Ultra-fast cooling （UFC） is an advanced technology in hot rolling field. Through this technology, great changes on the run-out table are produced in the strip cooling process. In order to adapt to these changes, a n...Ultra-fast cooling （UFC） is an advanced technology in hot rolling field. Through this technology, great changes on the run-out table are produced in the strip cooling process. In order to adapt to these changes, a new gen-eration of hot strip cooling control system after rolling was developed based on the UFC basic principle. The system can not only accomplish temperature of UFC delivery side, coiling temperature, cooling rate, etc, and multi-objective accuracy control, but also offer more flexibility and new attractive possibilities in terms of cooling pattern on the run-out table, which could be of prime importance for the production of some difficult steels. In addition, through the time-velocity-distance （TVD） profile prediction combined with speed feed-forward control and coiling temperature feedback control, the coiling temperature control precision can be effectively improved during accelerative rolling in the system. At present, the system has been successfully used in the conventional strip production line and CSP short process production line, and its application effect is perfect.展开更多
A strip laminar cooling process is investigated in this paper. Entransy theory and generalized constructal optimization are introduced into the optimization. Total water flow amount(WFA) in the laminar cooling zone(LC...A strip laminar cooling process is investigated in this paper. Entransy theory and generalized constructal optimization are introduced into the optimization. Total water flow amount(WFA) in the laminar cooling zone(LCZ) and complex function are taken as the constraint and optimization objective, respectively. The entransy dissipation(ED) and maximum temperature different(MTD) of the strip are simultaneously considered in the complex function. WFA distributions of the headers in the LCZ are optimized. The effects of the total WFA, strip thickness and cooling water temperature on the optimal results are analyzed.The optimal cooling scheme is the eleventh cooling mode for the considered total 257 cooling schemes, and the complex function,ED and MTD of the strip are decreased by 11.59%, 5.59% and 17.58% compared with the initial cooling scheme, respectively.The total WFA and strip thickness have the obvious influences on the optimal cooing scheme, but the cooling water temperature has no influence in the parameter analysis range of this paper. The "generalized optimal construct" derived by minimum complex function shows a compromise between the energy retention and quality of the strip.展开更多
基金Item Sponsored by National Natural Science and Technology Support Program in 12th Five-Year Plan of China ( 2012BAF04B01 )
文摘Ultra-fast cooling （UFC） is an advanced technology in hot rolling field. Through this technology, great changes on the run-out table are produced in the strip cooling process. In order to adapt to these changes, a new gen-eration of hot strip cooling control system after rolling was developed based on the UFC basic principle. The system can not only accomplish temperature of UFC delivery side, coiling temperature, cooling rate, etc, and multi-objective accuracy control, but also offer more flexibility and new attractive possibilities in terms of cooling pattern on the run-out table, which could be of prime importance for the production of some difficult steels. In addition, through the time-velocity-distance （TVD） profile prediction combined with speed feed-forward control and coiling temperature feedback control, the coiling temperature control precision can be effectively improved during accelerative rolling in the system. At present, the system has been successfully used in the conventional strip production line and CSP short process production line, and its application effect is perfect.
基金supported by the National Basic Research Program of China ("973" Project) (Grant No. 2012CB720405)the National Natural Science Foundation of China (Grant Nos. 51506220 & 51356001)
文摘A strip laminar cooling process is investigated in this paper. Entransy theory and generalized constructal optimization are introduced into the optimization. Total water flow amount(WFA) in the laminar cooling zone(LCZ) and complex function are taken as the constraint and optimization objective, respectively. The entransy dissipation(ED) and maximum temperature different(MTD) of the strip are simultaneously considered in the complex function. WFA distributions of the headers in the LCZ are optimized. The effects of the total WFA, strip thickness and cooling water temperature on the optimal results are analyzed.The optimal cooling scheme is the eleventh cooling mode for the considered total 257 cooling schemes, and the complex function,ED and MTD of the strip are decreased by 11.59%, 5.59% and 17.58% compared with the initial cooling scheme, respectively.The total WFA and strip thickness have the obvious influences on the optimal cooing scheme, but the cooling water temperature has no influence in the parameter analysis range of this paper. The "generalized optimal construct" derived by minimum complex function shows a compromise between the energy retention and quality of the strip.
