304H austenitic stainless steel wire was investigated,emphasizing microstructural deformation,martensite phase transformation,and residual magnetic properties during drawing.Utilizing several microstructural observati...304H austenitic stainless steel wire was investigated,emphasizing microstructural deformation,martensite phase transformation,and residual magnetic properties during drawing.Utilizing several microstructural observation techniques,the volume fraction of martensite,modes of grain deformation in distinct regions,and the phase relationship between austenite and martensite were comprehensively characterized.In addition,a finite element simulation with representative volume elements specific to different zones also offers insights into strain responses during the drawing process.Results from the first-pass drawing reveal that there exists a higher volume fraction of martensite in the central region of 304H austenitic stainless steel wire compared to edge areas.This discrepancy is attributed to a concentrated presence of shear slip system{111}<110>γcrystallographic orientation,primarily accumulating in the central region obeying the Kurdjumov-Sachs path.Subsequent to the second drawing pass,the cumulative shear deformation within distinct regions of the steel wire became more pronounced.This resulted in a progressive augmentation of the volume fraction of martensite in both the central and peripheral regions of the steel wire.Concurrently,this led to a discernible elevation in the overall residual magnetism of the steel wire.展开更多
Given that fretting wear causes failure in steel wires,we carried out tangential fretting wear tests of steel wires on a self-made fretting wear test rig under contact loads of 9 and 29 N and fretting amplitudes rangi...Given that fretting wear causes failure in steel wires,we carried out tangential fretting wear tests of steel wires on a self-made fretting wear test rig under contact loads of 9 and 29 N and fretting amplitudes ranging from 5 to 180μm.We observed morphologies of fretted steel wire surfaces on an S-3000N scanning electron microscope in order to analyze fretting wear mecha-nisms.The results show that the fretting regime of steel wires transforms from partial slip regime into mixed fretting regime and gross slip regime with an increase in fretting amplitudes under a given contact load.In partial slip regime,the friction coefficient has a relatively low value.Four stages can be defined in mixed fretting and gross slip regimes.The fretting wear of steel wires in-creases obviously with increases in fretting amplitudes.Fretting scars present a typical morphology of annularity,showing slight damage in partial slip regime.However,wear clearly increases in mixed fretting regime where wear mechanism is a combination of plastic deformation,abrasive wear and oxidative wear.In gross slip regime,more severe degradation is present than in the other regimes.The main fretting wear mechanisms of steel wires are abrasive wear,surface fatigue and friction oxidation.展开更多
The fracture characteristics of fully pearlitic steel wires with fine and randomly oriented lamellae have been investigated after tension and torsion, respectively. It is found that the predominant fracture mode under...The fracture characteristics of fully pearlitic steel wires with fine and randomly oriented lamellae have been investigated after tension and torsion, respectively. It is found that the predominant fracture mode under small pre- deformation is dimple. The analysis of the colony size and the lamellar structure near the fracture surface indicates that each dimple roots from one colony. A simulation of tensile deformation with several pearlitic colonies based on the real scanning electron microscopy （SEM） observation shows that the plastic deformation concentrates and the stress t^hxialit~＂ is larger ~it the boundaries bf colonies. It demonstrates the microe/＇a^ks initialize at colony boundaries. Thus, the colony size is a significant factor for fracture behaviors under small pre-deformation. On the other hand, the fracture surface is investigated after large pre-deformation via torsion. The results show that fracture characteristics vary with radius from dimples, elongated dimples to the fibrous structure. It indicates that the fracture charac-teristics are dependent on the pre-deformation. The fracture mode under large pre-deformation becomes an anisotropic fibrous structure instead of dimples.展开更多
In this study the process of cladding steel wires with aluminum is investigated experimentally. It is studied how the cladding process and the quality of products are influenced by the aluminum deformation temperature...In this study the process of cladding steel wires with aluminum is investigated experimentally. It is studied how the cladding process and the quality of products are influenced by the aluminum deformation temperature, the wheel speed, the temperature of steel wire, the wire speed and the steel wire tensile force. The relation among the process parameters above is discussed, and the effect of the aluminum deformation temperature on the coating microstructure is analyzed. This paper suggested a reasonable range of process parameters for producing aluminum cladding steel wires.展开更多
The effects of the content of rare earth elements on the microstructure and properties of hot-dip Zn-5 Al alloy steel wire for bridge cables were investigated.The microstructure of the hot-dip coating was analyzed usi...The effects of the content of rare earth elements on the microstructure and properties of hot-dip Zn-5 Al alloy steel wire for bridge cables were investigated.The microstructure of the hot-dip coating was analyzed using an optical microscope and a scanning electron microscope equipped with an energy-dispersive spectrometer.The bonding force between the hot-dip coating and steel wire was determined by the winding test.The corrosion resistance of the steel wire hot-dip coating was tested by the electrochemical workstation.The hot-dip Zn-5A1 alloy coating has a corrosion-resistant structure composed of a zinc-rich phase and an aluminum-rich phase.Due to the enhanced bonding force,the micro structure of the hot-dip coating of the Zn-5A1 alloy with rare earth elements is more compact and uniform than that without rare earth elements.The addition of rare earth elements improves the corrosion resistance of Zn-5A1 alloy coated steel wire.Due to the rare earth segregation,which prevents the corrosion of the grain boundary and enhances the anti-intergranular corrosion performance,steel wire exhibits the optimum corrosion resistance when the content of rare earth elements is 0.08 wt.%.展开更多
