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High-temperature tensile failure mechanism of RTM-made composite T-joints
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作者 Yujin Zhang Evance Obara +5 位作者 Shuai Wang Longyu Zhu Weidong Li Shiyun Lin Zhilin Han Chuyang Luo 《Defence Technology(防务技术)》 2025年第7期371-386,共16页
This paper focuses on the high-temperature tensile failure mechanism of RTM(resin transfer moulding)-made symmetric and asymmetric composite T-joints.The failure modes as well as the load-displacement curves of symmet... This paper focuses on the high-temperature tensile failure mechanism of RTM(resin transfer moulding)-made symmetric and asymmetric composite T-joints.The failure modes as well as the load-displacement curves of symmetric(three specimens)and asymmetric(three specimens)composite T-joints were determined by tensile tests at room and high temperatures.Progressive damage models(PDMs)of symmetric and asymmetric composite T-joints at room and high temperatures were established based on mixed criteria,and the result predicted from the aforementioned PDMs were compared with experimental data.The predicted initial and final failure loads and failure modes are in good agreement with the experimental results.The failure mechanisms of composite T-joints at different temperatures were investigated by scanning electron microscopy.The results reveal that while the failure mode of asymmetric T-joints at high temperatures resembles that at room temperature,there is a difference in the failure modes of symmetric T-joints.The ultimate failure load of symmetric and asymmetric T-joints at elevated temperatures increases and reduces by 18.4%and 4.97%,albeit with a more discrete distri-bution.This work is expected to provide us with more knowledge about the usability of composite T-joints in elevated temperature environments. 展开更多
关键词 COMPOSITE Failute mechanism t-joint High temperature Resin transfer moulding
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Effect of welding current on morphology and microstructure of Al alloy T-joint in double-pulsed MIG welding 被引量:12
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作者 易杰 曹淑芬 +2 位作者 李落星 郭鹏程 刘开勇 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2015年第10期3204-3211,共8页
The effect of current on the morphology of Al alloy T-joint in double-pulsed metal inert gas(DP-MIG) welding process was investigated by simulation and experiment.A three-dimensional finite element model and the DP-... The effect of current on the morphology of Al alloy T-joint in double-pulsed metal inert gas(DP-MIG) welding process was investigated by simulation and experiment.A three-dimensional finite element model and the DP-MIG heat source of double-ellipsoidal volumetric model were developed to simulate the temperature and stress fields under different welding conditions.The macro-morphology and microstructure of welding joints at the corresponding currents were observed in the experiment.The results show that the best condition is at an average current of 90 A and current difference of 40 A,when the maximum temperature is 200 °C higher than the fusion points,with the temperature difference of about 100 °C and stress change of 10 MPa between thermal pulse and thermal base.Under these conditions,Al alloy T-joint with proper fusion condition has smooth fish-scale welding appearance and finer microstructure.Furthermore,the thermal curves and stress distribution in the experiment are consistent with those in the simulation,verifying the precision of the welding simulation. 展开更多
关键词 double-pulsed MIG welding Al alloy t-joint welding current STRESS
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Formation, microstructure and mechanical properties of double-sided laser beam welded Ti-6Al-4V T-joint 被引量:6
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作者 马旭颐 巩水利 +2 位作者 张久兴 芦伟 杨璟 《Transactions of Nonferrous Metals Society of China》 SCIE EI CAS CSCD 2016年第3期729-735,共7页
The T-joints of Ti?6Al?4V alloy were manufactured by double-sided synchronized laser beam welding with the homologous filler wire. The formation, microstructure and mechanical properties of welded joints as well as th... The T-joints of Ti?6Al?4V alloy were manufactured by double-sided synchronized laser beam welding with the homologous filler wire. The formation, microstructure and mechanical properties of welded joints as well as the correlations of each other were investigated. The results indicate that the quality of weld seams is good without defects such as discontinuity, beading, visible cracks or porosity, which is linked to the steady molten pool behavior and droplet transition. The morphologies of the heat affected zone (HAZ) located on the skin and stringer are disparate. The microstructure of the HAZ and fusion zone (FZ) is mainly comprised of acicular martensiticα′ phases. The microhardness of the HAZ and FZ is higher than that of the base metal (BM) and reaches a maximum value at the HAZ near FZ on the stringer. The tensile specimens along the skin and stringer fractured at the BM with ductile fracture surfaces. 展开更多
关键词 Ti-6Al-4V alloy double-sided laser beam welding t-joint high-speed photography microstructure mechanical property
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Numerical Analysis of Welding Residual Stress and Distortion in Laser+GMAW Hybrid Welding of Aluminum Alloy T-Joint 被引量:14
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作者 Guoxiang XU Chuansong WU +1 位作者 Xuezhou MA Xuyou WANG 《Acta Metallurgica Sinica(English Letters)》 SCIE EI CAS CSCD 2013年第3期352-360,共9页
