The lamellar layer of intermetallic compounds(IMCs)was adversely affected the performance of welding-brazing joints in Al/steel dissimilar metals.In this study,a short fiber-like surface morphology was fabricated on t...The lamellar layer of intermetallic compounds(IMCs)was adversely affected the performance of welding-brazing joints in Al/steel dissimilar metals.In this study,a short fiber-like surface morphology was fabricated on the butt surface of Q235 steel via laser.The interaction behavior between the short fibers and the molten pool was captured using a high-speed camera.Laser-arc hybrid welding-brazing was then employed to join Al(6061-T6)to the steel.This process successfully created a short fiber-like interface structure at the joint.The relationship between microstructure and mechanical properties was investigated,compared with Al/bare steel(ABS)joint.The research results indicated that the IMCs layer consisted of FeAl_(3)and Fe_(2)Al_(5).The interface strength of the Al/short fiber-like surface structural steel(ASFSSS)joint reached 153.2 MPa,an 82.2%increase compared to the ABS joint,which reached 84.1 MPa.When the ASFSSS joints without the reinforcement were bent to 58.2°and 25.2°in the longitudinal and transverse direction,respectively,they remained intact.However,cracks were discovered when the bending angle of the ABS reached 39.1°and 0°in the two directions.Numerical simulation revealed that the short fiber-like interface structure significantly reduced residual stress and improved the stress distribution in the weld,thereby enhancing the strength and toughness of Al/steel dissimilar joints.The crack propagation path in the ASFSSS joint was deflected into the weld when it encountered short fibers,and the fracture morphology presented the characteristic of ductile-brittle mixed fracture.展开更多
The corrosion behavior and microstructure characteristics of metal inert gas(MIG)welded dissimilar joints of the 6005A alloy modified with Sc(designated as 6005A+Sc)and the 5083 alloy were investigated using corrosion...The corrosion behavior and microstructure characteristics of metal inert gas(MIG)welded dissimilar joints of the 6005A alloy modified with Sc(designated as 6005A+Sc)and the 5083 alloy were investigated using corrosion tests and microscopy techniques.Results show that the dissimilar joints exhibit strong stress corrosion cracking(SCC)resistance,maintaining substantial strength during slow strain rate tensile tests.Notably,the heat-affected zone(HAZ)and base metal(BM)on the 6005A+Sc side show superior performance in terms of inter-granular corrosion(IGC)and exfoliation corrosion(EXCO)compared to the corresponding zones on the 5083 side.The lower corrosion resistance of the 5083-BM and the 5083-HAZ can be attributed to the presence of numerous Al_(2)Mg_(3)phases and micro-scaled Al_(6)(Mn,Fe)intermetallics,mainly distributed along the rolling direction.Conversely,the enhanced corrosion resistance of the 6005A+Sc-BM and the 6005A+Sc-HAZ can be attributed to the discontinuously distributed grain boundary precipitates(β-Mg_(2)Si),the smaller grain size,and the reduced corrosive current density.展开更多
The connection efficiency of composite pre-tightened multi-tooth joint is low because of uneven load distribution and single load transmission path.In this paper,based on the principle of bio-tooth(suture)structure,co...The connection efficiency of composite pre-tightened multi-tooth joint is low because of uneven load distribution and single load transmission path.In this paper,based on the principle of bio-tooth(suture)structure,combining soft material with fractal,a composite pre-tightened multi-hierarchy tooth joint is proposed,and the bearing performance and failure process of the joint through experiments and finite element method under tensile load.First,the ultimate bearing capacity,load distribution ratio,and failure process of different hierarchies of teeth joints are studied through experiments.Then,the progressive damage models of different hierarchies of tooth joints are established,and experiments verify the validity of the finite element model.Finally,the effects of soft material and increasing tooth hierarchy on the failure process and bearing capacity of composite pre-tightened tooth joints are analyzed by the finite element method.The following conclusions can be drawn:(1)The embedding of soft materials changed the failure process of the joint.Increasing the tooth hierarchy can give the joint more load transfer paths,but the failure process of the joint is complicated.(2)Embedding soft materials and increasing the tooth hierarchy simultaneously can effectively improve the bearing capacity of composite pre-tightened tooth joints,which is 87.8%higher than that of traditional three-tooth joints.展开更多
Intent detection and slot filling are two important components of natural language understanding.Because their relevance,joint training is often performed to improve performance.Existing studies mostly use a joint mod...Intent detection and slot filling are two important components of natural language understanding.Because their relevance,joint training is often performed to improve performance.Existing studies mostly use a joint model of multi-intent detection and slot-filling with unidirectional interaction,which improves the overall performance of the model by fusing the intent information in the slot-filling part.On this basis,in order to further improve the overall performance of the model by exploiting the correlation between the two,this paper proposes a joint multi-intent detection and slot-filling model based on a bidirectional interaction structure,which fuses the intent encoding information in the encoding part of slot filling and fuses the slot decoding information in the decoding part of intent detection.Experimental results on two public multi-intent joint training datasets,MixATIS and MixSNIPS,show that the bidirectional interaction structure proposed in this paper can effectively improve the performance of the joint model.In addition,in order to verify the generalization of the bidirectional interaction structure between intent and slot,a joint model for single-intent scenarios is proposed on the basis of the model in this paper.This model also achieves excellent performance on two public single-intent joint training datasets,CAIS and SNIPS.展开更多
The effects of tungsten inert gas arc-assisted friction stir welding(TIG-FSW)on the microstructure,tensile properties and corrosion resistance of AA6016 and AA2519 alloys lap joints were investigated by means of optic...The effects of tungsten inert gas arc-assisted friction stir welding(TIG-FSW)on the microstructure,tensile properties and corrosion resistance of AA6016 and AA2519 alloys lap joints were investigated by means of optical microscope,scanning electron microscope,tensile test at room temperature,corrosion immersion tests and electrochemical measurements.The results show that the introduction of TIG arc during FSW process results in a more uniform microstructure of the joint with no tunnel hole defects.Furthermore,it enhances tensile strength and elongation of the joint with increased rates of 11.5%and 50.0%,respectively;meanwhile,the corrosion current density and largest corrosion depth are decreased with reduction rates of 78.2%and 45.7%,respectively.TIG-FSW can promote flow,contact and diffusion of materials,thus improving microstructure of the joint.Additionally,it reduces the size and number of secondary phase particles.Consequently,these factors contribute to the higher tensile properties and corrosion resistance of the joints.展开更多
