In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The ...In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The microstructure and solidification kinetics of the two as-cast grades were in situ observed by high temperature confocal laser scanning microscopy(HT-CLSM).There are significant differences in the as-cast microstructures of the two 316L stainless steel compositions.In L-316L steel,ferrite morphology appears as the short rods with a ferrite content of 6.98%,forming a dual-phase microstructure consisting of austenite and ferrite.Conversely,in H-316L steel,the ferrite appears as discontinuous network structures with a content of 4.41%,forming a microstructure composed of austenite and sigma(σ)phase.The alloying elements in H-316L steel exhibit a complex distribution,with Ni and Mo enriching at the austenite grain boundaries.HT-CLSM experiments provide the real-time observation of the solidification processes of both 316L specimens and reveal distinct solidification modes:L-316L steel solidifies in an FA mode,whereas H-316L steel solidifies in an AF mode.These differences result in ferrite and austenite predominantly serving as the nucleation and growth phases,respectively.The solidification mode observed by experiments is similar to the thermodynamic calculation results.The L-316L steel solidified in the FA mode and showed minimal element segregation,which lead to a direct transformation of ferrite to austenite phase(δ→γ)during phase transformation after solidification.Besides,the H-316L steel solidified in the AF mode and showed severe element segregation,which lead to Mo enrichment at grain boundaries and transformation of ferrite into sigma and austenite phases through the eutectoid reaction(δ→σ+γ).展开更多
Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDS...Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDSSs and HDSSs in recent years are reviewed in this paper.If proper heat input is provided,SDSSs and HDSSs can be welded with most fusion welding processes,while tungsten inert gas welding is the most popular process.SDSSs and HDSSs are more prone to secondary phases precipitation than the standard and lean grades,and heat input for SDSSs and HDSSs welding is restricted to a smaller range.Matching filler materials are usually recommended for SDSSs and HDSSs welding,rather than Ni-riched ones for standard and lean grades.Nitrogen addition in shielding gas is always beneficial.Post weld heat treatment with slow cooling rate will be harmful.Hot cracking tendency of SDSSs and HDSSs joints is not high,but sometimes they can suffer from hydrogen induced stress cracking.展开更多
Accurately determining the Flade potential(E_(Flade))is of significant importance in the design of novel corrosion-resisting alloys.However,due to the complex nature of the E_(Flade)influenced by several factors inclu...Accurately determining the Flade potential(E_(Flade))is of significant importance in the design of novel corrosion-resisting alloys.However,due to the complex nature of the E_(Flade)influenced by several factors including compositions of the alloys and corrosive solutions,there is currently a lack of truly predictive ab initio model.Here,we established the critical potential condition required for passivation in acidic solutions containing chloride ions(Cl^(-))by developing an ab initio model that incorporates the potential drop from the metal electrode to the solution,considering tunneling of electrons at metal/film interface,breakdown of the film,and electrochemical adsorption reactions at film/solution interface.These parameters were derived from the work function of the alloy substrate and passivation film,the band gap of the passivation film,and the Gibbs free energy of adsorption on the passivation film,all of which can be obtainable from first-principles calculations.This theoretical model has been successfully validated for alloyed stainless steel,exhibiting a remarkable agreement with experimental results.Importantly,enabled by the model,we have identified several alloying elements(i.e.,Ta,W,Os,and Ir)that can effec-tively lower the EFlade of the stainless steel.This work constitutes an important step forward in modeling complex passivation behaviors from first-principles,providing a useful tool for the design of corrosion-resisting alloys.展开更多
Duplex stainless steels(DSSs)used in subsea structures and desalination industries require high corrosion and erosion resistance as well as excellent mechanical properties.The newly introduced cast duplex grade ASTM A...Duplex stainless steels(DSSs)used in subsea structures and desalination industries require high corrosion and erosion resistance as well as excellent mechanical properties.The newly introduced cast duplex grade ASTM A8907 A has a unique composition and is expected to have a much better resistance to corrosion and erosion compared with the super-duplex grades 5 A and 6 A.This work is a comparative study of the mechanical properties,corrosion,and erosion-corrosion resistance of super-duplex grades 5 A and 6 A and the hyper-duplex grade 7 A.The three DSSs exhibited equiaxial austenite islands in the ferrite matrix and balanced phase ratios.The hardness of the grade 7 A was nearly 15%higher than those of the super-duplex grades,which is attributed to the effect of the higher contents of W and Mn in 7 A.The impact toughness of grade 7 A was found to be lower than those of the super-duplex grades due to the carbide precipitation resulting from the partial substitution of Mo with W.The oxide layer strengthening effect of rare earth elements and the higher pitting resistance equivalent number(PREN)of grade7 A resulted in higher corrosion resistance.The harder and more passive grade 7 A showed a 35%lower material loss during erosion-corrosion.展开更多