A 3-D finite element model is developed to predict the temperature field and thermally induced residual stress and distortion in laser+GMAW hybrid welding of 6061-T6 aluminum alloy T-joint. And the characteristics of... A 3-D finite element model is developed to predict the temperature field and thermally induced residual stress and distortion in laser+GMAW hybrid welding of 6061-T6 aluminum alloy T-joint. And the characteristics of residual stress distribution and deformation are numerically investigated. In the simulation, the heat source model takes into account the effect of joint geometric shape and welding torch slant on the heat flux distribution and a sequentially coupled thermo-mechanical method is used. The calculated results show that higher residual stress is distributed in and surround the weld zone. Its peak value is very close to the yield strength of base metal. Besides, a large deformation appears in the middle and rear part of the weldment. 展开更多
关键词 Hybrid welding Residual stress Welding distortion Aluminum alloy t-joint Numerical simulation
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Multi-objective optimization of gas metal arc welding parameters and sequences for low-carbon steel (Q345D) T-joints 被引量:6
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作者 Qing Shao Tao Xu +1 位作者 Tatsuo Yoshino Nan Song 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2017年第5期544-555,共12页
Q345D high-quality low-carbon steel has been extensively employed in structures with stringent weld- ing quality requirements. A multi-objective optimization of welding stress and deformation was presented to design r... Q345D high-quality low-carbon steel has been extensively employed in structures with stringent weld- ing quality requirements. A multi-objective optimization of welding stress and deformation was presented to design reasonable values of gas metal arc welding parameters and sequences of Q345D T-joints. The optimized factors included continuous variables (welding current (I), welding voltage (U) ahd welding speed (V)) and discrete variables (welding sequence (S) and welding direc- tion (D)). The concepts of the pointer and stack in Visual Basic (VB) and the interpolation method were introduced to optimize the variables. The optimization objectives included the different combina- tions of the angular distortion and transverse welding stress along the transverse and longitudinal dis- tributions. Based on the design of experiments (DOE) and the polynomial regression (PR) model, the finite element (FE) results of the T-joint were used to establish the mathematical models. The Pareto front and the compromise solutions were obtained by using a multi-objective particle swarm optimization (MOPSO) algorithm. The optimal results were validated by the corresponding results of the FE method, and the error between the FE results and the two-objective results as well as that be-tween the FE results and the three-objective optimization results were less than 17.2% and 21.5%, respectively. The influence and setting regularity of different factors were discussed according to the compromise solutions. 展开更多
关键词 t-joint Welding parameter Welding sequence Multi-objective optimization Pareto front Gas metal arc welding Q345D
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Numerical simulation of temperature fields for T-joint during TIG welding of titanium alloy 被引量:7
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作者 王敏 董志波 +1 位作者 于澜 魏艳红 《China Welding》 EI CAS 2008年第3期6-9,共4页
Three-dimensional finite element model was established to simulate temperature fields of T-joint titanium sheets during TIG welding with finite element method (FEM) software. Temperature dependent material propertie... Three-dimensional finite element model was established to simulate temperature fields of T-joint titanium sheets during TIG welding with finite element method (FEM) software. Temperature dependent material properties and the effect of latent heat were considered. A technique of element birth and death was used to simulate the process of welded metal filling. Dynamic variation process of temperature fields during T1G welding was achieved. The simulated results agreed well with the measured results. 展开更多
关键词 TIG welding TITANIUM t-joint temperature field finite element method
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Distribution Features of the Residual Stress For T-Joints by Laser Welding 被引量:3
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作者 He Enguang1,Gong Shuili1,Wu Bing1,2,Chen Li1 1Science and Technology on Power Beam Processes Laboratory,AVIC Beijing Aeronautical Manufacturing Technology Research Institute,Beijing 100024,China 2 School of Material Science and Engineering,Xi`an Jiaotong University,Xi`an 710049,China 《稀有金属材料与工程》 SCIE EI CAS CSCD 北大核心 2011年第S4期130-133,共4页
The residual stress of T-joints for SUS304 stainless steel by YAG laser welding was measured by the method of hole-drilling,and the effects of heat treatment and hardness distribution of weld joints on the distributio... The residual stress of T-joints for SUS304 stainless steel by YAG laser welding was measured by the method of hole-drilling,and the effects of heat treatment and hardness distribution of weld joints on the distribution of residual stress for T-joints were analyzed.The results showed that the maximum of longitudinal residual tensile stress for T-joints was about 140MPa.The maximum of residual stress was not more than 40MPa after heat treatment,the peak of residual stress reduced obviously.The gradient of residual stress distribution was also reduced significantly.Strain hardening phenomenon occurred for T-joints,and the hardness of weld and heat affected zone was both higher than the hardness of base metal,the peak of hardness occurred in the fusion line.The effect of strain hardening phenomenon of weld and heat affected zone on the residual stress distribution of T-joints for SUS304 stainless steel was obvious,which made longitudinal residual tensile stress become higher. 展开更多