6061 aluminum alloy was successfully vacuum brazed to 304 stainless steel using Al-Si-Ge/Cu composite filler metal.The thermodynamic model was established to analyze the formation mechanism of microstructure in brazed...6061 aluminum alloy was successfully vacuum brazed to 304 stainless steel using Al-Si-Ge/Cu composite filler metal.The thermodynamic model was established to analyze the formation mechanism of microstructure in brazed joint and element diffusion behavior between filler metal and substrate.The findings indicated that the microstructure of 6061 aluminum alloy/304 stainless steel joint was a multilayer structure composed of three zones(ZoneⅠ,ZoneⅡand ZoneⅢ).The free energy(△G)calculation results indicated that Al-Si-M(M was Fe,Cr,Ni and Cu)ternary intermetallic compounds(IMCs)formed,when on M-Al side and M-Si/Ge side was similar.And only Al-M binary IMCs would be generated when there was large difference between on M-Al side and that on M-Si/Ge side.The calculation results of chemical potential of Si△_(μSi)and Ge△_(μGe)indicated that there was continuous Si and Ge diffusion toward Zone I,forming(Ge,Si)layer.The segregation of Si and Ge hindered the diffusion of Cr toward Zone II and promoted its diffusion toward(Ge,Si)layer,leading to an upward trend of Cr distribution in Al7(Fe,Cr)2Si layer.Negative△_(μNi)and△_(μFe)were responsible for continuous diffusion of Fe and Ni toward Zone II.The small difference between△_(μcu)in Zone I and Zone II contributed to distribution of CuAl2 in Zone II.The formation mechanism of joint could be mainly divided into four steps.展开更多
This study investigates the corrosion-assisted fatigue crack growth rate(FCGR)of 16 mm thick AA 7075-T651 friction stir welded(FSW)joints.Compact tension(CT)specimens were extracted from both the base material and FSW...This study investigates the corrosion-assisted fatigue crack growth rate(FCGR)of 16 mm thick AA 7075-T651 friction stir welded(FSW)joints.Compact tension(CT)specimens were extracted from both the base material and FSW joints to evaluate FCGR under varying corrosion exposure durations(0,7,30,60,and 90 days)at a constant stress ratio of 0.5.Microstructural analysis of the welds was conducted using optical and transmission electron microscopy(TEM).Results indicate that the critical stress intensity factor range(ΔK_(cr))of FSW joints is lower than that of the base material,primarily due to precipitate dissolution in the weld zone during the FSW process,as confirmed by TEM analysis.The fatigue life of FSW joints was significantly lower than that of the base material,but with prolonged exposure to seawater corrosion,the gap in fatigue life narrowed.Specimens exposed to seawater for more than 60days exhibited minimal differences in fatigue life between the base material and the FSW joints.This was attributed to the higher corrosion rate of the base material compared to the weld nugget,resulting in the formation of deeper pits that facilitated crack initiation and accelerated fatigue failure.The findings conclude that extended corrosion exposure leads to similar fatigue life and crack growth behaviour in both the base material and FSW joints.SEM and EDX analysis of AA7075-T651 revealed corrosion pits and rust products in initiation zones,ductile striations in growth regions,and secondary cracks with micro voids in fracture zones.FSW joints exhibited ultra-fine grains,smooth ductile fracture in initiation and growth regions,and brittle fracture in the fracture zones under both corroded and uncorroded conditions.展开更多
Insufficient metallurgical compatibility between Zr and Ni can lead to the formation of brittle welds and introduce thermal stress-related challenges during the electron beam welding process.Through the implementation...Insufficient metallurgical compatibility between Zr and Ni can lead to the formation of brittle welds and introduce thermal stress-related challenges during the electron beam welding process.Through the implementation of beam deflection and vibration,a transformation was achieved in the primary Ni_(5)Zr dendrite structure,transitioning from a mass into a layered configuration,consequently resulting in the formation of an ultrafine-grained eutectic−dendrite complex structure.It is revealed that the enhanced strength−ductility synergy of this structure significantly contributes to the high tensile strength and improved plasticity observed in the welded joints.As a result,the welding cracks are effectively mitigated,and notable advancements are achieved in the mechanical properties of Zr/Ni joints,elevating the tensile strength of the joints from 36.4 to 189 MPa.This research not only highlights the potential of this technique in enhancing the strength and ductility of Zr/Ni welded joints but also serves as a valuable reference for future investigations involving welding applications of dissimilar metals.展开更多
The Chilean Pampean flat slab subduction segment is characterized by the nearly horizontal subduction of the Nazca Plate within the depth range of 100-120 km.Numerous seismic tomography studies have been conducted to ...The Chilean Pampean flat slab subduction segment is characterized by the nearly horizontal subduction of the Nazca Plate within the depth range of 100-120 km.Numerous seismic tomography studies have been conducted to investigate its velocity structure;however,they have used only seismic body wave data or surface wave data.As a result,the existing velocity models in the region may have relatively large uncertainties.In this study,we use body wave arrival times from earthquakes occurring in central Chile between 2014 and 2019,as well as Rayleigh wave phase velocity maps at periods of 5-80 s from ambient noise empirical Green’s functions in Chile.By jointly using body wave arrival times and surface wave dispersion data,we refine the VS model and improve earthquake locations in the central Chile subduction zone.Compared with previous velocity models,our velocity model better reveals an eastward-dipping high-velocity plate representing the subducting Nazca Plate,which is 40-50 km thick and is more consistent with the slab thickness estimated by receiver function imaging and thermal modeling.Overall,the intraslab seismicity distribution spatially correlates well with the slab high-velocity anomalies except along the subduction paths of the CopiapóRidge and Juan Fernández Ridge.Additionally,parallel low-velocity stripes are imaged beneath the subducting plate,which are likely associated with the accumulated melts.The joint inversion velocity model also resolves widespread low-velocity anomalies in the crust beneath the Central Volcanic Zone of the central Andes,likely representing crustal magma chambers for various volcanoes.展开更多
To elucidate the effect of calcite-regulated activated carbon(AC)structure on low-temperature denitrification performance of SCR catalysts,this work prepared a series of Mn-Ce/De-AC-xCaCO_(3)(x is the calcite content ...To elucidate the effect of calcite-regulated activated carbon(AC)structure on low-temperature denitrification performance of SCR catalysts,this work prepared a series of Mn-Ce/De-AC-xCaCO_(3)(x is the calcite content in coal)catalysts were prepared by the incipient wetness impregnation method,followed by acid washing to remove calcium-containing minerals.Comprehensive characterization and low-temperature denitrification tests revealed that calcite-induced structural modulation of coal-derived AC significantly enhances catalytic activity.Specifically,NO conversion increased from 88.3%of Mn-Ce/De-AC to 91.7%of Mn-Ce/De-AC-1CaCO_(3)(210℃).The improved SCR denitrification activity results from the enhancement of physicochemical properties including higher Mn^(4+)content and Ce^(4+)/Ce^(3+)ratio,an abundance of chemisorbed oxygen and acidic sites,which could strengthen the SCR reaction pathways(richer NH_(3)activated species and bidentate nitrate active species).Therefore,NO removal is enhanced.展开更多
