A thorny problem in the miscible Ti/Fe system is the unavoidable formation of numerous brittle intermetallic compounds(IMCs).Adding H62 interlayer is an essential method to reduce the brittle IMCs or decrease the brit...A thorny problem in the miscible Ti/Fe system is the unavoidable formation of numerous brittle intermetallic compounds(IMCs).Adding H62 interlayer is an essential method to reduce the brittle IMCs or decrease the brittleness.A joint with good formability and tensile properties was obtained.The microstructure and element distribution of the joint were observed by metallographic microscopy,scanning electron microscopy and electron probe microanalysis.The shear resistance exhibited an initial increase,followed by a subsequent decrease,with an increase in heat input.It reached a maximum value of 2470 N at a welding energy of 267 kJ/m.The Fe-Ti brittle IMCs in TC4/DP780 joints are replaced by Fe-Cu phase and Cu-Ti phase,which reduces the brittleness at TC4/DP780 interface.The results show that the TC4/DP780 joint forms numerousα-Cu andγ-Fe solid solutions through the mutual diffusion and solid solution between H62 and TC4 layers of metals,which effectively inhibits the diffusion of Ti atoms and reduces the formation of brittle Ti-Fe IMCs.At the H62/TC4 interface,a composite layer composed of Cu-Ti IMCs and Cu-based solid solutions is formed.The composite layer grows dendritically from the TC4 alloy to the H62 interlayer.The microstructure at the TC4/DP780 interface changes from fine dendrites to coarse dendrites with the increase in Ti content and heat input.When the heat input is lower,the interfacial elements do not react sufficiently.When the heat input is excessive,microcracks appear at the TC4/DP780 interface,which limits the improvement of mechanical properties of TC4/DP780 joint.展开更多
基金supported by the National Natural Science Foundation of China(Grant Nos.52001141 and 52475360).
文摘A thorny problem in the miscible Ti/Fe system is the unavoidable formation of numerous brittle intermetallic compounds(IMCs).Adding H62 interlayer is an essential method to reduce the brittle IMCs or decrease the brittleness.A joint with good formability and tensile properties was obtained.The microstructure and element distribution of the joint were observed by metallographic microscopy,scanning electron microscopy and electron probe microanalysis.The shear resistance exhibited an initial increase,followed by a subsequent decrease,with an increase in heat input.It reached a maximum value of 2470 N at a welding energy of 267 kJ/m.The Fe-Ti brittle IMCs in TC4/DP780 joints are replaced by Fe-Cu phase and Cu-Ti phase,which reduces the brittleness at TC4/DP780 interface.The results show that the TC4/DP780 joint forms numerousα-Cu andγ-Fe solid solutions through the mutual diffusion and solid solution between H62 and TC4 layers of metals,which effectively inhibits the diffusion of Ti atoms and reduces the formation of brittle Ti-Fe IMCs.At the H62/TC4 interface,a composite layer composed of Cu-Ti IMCs and Cu-based solid solutions is formed.The composite layer grows dendritically from the TC4 alloy to the H62 interlayer.The microstructure at the TC4/DP780 interface changes from fine dendrites to coarse dendrites with the increase in Ti content and heat input.When the heat input is lower,the interfacial elements do not react sufficiently.When the heat input is excessive,microcracks appear at the TC4/DP780 interface,which limits the improvement of mechanical properties of TC4/DP780 joint.