A series of high nitrogen austenitic stainless steels were successfully developed with a pressurized electroslag remelting furnace. Nitride additives and deoxidizer were packed into the stainless steel pipes, and then...A series of high nitrogen austenitic stainless steels were successfully developed with a pressurized electroslag remelting furnace. Nitride additives and deoxidizer were packed into the stainless steel pipes, and then the stainless steel pipes were welded on the surface of an electrode with low nitrogen content to prepare a compound electrode. Using Si3N4 as a nitrogen alloying source, the silicon contents in the ingots were prone to be out of the specification range, the electric current fluctuated greatly and the surface qualities of the ingots were poor. The surface qualities of the ingots were improved with FeCrN as a nitrogen alloying source. The sound and compact macrostructure ingot with the maximum nitrogen content of 1.21wt% can be obtained. The 18Cr18Mn2Mo0.9N high nitrogen austenitic stainless steel exhibits high strength and good ductility at room temperature. The steel shows typical ductile-brittle transition behavior and excellent pitting corrosion resistance properties.展开更多
By means of dynamic plastic deformation （DPD） followed by thermal annealing, a mixed structure of micro-sized austenite grains embedded with nano-scale twin bundles （of about 20% in volume） has been synthesized in...By means of dynamic plastic deformation （DPD） followed by thermal annealing, a mixed structure of micro-sized austenite grains embedded with nano-scale twin bundles （of about 20% in volume） has been synthesized in a 316L stainless steel （SS）. Such a 316L SS sample exhibits a tensile strength as high as 1001 MPa and an elongation-to-failure of about 23%. The much elevated strength originates from the presence of a considerable number of strengthening nano-twin bundles, while the ductility from the recrystallized grains. The superior strength-ductility combination achieved in the nano-twins-strengthened austenite steel demonstrates a novel approach for optimizing the mechanical properties in engineering materials.展开更多
To explore the optimum use of stabilised elements and study the influences of stabilisation in 18 Cr-2 Mo grades,the Nb and Nb+Ti microalloying investigation focused on the relationships of the microstructure and mech...To explore the optimum use of stabilised elements and study the influences of stabilisation in 18 Cr-2 Mo grades,the Nb and Nb+Ti microalloying investigation focused on the relationships of the microstructure and mechanical properties of the microalloyed 18 Cr-2 Mo ferritic stainless steel thick plates.Thermo-Calc calculation was performed to predict the equilibrium phase diagrams.Afterwards,the microstructure,i.e.grain size and precipitation,of as-annealed specimens was analysed by means of optical microscopy,scanning electron microscopy and transmission electron microscopy,X-ray diffraction and energydispersive spectroscopy.Also,electron backscatter diffraction mapping was constructed to characterise grain boundary.The mechanical properties,including tensile strength and impact toughness,were tested to correlate with the microstructure.The results show that the grain sizes of Nb-stabilised steel are comparatively smaller,which is related to the fine precipitation at the grain boundaries and beneficial to the impact toughness.The increase in its strength is not apparent due to the inhomogeneous grain sizes.The grain boundary characters are similar,which is not the main factor related to their mechanical properties.When Ti is added,TiN forms above the liquidus,and large TiN particles evidently impair impact toughness.展开更多
Austenite antibacterial stainless steels have been found to have wide applications in hospitals and food industries. In recent years epsilon copper precipitation in antibacterial stainless steels has obtained much res...Austenite antibacterial stainless steels have been found to have wide applications in hospitals and food industries. In recent years epsilon copper precipitation in antibacterial stainless steels has obtained much research interest due to its antibacterial action. The objective of this study was to determine the effects of nitrogen concentration on the precipitation of epsilon copper and antibacterial property. Two kinds of austenite antibacterial stainless steels containing copper and different nitrogen concentration （0.02 and 0.08 wt pct, respectively） were prepared and the microstructures were characterized by a combination of electron microscopy and thermodynamic analysis. A mathematical expression was deduced to predict the effect of nitrogen concentration on the activity coefficient of copper, In（fCu/f^0cu）=0.53524＋4.11xN-0.48x^2N. Higher nitrogen was found to increase the free energy difference of copper concentration distribution between precipitation phase and austenite matrix, stimulate the aggregation of copper atoms from austenite, increase the precipitation amount and consequently enhance the antibacterial property of steel.展开更多