Alkali-free SiO_(2)-Al_(2)O_(3)-CaO-MgO with different SiO_(2)/Al_(2)O_(3)mass ratios was prepared by conventional melt quenching method.The glass network structure,thermodynamic properties and elastic modulus changes...Alkali-free SiO_(2)-Al_(2)O_(3)-CaO-MgO with different SiO_(2)/Al_(2)O_(3)mass ratios was prepared by conventional melt quenching method.The glass network structure,thermodynamic properties and elastic modulus changes with SiO_(2)and Al_(2)O_(3)ratios were investigated using various techniques.It is found that when SiO_(2)is replaced by Al_(2)O_(3),the Q^(4) to Q^(3) transition of silicon-oxygen network decreases while the aluminum-oxygen network increases,which result in the transformation of Si-O-Si bonds to Si-O-Al bonds and an increase in glass network connectivity even though the intermolecular bond strength decreases.The glass transition temperature(T_(g))increases continuously,while the thermal expansion coefficient increases and high-temperature viscosity first decreases and then increases.Meanwhile,the elastic modulus values increase from 93 to 102 GPa.This indicates that the elastic modulus is mainly affected by packing factor and dissociation energy,and elements with higher packing factors and dissociation energies supplant those with lower values,resulting in increased rigidity within the glass.展开更多
To investigate the pore structure of graphene oxide modified polymer cement mortar(GOPM)under salt-freeze-thaw(SFT)coupling effects and its impact on deterioration,this study modifies polymer cement mortar(EMCM)with g...To investigate the pore structure of graphene oxide modified polymer cement mortar(GOPM)under salt-freeze-thaw(SFT)coupling effects and its impact on deterioration,this study modifies polymer cement mortar(EMCM)with graphene oxide(GO).The micro-pore structure of GOPM is characterized using LF-NMR and SEM.Fractal theory is applied to calculate the fractal dimension of pore volume,and the deterioration patterns are analyzed based on the evolution characteristics of capillary pores.The experimental results indicate that,after 25 salt-freeze-thaw cycles(SFTc),SO2-4 ions penetrate the matrix,generating corrosion products that fill existing pores and enhance the compactness of the specimen.As the number of cycles increases,the ongoing formation and expansion of corrosion products within the matrix,combined with persistent freezing forces,and result in the degradation of the pore structure.Therefore,the mass loss rate(MLR)of the specimens shows a trend of first decreasing and then increasing,while the relative dynamic elastic modulus(RDEM)initially increases and then decreases.Compared to the PC group specimens,the G3PM group specimens show a 28.71% reduction in MLR and a 31.42% increase in RDEM after 150 SFTc.The fractal dimensions of the transition pores,capillary pores,and macropores in the G3PM specimens first increase and then decrease as the number of SFTc increases.Among them,the capillary pores show the highest correlation with MLR and RDEM,with correlation coefficients of 0.97438 and 0.98555,respectively.展开更多
Tilted metasurface nanostructures,with excellent physical properties and enormous application potential,pose an urgent need for manufacturing methods.Here,electric-field-driven generative-nanoimprinting technique is p...Tilted metasurface nanostructures,with excellent physical properties and enormous application potential,pose an urgent need for manufacturing methods.Here,electric-field-driven generative-nanoimprinting technique is proposed.The electric field applied between the template and the substrate drives the contact,tilting,filling,and holding processes.By accurately controlling the introduced included angle between the flexible template and the substrate,tilted nanostructures with a controllable angle are imprinted onto the substrate,although they are vertical on the template.By flexibly adjusting the electric field intensity and the included angle,large-area uniform-tilted,gradient-tilted,and high-angle-tilted nanostructures are fabricated.In contrast to traditional replication,the morphology of the nanoimprinting structure is extended to customized control.This work provides a cost-effective,efficient,and versatile technology for the fabrication of various large-area tilted metasurface structures.As an illustration,a tilted nanograting with a high coupling efficiency is fabricated and integrated into augmented reality displays,demonstrating superior imaging quality.展开更多
BACKGROUND In an era leaning toward a personalized alignment of total knee arthroplasty,coronal plane alignment of the knee(CPAK)phenotypes for each population are studied;furthermore,other possible variables affectin...BACKGROUND In an era leaning toward a personalized alignment of total knee arthroplasty,coronal plane alignment of the knee(CPAK)phenotypes for each population are studied;furthermore,other possible variables affecting the alignment,such as ankle joint alignment,should be considered.AIM To determine CPAK distribution in the North African(Egyptian)population with knee osteoarthritis and to assess ankle joint line orientation(AJLO)adaptations across different CPAK types.METHODS A cross-sectional study was conducted on patients with primary knee osteoarthritis and normal ankle joints.Radiographic parameters included the mechanical lateral distal femoral angle,medial proximal tibial angle,and the derived calculations of joint line obliquity(JLO)and arithmetic hip-knee-ankle angle(aHKA).The tibial plafond horizontal angle(TPHA)was used for AJLO assessment,where 0°is neutral(type N),<0°is varus(type A),and>0°is valgus(type B).The nine CPAK types were further divided into 27 subtypes after incorporating the three AJLO types.RESULTS A total of 527 patients(1054 knees)were included for CPAK classification,and 435 patients(870 knees and ankles)for AJLO assessment.The mean age was 57.2±7.8 years,with 79.5%females.Most knees(76.4%)demonstrated varus alignment(mean aHKA was-5.51°±4.84°)and apex distal JLO(55.3%)(mean JLO was 176.43°±4.53°).CPAK types I(44.3%),IV(28.6%),and II(10%)were the most common.Regarding AJLO,70.2%of ankles exhibited varus orientation(mean TPHA was-5.21°±6.45°).The most frequent combined subtypes were CPAK type I-A(33.7%),IV-A(21.5%),and I-N(6.9%).A significant positive correlation was found between the TPHA and aHKA(r=0.40,P<0.001).CONCLUSION In this North African cohort,varus knee alignment with apex distal JLO and varus AJLO predominated.CPAK types I,IV,and II were the most common types,while subtypes I-A,IV-A,and I-N were commonly occurring after incorporating AJLO types;furthermore,the AJLO was significantly correlated to aHKA.展开更多