Steel wire wound reinforced flexible pipe in this study mainly consists of multiple anisotropic steel wire wound reinforcement layers and multiple isotropic rubber layers.Based on 3D anisotropic elastic theory,the ana...Steel wire wound reinforced flexible pipe in this study mainly consists of multiple anisotropic steel wire wound reinforcement layers and multiple isotropic rubber layers.Based on 3D anisotropic elastic theory,the analytic solutions of stresses and elastic deformations of steel wire wound reinforced rubber flexible pipe under internal pressure are presented.As the adjacent reinforcement layers with wound angle have different radii,the single reinforcement layer shows the effect of tensile-shear coupling.Moreover,the static loading test results of steel wire wound reinforced rubber flexible pipe under internal pressure are basically coincided with the calculated values by present method.展开更多
During cold drawing of pearlitic steel wire, the lamellar structure becomes gradually aligned with the draw ing axis, which contributes to the ultra high strength. A direct simulation about the mechanical behaviors an...During cold drawing of pearlitic steel wire, the lamellar structure becomes gradually aligned with the draw ing axis, which contributes to the ultra high strength. A direct simulation about the mechanical behaviors and microstructural evolution of pearlitic lamellae was presented. A representative volume element （RVE） containing one pearlitic colony was established based on the real transmission electron microscope （TEM） observation. The deformation of pearlitic colony during tension, shear and wire drawing were successfully simulated. The numerical results show that this metallographic texture leads to a strong anisotropy. The colony has higher yielding stress when the la mellar direction is parallel and perpendicular to the tensile direction. The lamellar evolution is strongly dependent on the initial direction and deformation mode. The formation of typical period shear bands is analyzed. In the wire draw ing, the pearlitic colony at the sub surface experiences a complex strain path： rotation, stretching along the die sur face, and rotation back.展开更多
To investigate the fretting wear of steel wires in hoisting ropes, specimenswere made of 6X19 point contact ropes. A model for the fretting ear was developed and a frettingwear test rig was deigned in laboratory. A se...To investigate the fretting wear of steel wires in hoisting ropes, specimenswere made of 6X19 point contact ropes. A model for the fretting ear was developed and a frettingwear test rig was deigned in laboratory. A series of experiments were performed on this test rig.The wear volume was taken as a characteristic parameter to describe the fretting wear in relation tothe contact load, reciprocating cycles and amplitude. Moreover, the wear mechanisms were discussedin the fretting process.展开更多
A6×19 point-contact hoisting cable was used as our research object to examine the progress of corrosion of steel wires in a laboratory,simulating the actual working conditions in a coalmine.An electrochemical met...A6×19 point-contact hoisting cable was used as our research object to examine the progress of corrosion of steel wires in a laboratory,simulating the actual working conditions in a coalmine.An electrochemical method was used to investigate the corrosion behavior of steel wires with different surface treatments of a corrosive acid solution.The results show that anode activation of steel wire mainly occurs during pre-corrosion,where the anode activation process of bare steel wires is the fastest as is their corresponding corrosion speed,while the anode activation process of oil coated steel wires and their corresponding corrosion speed are the lowest.During the intermediate and late immersion periods, a passive film is generated on the surface of steel wires,which are gradually damaged with the passage of time.Local pitting corrosion occurs easily on the surface of steel wires with a high-polarization potential. Suitable equivalent circuits were chosen to fit the electrochemical impedance spectroscopy（EIS）of steel wires over various corrosive times and different surface treatments,which indicate good fitting results. The double electrical layer charge-transfer resistance increases in the sequence：bare steel wire, untreated steel wire and oil coated steel wire and their corrosion resistance decreases in turn,which is consistent with their polarization curves.The oil layer provides a certain protective effect on untreated steel wires,but its effect is not entirely clear.展开更多
It was shown by the study of TEM that the fine lamellar pearlite becomes a ductile phase dur- ing cold drawing.There exist many ledges to emit dislocations at Fe_3C/Fe interface.It is one of the reasons that high dens...It was shown by the study of TEM that the fine lamellar pearlite becomes a ductile phase dur- ing cold drawing.There exist many ledges to emit dislocations at Fe_3C/Fe interface.It is one of the reasons that high density of dislocations emerges at the Fe_3C/Fe interface. Furthermore,there are some evidences to support that dislocation cuts through Fe_3C.There- fore,it is necessary to consider the contribution of cementite being sheared strengthening.展开更多
