.0 g per 1.5-g bamboo flour, ultrasosonication duration 40 min and the reaction time 1 h at 65℃. The composition, microstructure and thermal behavior of acetylated bamboo flour were preliminarily characterized by FT-IR, DSC and SEM etc. The acetylated bamboo flour can be molded into sheets at 130℃ and 10 MPa, indicating the modified bamboo flour possesses thermalplastic performance.
基金supported by the National Natural Science Foundation of China(Grant No.51174050)the Fundamental Research Project of the Ministry of Education of China (Grant No.N110402010)Liaoning Province High School Innovation Team Support Plan
文摘Through the addition of appropriate amount of Mg （0.01-0.01 5 wt%） to the stainless bearing steel Cr14Mo4, the high-temperature thermoplasticity of steel was improved. The mechanism has been uncovered that the added Mg plays an important role in refining and uniforming the carbide precipitations in the steel. It has been found that the segregation of trace Mg is the key to improve the dispersed carbide. Moreover, considerable segregation of Mg in steel during annealing was evidenced by the theoretic analysis.
基金the National Natural Science Foundation of China(Grant No.52203037,52103031,and 52073107)the Natural Science Foundation of Hubei Province of China(Grant No.2022CFB649)the National Key Research and Development Program of China(Grant No.2022YFC3901902).
文摘Liquid leakage of pipeline networks not only results in considerableresource wastage but also leads to environmental pollution and ecological imbalance.In response to this global issue, a bioinspired superhydrophobic thermoplastic polyurethane/carbon nanotubes/graphene nanosheets flexible strain sensor (TCGS) hasbeen developed using a combination of micro-extrusion compression molding andsurface modification for real-time wireless detection of liquid leakage. The TCGSutilizes the synergistic effects of Archimedean spiral crack arrays and micropores,which are inspired by the remarkable sensory capabilities of scorpions. This designachieves a sensitivity of 218.13 at a strain of 2%, which is an increase of 4300%. Additionally, it demonstrates exceptional durability bywithstanding over 5000 usage cycles. The robust superhydrophobicity of the TCGS significantly enhances sensitivity and stability indetecting small-scale liquid leakage, enabling precise monitoring of liquid leakage across a wide range of sizes, velocities, and compositionswhile issuing prompt alerts. This provides critical early warnings for both industrial pipelines and potential liquid leakage scenariosin everyday life. The development and utilization of bioinspired ultrasensitive flexible strain sensors offer an innovative and effectivesolution for the early wireless detection of liquid leakage.
基金UR 4370 LERMAB is supported by a grant overseen by the French National Research Agency(ANR)as part of the“Investissements d’Avenir”program(ANR-11-LABX-0002-01,Lab of Excellence ARBRE)in the frame of the project“Woodstic”ICEEL for the financial in the frame of the project“BoisPlast”(CARN 001301).
文摘Bio-based thermoplastic film from flax fiber and fatty acid(FA)was obtained using trifluoroacetic anhydride(TFAA)as an impelling agent.Different quantities of TFAA/FA,size of flax fiber,and fatty acids were applied to investigate chemical structure in relation to the mechanical properties.Decreasing the quantity of TFAA/FA by almost half from 1:4 to 1:2.5(flax to TFAA/FA)only reduces by 22%the weight percent gain(WPG)and ester content and reducing flax fiber size slightly increases the WPG and ester content.All the treatments showed sig-nificant chemical structure modification,observed by FTIR and solid CP/MAS^(13)C NMR,confirming the presence of carbonyl ester groups and alkyl chains,in relatively similar intensities.The crystallinity index(CrI)of esterified flax was evaluated by comparing the signal of solid CP/MAS^(13)C NMR in crystalline and amorphous regions and CrI was higher in esterified flax using a lower quantity of reagent and longer fatty acid.Esterified flax in a high quantity of reagent showed ductile or flexible behavior.Decreasing the reagent to 1:2.5 significantly increases the tensile strength and Young’s modulus,and decreases the elongation at break,presenting more brittle and stiff material.Using flax fiber in the original size results in slightly higher tensile strength and Young’s modulus and slightly lower elongation than milled flax.The tensile strength and Young’s modulus of stearic acid esterified flax obtained in this research were higher than myristic acid and comparable to the polyethylene plastics-LDPE and HDPE.