The influence of welding speed on the joint microstructures of an austenitic stainless steel(ASS)produced by friction stir welding(FSW)was investigated.The FSW process was conducted using a rotational speed of 400 r/m...The influence of welding speed on the joint microstructures of an austenitic stainless steel(ASS)produced by friction stir welding(FSW)was investigated.The FSW process was conducted using a rotational speed of 400 r/min and welding speeds of 50 and 150 mm/min.The study was carried out using electron backscattered diffraction(EBSD)technique in different regions of the resultant stir zones(SZs).The results show that the texture of the advancing side(AS)was mainly composed of C{001}〈110〉and cube{001}〈100〉texture components along with partial B/B{112}〈110〉component.Moving from the AS toward the center and the retreating side(RS),the cube texture component disappeared and the A;/A*{111}(112)component developed and predominated the other components.Higher welding speed greatly affected and decreased the intensity of the textures in the resultant SZs.Moreover,higher welding speed(lower heat input)resulted in lower frequency of cube texture in the AS.展开更多
In recent years, with attention paid to global environmental problems, there have been requirements for continuous improvement of automobile fuel economy and exhaust gas purification rate. The properties of the ferrit...In recent years, with attention paid to global environmental problems, there have been requirements for continuous improvement of automobile fuel economy and exhaust gas purification rate. The properties of the ferritic stainless steels （FSS） used to make automobile parts have been improved. This paper introduces the construction of automotive exhaust systems and describes their main failure behaviors and corrosion evaluation procedures.展开更多
In this work, the non-isothermal dissolution kinetics of the sigma phase in duplex stainless steels has been studied and modelled. A semi-empirical model is proposed to describe the kinetics of sigma phase precipitati...In this work, the non-isothermal dissolution kinetics of the sigma phase in duplex stainless steels has been studied and modelled. A semi-empirical model is proposed to describe the kinetics of sigma phase precipitation/dissolution during continuous heating starting from the isothermal transformation kinetics. The proposed model, which presumes validity of the additivity rule, is validated by means of experimental investigations. A good agreement is found between experimental and analytical results.展开更多
A review is given concerning some of the recent industrial developments of stainless steels. In austenitic stainless steels,two different directions of alloy development are noticeable:low nickel austenitic stainless ...A review is given concerning some of the recent industrial developments of stainless steels. In austenitic stainless steels,two different directions of alloy development are noticeable:low nickel austenitic stainless steels and high nitrogen stainless steels.In these two cases the aims are different,particularly in terms of strength,but the philosophy of alloy development and the scientific approaches are very similar and they all revolve about the role of nitrogen as an alloying element and how this affects strength,ductility and corrosion resistance. There is now a broad and useful basis of information as to how nitrogen affects solid solution hardening,grain boundary hardening and work hardening and how to make use of these effects in developing materials required by the world market. In the field of corrosion resistance,ferritic,duplex and austenitic stainless steels compete with each other and now there is a growing body of information concerning the relative corrosion resistance based on laboratory data. However,for practical applications and for alloy selection,more than just laboratory data are needed,and thus,the first results are presented here of a many years comparison of the corrosion resistance of 24 commercial stainless steels exposed to corrosion in outdoors marine atmosphere.Hope is expressed to involve in the near future even more steels from a wider range of manufacturers in such corrosion studies.This might help consumers in appropriate alloy selection.It might also help steel makers in developing appropriate stainless steel grades.展开更多
The creep deformation behavior and creep mechanisms of nanocrystalline 316L austenitic stainless steels at high temperature with different peak stresses are investigated by molecular dynamics simulations.Numerical res...The creep deformation behavior and creep mechanisms of nanocrystalline 316L austenitic stainless steels at high temperature with different peak stresses are investigated by molecular dynamics simulations.Numerical results demonstrate that the creep deformation of nanocrystalline 316L austenitic stainless steels at high temperature is caused by the interaction among the dislocations,diffusion in the grains’interior and grain boundaries(GBs),and the sliding of GBs.The dominant mechanisms of high temperature creep are diffusion in the grains’interior and GBs and the sliding of GBs during the initial creep and steady-state creep stages of nanocrystalline 316L austenitic stainless steels.Dislocation slipping becomes the main mechanism of nanocrystalline 316L austenitic stainless steels during the accelerated creep stage after some GBs are destroyed.This work provides a fundamental understanding of the creep mechanisms of nanocrystalline 316L austenitic stainless steel,which guides the design and fabrication of enhanced creep-resistant 316L austenitic stainless steels.展开更多