AIM:To investigate the effects of shortening the duration of silicone oil tamponade on retinal structure and function in patients undergoing silicone oil removal(SOR)after surgery for primary rhegmatogenous retinal de...AIM:To investigate the effects of shortening the duration of silicone oil tamponade on retinal structure and function in patients undergoing silicone oil removal(SOR)after surgery for primary rhegmatogenous retinal detachment(RRD).METHODS:A total of 58 eligible patients were enrolled and randomly assigned to two groups based on tamponade duration:the short-term group(30-45d)and the conventional group(≥90d).Comprehensive evaluations were performed before and after SOR,including slitlamp examination,best-corrected visual acuity(BCVA)measurement,intraocular pressure(IOP)testing,optical coherence tomography(OCT),optical coherence tomography angiography(OCTA),microperimetry,electroretinography(ERG),and visual evoked potential(VEP)assessment.RESULTS:A total of 33 patients(23 males and 10 females;33 eyes)were enrolled in the short-term SO tamponade group with mean age of 52.45±9.35y,and 25 patients(15 males and 10 females;25 eyes)were enrolled in the conventional SO tamponade group with mean age of 50.80±12.06y.Compared with the conventional group,the short-term silicone oil tamponade group had a significantly lower incidence of silicone oil emulsification and cataract progression,with no significant difference in retinal reattachment success rate.Structurally,short-term tamponade was associated with increased thickness of the retinal ganglion cell layer(RGCL)in the nasal and superior macular regions and improved recovery of superficial retinal vascular density in these areas.Functionally,the shortterm group showed better BCVA and retinal sensitivity both before and 1mo after SOR;additionally,the P100 amplitude in VEP tests was significantly increased in this group.CONCLUSION:Shortening the duration of silicone oil tamponade effectively reduces damage to retinal structure and function without compromising the success rate of retinal reattachment in patients with primary RRD.展开更多
The dissimilar friction stir welding of pure copper/1350 aluminum alloy sheet with a thickness of 3 mm was investigated. Most of the rotating pin was inserted into the aluminum alloy side through a pin-off technique, ...The dissimilar friction stir welding of pure copper/1350 aluminum alloy sheet with a thickness of 3 mm was investigated. Most of the rotating pin was inserted into the aluminum alloy side through a pin-off technique, and sound welds were obtained at a rotation speed of 1000 r/min and a welding speed of 80 mm/min. Complicated microstructure was formed in the nugget, in which vortex-like pattern and lamella structure could be found. No intermetallic compounds were found in the nugget. The hardness distribution indicates that the hardness at the copper side of the nugget is higher than that at the aluminum alloy side, and the hardness at the bottom of the nugget is generally higher than that in other regions. The ultimate tensile strength and elongation of the dissimilar welds are 152 MPa and 6.3%, respectively. The fracture surface observation shows that the dissimilar joints fail with a ductile-brittle mixed fracture mode durin~ tensile test.展开更多
Electron beam welding was carried out between aluminum alloy and steel with Ag interlayer. Seam morphology, structure and mechanical properties of the joints were investigated with different action positions of the el...Electron beam welding was carried out between aluminum alloy and steel with Ag interlayer. Seam morphology, structure and mechanical properties of the joints were investigated with different action positions of the electron beam spot. The results show that with the increment of the beam offset to the silver side from the interface between silver and steel, the seam morphology was improved, and the porosity in the Ag interlayer vanished. A transition layer mainly composed of Ag2Al and Al eutectic was formed at the interface between silver and aluminum, and became thin and spiccato as the beam offset increased. When the beam offset was too large, two IMC layers composed of FeAl and FeAl3 respectively were formed at the interface between steel and Ag interlayer. The optimal beam offset was 0.2 mm, and the maximum tensile strength of the joint was 193 MPa, 88.9% that of the aluminum alloy, and the fracture occurred at the interface between steel and Ag interlayer.展开更多
Cf/Al composites and TiAl alloys were joined by laser ignited self-propagating high-temperature synthesis（SHS） with Ni-Al-Ti interlayer. The effect of Ti-Al content on interfacial microstructure and mechanical prope...Cf/Al composites and TiAl alloys were joined by laser ignited self-propagating high-temperature synthesis（SHS） with Ni-Al-Ti interlayer. The effect of Ti-Al content on interfacial microstructure and mechanical properties of the joints was investigated. Localized melt of the substrates occurred in the joints. γ-Ni0.35Al0.30Ti0.35, NiA l3 and Ni2Al3 reaction layers formed adjacent to the substrates. Joint flaws, such as pores and cracks, made the joint density decrease and worked as the fracture source, which led to the sharp decline of joint strength. Additive Ti-Al increased joint density and strengthened the interlayer adhesion to Cf/Al. The joint flaws could be controlled by changing the Ti-Al content. When the Ti-Al content was 0.1, the joint was free of cracks with high density and reached the maximum shear strength of 24.12 MPa.展开更多
The mechanical properties and microstructural distribution of the Cu/A1 brazing joints formed by torch-brazing with different Zn-A1 filler metals were investigated. The microstructure of the Zn-A1 alloys was studied b...The mechanical properties and microstructural distribution of the Cu/A1 brazing joints formed by torch-brazing with different Zn-A1 filler metals were investigated. The microstructure of the Zn-A1 alloys was studied by optical microscopy and scanning electron microscopy, and the phase constitution of the Cu/A1 joints was analyzed by energy dispersion spectrometry. The results show that the spreading area of the Zn-A1 filler metals on the Cu and A1 substrates increases as the A1 content increases. The mechanical results indicate that the shear strength reaches a peak value of 88 MPa when A1 and Cu are brazed with Zn-15AI filler metal. Microhardness levels from HV122 to HV515 were produced in the three brazing seam regions corresponding to various microstructure features. The Zn- and Al-rich phases exist in the middle brazing seam regions. However, two interface layers, CuZn3 and A12Cu are formed on the Cu side when the A1 content in the filler metals is 2% and more than 15%, respectively. The relationship between intermetallic compounds on Cu side and Zn-xA1 filler metals was investigated.展开更多
Numerical simulation and experimental results were employed for the identification of the most vulnerable zones in three-pass cold-metal-transferring （CMT） welded joint. The residual stress distribution in the joint...Numerical simulation and experimental results were employed for the identification of the most vulnerable zones in three-pass cold-metal-transferring （CMT） welded joint. The residual stress distribution in the joint was predicted by finite element （FE） method, while the structural morphology of distinctive zones was obtained through metallographic experiments. The highest principal stress made the symmetric face of the joint most sensitive to tensile cracks under service conditions. Whereas, the boundaries between the weld seam and the base plates were sensitive to cracks because the equivalent von Mises stress was the highest when the first interpass cooling was finished. The third weld pass and the inter-pass remelted zones exhibited the modest mechanical performances as a result of the coarse grain and coarse grain boundary, respectively. The most vulnerable zones were regarded to be the crossed parts between the zones identified by numerical and experimental methods.展开更多
基金supported by the National Natural Science Foundation of China(No.52275306)the Beijing Municipal Natural Science Foundation(No.3232021).