关键词 STAINLESS steel laser WELDING t-jointS HEAT treatment
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Mechanical Behavior of Tubular T-joint after Fire 被引量:1
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作者 靳猛 赵金城 +1 位作者 常静 刘明路 《Journal of Shanghai Jiaotong university(Science)》 EI 2011年第1期97-104,共8页
This paper presents experimental results of the post-fire behavior of tubular T-joints.The research aims at the failure modes and the residual strengths of the T-joints after fire.Three tests of full-scale tubular T-j... This paper presents experimental results of the post-fire behavior of tubular T-joints.The research aims at the failure modes and the residual strengths of the T-joints after fire.Three tests of full-scale tubular T-joints are conducted.The first one is carried out to study the mechanical behavior of T-joints under ambient temperature.The other two tests are performed to study the influence of pre-load,heating and cooling phase on residual load-bearing capacity of the tubular T-joints.The test results show that the sustained axial load on the brace has remarkable influence on the residual deflection of the T-joints which is cooled down to room temperature.The results of the experiments also indicate that the axial load level and heating and cooling history have more significant effects on the compressive stiffness of the T-joints than the residual strength.In the numerical study,the result of finite element model agrees well with the test result.The work in this paper provides a basis for further parametric analysis and theoretical study on the structural evaluation after fire. 展开更多
关键词 t-jointS post-fire residual strength numerical analysis
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Generation and Application of A Standardized Load-Time History to Tubular T-joints in Offshore Platforms 被引量:1
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作者 李珊珊 崔维成 《China Ocean Engineering》 SCIE EI CSCD 2015年第5期633-648,共16页
Marine structures are mostly made of metals and always experience complex random loading during their service periods. The fatigue crack growth behaviors of metal materials have been proved from laboratory tests to be... Marine structures are mostly made of metals and always experience complex random loading during their service periods. The fatigue crack growth behaviors of metal materials have been proved from laboratory tests to be sensitive to the loading sequence encountered. In order to take account of the loading sequence effect, fatigue life prediction should be based on fatigue crack propagation(FCP) theory rather than the currently used cumulative fatigue damage(CFD) theory. A unified fatigue life prediction(UFLP) method for marine structures has been proposed by the authors' group. In order to apply the UFLP method for newly designed structures, authorities such as the classification societies should provide a standardized load-time history(SLH) such as the TWIST and FALSTAFF sequences for transport and fighter aircraft. This paper mainly aims at proposing a procedure to generate the SLHs for marine structures based on a short-term loading sample and to provide an illustration on how to use the presented SLH to a typical tubular T-joint in an offshore platform based on the UFLP method. 展开更多
关键词 standardized load-time history(SLH) unified fatigue life prediction(UFLP) method fatigue crack propagation(FCP) theory tubular t-joint
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Experimental and Finite Element Analysis of a T-Joint Welding 被引量:1
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作者 Rabih Kamal Kassab Henri Champliaud +2 位作者 Ngan Van Le Jacques Lanteigne Marc Thomas 《Journal of Mechanics Engineering and Automation》 2012年第7期411-421,共11页
This paper presents the Finite Element (FE) modeling of a two-seam welding process for a T-joint with a V chamfer preparation: The aim of the model is to predict the deformations, distortions and residual stresses ... This paper presents the Finite Element (FE) modeling of a two-seam welding process for a T-joint with a V chamfer preparation: The aim of the model is to predict the deformations, distortions and residual stresses resulting from the welding of the plates and experiments have been carried out in order to compare to the FE model. The "birth and death" method is used in ANSYS to simulate the filler metal deposition and the heat generation and weld pool simulation are conducted accordingly with the double ellipsoid configuration as proposed by Goldak et al. The model takes into consideration the temperature dependent non-linear material properties and uses a new formulation to compute the temperature dependent combined coefficient of heat loss. Improvements in the calculation are achieved by combining two types of meshing. The FE simulation is divided into two consecutive parts: the thermal simulation followed by the structural simulation. The results of the numerical model are compared to experiments. 展开更多
关键词 WELDING t-joint finite element modeling residual stresses.