基金supported by a grant from the Ministry of Research, Innovation and Digitization, UEFISCDI, Grant Nos. PN-IIIP2-2.1-PED-2021-1890, PN-IV-P6-6.3-SOL-2024-2-0254 and PNIV-P7-7.1-PTE-2024-0517, within PNCDI Ⅳ.
文摘This study represents an important step forward in the domain of additive manufacturing of energetic materials.It presents the successful formulation and fabrication by 3D printing of gun propellants using Fused Deposition Modeling(FDM)technology,highlighting the immense potential of this innovative approach.The use of FDM additive manufacturing technology to print gun propellants is a significant advancement due to its novel application in this field,which has not been previously reported.Through this study,the potential of FDM 3D-printing in the production of high-performance energetic composites is demonstrated,and also a new standard for manufacturability in this field can be established.The thermoplastic composites developed in this study are characterized by a notably high energetic solids content,comprising 70%hexogen(RDX)and 10%nitrocellulose(NC),which surpasses the conventional limit of 60%energetic solids typically achieved in stereolithography and light-curing 3D printing methods.The primary objective of the study was to optimize the formulation,enhance performance,and establish an equilibrium between printability and propellant efficacy.Among the three energetic for-mulations developed for 3D printing feedstock,only two were suitable for printing via the FDM tech-nique.Notably,the formulation consisting of 70%RDX,10%NC,and 20%polycaprolactone(PCL)emerged as the most advantageous option for gun propellants,owing to its exceptional processability,ease of printability,and high energetic performance.
基金funded by the Foundation for Assistance to Innovations,under the“Student Startup”competition(agreement No.3075ΓCCC15-L/99398 dated 03 October 2024).
文摘The use of wood-polymer composites(WPC)based on a polymer matrix and wood filler is a modern,environmentally friendly direction in material science.However,untreated wood filler exhibits poor adhesion to hydrophobic polymers due to its hydrophilic lignocellulose fibers.To address this,ozone treatment is employed to enhance compatibility,reduce water absorption,and regulate biodegradation rates.This study investigates the hypothesis that ozone modification of wood filler improves adhesion to thermoplastic starch,thereby enhancing the physico-mechanical properties and controlled biodegradation of WPCs under compost conditions.A compre-hensive analysis was conducted on composites containing untreated and ozonated wood flour,focusing on tensile strength,bending resistance,impact strength,and biodegradation kinetics.Results showed significant improvements in mechanical properties for modified composites:tensile strength increased by 20%-25%,bending resistance by 15%-30%,and impact strength by 15%-20% compared to untreated samples.The optimal composition identified contained 70% ozonated wood flour and 30% thermoplastic starch(70WF/30P),demonstrating excellent mechanical strength(flexural strength of 18-22MPa),complete biodegradation within 140 days,and operational stability.The study revealed correlations between surface modification,interphase interaction,and biodegradation kinetics,advancing fundamental knowledge of lignocellulosic filler modification methods.These findings are crucial for developing eco-friendly composite materials with applications in biodegradable packaging and agricultural products,offering both scientific insights and practical solutions for sustainable material development.
基金supported by the Aeronautical Science Foundation of China(Grant Nos.2024Z009052003,20230038052001 and 20230015052002)the Third Batch of Science and Technology Plan Projects in Changzhou City in 2023(Applied Basic Research,Grant No.CJ20230080).
文摘This paper presents the development of a thermoplastic shape memory rubber that can be programmed at human body temperature for comfortable fitting applications.We hybridized commercially available thermoplastic rubber(TPR)used in the footwear industry with un-crosslinked polycaprolactone(PCL)to create two samples,namely TP6040 and TP7030.The shape memory behavior,elasticity,and thermo-mechanical response of these rubbers were systematically investigated.The experimental results demonstrated outstanding shape memory performance,with both samples achieving shape fixity ratios(Rf)and shape recovery ratios(R_(r))exceeding 94%.TP6040 exhibited a fitting time of 80 s at body temperature(37℃),indicating a rapid response for shape fixing.The materials also showed good elasticity before and after programming,which is crucial for comfort fitting.These findings suggest that the developed shape memory thermoplastic rubber has potential applications in personalized comfort fitting products,offering advantages over traditional customization techniques in terms of efficiency and cost-effectiveness.