Low carbon steel wires were prepared by two processes,serial drawing(SD)and reverse-direction drawing(RD).Effects of the two processes on microstructure and mechanical properties in steel wires were investigated by fi...Low carbon steel wires were prepared by two processes,serial drawing(SD)and reverse-direction drawing(RD).Effects of the two processes on microstructure and mechanical properties in steel wires were investigated by field emissio scanning electron microscopy,electron backscatter diffraction(EBSD),X-ray diffraction and transmission electron microscopy(TEM).Residual compressive stress and more low-angle grain boundaries were introduced into the steel wire by the RD.As a result,the RD wires exhibited a greater tensile strength when drawing strain s<1.18.The SD encouraged grain refinement and texture formation in the wire.The SD wires exhibited a smaller average width of the elongated ferrite grain and a higher intensity of(110)fiber texture at all drawing strains.Therefore,the SD wires showed a bit greater tensile strength and 20%greater torsion performance than the RD wires at c=2.51.TEM and EBSD analysis indicated that dislocation tangle was formed easily in RD wires,and it transformed into twist boundary.This twist boundary impeded the grain refinement in the RD wires,and there were still non-fibrous grains in the RD wires even after heavy drawing.展开更多
The force feed lubrication method is used for drawing aluminum clad steel wire. It is studied how deformation of wire and aspect of the lubricant film are influenced by the die angle, the reduction, the drawing spee...The force feed lubrication method is used for drawing aluminum clad steel wire. It is studied how deformation of wire and aspect of the lubricant film are influenced by the die angle, the reduction, the drawing speed and the gap between pressure die and wire. It has been concluded that when the factors above mentioned promote to thicken lubricant film, the drawing force is reduced and this favors the homogenous deformation of aluminum coating and steel core.展开更多
The characteristic of near-surface microstructure and its effects on the torsion performance of cold-drawn pearlitic steel wires for bridge cables were investigated by focused ion beam-scanning electron microscope,tra...The characteristic of near-surface microstructure and its effects on the torsion performance of cold-drawn pearlitic steel wires for bridge cables were investigated by focused ion beam-scanning electron microscope,transmission electron microscopy and differential scanning calorimetry.The samples with similar tensile strength before and after hot-dip galvanizing process are,respectively,characterized as delaminated and non-delaminated in torsion test which indicates that the tensile strength is independent of the toughness value(i e,reduction area and torsion ability).It is interesting to find that there exists submicron granular ferrite on near-surface of the wires,which can be attributed to dislocation rearrangement and sub-grains rotation during cold drawing and hot-dip galvanizing process.And their distribution can suggest homogeneousness of deformation degree to a certain extent:the closer to the surface of their distribution,the more homogeneous deformation of the wires.There is a close relationship between the thermal stability of the cementite layer and distribution of granular ferrite:differential scanning calorimetry(DSC)analysis shows that the sample is accompanied by submicron granular ferrite which is located closer to the surface has higher thermal stability under galvanizing temperature(450°C).A new mechanism of the torsion delamination of pearlitic steel wires is discussed in terms of the thermal stability of the cementite layer and distribution of granular ferrite.展开更多
This study provides a detailed failure analysis of galvanized steel wires(3 mm in diameter) for a 35 k V transmission and distribution line, which was carried out by combining the conventional material analysis method...This study provides a detailed failure analysis of galvanized steel wires(3 mm in diameter) for a 35 k V transmission and distribution line, which was carried out by combining the conventional material analysis methods with the finite element method(FEM). It is found that the failed material had good plasticity(5% in elongation),and under the soft torsion loading condition(0.75 in stress state soft coefficient), the ductile fracture should occur on the material. Additionally, the theoretical number of torsions calculated by the FEM was 26.2 times, while the actual number of torsions achieved by the test was only 2.2 times and the local fracture surface exhibited brittle fracture characteristics. The results showed that the local torsion brittle fracture of the material with good plasticity was caused by triaxial stress in the torsion condition, which led to the formation of cavity in the pulling stress area in the material’s center, and the finite element calculation results indicated that the stress state soft coefficient at the cavity was distributed between 0.31 and 0.38, and the stress concentration at the cavity was more than twice the normal value. Besides, the Widmanstatten structure formed as the improper hot working process is the corresponding structural reason.展开更多
The variety,inner quality and surface quality of low-alloy spring steel wire rod for domestic automobile is summarized in detail.And according to commercial low-alloy spring steel wire rod variety,product quality leve...The variety,inner quality and surface quality of low-alloy spring steel wire rod for domestic automobile is summarized in detail.And according to commercial low-alloy spring steel wire rod variety,product quality level and its actual application situation on automobile supplied by present industrially developed country metallurgy enterprises,it is pointed that the variety of low-alloy spring steel wire rod for domestic automobile can't satisfy the requirements of automobile industry development,compare with overseas advanced technology,product quality has the following gaps:the first is that steel purity is low,the control level of non-metallic inclusions is not steady,there is often large grain difficult deforming non-deformation inclusions existing,the control level of steel purity has big difference,the level of large steel factory is high,but its steady has a large gap compare with foreign advanced level,not to mention small steel factory which research and development powder is low.The second is surface complete decarburization can't be avoided completely.The third is that surface defects are more.The fourth is that composition segregation and structure segregation are not steady,steel wire can't be drawn normally when the segregation is serious.In all,the segregation of 55SiCrA is superior to 60Si2MnA obviously.The industrialization of domestic high level low-alloy spring steel wire rod can't seek quick success and instant benefits,independent innovation perseveringly must be adopted,the success may be reached after master core technologies and adopt the science way of step by step.展开更多