文摘The lamellar layer of intermetallic compounds(IMCs)was adversely affected the performance of welding-brazing joints in Al/steel dissimilar metals.In this study,a short fiber-like surface morphology was fabricated on the butt surface of Q235 steel via laser.The interaction behavior between the short fibers and the molten pool was captured using a high-speed camera.Laser-arc hybrid welding-brazing was then employed to join Al(6061-T6)to the steel.This process successfully created a short fiber-like interface structure at the joint.The relationship between microstructure and mechanical properties was investigated,compared with Al/bare steel(ABS)joint.The research results indicated that the IMCs layer consisted of FeAl_(3)and Fe_(2)Al_(5).The interface strength of the Al/short fiber-like surface structural steel(ASFSSS)joint reached 153.2 MPa,an 82.2%increase compared to the ABS joint,which reached 84.1 MPa.When the ASFSSS joints without the reinforcement were bent to 58.2°and 25.2°in the longitudinal and transverse direction,respectively,they remained intact.However,cracks were discovered when the bending angle of the ABS reached 39.1°and 0°in the two directions.Numerical simulation revealed that the short fiber-like interface structure significantly reduced residual stress and improved the stress distribution in the weld,thereby enhancing the strength and toughness of Al/steel dissimilar joints.The crack propagation path in the ASFSSS joint was deflected into the weld when it encountered short fibers,and the fracture morphology presented the characteristic of ductile-brittle mixed fracture.
基金financially supported by the Science and Technology Innovation Program of Hunan Province,China(No.2023RC3055)the Natural Science Foundation of Hunan Province,China(Nos.2023JJ30671,2020JJ4114)+5 种基金the Natural Science Foundation of Changsha City,China(No.Kq2208264)National Key Project of Research and Development Plan of China(Nos.2021YFC1910505,2021YFC1910504)the Young Core Teacher Foundation of Hunan Province,China(No.150220001)Key Research and Development Program of Guangdong Province,China(No.2020B010186002)the National Natural Science Foundation of China(No.51601229)the Key-Area Research and Development Program of Foshan City,China(No.2230032004640).
文摘The corrosion behavior and microstructure characteristics of metal inert gas(MIG)welded dissimilar joints of the 6005A alloy modified with Sc(designated as 6005A+Sc)and the 5083 alloy were investigated using corrosion tests and microscopy techniques.Results show that the dissimilar joints exhibit strong stress corrosion cracking(SCC)resistance,maintaining substantial strength during slow strain rate tensile tests.Notably,the heat-affected zone(HAZ)and base metal(BM)on the 6005A+Sc side show superior performance in terms of inter-granular corrosion(IGC)and exfoliation corrosion(EXCO)compared to the corresponding zones on the 5083 side.The lower corrosion resistance of the 5083-BM and the 5083-HAZ can be attributed to the presence of numerous Al_(2)Mg_(3)phases and micro-scaled Al_(6)(Mn,Fe)intermetallics,mainly distributed along the rolling direction.Conversely,the enhanced corrosion resistance of the 6005A+Sc-BM and the 6005A+Sc-HAZ can be attributed to the discontinuously distributed grain boundary precipitates(β-Mg_(2)Si),the smaller grain size,and the reduced corrosive current density.
基金funded by the National Natural Science Foundation of China(52478138).
文摘The connection efficiency of composite pre-tightened multi-tooth joint is low because of uneven load distribution and single load transmission path.In this paper,based on the principle of bio-tooth(suture)structure,combining soft material with fractal,a composite pre-tightened multi-hierarchy tooth joint is proposed,and the bearing performance and failure process of the joint through experiments and finite element method under tensile load.First,the ultimate bearing capacity,load distribution ratio,and failure process of different hierarchies of teeth joints are studied through experiments.Then,the progressive damage models of different hierarchies of tooth joints are established,and experiments verify the validity of the finite element model.Finally,the effects of soft material and increasing tooth hierarchy on the failure process and bearing capacity of composite pre-tightened tooth joints are analyzed by the finite element method.The following conclusions can be drawn:(1)The embedding of soft materials changed the failure process of the joint.Increasing the tooth hierarchy can give the joint more load transfer paths,but the failure process of the joint is complicated.(2)Embedding soft materials and increasing the tooth hierarchy simultaneously can effectively improve the bearing capacity of composite pre-tightened tooth joints,which is 87.8%higher than that of traditional three-tooth joints.
基金Supported by the National Nature Science Foundation of China(62462037,62462036)Project for Academic and Technical Leader in Major Disciplines in Jiangxi Province(20232BCJ22013)+1 种基金Jiangxi Provincial Natural Science Foundation(20242BAB26017,20232BAB202010)Jiangxi Province Graduate Innovation Fund Project(YC2023-S320)。
文摘Intent detection and slot filling are two important components of natural language understanding.Because their relevance,joint training is often performed to improve performance.Existing studies mostly use a joint model of multi-intent detection and slot-filling with unidirectional interaction,which improves the overall performance of the model by fusing the intent information in the slot-filling part.On this basis,in order to further improve the overall performance of the model by exploiting the correlation between the two,this paper proposes a joint multi-intent detection and slot-filling model based on a bidirectional interaction structure,which fuses the intent encoding information in the encoding part of slot filling and fuses the slot decoding information in the decoding part of intent detection.Experimental results on two public multi-intent joint training datasets,MixATIS and MixSNIPS,show that the bidirectional interaction structure proposed in this paper can effectively improve the performance of the joint model.In addition,in order to verify the generalization of the bidirectional interaction structure between intent and slot,a joint model for single-intent scenarios is proposed on the basis of the model in this paper.This model also achieves excellent performance on two public single-intent joint training datasets,CAIS and SNIPS.
文摘The effects of tungsten inert gas arc-assisted friction stir welding(TIG-FSW)on the microstructure,tensile properties and corrosion resistance of AA6016 and AA2519 alloys lap joints were investigated by means of optical microscope,scanning electron microscope,tensile test at room temperature,corrosion immersion tests and electrochemical measurements.The results show that the introduction of TIG arc during FSW process results in a more uniform microstructure of the joint with no tunnel hole defects.Furthermore,it enhances tensile strength and elongation of the joint with increased rates of 11.5%and 50.0%,respectively;meanwhile,the corrosion current density and largest corrosion depth are decreased with reduction rates of 78.2%and 45.7%,respectively.TIG-FSW can promote flow,contact and diffusion of materials,thus improving microstructure of the joint.Additionally,it reduces the size and number of secondary phase particles.Consequently,these factors contribute to the higher tensile properties and corrosion resistance of the joints.