基金Open access funding provided by Ben-Gurion University.
文摘The SafeAmpCase is an innovative 3D-printed solution developed to address critical challenges in transporting and storing fragile glass drug ampoules during emergencies.This study employs a multidisciplinary approach—integrating biomedical engineering,advanced materials science,and emergency medicine expertise—to develop a compact,durable,and user-friendly ampoule case.A key innovation lies in the strategic selection of thermoplastic polyurethane(TPU)as the material,leveraging its superior impact resistance,flexibility,and noise-damping characteristics to ensure reliability under performance in demanding real-world conditions.To optimize the 3D printing process,key parameters,including printing temperature(220-250℃),volumetric flow rate(3-20 mm^(3)/s),retraction speed(30-90 mm/s),and retraction length(0.4-1.2 mm),were systematically adjusted using calibration models.The final optimized parameters(245℃,7 mm^(3)/s,90 mm/s,and 1.2 mm)reduced production time by 43%while preserving structural integrity.American Society for Testing and Materials(ASTM)international standard drop tests confirmed the case’s exceptional impact resistance,demonstrating a 90%reduction in ampoule breakage compared to polylactic acid plus.Further refinements,guided by feedback from 25 emergency professionals,resulted in medicationspecific color coding and an enhanced locking mechanism for usability in high-pressure situations.The final SafeAmpCase model withstood 18 consecutive drop trials without ampoule breakage,confirming its robustness in field conditions.This research underscores the transformative potential of additive manufacturing in developing customized,high-performance solutions for critical healthcare applications,setting a new benchmark for biomedical device design and rapid prototyping.
基金This study was financed in part by the Coordenação de Aperfeiçoamento de Pessoalde Nível Superior-Brasil(CAPES)-Finance Code 001.
文摘The continuous improvement in patient care and recovery is driving the development of innovative materials for medical applications.Medical sutures,essential for securing implants and closing deep wounds,have evolved to incorporate smart materials capable of responding to various stimuli.This study explores the potential of thermoresponsive sutures,made from shape memory materials,that contract upon heating to bring loose stitches closer together,promoting optimal wound closure.We developed nanocomposites based on a blend of poly(lactic acid)(PLA)and thermoplastic polyurethane(TPU)—biopolymers that inherently exhibit shape memory—enhanced with carbon nanotubes(CNT)and graphene nanoplatelets(GN)to improve mechanical performance.PLA/TPU(50/50)nanocomposites were prepared with 1 and 2 wt%GN,as well as hybrid formulations combining 1 wt%CNT with 1 or 2 wt%GN,using a twin-screw extrusion process to form filaments.These filaments were characterized through differential scanning calorimetry(DSC),field emission gun scanning electron microscopy(FEG-SEM),tensile testing,and shape memory assessments.While the PLA/TPU blend is immiscible,TPU enhances the crystallinity(X_(c))of the PLA phase,further increased by the addition of CNT and GN.FEG-SEM images indicate CNTs primarily in the PLA phase and GN in the TPU phase.PLA/TPU with 1 or 2 wt%GN showed the highest potential for suture applications,with a high elastic modulus(~1000 MPa),significant strain at break(~10%),and effective shape recovery(~20%at 55℃ for 30 min).These findings suggest that these nanocomposites can enhance suture performance with controlled shape recovery that is suitable for medical use.