AL-6XN stainless steels, one of the candidate structure materials for supercritical water-cooled reactor, were irradiated from 0.5 to 5 dpa using 100 keV H2＋ ions at 290 and 380 ℃. Microstructures were characterized...AL-6XN stainless steels, one of the candidate structure materials for supercritical water-cooled reactor, were irradiated from 0.5 to 5 dpa using 100 keV H2＋ ions at 290 and 380 ℃. Microstructures were characterized by transmission electron microscopy （TEM）. Dislocation loops were the dominant radiation-induced defects. All the dislocation loops had 1/3 〈111〉 type Burgers vector. Number density and size of the loops have been measured. Nucleation and evolution of dislocation loops were also investigated. Voids were observed only in the condition of 5 dpa at 380 ℃. Different evolution mechanisms of the radiation-induced dislocation loops were discussed. Effects of hydrogen and elevated temperature on the microstructural evolution were also investigated. Besides, the formed voids have a further effect on the evolution of dislocation loops.展开更多
The effects of deformation temperature on the transformation-induced plasticity(TRIP)-aided 304L,twinning-induced plasti-city(TWIP)-assisted 316L,and highly alloyed stable 904L austenitic stainless steels were compare...The effects of deformation temperature on the transformation-induced plasticity(TRIP)-aided 304L,twinning-induced plasti-city(TWIP)-assisted 316L,and highly alloyed stable 904L austenitic stainless steels were compared for the first time to tune the mechan-ical properties,strengthening mechanisms,and strength-ductility synergy.For this purpose,the scanning electron microscopy(SEM),electron backscattered diffraction(EBSD),X-ray diffraction(XRD),tensile testing,work-hardening analysis,and thermodynamics calcu-lations were used.The induced plasticity effects led to a high temperature-dependency of work-hardening behavior in the 304L and 316L stainless steels.As the deformation temperature increased,the metastable 304L stainless steel showed the sequence of TRIP,TWIP,and weakening of the induced plasticity mechanism;while the disappearance of the TWIP effect in the 316L stainless steel was also observed.However,the solid-solution strengthening in the 904L superaustenitic stainless steel maintained the tensile properties over a wide temper-ature range,surpassing the performance of 304L and 316L stainless steels.In this regard,the dependency of the total elongation on the de-formation temperature was less pronounced for the 904L alloy due to the absence of additional plasticity mechanisms.These results re-vealed the importance of solid-solution strengthening and the associated high friction stress for superior mechanical behavior over a wide temperature range.展开更多
Residual stress is an important factor for evaluating the deformation and failure of engineering materials. Diffraction-based measurement assumes that the full measured lattice strain tensor contributes to residual st...Residual stress is an important factor for evaluating the deformation and failure of engineering materials. Diffraction-based measurement assumes that the full measured lattice strain tensor contributes to residual stress according to Hookers Law. The present work focuses on the lattice strain determination of individual grains in a dual-phase stainless steel （DPSS） by means of differential-aperture X-ray micro-diffraction （DAXM）. The results show that the residual stress only takes part of the responsibility of the total measured lattice strain. In fact, the compositional variation inside the material was found to cause greater strain gradient in both ferrite （c~） and austenite （~） phases in DPSS. Therefore, quantification of compositional and residual stress effects on lattice strain was conducted in order to evaluate the true residual stress inside engineering materials.展开更多
To study the effects of rare earth(RE)and Ti on the solidification micros true ture of high borated stainless steels,1.6 wt%B stainless steel doped with RE and2.1 wt%B stainless steel doped with Ti were prepared by in...To study the effects of rare earth(RE)and Ti on the solidification micros true ture of high borated stainless steels,1.6 wt%B stainless steel doped with RE and2.1 wt%B stainless steel doped with Ti were prepared by ingot casting,respectively.The solidification microstructure of researched steels was characterized in detail.The modification mechanism was clarified based on the heterogeneous nucleation theory and the thermodynamic calculation.The solidification microstructure of 1.6 wt%B and 2.1 wt%B stainless steels was characterized by the continuous and network-like eutectic borides around the matrix grains.It was found that the fine RE compounds could act as the heterogeneous nuclei for both borides and austenite during solidification.Thus,the eutectic borides were more dispersed in the modified steel.Moreover,lots of fine‘eutectic cells’were formed in the matrix regions.As a result of the preferential formation of TiB2 during solidification,the amount of the eutectic borides in the steel modified with Ti was significantly decreased.Besides,the continuity of the eutectic borides network was weakened.In a word,the present work provides a promising method to modify the solidification microstructure for high borated stainless steels.展开更多