ZnO thin films were prepared by electrophoretic deposition on stainless steel wire sieve, using zinc acetate as a precursor. The film was sintered and characterised by Scanning Electron Microscopy （SEM）, X-Ray Diffr...ZnO thin films were prepared by electrophoretic deposition on stainless steel wire sieve, using zinc acetate as a precursor. The film was sintered and characterised by Scanning Electron Microscopy （SEM）, X-Ray Diffraction （XRD） and chemisorption of oxygen. A culture bacterial consortium composed by gram negative rod-shaped microbes was prepared in a liquid agar in a flask. It was transported by air through a reactor equipped with a UV lamp with 3 and 5 sieves of a stainless steel wire coated with ZnO film. It was exposed in continuous in five experiments to photocatalytic advanced oxidation. The experiments showed a total efficiency for colony forming unit reduction of a maximum of 99.66% for a residence time of 20 seconds with 5 stainless steel wire where exposed in continuous to UV. Also they were evaluated at 7.5 seconds, observing that the contribution of residence time and amount of catalytic for the CFU reduction was quite similar. Variance analysis showed that the efficiency was significant with the no parametric Kruskal-Wallis test with P 〈 0.05. This technology could be used to clean indoor air of closed environments such as hospitals, crowded buildings or public transportation systems where airborne bacteria has been documented.展开更多
This paper analyzes the influence of fatigue loading on the residual stress profile in high strength steel wires. To this end, different sinusoidal loads with diverse values of maximum loading level and number of cycl...This paper analyzes the influence of fatigue loading on the residual stress profile in high strength steel wires. To this end, different sinusoidal loads with diverse values of maximum loading level and number of cycles were simulated on wires in which several residual stress profiles had been previously introduced, some of them with a tensile state and others with a compressive state. An analysis was made of the evolution with time of such residual stress laws by comparing them at key instants of loading, that is, at initial instant, at maximum load, at minimum load and at final instant. Numerical results show only a minor influence of fatigue loading on the residual stress profile.展开更多
Cable-stayed bridge is a kind of bridge under bending pressure and tension of supporting system. The main stressed component of this kind of bridge is stay cable, which plays a vital role in the whole bridge structure...Cable-stayed bridge is a kind of bridge under bending pressure and tension of supporting system. The main stressed component of this kind of bridge is stay cable, which plays a vital role in the whole bridge structure. Based on this, this paper takes the D1 cable-stayed bridge project of Malaysia Coastal Avenue as an example to deeply explore the construction technology of parallel steel cable stayed cables of long-span cable-stayed bridges, aiming at providing scientific construction technology support for the construction of cable-stayed bridges and ensuring the quality of bridge construction.展开更多
A novel vibration isolation device called the nonlinear energy sink(NES)with NiTiNOL-steel wire ropes(NiTi-ST)is applied to a whole-spacecraft system.The NiTi-ST is used to describe the damping of the NES,which is cou...A novel vibration isolation device called the nonlinear energy sink(NES)with NiTiNOL-steel wire ropes(NiTi-ST)is applied to a whole-spacecraft system.The NiTi-ST is used to describe the damping of the NES,which is coupled with the modified Bouc-Wen model of hysteresis.The NES with NiTi-ST vibration reduction principle uses the irreversibility of targeted energy transfer(TET)to concentrate the energy locally on the nonlinear oscillator,and then dissipates it through damping in the NES with NiTi-ST.The generalized vibration transmissibility,obtained by the root mean square treatment of the harmonic response of the nonlinear output frequency response functions(NOFRFs),is first used as the evaluation index to analyze the whole-spacecraft system in the future.An optimization analysis of the impact of system responses is performed using different parameters of NES with NiTi-ST based on the transmissibility of NOFRFs.Finally,the effects of vibration suppression by varying the parameters of NiTi-ST are analyzed from the perspective of energy absorption.The results indicate that NES with NiTi-ST can reduce excessive vibration of the whole-spacecraft system,without changing its natural frequency.Moreover,the NES with NiTi-ST can be directly used in practical engineering applications.展开更多
The arc characteristics of submerged arc welding （SAW） with stainless steel wire were studied by using Analysator Hannover （AH）. The tests were carded out under the same preset arc voltage combined with different ...The arc characteristics of submerged arc welding （SAW） with stainless steel wire were studied by using Analysator Hannover （AH）. The tests were carded out under the same preset arc voltage combined with different welding currents. By comparing the probability density distribution （PDD） curves of arc voltage and welding current, the changes were analyzed, the metal transfer mode in SAW was deduced, and the characteristics of a stable arc were summarized. The analysis results show that, with an increase of welding parameters, the short-circuiting peak in the PDD curves of arc voltage decreases gradually until it disappears, and the dominant metal transfer mode changes from flux-wall guided transfer to projected transfer and then to streaming transfer. Moreover, when the PDD curves of arc voltage are both unimodal and generally symmetrical, the greater the peak probability and the smaller the peak span, the more stable the arc becomes.展开更多
基金funded by National Natural Science Foundation of China(52201084 and 52231003)Major Program(JD)of Hubei Province(2023BAA019)+2 种基金China Scholarship Council(CSC)Postdoctoral Station of metallurgical Engineering of Wuhan University of Science and Technology(WUST)Postdoctoral workstation of Zhejiang Jincheng New Material Co.,Ltd.