基金supported by National Key Research and Development Program of China(Grant No.2023YFB4605301)the National Natural Science Foundation of China(Grant No.52130506)。
文摘The z-axis-inclined 3D printing process using short carbon fiber-reinforced thermoplastic composites offers the potential for the support-free fabrication of complex structures and theoretically unlimited extension of printed components.It has emerged as a promising approach for in-orbit manufacturing of high-performance thermoplastic composite truss structures.However,extreme conditions of the space environment,such as high vacuum and fluctuating high-low temperatures,significantly alter the heat-transfer behavior during the printing process,often resulting in dimensional inaccuracies and degraded mechanical performance.Existing process optimization strategies fail to account for the coupled effects of vacuum and thermal extremes,limiting their applicability in guiding process design under varying vacuum temperature conditions.To address this gap,this study establishes a truss3D printing experimental platform with in situ temperature-monitoring capability under ground-simulated space conditions.It systematically investigates the effects of printing speed and structural geometry on the pre-bonding surface temperature and forming quality of truss structures in high-low temperature vacuum environments.This study reveals the mechanism by which processing and structural parameters affect the component performance through their influence on the pre-bonding surface temperature and dimensional accuracy.The experimental results show that under high-temperature vacuum conditions,the pre-bonding surface temperature is relatively high,resulting in good interfacial bonding.However,increasing the printing speed reduces the forming accuracy and leads to a decline in mechanical performance.In contrast,under low-temperature vacuum conditions,where the pre-bonding surface temperatures are lower,increasing the printing speed within a specific range effectively increases the surface temperature and bonding quality,thereby improving mechanical properties.Additionally,owing to frequent path transitions,the diagonal-strut truss exhibits a lower forming accuracy and pre-bonding surface temperature than the infilling truss,resulting in inferior mechanical performance in high-low temperature vacuum environments.
基金financially supported by National Natural Science Foundation of China(Grant Nos.52088102,51879249)Fundamental Research Funds for the Central Universities(Grant No.202261055)。
文摘The collapse pressure is a key parameter when RTPs are applied in harsh deep-water environments.To investigate the collapse of RTPs,numerical simulations and hydrostatic pressure tests are conducted.For the numerical simulations,the eigenvalue analysis and Riks analysis are combined,in which the Hashin failure criterion and fracture energy stiffness degradation model are used to simulate the progressive failure of composites,and the“infinite”boundary conditions are applied to eliminate the boundary effects.As for the hydrostatic pressure tests,RTP specimens were placed in a hydrostatic chamber after filled with water.It has been observed that the cross-section of the middle part collapses when it reaches the maximum pressure.The collapse pressure obtained from the numerical simulations agrees well with that in the experiment.Meanwhile,the applicability of NASA SP-8007 formula on the collapse pressure prediction was also discussed.It has a relatively greater difference because of the ignorance of the progressive failure of composites.For the parametric study,it is found that RTPs have much higher first-ply-failure pressure when the winding angles are between 50°and 70°.Besides,the effect of debonding and initial ovality,and the contribution of the liner and coating are also discussed.
基金Supported by the Opening Project of Hubei Three Gorges Laboratory (No.SK213008)the Innovation Fund of Key Laboratory of Green Chemical Process of Ministry of Education (No.GCXP202109)。
文摘Aluminum hypophosphite microspheres(AHP) were synthesized by hydrothermal method using NaH2PO2·H2O and AlCl3·6H2O as raw materials, and then the AHP microspheres were polymerized by surface polymerization of micro-nanospheres with cyclic cross-linked poly(cyclotriphosphazene-co-4,4'-sulfonyldiphenol)(PZS). A new organic-inorganic poly(phosphonitrile)-modified aluminum hypophosphite microspheres(PZS-AHP) were synthesized by encapsulation and applied to flame retardant thermoplastic polyurethane(TPU). The microstructure and chemical composition of the PZS-AHP microsphere were characterized by scanning electron microscopy, transmission electron microscopy, Fourier transform infrared spectroscopy and X-ray spectroscopy. The thermal stability of PZS-AHP microsphere was explored with thermogravimetric analysis. Thermogravimetric data indicate that the PZS-AHP microspheres have excellent thermal stability. The thermal and flame-retarding properties of the TPU composites were evaluated by thermogravimetric(TG), limited oxygen index tests(LOI), and cone calorimeter test(CCT). The TPU composite achieved vertical burning(UL-94) V-0 grade and LOI value reached 29.2% when 10 wt% PZS-AHP was incorporated. Compared with those of pure TPU, the peak heat release rate(pHRR) and total heat release(THR) of TPU/10%PZS-AHP decreased by 82.2% and 42.5%, respectively. The results of CCT indicated that PZS-AHP microsphere could improve the flame retardancy of TPU composites.