The investigation on toxicity of stainless steel has been reviewed. Many countries have established laws to guarantee food safety of stainless steel containers. The development of food safety standards with respect to...The investigation on toxicity of stainless steel has been reviewed. Many countries have established laws to guarantee food safety of stainless steel containers. The development of food safety standards with respect to the use of stainless steels in China has been analyzed. Influence of stainless steel grades and food ingredients on the release of metal ions has been reviewed briefly. The effect of surface condition on the release of metal ions has also been analyzed. Finally, the food safety issues with respect to the use of stainless steel products have been presented systematically.展开更多
An improved three-dimensional （3-D） experimental visualization methodology is presented tor evaluating the fracture mechanisms of ferritic stainless steels by in-situ tensile testing with an environmental scanning e...An improved three-dimensional （3-D） experimental visualization methodology is presented tor evaluating the fracture mechanisms of ferritic stainless steels by in-situ tensile testing with an environmental scanning electron microscope （ESEM）. The samples were machined with a radial notched shape and a sloped surface. Both planar surface deformation and sloping surface deformation-induced microvoids were observed during dynamic tension experiments, where a greater amount of information could be obtained from the sloping surface. The results showed that microvoids formed at the grain boundaries of highly elongated large grains. The microvoids nucleated in the severely deformed regions grew nearly parallel to the tensile axis, predominantly along the grain boundaries. The microvoids nucleated at the interface of particles and the matrix did not propagate due to the high plasticity of the matrix. The large microvoids propagated and showed a zigzag shape along the grain boundaries,seemingly a consequence of the fracture of the slip bands caused by dislocation pile-ups. The final failure took place due to the reduction of the load-beating area.展开更多
The effect of thermal aging on the fatigue crack growth（FCG） behavior of Z3CN20？09M cast duplex stainless steel with low ferrite content was investigated in this study. The crack surfaces and crack growth paths wer...The effect of thermal aging on the fatigue crack growth（FCG） behavior of Z3CN20？09M cast duplex stainless steel with low ferrite content was investigated in this study. The crack surfaces and crack growth paths were analyzed to clarify the FCG mechanisms. The microstructure and micromechanical properties before and after thermal aging were also studied. Spinodal decomposition in the aged ferrite phase led to an increase in the hardness and a decrease in the plastic deformation capacity, whereas the hardness and plastic deformation capacity of the austenite phase were almost unchanged after thermal aging. The aged material exhibited a better FCG resistance than the unaged material in the near-threshold regime because of the increased roughness-induced crack closure associated with the tortuous crack path and rougher fracture surface; however, the tendency was reversed in the Paris regime because of the cleavage fracture in the aged ferrite phases.展开更多
基金support of the Research Project Supported by Shanxi Scholarship Council of China(2022-040)"Chunhui Plan"Collaborative Research Project by the Ministry of Education of China(HZKY20220507)+2 种基金National Natural Science Foundation of China(52104338)Applied Fundamental Research Programs of Shanxi Province(202303021221036)Shandong Postdoctoral Science Foundation(SDCX-ZG-202303027,SDBX2023054).
文摘In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The microstructure and solidification kinetics of the two as-cast grades were in situ observed by high temperature confocal laser scanning microscopy(HT-CLSM).There are significant differences in the as-cast microstructures of the two 316L stainless steel compositions.In L-316L steel,ferrite morphology appears as the short rods with a ferrite content of 6.98%,forming a dual-phase microstructure consisting of austenite and ferrite.Conversely,in H-316L steel,the ferrite appears as discontinuous network structures with a content of 4.41%,forming a microstructure composed of austenite and sigma(σ)phase.The alloying elements in H-316L steel exhibit a complex distribution,with Ni and Mo enriching at the austenite grain boundaries.HT-CLSM experiments provide the real-time observation of the solidification processes of both 316L specimens and reveal distinct solidification modes:L-316L steel solidifies in an FA mode,whereas H-316L steel solidifies in an AF mode.These differences result in ferrite and austenite predominantly serving as the nucleation and growth phases,respectively.The solidification mode observed by experiments is similar to the thermodynamic calculation results.The L-316L steel solidified in the FA mode and showed minimal element segregation,which lead to a direct transformation of ferrite to austenite phase(δ→γ)during phase transformation after solidification.Besides,the H-316L steel solidified in the AF mode and showed severe element segregation,which lead to Mo enrichment at grain boundaries and transformation of ferrite into sigma and austenite phases through the eutectoid reaction(δ→σ+γ).