基金supported by National Natural Science Foundation of China(Grant No.203S20230001),awarded to Wei-min Long。
文摘6061 aluminum alloy was successfully vacuum brazed to 304 stainless steel using Al-Si-Ge/Cu composite filler metal.The thermodynamic model was established to analyze the formation mechanism of microstructure in brazed joint and element diffusion behavior between filler metal and substrate.The findings indicated that the microstructure of 6061 aluminum alloy/304 stainless steel joint was a multilayer structure composed of three zones(ZoneⅠ,ZoneⅡand ZoneⅢ).The free energy(△G)calculation results indicated that Al-Si-M(M was Fe,Cr,Ni and Cu)ternary intermetallic compounds(IMCs)formed,when on M-Al side and M-Si/Ge side was similar.And only Al-M binary IMCs would be generated when there was large difference between on M-Al side and that on M-Si/Ge side.The calculation results of chemical potential of Si△_(μSi)and Ge△_(μGe)indicated that there was continuous Si and Ge diffusion toward Zone I,forming(Ge,Si)layer.The segregation of Si and Ge hindered the diffusion of Cr toward Zone II and promoted its diffusion toward(Ge,Si)layer,leading to an upward trend of Cr distribution in Al7(Fe,Cr)2Si layer.Negative△_(μNi)and△_(μFe)were responsible for continuous diffusion of Fe and Ni toward Zone II.The small difference between△_(μcu)in Zone I and Zone II contributed to distribution of CuAl2 in Zone II.The formation mechanism of joint could be mainly divided into four steps.
文摘This study investigates the corrosion-assisted fatigue crack growth rate(FCGR)of 16 mm thick AA 7075-T651 friction stir welded(FSW)joints.Compact tension(CT)specimens were extracted from both the base material and FSW joints to evaluate FCGR under varying corrosion exposure durations(0,7,30,60,and 90 days)at a constant stress ratio of 0.5.Microstructural analysis of the welds was conducted using optical and transmission electron microscopy(TEM).Results indicate that the critical stress intensity factor range(ΔK_(cr))of FSW joints is lower than that of the base material,primarily due to precipitate dissolution in the weld zone during the FSW process,as confirmed by TEM analysis.The fatigue life of FSW joints was significantly lower than that of the base material,but with prolonged exposure to seawater corrosion,the gap in fatigue life narrowed.Specimens exposed to seawater for more than 60days exhibited minimal differences in fatigue life between the base material and the FSW joints.This was attributed to the higher corrosion rate of the base material compared to the weld nugget,resulting in the formation of deeper pits that facilitated crack initiation and accelerated fatigue failure.The findings conclude that extended corrosion exposure leads to similar fatigue life and crack growth behaviour in both the base material and FSW joints.SEM and EDX analysis of AA7075-T651 revealed corrosion pits and rust products in initiation zones,ductile striations in growth regions,and secondary cracks with micro voids in fracture zones.FSW joints exhibited ultra-fine grains,smooth ductile fracture in initiation and growth regions,and brittle fracture in the fracture zones under both corroded and uncorroded conditions.
基金supported by the National Natural Science Foundation of China(No.52375322).
文摘Insufficient metallurgical compatibility between Zr and Ni can lead to the formation of brittle welds and introduce thermal stress-related challenges during the electron beam welding process.Through the implementation of beam deflection and vibration,a transformation was achieved in the primary Ni_(5)Zr dendrite structure,transitioning from a mass into a layered configuration,consequently resulting in the formation of an ultrafine-grained eutectic−dendrite complex structure.It is revealed that the enhanced strength−ductility synergy of this structure significantly contributes to the high tensile strength and improved plasticity observed in the welded joints.As a result,the welding cracks are effectively mitigated,and notable advancements are achieved in the mechanical properties of Zr/Ni joints,elevating the tensile strength of the joints from 36.4 to 189 MPa.This research not only highlights the potential of this technique in enhancing the strength and ductility of Zr/Ni welded joints but also serves as a valuable reference for future investigations involving welding applications of dissimilar metals.
基金funded by the National Natural Science Foundation of China under Grant 42230101the National Agency for Research and Development of Chile(ANID)by Projects AFB180004 and AFB220002the ANID Programa de Cooperación Internacional(PCI)Grant PII-180003.
文摘The Chilean Pampean flat slab subduction segment is characterized by the nearly horizontal subduction of the Nazca Plate within the depth range of 100-120 km.Numerous seismic tomography studies have been conducted to investigate its velocity structure;however,they have used only seismic body wave data or surface wave data.As a result,the existing velocity models in the region may have relatively large uncertainties.In this study,we use body wave arrival times from earthquakes occurring in central Chile between 2014 and 2019,as well as Rayleigh wave phase velocity maps at periods of 5-80 s from ambient noise empirical Green’s functions in Chile.By jointly using body wave arrival times and surface wave dispersion data,we refine the VS model and improve earthquake locations in the central Chile subduction zone.Compared with previous velocity models,our velocity model better reveals an eastward-dipping high-velocity plate representing the subducting Nazca Plate,which is 40-50 km thick and is more consistent with the slab thickness estimated by receiver function imaging and thermal modeling.Overall,the intraslab seismicity distribution spatially correlates well with the slab high-velocity anomalies except along the subduction paths of the CopiapóRidge and Juan Fernández Ridge.Additionally,parallel low-velocity stripes are imaged beneath the subducting plate,which are likely associated with the accumulated melts.The joint inversion velocity model also resolves widespread low-velocity anomalies in the crust beneath the Central Volcanic Zone of the central Andes,likely representing crustal magma chambers for various volcanoes.
基金Supported by the Science and Technology Cooperation and Exchange special project of Cooperation of Shanxi Province(202404041101014)the Fundamental Research Program of Shanxi Province(202403021212333)+3 种基金the Joint Funds of the National Natural Science Foundation of China(U24A20555)the Lvliang Key R&D of University-Local Cooperation(2023XDHZ10)the Initiation Fund for Doctoral Research of Taiyuan University of Science and Technology(20242026)the Outstanding Doctor Funding Award of Shanxi Province(20242080).