基金supported by the National Natural Science Foundation of China(No.52173292)the National Key Research and Development Project of China(No.2020YFC1910303)the Youth Innovation Promotion Association CAS(No.2018040).
文摘Non-degradable polymers cause serious environmental pollution problem,such as the widely-used while unrecyclable coatings which significantly affect the overall degradation performance of products.It is imperative and attractive to develop biodegradable functional coatings.Herein,we proposed a novel strategy to successfully prepare biodegradable,thermoplastic and hydrophobic coatings with high transparence and biosafety by weakening the interchain interactions between cellulose chain.The natural cellulose and cinnamic acid were as raw materials.Via reducing the degree of polymerization(DP)of cellulose and regulating the degree of substitution(DS)of cinnamate moiety,the obtained cellulose cinnamate(CC)exhibited not only the thermalflow behavior but also good biodegradability,which solves the conflict between the thermoplasticity and biodegradability in cellulose-based materials.The glass transition temperature(T_(g))and thermalflow temperature(T_(f))of the CC could be adjusted in a range of 150–200℃ and 180–210℃,respectively.The CC with DS<1.2 and DP≤100 degraded more than 60%after an enzyme treatment for 7 days,and degraded more than 80%after a composting treatment for 42 days.Furthermore,CC had no toxicity to human epidermal cells even at a high concentration(0.5 mg mL^(-1)).In addition,CC could be easily fabricated into multifunctional coating with high hydrophobicity,thermal adhesion and high transparence.Therefore,after combining with cellophane and paperboard,CC coating with low DP and DS could be used to prepare fully-biodegradable heat-sealing packaging,art paper,paper cups,paper straws and food packaging boxes.
基金STI 2030-Major Projects(2022ZD0208601)National Natural Science Foundation of China(52105593)+2 种基金Zhejiang Provincial Natural Science Foundation of China(LDQ24E050001)‘Pioneer’and‘Leading Goose’R&D Program of Zhejiang(2023C01051)Fundamental Research Funds for the Central Universities(226-2024-00085)。
文摘Integration of sensors with engineering thermoplastics allows to track their health and surrounding stimuli.As one of vital backbones to construct sensor systems,copper(Cu)is highly conductive and cost-effective,yet tends to easily oxidize during and after processing.Herein,an in-situ integrated sensor system on engineering thermoplastics via hybrid laser direct writing is proposed,which primarily consists of laser-passivated functional Cu interconnects and laser-induced carbon-based sensors.Through a one-step photothermal treatment,the resulting functional Cu interconnects after reductive sintering and passivation are capable of resisting long-term oxidation failure at high temperatures(up to 170℃)without additional encapsulations.Interfacing with signal processing units,such an all-in-one system is applied for long-term and real-time temperature monitoring.This integrated sensor system with facile laser manufacturing strategies holds potentials for health monitoring and fault diagnosis of advanced equipment such as aircrafts,automobiles,high-speed trains,and medical devices.
基金the Italian Ministry of Ed-ucation and Research,PON R&I 2014-2020-Asse IV“Istruzione e ricerca per il recupero-REACT-EU”-Azione IV.6-“Contratti di ricerca su tematiche Green”,for the financial support concerning his employment contractThe work was partially supported by funds from the Zuercher Stiftung fuer Textilforshung(Winterthur,Switzerland).
文摘Polymers are indispensable to humans in different applications due to their ease of manufacturing and overall performance.However,after a material lifetime,there is a large amount of polymer-based waste,which greatly contributes to the loss of valuable resources and environmental pollution.Thermoplastics may be readily recycled,but because of their flammability,large amounts of flame retardant(FR)ad-ditives are required for many applications.This results in a significant volume of FR polymeric wastes too,particularly halogenated plastics,which are subject to severe recycling regulations.In general,ther-moplastics containing FRs are raising concerns,as their effective recycling is strongly influenced by the chemical composition,additive content,and physicochemical characteristics of the waste stream.The recycling of FR thermosets is even more challenging due to their crosslinked and cured nature,which makes them resistant to melting and reprocessing.In many cases,traditional mechanical recycling meth-ods,such as grinding and melting,are not applicable to thermosetting polymers.Current recycling meth-ods do not always consider the recovery of the thermosetting/thermoplastic matrix and the presence of toxic FRs in the polymer network.Sorting and solvent washing treatment are important steps,which are usually performed before recycling the FR polymeric waste to reduce contamination in the following steps.