文摘304H austenitic stainless steel wire was investigated,emphasizing microstructural deformation,martensite phase transformation,and residual magnetic properties during drawing.Utilizing several microstructural observation techniques,the volume fraction of martensite,modes of grain deformation in distinct regions,and the phase relationship between austenite and martensite were comprehensively characterized.In addition,a finite element simulation with representative volume elements specific to different zones also offers insights into strain responses during the drawing process.Results from the first-pass drawing reveal that there exists a higher volume fraction of martensite in the central region of 304H austenitic stainless steel wire compared to edge areas.This discrepancy is attributed to a concentrated presence of shear slip system{111}<110>γcrystallographic orientation,primarily accumulating in the central region obeying the Kurdjumov-Sachs path.Subsequent to the second drawing pass,the cumulative shear deformation within distinct regions of the steel wire became more pronounced.This resulted in a progressive augmentation of the volume fraction of martensite in both the central and peripheral regions of the steel wire.Concurrently,this led to a discernible elevation in the overall residual magnetism of the steel wire.
基金supported by the National Natural Science Foundation of China(No 50875252)the Program for New Century Excellent Talents in Universities(NoNCET-06-0479)the Natural Science Foundation of Jiangsu Province(NoBK2008005)
文摘Given that fretting wear causes failure in steel wires,we carried out tangential fretting wear tests of steel wires on a self-made fretting wear test rig under contact loads of 9 and 29 N and fretting amplitudes ranging from 5 to 180μm.We observed morphologies of fretted steel wire surfaces on an S-3000N scanning electron microscope in order to analyze fretting wear mecha-nisms.The results show that the fretting regime of steel wires transforms from partial slip regime into mixed fretting regime and gross slip regime with an increase in fretting amplitudes under a given contact load.In partial slip regime,the friction coefficient has a relatively low value.Four stages can be defined in mixed fretting and gross slip regimes.The fretting wear of steel wires in-creases obviously with increases in fretting amplitudes.Fretting scars present a typical morphology of annularity,showing slight damage in partial slip regime.However,wear clearly increases in mixed fretting regime where wear mechanism is a combination of plastic deformation,abrasive wear and oxidative wear.In gross slip regime,more severe degradation is present than in the other regimes.The main fretting wear mechanisms of steel wires are abrasive wear,surface fatigue and friction oxidation.
基金Item Sponsored by National Natural Science Foundation of China(51034009,51404158)Doctoral Initiation Foundation of Liaoning Province of China(201601176)
文摘The fracture characteristics of fully pearlitic steel wires with fine and randomly oriented lamellae have been investigated after tension and torsion, respectively. It is found that the predominant fracture mode under small pre- deformation is dimple. The analysis of the colony size and the lamellar structure near the fracture surface indicates that each dimple roots from one colony. A simulation of tensile deformation with several pearlitic colonies based on the real scanning electron microscopy （SEM） observation shows that the plastic deformation concentrates and the stress t^hxialit~＂ is larger ~it the boundaries bf colonies. It demonstrates the microe/＇a^ks initialize at colony boundaries. Thus, the colony size is a significant factor for fracture behaviors under small pre-deformation. On the other hand, the fracture surface is investigated after large pre-deformation via torsion. The results show that fracture characteristics vary with radius from dimples, elongated dimples to the fibrous structure. It indicates that the fracture charac-teristics are dependent on the pre-deformation. The fracture mode under large pre-deformation becomes an anisotropic fibrous structure instead of dimples.
文摘In this study the process of cladding steel wires with aluminum is investigated experimentally. It is studied how the cladding process and the quality of products are influenced by the aluminum deformation temperature, the wheel speed, the temperature of steel wire, the wire speed and the steel wire tensile force. The relation among the process parameters above is discussed, and the effect of the aluminum deformation temperature on the coating microstructure is analyzed. This paper suggested a reasonable range of process parameters for producing aluminum cladding steel wires.
基金The authors would like to acknowledge the support from Key-Area Research and Development Program of Guangdong Province(2019B111106002)the Natural Science Foundation of the Jiangsu Higher Education Institutions of China(21KJB460023).