文摘To elucidate the effect of calcite-regulated activated carbon(AC)structure on low-temperature denitrification performance of SCR catalysts,this work prepared a series of Mn-Ce/De-AC-xCaCO_(3)(x is the calcite content in coal)catalysts were prepared by the incipient wetness impregnation method,followed by acid washing to remove calcium-containing minerals.Comprehensive characterization and low-temperature denitrification tests revealed that calcite-induced structural modulation of coal-derived AC significantly enhances catalytic activity.Specifically,NO conversion increased from 88.3%of Mn-Ce/De-AC to 91.7%of Mn-Ce/De-AC-1CaCO_(3)(210℃).The improved SCR denitrification activity results from the enhancement of physicochemical properties including higher Mn^(4+)content and Ce^(4+)/Ce^(3+)ratio,an abundance of chemisorbed oxygen and acidic sites,which could strengthen the SCR reaction pathways(richer NH_(3)activated species and bidentate nitrate active species).Therefore,NO removal is enhanced.
基金Supported by the National Key Research Program(No.2024-1129-954-112)National Natural Science Foundation of China(No.52372033)Guangxi Science and Technology Major Program(No.AA24263054)。
文摘Alkali-free SiO_(2)-Al_(2)O_(3)-CaO-MgO with different SiO_(2)/Al_(2)O_(3)mass ratios was prepared by conventional melt quenching method.The glass network structure,thermodynamic properties and elastic modulus changes with SiO_(2)and Al_(2)O_(3)ratios were investigated using various techniques.It is found that when SiO_(2)is replaced by Al_(2)O_(3),the Q^(4) to Q^(3) transition of silicon-oxygen network decreases while the aluminum-oxygen network increases,which result in the transformation of Si-O-Si bonds to Si-O-Al bonds and an increase in glass network connectivity even though the intermolecular bond strength decreases.The glass transition temperature(T_(g))increases continuously,while the thermal expansion coefficient increases and high-temperature viscosity first decreases and then increases.Meanwhile,the elastic modulus values increase from 93 to 102 GPa.This indicates that the elastic modulus is mainly affected by packing factor and dissociation energy,and elements with higher packing factors and dissociation energies supplant those with lower values,resulting in increased rigidity within the glass.
基金Funded by the National Natural Science Foundation of China(Nos.5226804252468035)。
文摘To investigate the pore structure of graphene oxide modified polymer cement mortar(GOPM)under salt-freeze-thaw(SFT)coupling effects and its impact on deterioration,this study modifies polymer cement mortar(EMCM)with graphene oxide(GO).The micro-pore structure of GOPM is characterized using LF-NMR and SEM.Fractal theory is applied to calculate the fractal dimension of pore volume,and the deterioration patterns are analyzed based on the evolution characteristics of capillary pores.The experimental results indicate that,after 25 salt-freeze-thaw cycles(SFTc),SO2-4 ions penetrate the matrix,generating corrosion products that fill existing pores and enhance the compactness of the specimen.As the number of cycles increases,the ongoing formation and expansion of corrosion products within the matrix,combined with persistent freezing forces,and result in the degradation of the pore structure.Therefore,the mass loss rate(MLR)of the specimens shows a trend of first decreasing and then increasing,while the relative dynamic elastic modulus(RDEM)initially increases and then decreases.Compared to the PC group specimens,the G3PM group specimens show a 28.71% reduction in MLR and a 31.42% increase in RDEM after 150 SFTc.The fractal dimensions of the transition pores,capillary pores,and macropores in the G3PM specimens first increase and then decrease as the number of SFTc increases.Among them,the capillary pores show the highest correlation with MLR and RDEM,with correlation coefficients of 0.97438 and 0.98555,respectively.
基金supported by National Natural Science Foundation of China(No.52025055 and 52275571)Basic Research Operation Fund of China(No.xzy012024024).
文摘Tilted metasurface nanostructures,with excellent physical properties and enormous application potential,pose an urgent need for manufacturing methods.Here,electric-field-driven generative-nanoimprinting technique is proposed.The electric field applied between the template and the substrate drives the contact,tilting,filling,and holding processes.By accurately controlling the introduced included angle between the flexible template and the substrate,tilted nanostructures with a controllable angle are imprinted onto the substrate,although they are vertical on the template.By flexibly adjusting the electric field intensity and the included angle,large-area uniform-tilted,gradient-tilted,and high-angle-tilted nanostructures are fabricated.In contrast to traditional replication,the morphology of the nanoimprinting structure is extended to customized control.This work provides a cost-effective,efficient,and versatile technology for the fabrication of various large-area tilted metasurface structures.As an illustration,a tilted nanograting with a high coupling efficiency is fabricated and integrated into augmented reality displays,demonstrating superior imaging quality.
基金approved by Institutional Review Board of Faculty of Medicine in Assiut University,No.04-2024-300470.
文摘BACKGROUND In an era leaning toward a personalized alignment of total knee arthroplasty,coronal plane alignment of the knee(CPAK)phenotypes for each population are studied;furthermore,other possible variables affecting the alignment,such as ankle joint alignment,should be considered.AIM To determine CPAK distribution in the North African(Egyptian)population with knee osteoarthritis and to assess ankle joint line orientation(AJLO)adaptations across different CPAK types.METHODS A cross-sectional study was conducted on patients with primary knee osteoarthritis and normal ankle joints.Radiographic parameters included the mechanical lateral distal femoral angle,medial proximal tibial angle,and the derived calculations of joint line obliquity(JLO)and arithmetic hip-knee-ankle angle(aHKA).The tibial plafond horizontal angle(TPHA)was used for AJLO assessment,where 0°is neutral(type N),<0°is varus(type A),and>0°is valgus(type B).The nine CPAK types were further divided into 27 subtypes after incorporating the three AJLO types.RESULTS A total of 527 patients(1054 knees)were included for CPAK classification,and 435 patients(870 knees and ankles)for AJLO assessment.The mean age was 57.2±7.8 years,with 79.5%females.Most knees(76.4%)demonstrated varus alignment(mean aHKA was-5.51°±4.84°)and apex distal JLO(55.3%)(mean JLO was 176.43°±4.53°).CPAK types I(44.3%),IV(28.6%),and II(10%)were the most common.Regarding AJLO,70.2%of ankles exhibited varus orientation(mean TPHA was-5.21°±6.45°).The most frequent combined subtypes were CPAK type I-A(33.7%),IV-A(21.5%),and I-N(6.9%).A significant positive correlation was found between the TPHA and aHKA(r=0.40,P<0.001).CONCLUSION In this North African cohort,varus knee alignment with apex distal JLO and varus AJLO predominated.CPAK types I,IV,and II were the most common types,while subtypes I-A,IV-A,and I-N were commonly occurring after incorporating AJLO types;furthermore,the AJLO was significantly correlated to aHKA.