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Transient out-of-plane distortion of multi-pass fillet welded tube to pipe T-joints
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作者 R.Vetriselvan K.Devakumaran +1 位作者 P.Sathiya G.Ravichandran 《Defence Technology(防务技术)》 SCIE EI CAS CSCD 2017年第2期77-85,共9页
The out-of-plane distortion induced in a multi-pass circumferential fillet welding of tube to pipe under different weld sequences and directions was studied using Finite Element Method(FEM) based Sysweld software and ... The out-of-plane distortion induced in a multi-pass circumferential fillet welding of tube to pipe under different weld sequences and directions was studied using Finite Element Method(FEM) based Sysweld software and verified experimentally. The FEM analyses consisted of thermal and mechanical analyses.Thermal analysis was validated with experimental transient temperature measurements. In the mechanical analysis, three different weld sequences and directions were considered to understand the mechanism of out-of-plane distortion in the tube to pipe T-joints. It was learnt that the welding direction plays a major role in minimizing the out-of-plane distortion. Further, during circumferential fillet welding of the tube to pipe component, the out-of-plane distortion generated in the x direction was primarily influenced by heat input due to the start and stop points, whereas the distortion in the z direction was influenced by time lag and welding direction. The FEM predicted distortion was compared with experimental measurements and the mechanism of out-of-plane distortion was confirmed. 展开更多
关键词 MULTI-PASS welds FEM Temperature field OUT-OF-PLANE DISTORTION TUBE to PIPE t-jointS Circumferential welding
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Numerical analysis of temperature profile and weld dimensions in laser + GMAW hybrid welding of aluminum alloy T-joint
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作者 胥国祥 武传松 +1 位作者 秦国梁 王旭友 《China Welding》 EI CAS 2013年第3期51-55,共5页
The temperature fields in the transient state and weld dimensions in laser + gas metal arc welding (GMAW) hybrid welding of aluminum alloy T-joint for different welding conditions were calculated using the develope... The temperature fields in the transient state and weld dimensions in laser + gas metal arc welding (GMAW) hybrid welding of aluminum alloy T-joint for different welding conditions were calculated using the developed heat source model, and the effect of welding speed on them was analyzed. The results show that the temperature field for the first weld pass only shows the feature of GMAW and the one for the second weld pass has the characteristics of both laser welding and GMAW. Welding speed can affect greatly weld dimensions and temperature distribution. When welding speed reaches 3.5 m/min, the fusion zones of two weld passes are separated and the maximum peak temperature of thermal cycle on the workpiece surface decreases largely. 展开更多
关键词 hybrid welding aluminum alloy temperature field t-joint numerical simulation
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Hail impact responses and residual tensile properties of CFRP T-joints
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作者 Jianwu ZHOU Zhibin ZHAO +3 位作者 Yaoyao SHI Xu WANG Xiaopeng CHEN Chenwei SHAN 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2023年第7期430-443,共14页