文摘Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDSSs and HDSSs in recent years are reviewed in this paper.If proper heat input is provided,SDSSs and HDSSs can be welded with most fusion welding processes,while tungsten inert gas welding is the most popular process.SDSSs and HDSSs are more prone to secondary phases precipitation than the standard and lean grades,and heat input for SDSSs and HDSSs welding is restricted to a smaller range.Matching filler materials are usually recommended for SDSSs and HDSSs welding,rather than Ni-riched ones for standard and lean grades.Nitrogen addition in shielding gas is always beneficial.Post weld heat treatment with slow cooling rate will be harmful.Hot cracking tendency of SDSSs and HDSSs joints is not high,but sometimes they can suffer from hydrogen induced stress cracking.
基金supported by the Natural Science Foundation Project of Liaoning province(Nos.2023-MS-017 and 2022-MS-005)the National Science and Technology Major Project(No.J2019-VI-0019-0134)+2 种基金the National Natural Science Foundation of China(Nos.52201028 and 52188101)the Project funded by China Postdoctoral Science Foundation(No.2021M700153)the Special Projects of the Central Government in Guidance of Local Science and Technology Development(No.2024010859-JH6/1006).
文摘Accurately determining the Flade potential(E_(Flade))is of significant importance in the design of novel corrosion-resisting alloys.However,due to the complex nature of the E_(Flade)influenced by several factors including compositions of the alloys and corrosive solutions,there is currently a lack of truly predictive ab initio model.Here,we established the critical potential condition required for passivation in acidic solutions containing chloride ions(Cl^(-))by developing an ab initio model that incorporates the potential drop from the metal electrode to the solution,considering tunneling of electrons at metal/film interface,breakdown of the film,and electrochemical adsorption reactions at film/solution interface.These parameters were derived from the work function of the alloy substrate and passivation film,the band gap of the passivation film,and the Gibbs free energy of adsorption on the passivation film,all of which can be obtainable from first-principles calculations.This theoretical model has been successfully validated for alloyed stainless steel,exhibiting a remarkable agreement with experimental results.Importantly,enabled by the model,we have identified several alloying elements(i.e.,Ta,W,Os,and Ir)that can effec-tively lower the EFlade of the stainless steel.This work constitutes an important step forward in modeling complex passivation behaviors from first-principles,providing a useful tool for the design of corrosion-resisting alloys.
文摘Duplex stainless steels(DSSs)used in subsea structures and desalination industries require high corrosion and erosion resistance as well as excellent mechanical properties.The newly introduced cast duplex grade ASTM A8907 A has a unique composition and is expected to have a much better resistance to corrosion and erosion compared with the super-duplex grades 5 A and 6 A.This work is a comparative study of the mechanical properties,corrosion,and erosion-corrosion resistance of super-duplex grades 5 A and 6 A and the hyper-duplex grade 7 A.The three DSSs exhibited equiaxial austenite islands in the ferrite matrix and balanced phase ratios.The hardness of the grade 7 A was nearly 15%higher than those of the super-duplex grades,which is attributed to the effect of the higher contents of W and Mn in 7 A.The impact toughness of grade 7 A was found to be lower than those of the super-duplex grades due to the carbide precipitation resulting from the partial substitution of Mo with W.The oxide layer strengthening effect of rare earth elements and the higher pitting resistance equivalent number(PREN)of grade7 A resulted in higher corrosion resistance.The harder and more passive grade 7 A showed a 35%lower material loss during erosion-corrosion.
基金supported by the National Natural Science Foundation of China(No.50534010)
文摘A series of high nitrogen austenitic stainless steels were successfully developed with a pressurized electroslag remelting furnace. Nitride additives and deoxidizer were packed into the stainless steel pipes, and then the stainless steel pipes were welded on the surface of an electrode with low nitrogen content to prepare a compound electrode. Using Si3N4 as a nitrogen alloying source, the silicon contents in the ingots were prone to be out of the specification range, the electric current fluctuated greatly and the surface qualities of the ingots were poor. The surface qualities of the ingots were improved with FeCrN as a nitrogen alloying source. The sound and compact macrostructure ingot with the maximum nitrogen content of 1.21wt% can be obtained. The 18Cr18Mn2Mo0.9N high nitrogen austenitic stainless steel exhibits high strength and good ductility at room temperature. The steel shows typical ductile-brittle transition behavior and excellent pitting corrosion resistance properties.