基金Supported by the Key Science&Technology Project of Guangzhou(No.202103000045)the National Natural Science Foundation of China(No.82070972,No.82271093).
文摘AIM:To investigate the effects of shortening the duration of silicone oil tamponade on retinal structure and function in patients undergoing silicone oil removal(SOR)after surgery for primary rhegmatogenous retinal detachment(RRD).METHODS:A total of 58 eligible patients were enrolled and randomly assigned to two groups based on tamponade duration:the short-term group(30-45d)and the conventional group(≥90d).Comprehensive evaluations were performed before and after SOR,including slitlamp examination,best-corrected visual acuity(BCVA)measurement,intraocular pressure(IOP)testing,optical coherence tomography(OCT),optical coherence tomography angiography(OCTA),microperimetry,electroretinography(ERG),and visual evoked potential(VEP)assessment.RESULTS:A total of 33 patients(23 males and 10 females;33 eyes)were enrolled in the short-term SO tamponade group with mean age of 52.45±9.35y,and 25 patients(15 males and 10 females;25 eyes)were enrolled in the conventional SO tamponade group with mean age of 50.80±12.06y.Compared with the conventional group,the short-term silicone oil tamponade group had a significantly lower incidence of silicone oil emulsification and cataract progression,with no significant difference in retinal reattachment success rate.Structurally,short-term tamponade was associated with increased thickness of the retinal ganglion cell layer(RGCL)in the nasal and superior macular regions and improved recovery of superficial retinal vascular density in these areas.Functionally,the shortterm group showed better BCVA and retinal sensitivity both before and 1mo after SOR;additionally,the P100 amplitude in VEP tests was significantly increased in this group.CONCLUSION:Shortening the duration of silicone oil tamponade effectively reduces damage to retinal structure and function without compromising the success rate of retinal reattachment in patients with primary RRD.
基金Project (2009ZM0264) supported by the Fundamental Research Funds for the Central Universities,China
文摘The dissimilar friction stir welding of pure copper/1350 aluminum alloy sheet with a thickness of 3 mm was investigated. Most of the rotating pin was inserted into the aluminum alloy side through a pin-off technique, and sound welds were obtained at a rotation speed of 1000 r/min and a welding speed of 80 mm/min. Complicated microstructure was formed in the nugget, in which vortex-like pattern and lamella structure could be found. No intermetallic compounds were found in the nugget. The hardness distribution indicates that the hardness at the copper side of the nugget is higher than that at the aluminum alloy side, and the hardness at the bottom of the nugget is generally higher than that in other regions. The ultimate tensile strength and elongation of the dissimilar welds are 152 MPa and 6.3%, respectively. The fracture surface observation shows that the dissimilar joints fail with a ductile-brittle mixed fracture mode durin~ tensile test.
基金Project (2010CB731704) supported by the National Basic Research Program of ChinaProject (51075089) supported by the National Natural Science Foundation of china
文摘Electron beam welding was carried out between aluminum alloy and steel with Ag interlayer. Seam morphology, structure and mechanical properties of the joints were investigated with different action positions of the electron beam spot. The results show that with the increment of the beam offset to the silver side from the interface between silver and steel, the seam morphology was improved, and the porosity in the Ag interlayer vanished. A transition layer mainly composed of Ag2Al and Al eutectic was formed at the interface between silver and aluminum, and became thin and spiccato as the beam offset increased. When the beam offset was too large, two IMC layers composed of FeAl and FeAl3 respectively were formed at the interface between steel and Ag interlayer. The optimal beam offset was 0.2 mm, and the maximum tensile strength of the joint was 193 MPa, 88.9% that of the aluminum alloy, and the fracture occurred at the interface between steel and Ag interlayer.
基金Project(51075101)supported by the National Natural Science Foundation of China
文摘Cf/Al composites and TiAl alloys were joined by laser ignited self-propagating high-temperature synthesis（SHS） with Ni-Al-Ti interlayer. The effect of Ti-Al content on interfacial microstructure and mechanical properties of the joints was investigated. Localized melt of the substrates occurred in the joints. γ-Ni0.35Al0.30Ti0.35, NiA l3 and Ni2Al3 reaction layers formed adjacent to the substrates. Joint flaws, such as pores and cracks, made the joint density decrease and worked as the fracture source, which led to the sharp decline of joint strength. Additive Ti-Al increased joint density and strengthened the interlayer adhesion to Cf/Al. The joint flaws could be controlled by changing the Ti-Al content. When the Ti-Al content was 0.1, the joint was free of cracks with high density and reached the maximum shear strength of 24.12 MPa.
基金Project (2009GJC20040) supported by the Scientist and Technician Serve the Enterprise,MOST,China
文摘The mechanical properties and microstructural distribution of the Cu/A1 brazing joints formed by torch-brazing with different Zn-A1 filler metals were investigated. The microstructure of the Zn-A1 alloys was studied by optical microscopy and scanning electron microscopy, and the phase constitution of the Cu/A1 joints was analyzed by energy dispersion spectrometry. The results show that the spreading area of the Zn-A1 filler metals on the Cu and A1 substrates increases as the A1 content increases. The mechanical results indicate that the shear strength reaches a peak value of 88 MPa when A1 and Cu are brazed with Zn-15AI filler metal. Microhardness levels from HV122 to HV515 were produced in the three brazing seam regions corresponding to various microstructure features. The Zn- and Al-rich phases exist in the middle brazing seam regions. However, two interface layers, CuZn3 and A12Cu are formed on the Cu side when the A1 content in the filler metals is 2% and more than 15%, respectively. The relationship between intermetallic compounds on Cu side and Zn-xA1 filler metals was investigated.
基金Project(9140C850205120C8501)supported by the Major Program of State Key Laboratory of Remanufacturing,China
文摘Numerical simulation and experimental results were employed for the identification of the most vulnerable zones in three-pass cold-metal-transferring （CMT） welded joint. The residual stress distribution in the joint was predicted by finite element （FE） method, while the structural morphology of distinctive zones was obtained through metallographic experiments. The highest principal stress made the symmetric face of the joint most sensitive to tensile cracks under service conditions. Whereas, the boundaries between the weld seam and the base plates were sensitive to cracks because the equivalent von Mises stress was the highest when the first interpass cooling was finished. The third weld pass and the inter-pass remelted zones exhibited the modest mechanical performances as a result of the coarse grain and coarse grain boundary, respectively. The most vulnerable zones were regarded to be the crossed parts between the zones identified by numerical and experimental methods.