Hail impact is a major challenge encountered by aircraft in flight,and thus is a key concern in the design of damage-tolerant composite T-joints in aviation.The study uses the Z-pinning technique(the pre-hole insertio... Hail impact is a major challenge encountered by aircraft in flight,and thus is a key concern in the design of damage-tolerant composite T-joints in aviation.The study uses the Z-pinning technique(the pre-hole insertion technology)in combination with fillets of two radiuses to manufacture four types of Carbon Fiber Reinforced Polymers(CFRP)T-joints.The T-joints are then subjected to hail impact tests at two energy levels,as well as post-impact quasi-static tensile tests.The results show that increasing the size of the deltoid and Z-pin-induced reinforcement has a limited influence on the responses of the T-joints to hail impact,but a significant influence on their residual tensile strength after impact.These influences are not only dependent on the structural characteristics of the T-joints,but are also closely related to the degree of discrete damage within the T-joints caused by hail impact.Acoustic Emission(AE)technology is used to monitor the quantitative evolution of damage to the T-joints in a timely manner during the loading process,and helps characterize the characteristics of evolution of various types of damage over different periods.The research here can help design lightweight and damage-tolerant T-joints. 展开更多
关键词 Acoustic emission CFRP t-joint DELTOID Hail impact Z-PIN
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Axial compression physical testing of traditional and bird beak SHS T-joints
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作者 陈誉 王江 《Journal of Central South University》 SCIE EI CAS CSCD 2015年第6期2328-2338,共11页
The static tests of nine traditional and bird beak square hollow structure(SHS) T-joints with different β values and connection types under axial compression at brace end were carried out. Experimental test schemes, ... The static tests of nine traditional and bird beak square hollow structure(SHS) T-joints with different β values and connection types under axial compression at brace end were carried out. Experimental test schemes, failure modes of specimens, jack load-vertical displacement curves, jack load-deformation of chord and strain intensity distribution curves of joints were presented. The effects of β and connection types on axial compression property of joints were studied. The results show that the ultimate axial compression capacity of common bird beak SHS T-joints and diamond bird beak SHS T-joints is larger than that of traditional SHS T-joint specimens with big values of β. The ultimate axial compression capacity of diamond bird beak SHS T-joints is larger than that of common bird beak SHS T-joints. As β increases, the increase of the ultimate axial compression capacity of diamond bird beak SHS T-joints over that of common bird beak joints grows. The ultimate axial compression capacity and the initial axial stiffness of all kinds of joints increase as β increases, and the initial axial stiffness of the diamond bird beak SHS T-joints is the largest. The ductilities of common bird beak and diamond bird beak SHS T-joints increase as β increases, but the ductility of the traditional SHS T-joints decreases as β increases. 展开更多