基金the National Natural Science Foundation of China (Grants Nos. 50971122, 50431010,50621091 and 50890171)the Ministry of Science and Technology of China (2005CB623604) are acknowledged
文摘By means of dynamic plastic deformation （DPD） followed by thermal annealing, a mixed structure of micro-sized austenite grains embedded with nano-scale twin bundles （of about 20% in volume） has been synthesized in a 316L stainless steel （SS）. Such a 316L SS sample exhibits a tensile strength as high as 1001 MPa and an elongation-to-failure of about 23%. The much elevated strength originates from the presence of a considerable number of strengthening nano-twin bundles, while the ductility from the recrystallized grains. The superior strength-ductility combination achieved in the nano-twins-strengthened austenite steel demonstrates a novel approach for optimizing the mechanical properties in engineering materials.
文摘To explore the optimum use of stabilised elements and study the influences of stabilisation in 18 Cr-2 Mo grades,the Nb and Nb+Ti microalloying investigation focused on the relationships of the microstructure and mechanical properties of the microalloyed 18 Cr-2 Mo ferritic stainless steel thick plates.Thermo-Calc calculation was performed to predict the equilibrium phase diagrams.Afterwards,the microstructure,i.e.grain size and precipitation,of as-annealed specimens was analysed by means of optical microscopy,scanning electron microscopy and transmission electron microscopy,X-ray diffraction and energydispersive spectroscopy.Also,electron backscatter diffraction mapping was constructed to characterise grain boundary.The mechanical properties,including tensile strength and impact toughness,were tested to correlate with the microstructure.The results show that the grain sizes of Nb-stabilised steel are comparatively smaller,which is related to the fine precipitation at the grain boundaries and beneficial to the impact toughness.The increase in its strength is not apparent due to the inhomogeneous grain sizes.The grain boundary characters are similar,which is not the main factor related to their mechanical properties.When Ti is added,TiN forms above the liquidus,and large TiN particles evidently impair impact toughness.
文摘Austenite antibacterial stainless steels have been found to have wide applications in hospitals and food industries. In recent years epsilon copper precipitation in antibacterial stainless steels has obtained much research interest due to its antibacterial action. The objective of this study was to determine the effects of nitrogen concentration on the precipitation of epsilon copper and antibacterial property. Two kinds of austenite antibacterial stainless steels containing copper and different nitrogen concentration （0.02 and 0.08 wt pct, respectively） were prepared and the microstructures were characterized by a combination of electron microscopy and thermodynamic analysis. A mathematical expression was deduced to predict the effect of nitrogen concentration on the activity coefficient of copper, In（fCu/f^0cu）=0.53524＋4.11xN-0.48x^2N. Higher nitrogen was found to increase the free energy difference of copper concentration distribution between precipitation phase and austenite matrix, stimulate the aggregation of copper atoms from austenite, increase the precipitation amount and consequently enhance the antibacterial property of steel.
文摘The influence of welding speed on the joint microstructures of an austenitic stainless steel(ASS)produced by friction stir welding(FSW)was investigated.The FSW process was conducted using a rotational speed of 400 r/min and welding speeds of 50 and 150 mm/min.The study was carried out using electron backscattered diffraction(EBSD)technique in different regions of the resultant stir zones(SZs).The results show that the texture of the advancing side(AS)was mainly composed of C{001}〈110〉and cube{001}〈100〉texture components along with partial B/B{112}〈110〉component.Moving from the AS toward the center and the retreating side(RS),the cube texture component disappeared and the A;/A*{111}(112)component developed and predominated the other components.Higher welding speed greatly affected and decreased the intensity of the textures in the resultant SZs.Moreover,higher welding speed(lower heat input)resulted in lower frequency of cube texture in the AS.
文摘In recent years, with attention paid to global environmental problems, there have been requirements for continuous improvement of automobile fuel economy and exhaust gas purification rate. The properties of the ferritic stainless steels （FSS） used to make automobile parts have been improved. This paper introduces the construction of automotive exhaust systems and describes their main failure behaviors and corrosion evaluation procedures.
文摘In this work, the non-isothermal dissolution kinetics of the sigma phase in duplex stainless steels has been studied and modelled. A semi-empirical model is proposed to describe the kinetics of sigma phase precipitation/dissolution during continuous heating starting from the isothermal transformation kinetics. The proposed model, which presumes validity of the additivity rule, is validated by means of experimental investigations. A good agreement is found between experimental and analytical results.