文摘Viscoelastic properties of thermoplastic polyurethane(TPU)is of fundamental importance for its processing.In this work,we prepared different TPUs from polycaprolactone(PCL)diol,diphenylmethane-4,4′-diisocyanate(MDI),and 1,4-butanediol(BDO),and investigated the viscoelastic behavior of three TPUs with different hard segment content during thermal annealing process.The storage modulus(G′)of TPU increases over time in a medium annealing temperature(T_(a))region,but remains unchanged at both high and low temperature regions.The growth of loss modulus(G″)over time is slower than that of G′.At medium T_(a),both G′and G″increase during the repeating frequency(ω)sweep,due to the gradual crystallization of hard segments.This indicates that the crystallites primarily restrain the relaxation of unit with large size.The increments of G′and G″are weakened when the content of hard segment in TPU is decreased.For TPU with high content of hard segments,a complete high elastic platform with a width of 3 orders of magnitude was observed only through one frequency scan test at medium T_(a).In addition,the crystallites of hard segments grow up continuously during frequency scan test(isothermal annealing treatment)and cause the extreme increase in G′and G″withωin lowωregion.
基金financially supported by the National Natural Science Foundation of China (No.21774135)。
文摘Thermoplastic polycarbonate polyurethanes(PCUs) are multiblock copolymers that have been applied for medical devices for long time. Aliphatic diols are common chain extenders(CE) involved in the composition of the hard segments of PCU. However, limited knowledge was discovered about how the chemical structure of CE affects the hydrogen bonding organization within PCUs and their mechanical properties.To investigate this problem, a group of PCUs were synthesized respectively by extending the polymer chain with 1,4-butanediol(BDO),aminoethanol(MEA), ethanediol(EO) as three kinds of chain extenders. Tiny differences in the CE chemical structure results in remarkable variations in phase separation, condensed morphologies, thermal and mechanical properties, which are characterized by Fourier transform infrared spectrometer, atomic force microscopy, small-angle X-ray scattering, differential scanning calorimetry, and tensile tests. The microstructural evolution during unilateral deformation and the different mechanism induced by the different CEs was probed and unveil by in situ wide-and small-angle X-ray diffraction. Symmetry of CE can improve the organization of the hydrogen bonding. The coherence strength of the urethane/urea group also plays a key role by comparing the two PCUs with ethanediol and aminoethanol.
基金co-supported by the National Natural Science Foundation of China(No.52205460)the Heilongjiang Provincial Natural Science Foundation of China(No.LH2023E041)the China Scholarship Council(CSC)to study abroad at the Nanyang Technological University.
文摘In-situ consolidation forming of high-performance thermoplastic composites by Automated Fiber Placement(AFP)is of significant interest in aerospace.During the laying process,the heating temperature has a great influence on the quality of the formed components.A threedimensional heat transfer finite element model of Carbon Fiber(CF)/Polyether Ether Ketone(PEEK)heated by Slit Structure Nozzle Hot Gas Torch(SSNHGT)assisted AFP is proposed.The influence of gas flow rate,heat transfer distance,and laying speed on heating temperature is analysed.The results show that the overall temperature increases and then decreases as the gas flow rate increases.With the increase in heat transfer distance and laying speed,the overall temperature decreases.Meanwhile,the gas flow rate has the greatest influence on the temperature of CF/PEEK being heated,followed by the laying speed and finally the heat transfer distance.Furthermore,the model can also be extended to other fiber-reinforced polymer composites formed by hot gas torch assisted AFP,which can guide the optimization of process parameters for subsequent heating temperature control.