关键词 bird beak SHS t-joints axial compression property physical testing ultimate axial compression capacity initial axial compression stiffness strain intensity distribution DUCTILITY
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不锈钢圆管T型相贯节点疲劳性能研究 被引量:1
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作者 宋满荣 金晨曦 +2 位作者 冯然 吴骏 张哲文 《建筑结构》 北大核心 2025年第11期84-90,共7页
为研究不锈钢圆管T型相贯节点的疲劳性能,通过应力集中系数试验、疲劳加载试验及有限元分析,探究其疲劳破坏规律。应力集中系数试验结果表明:焊缝处应变从鞍点到冠点呈递减趋势,且距离焊缝越近应变值越大;不锈钢节点的应变集中系数调整... 为研究不锈钢圆管T型相贯节点的疲劳性能,通过应力集中系数试验、疲劳加载试验及有限元分析,探究其疲劳破坏规律。应力集中系数试验结果表明:焊缝处应变从鞍点到冠点呈递减趋势,且距离焊缝越近应变值越大;不锈钢节点的应变集中系数调整参数ω与碳素钢节点存在差异,主管为1.25,支管为1.17。疲劳加载试验显示:裂纹萌生于主管鞍点附近,与最大热点应力位置一致,疲劳寿命为149 655次循环;节点刚度退化分为快速退化、缓慢退化和裂纹发展3个阶段。有限元分析表明,参数β和γ对应力集中系数影响显著,模拟结果与试验结果吻合良好。 展开更多
关键词 不锈钢 T型相贯节点 应力集中系数 疲劳性能
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三维机织复合材料T型接头的拉伸性能
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作者 张一帆 安柳絮 +4 位作者 闫英杰 邹齐 刘晓志 郭俊华 陈利 《纺织学报》 北大核心 2025年第7期128-135,共8页
为研究不同交织结构对三维机织复合材料T型接头拉伸性能的影响,设计了不同织物结构以及不同连接方式的复合材料T型接头,并采用树脂传递模塑(RTM)成型工艺复合成型。采用拉伸试验结合非接触全场应变测量系统研究了复合材料T型结构的宏观... 为研究不同交织结构对三维机织复合材料T型接头拉伸性能的影响,设计了不同织物结构以及不同连接方式的复合材料T型接头,并采用树脂传递模塑(RTM)成型工艺复合成型。采用拉伸试验结合非接触全场应变测量系统研究了复合材料T型结构的宏观力学行为,利用Micro-CT技术阐明其失效机制,并细致讨论了不同织物结构和不同连接方式对复合材料T型接头拉伸性能的影响规律。结果表明:交叉连接试样的拉伸强度相比于分叉连接试样提高了12.46%,交叉引入的纬纱可以抵抗拉伸载荷在连接处产生的剪切作用,能有效提高复合材料T型接头的损伤容限;多层多向复合材料T型接头的拉伸强度相比于层联机织复合材料T型接头提升了98.46%,多层多向结构由于±45°斜向纱的引入改善了试样在连接处的应力分布,能有效提高复合材料T型接头底板的抗剪切性能。 展开更多
关键词 T型接头 多层多向结构 三维机织复合材料 拉伸性能 失效机制
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多层感知机和支持向量机回归算法预测T型接头固有应变对比研究
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作者 康俊涛 韦朝校 《机械工程学报》 北大核心 2025年第18期181-189,共9页
传统的固有应变法为了保证获取的固有应变准确性,大多采用热弹塑性有限元法求取。然而,采用热弹塑性有限元法求取T型接头的固有应变会耗费大量的时间。为了提高T型接头固有应变的获取效率,并保证其准确度,获取了44组T型接头焊接实验的... 传统的固有应变法为了保证获取的固有应变准确性,大多采用热弹塑性有限元法求取。然而,采用热弹塑性有限元法求取T型接头的固有应变会耗费大量的时间。为了提高T型接头固有应变的获取效率,并保证其准确度,获取了44组T型接头焊接实验的固有应变值,并基于实验的数据,分别采用多层感知机和支持向量机回归算法对T型接头的横向和纵向固有应变值进行了预测,对比分析了两种算法预测结果的准确度。对于T型接头的横向和纵向固有应变预测,支持向量机回归算法的预测结果在数据测试集上的决定系数R^(2)分别为0.998和0.974,多层感知机算法的预测结果在数据测试集上的决定系数R^(2)分别为0.985和0.945。结果表明,支持向量机回归算法相较于多层感知机算法预测T型接头的固有应变值更为准确。 展开更多
关键词 焊接变形 固有应变法 多层感知机 支持向量机回归 T型接头
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复合材料T型接头的仿生优化设计
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作者 谌伟 侯璇 +1 位作者 徐双喜 吴轶钢 《武汉理工大学学报(交通科学与工程版)》 2025年第5期1001-1006,共6页
本文为更好地提升复合材料T型接头的极限承载能力,在传统T型接头的基础上,以鸟翼缘骨剖面为仿生依据设计优化了T型接头,并讨论了拐角形状和材料组合对仿生接头极限承载能力的影响.结果表明:优化后的仿生接头三点弯曲极限承载能力比原模... 本文为更好地提升复合材料T型接头的极限承载能力,在传统T型接头的基础上,以鸟翼缘骨剖面为仿生依据设计优化了T型接头,并讨论了拐角形状和材料组合对仿生接头极限承载能力的影响.结果表明:优化后的仿生接头三点弯曲极限承载能力比原模型提升了29.6%,侧弯载荷下的极限承载能力提升了3.4%,综合承载能得到一定的提升. 展开更多
关键词 夹芯复合材料 T型接头 极限强度 渐进损伤 仿生优化
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不同焊接特征对管线钢与法兰焊接接头疲劳寿命影响
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作者 刘鑫 刘紫微 《焊接》 2025年第4期91-96,共6页
【目的】旨在研究满焊、不满焊和延伸焊3种焊接特征对管线钢和法兰等效T形接头疲劳寿命的影响。【方法】建立3种焊接特征有限元模型,并采用高频疲劳试验机,验证仿真结果的准确性。【结果】结果表明,管线钢和法兰等效T形接头焊缝处的整... 【目的】旨在研究满焊、不满焊和延伸焊3种焊接特征对管线钢和法兰等效T形接头疲劳寿命的影响。【方法】建立3种焊接特征有限元模型,并采用高频疲劳试验机,验证仿真结果的准确性。【结果】结果表明,管线钢和法兰等效T形接头焊缝处的整体应变能密度变化趋势为先减小,达到峰谷后,再逐渐增大,最小网格尺寸选用峰谷位置,为5.5 mm。随外应力的增加,疲劳次数逐渐减小,断裂现象均发生在收弧位置,试验结果和仿真结果疲劳S-N曲线一致。在应力为60 kN时,最大误差控制在13.3%。采用仿真手段可有效减少试验样本数量,预测疲劳循环次数。【结论】在存活率50%的S-N曲线和循环周次为2×106的疲劳强度时,未满焊焊接接头疲劳强度比满焊焊接特征高1.3%,比延伸焊焊接特征高5.6%;未满焊焊接接头的疲劳寿命比满焊和延伸焊接头的疲劳寿命都高。 展开更多
关键词 焊接特征 疲劳寿命 T形接头 S-N曲线
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