文摘The effects of the content of rare earth elements on the microstructure and properties of hot-dip Zn-5 Al alloy steel wire for bridge cables were investigated.The microstructure of the hot-dip coating was analyzed using an optical microscope and a scanning electron microscope equipped with an energy-dispersive spectrometer.The bonding force between the hot-dip coating and steel wire was determined by the winding test.The corrosion resistance of the steel wire hot-dip coating was tested by the electrochemical workstation.The hot-dip Zn-5A1 alloy coating has a corrosion-resistant structure composed of a zinc-rich phase and an aluminum-rich phase.Due to the enhanced bonding force,the micro structure of the hot-dip coating of the Zn-5A1 alloy with rare earth elements is more compact and uniform than that without rare earth elements.The addition of rare earth elements improves the corrosion resistance of Zn-5A1 alloy coated steel wire.Due to the rare earth segregation,which prevents the corrosion of the grain boundary and enhances the anti-intergranular corrosion performance,steel wire exhibits the optimum corrosion resistance when the content of rare earth elements is 0.08 wt.%.
基金the National Natural Science Foundation of China (No. 50439010)
文摘Steel wire wound reinforced flexible pipe in this study mainly consists of multiple anisotropic steel wire wound reinforcement layers and multiple isotropic rubber layers.Based on 3D anisotropic elastic theory,the analytic solutions of stresses and elastic deformations of steel wire wound reinforced rubber flexible pipe under internal pressure are presented.As the adjacent reinforcement layers with wound angle have different radii,the single reinforcement layer shows the effect of tensile-shear coupling.Moreover,the static loading test results of steel wire wound reinforced rubber flexible pipe under internal pressure are basically coincided with the calculated values by present method.
基金Item Sponsored by National Natural Science Foundation of China(51404158)Doctoral Initiation Foundation of Liaoning Province of China(201601176)NV BEKAERT SA(Belgium)
文摘During cold drawing of pearlitic steel wire, the lamellar structure becomes gradually aligned with the draw ing axis, which contributes to the ultra high strength. A direct simulation about the mechanical behaviors and microstructural evolution of pearlitic lamellae was presented. A representative volume element （RVE） containing one pearlitic colony was established based on the real transmission electron microscope （TEM） observation. The deformation of pearlitic colony during tension, shear and wire drawing were successfully simulated. The numerical results show that this metallographic texture leads to a strong anisotropy. The colony has higher yielding stress when the la mellar direction is parallel and perpendicular to the tensile direction. The lamellar evolution is strongly dependent on the initial direction and deformation mode. The formation of typical period shear bands is analyzed. In the wire draw ing, the pearlitic colony at the sub surface experiences a complex strain path： rotation, stretching along the die sur face, and rotation back.
基金This work was financially supported by the Ministry of Coal Industry, China(the Research Foundation of Mining Science) and the L
文摘To investigate the fretting wear of steel wires in hoisting ropes, specimenswere made of 6X19 point contact ropes. A model for the fretting ear was developed and a frettingwear test rig was deigned in laboratory. A series of experiments were performed on this test rig.The wear volume was taken as a characteristic parameter to describe the fretting wear in relation tothe contact load, reciprocating cycles and amplitude. Moreover, the wear mechanisms were discussedin the fretting process.
基金supported by the National Natural Science Foundation of China(No.50875252)the Program for New Century Excellent Talents in University(No.NCET-06-0479).
文摘A6×19 point-contact hoisting cable was used as our research object to examine the progress of corrosion of steel wires in a laboratory,simulating the actual working conditions in a coalmine.An electrochemical method was used to investigate the corrosion behavior of steel wires with different surface treatments of a corrosive acid solution.The results show that anode activation of steel wire mainly occurs during pre-corrosion,where the anode activation process of bare steel wires is the fastest as is their corresponding corrosion speed,while the anode activation process of oil coated steel wires and their corresponding corrosion speed are the lowest.During the intermediate and late immersion periods, a passive film is generated on the surface of steel wires,which are gradually damaged with the passage of time.Local pitting corrosion occurs easily on the surface of steel wires with a high-polarization potential. Suitable equivalent circuits were chosen to fit the electrochemical impedance spectroscopy（EIS）of steel wires over various corrosive times and different surface treatments,which indicate good fitting results. The double electrical layer charge-transfer resistance increases in the sequence：bare steel wire, untreated steel wire and oil coated steel wire and their corrosion resistance decreases in turn,which is consistent with their polarization curves.The oil layer provides a certain protective effect on untreated steel wires,but its effect is not entirely clear.
文摘It was shown by the study of TEM that the fine lamellar pearlite becomes a ductile phase dur- ing cold drawing.There exist many ledges to emit dislocations at Fe_3C/Fe interface.It is one of the reasons that high density of dislocations emerges at the Fe_3C/Fe interface. Furthermore,there are some evidences to support that dislocation cuts through Fe_3C.There- fore,it is necessary to consider the contribution of cementite being sheared strengthening.
基金This work is supported by the National Natural Science Foundation of China(Grant No.51371050)Special Talent Program of Jiangsu Province(2015-XCL-004)+2 种基金the Industry・University Strategic Research Fund of Jiangsu Province(BY2016076-08)The study is also partly supported by the Science and Technology Advancement Program of Jiangsu Province(Grant No.BA2017112)L.C.Zhou appreciates the support provided by Fundamental Research Funds for the Central Universities and the Scientific Research Foundation of the Graduate School of Southeast University(YBJJ1674).
文摘Low carbon steel wires were prepared by two processes,serial drawing(SD)and reverse-direction drawing(RD).Effects of the two processes on microstructure and mechanical properties in steel wires were investigated by field emissio scanning electron microscopy,electron backscatter diffraction(EBSD),X-ray diffraction and transmission electron microscopy(TEM).Residual compressive stress and more low-angle grain boundaries were introduced into the steel wire by the RD.As a result,the RD wires exhibited a greater tensile strength when drawing strain s<1.18.The SD encouraged grain refinement and texture formation in the wire.The SD wires exhibited a smaller average width of the elongated ferrite grain and a higher intensity of(110)fiber texture at all drawing strains.Therefore,the SD wires showed a bit greater tensile strength and 20%greater torsion performance than the RD wires at c=2.51.TEM and EBSD analysis indicated that dislocation tangle was formed easily in RD wires,and it transformed into twist boundary.This twist boundary impeded the grain refinement in the RD wires,and there were still non-fibrous grains in the RD wires even after heavy drawing.
文摘The force feed lubrication method is used for drawing aluminum clad steel wire. It is studied how deformation of wire and aspect of the lubricant film are influenced by the die angle, the reduction, the drawing speed and the gap between pressure die and wire. It has been concluded that when the factors above mentioned promote to thicken lubricant film, the drawing force is reduced and this favors the homogenous deformation of aluminum coating and steel core.
基金Funded by the National Key R&D Program of China(No.2017YFB0304801)。
文摘The characteristic of near-surface microstructure and its effects on the torsion performance of cold-drawn pearlitic steel wires for bridge cables were investigated by focused ion beam-scanning electron microscope,transmission electron microscopy and differential scanning calorimetry.The samples with similar tensile strength before and after hot-dip galvanizing process are,respectively,characterized as delaminated and non-delaminated in torsion test which indicates that the tensile strength is independent of the toughness value(i e,reduction area and torsion ability).It is interesting to find that there exists submicron granular ferrite on near-surface of the wires,which can be attributed to dislocation rearrangement and sub-grains rotation during cold drawing and hot-dip galvanizing process.And their distribution can suggest homogeneousness of deformation degree to a certain extent:the closer to the surface of their distribution,the more homogeneous deformation of the wires.There is a close relationship between the thermal stability of the cementite layer and distribution of granular ferrite:differential scanning calorimetry(DSC)analysis shows that the sample is accompanied by submicron granular ferrite which is located closer to the surface has higher thermal stability under galvanizing temperature(450°C).A new mechanism of the torsion delamination of pearlitic steel wires is discussed in terms of the thermal stability of the cementite layer and distribution of granular ferrite.
文摘This study provides a detailed failure analysis of galvanized steel wires(3 mm in diameter) for a 35 k V transmission and distribution line, which was carried out by combining the conventional material analysis methods with the finite element method(FEM). It is found that the failed material had good plasticity(5% in elongation),and under the soft torsion loading condition(0.75 in stress state soft coefficient), the ductile fracture should occur on the material. Additionally, the theoretical number of torsions calculated by the FEM was 26.2 times, while the actual number of torsions achieved by the test was only 2.2 times and the local fracture surface exhibited brittle fracture characteristics. The results showed that the local torsion brittle fracture of the material with good plasticity was caused by triaxial stress in the torsion condition, which led to the formation of cavity in the pulling stress area in the material’s center, and the finite element calculation results indicated that the stress state soft coefficient at the cavity was distributed between 0.31 and 0.38, and the stress concentration at the cavity was more than twice the normal value. Besides, the Widmanstatten structure formed as the improper hot working process is the corresponding structural reason.
文摘The variety,inner quality and surface quality of low-alloy spring steel wire rod for domestic automobile is summarized in detail.And according to commercial low-alloy spring steel wire rod variety,product quality level and its actual application situation on automobile supplied by present industrially developed country metallurgy enterprises,it is pointed that the variety of low-alloy spring steel wire rod for domestic automobile can't satisfy the requirements of automobile industry development,compare with overseas advanced technology,product quality has the following gaps:the first is that steel purity is low,the control level of non-metallic inclusions is not steady,there is often large grain difficult deforming non-deformation inclusions existing,the control level of steel purity has big difference,the level of large steel factory is high,but its steady has a large gap compare with foreign advanced level,not to mention small steel factory which research and development powder is low.The second is surface complete decarburization can't be avoided completely.The third is that surface defects are more.The fourth is that composition segregation and structure segregation are not steady,steel wire can't be drawn normally when the segregation is serious.In all,the segregation of 55SiCrA is superior to 60Si2MnA obviously.The industrialization of domestic high level low-alloy spring steel wire rod can't seek quick success and instant benefits,independent innovation perseveringly must be adopted,the success may be reached after master core technologies and adopt the science way of step by step.
文摘ZnO thin films were prepared by electrophoretic deposition on stainless steel wire sieve, using zinc acetate as a precursor. The film was sintered and characterised by Scanning Electron Microscopy （SEM）, X-Ray Diffraction （XRD） and chemisorption of oxygen. A culture bacterial consortium composed by gram negative rod-shaped microbes was prepared in a liquid agar in a flask. It was transported by air through a reactor equipped with a UV lamp with 3 and 5 sieves of a stainless steel wire coated with ZnO film. It was exposed in continuous in five experiments to photocatalytic advanced oxidation. The experiments showed a total efficiency for colony forming unit reduction of a maximum of 99.66% for a residence time of 20 seconds with 5 stainless steel wire where exposed in continuous to UV. Also they were evaluated at 7.5 seconds, observing that the contribution of residence time and amount of catalytic for the CFU reduction was quite similar. Variance analysis showed that the efficiency was significant with the no parametric Kruskal-Wallis test with P 〈 0.05. This technology could be used to clean indoor air of closed environments such as hospitals, crowded buildings or public transportation systems where airborne bacteria has been documented.
文摘This paper analyzes the influence of fatigue loading on the residual stress profile in high strength steel wires. To this end, different sinusoidal loads with diverse values of maximum loading level and number of cycles were simulated on wires in which several residual stress profiles had been previously introduced, some of them with a tensile state and others with a compressive state. An analysis was made of the evolution with time of such residual stress laws by comparing them at key instants of loading, that is, at initial instant, at maximum load, at minimum load and at final instant. Numerical results show only a minor influence of fatigue loading on the residual stress profile.
文摘Cable-stayed bridge is a kind of bridge under bending pressure and tension of supporting system. The main stressed component of this kind of bridge is stay cable, which plays a vital role in the whole bridge structure. Based on this, this paper takes the D1 cable-stayed bridge project of Malaysia Coastal Avenue as an example to deeply explore the construction technology of parallel steel cable stayed cables of long-span cable-stayed bridges, aiming at providing scientific construction technology support for the construction of cable-stayed bridges and ensuring the quality of bridge construction.
基金Project supported by the National Natural Science Foundation of China(No.11772205)the Scientific Research Fund of Liaoning Provincial Education Department(No.L201703)+1 种基金the Liaoning Revitalization Talent Program(No.XLYC1807172)the Training Project of Liaoning Higher Education Institutions in Domestic and Overseas(No.2018LNGXGJWPY-YB008)
文摘A novel vibration isolation device called the nonlinear energy sink(NES)with NiTiNOL-steel wire ropes(NiTi-ST)is applied to a whole-spacecraft system.The NiTi-ST is used to describe the damping of the NES,which is coupled with the modified Bouc-Wen model of hysteresis.The NES with NiTi-ST vibration reduction principle uses the irreversibility of targeted energy transfer(TET)to concentrate the energy locally on the nonlinear oscillator,and then dissipates it through damping in the NES with NiTi-ST.The generalized vibration transmissibility,obtained by the root mean square treatment of the harmonic response of the nonlinear output frequency response functions(NOFRFs),is first used as the evaluation index to analyze the whole-spacecraft system in the future.An optimization analysis of the impact of system responses is performed using different parameters of NES with NiTi-ST based on the transmissibility of NOFRFs.Finally,the effects of vibration suppression by varying the parameters of NiTi-ST are analyzed from the perspective of energy absorption.The results indicate that NES with NiTi-ST can reduce excessive vibration of the whole-spacecraft system,without changing its natural frequency.Moreover,the NES with NiTi-ST can be directly used in practical engineering applications.
基金financially supported by the Shanxi Provincial Key Programs for Science and Technology Development (No. 20100321084)Taiyuan Special Foundation for Excellent Talents (No. 20111075)
文摘The arc characteristics of submerged arc welding （SAW） with stainless steel wire were studied by using Analysator Hannover （AH）. The tests were carded out under the same preset arc voltage combined with different welding currents. By comparing the probability density distribution （PDD） curves of arc voltage and welding current, the changes were analyzed, the metal transfer mode in SAW was deduced, and the characteristics of a stable arc were summarized. The analysis results show that, with an increase of welding parameters, the short-circuiting peak in the PDD curves of arc voltage decreases gradually until it disappears, and the dominant metal transfer mode changes from flux-wall guided transfer to projected transfer and then to streaming transfer. Moreover, when the PDD curves of arc voltage are both unimodal and generally symmetrical, the greater the peak probability and the smaller the peak span, the more stable the arc becomes.