文摘A review is given concerning some of the recent industrial developments of stainless steels. In austenitic stainless steels,two different directions of alloy development are noticeable:low nickel austenitic stainless steels and high nitrogen stainless steels.In these two cases the aims are different,particularly in terms of strength,but the philosophy of alloy development and the scientific approaches are very similar and they all revolve about the role of nitrogen as an alloying element and how this affects strength,ductility and corrosion resistance. There is now a broad and useful basis of information as to how nitrogen affects solid solution hardening,grain boundary hardening and work hardening and how to make use of these effects in developing materials required by the world market. In the field of corrosion resistance,ferritic,duplex and austenitic stainless steels compete with each other and now there is a growing body of information concerning the relative corrosion resistance based on laboratory data. However,for practical applications and for alloy selection,more than just laboratory data are needed,and thus,the first results are presented here of a many years comparison of the corrosion resistance of 24 commercial stainless steels exposed to corrosion in outdoors marine atmosphere.Hope is expressed to involve in the near future even more steels from a wider range of manufacturers in such corrosion studies.This might help consumers in appropriate alloy selection.It might also help steel makers in developing appropriate stainless steel grades.
基金supported by the National Natural Science Foundation of China(Grant Nos.12102372 and 11872324)the Natural Science Foundation of Southwest University of Science and Technology(Grant Nos.20zx7115 and 22dsts07)。
文摘The creep deformation behavior and creep mechanisms of nanocrystalline 316L austenitic stainless steels at high temperature with different peak stresses are investigated by molecular dynamics simulations.Numerical results demonstrate that the creep deformation of nanocrystalline 316L austenitic stainless steels at high temperature is caused by the interaction among the dislocations,diffusion in the grains’interior and grain boundaries(GBs),and the sliding of GBs.The dominant mechanisms of high temperature creep are diffusion in the grains’interior and GBs and the sliding of GBs during the initial creep and steady-state creep stages of nanocrystalline 316L austenitic stainless steels.Dislocation slipping becomes the main mechanism of nanocrystalline 316L austenitic stainless steels during the accelerated creep stage after some GBs are destroyed.This work provides a fundamental understanding of the creep mechanisms of nanocrystalline 316L austenitic stainless steel,which guides the design and fabrication of enhanced creep-resistant 316L austenitic stainless steels.
基金financial supports from the International Science and Technology Cooperation Program of China (No. 2015DFR60370)the National Natural Science Foundation of China (Nos. 11275140 and U1532134)
文摘AL-6XN stainless steels, one of the candidate structure materials for supercritical water-cooled reactor, were irradiated from 0.5 to 5 dpa using 100 keV H2＋ ions at 290 and 380 ℃. Microstructures were characterized by transmission electron microscopy （TEM）. Dislocation loops were the dominant radiation-induced defects. All the dislocation loops had 1/3 〈111〉 type Burgers vector. Number density and size of the loops have been measured. Nucleation and evolution of dislocation loops were also investigated. Voids were observed only in the condition of 5 dpa at 380 ℃. Different evolution mechanisms of the radiation-induced dislocation loops were discussed. Effects of hydrogen and elevated temperature on the microstructural evolution were also investigated. Besides, the formed voids have a further effect on the evolution of dislocation loops.
基金Saeed Sadeghpour would like to thank Jane,Aatos Erkon säätiö(JAES),and Tiina ja Antti Herlinin säätiö(TAHS)for their financial support on Advanced Steels for Green Planet Project.The authors would also like to greatly thank the members of the“Formability Laboratory”and“Advanced Steels and Thermomechanically Processed Engineering Ma-terials Laboratory”for their help and support。
文摘The effects of deformation temperature on the transformation-induced plasticity(TRIP)-aided 304L,twinning-induced plasti-city(TWIP)-assisted 316L,and highly alloyed stable 904L austenitic stainless steels were compared for the first time to tune the mechan-ical properties,strengthening mechanisms,and strength-ductility synergy.For this purpose,the scanning electron microscopy(SEM),electron backscattered diffraction(EBSD),X-ray diffraction(XRD),tensile testing,work-hardening analysis,and thermodynamics calcu-lations were used.The induced plasticity effects led to a high temperature-dependency of work-hardening behavior in the 304L and 316L stainless steels.As the deformation temperature increased,the metastable 304L stainless steel showed the sequence of TRIP,TWIP,and weakening of the induced plasticity mechanism;while the disappearance of the TWIP effect in the 316L stainless steel was also observed.However,the solid-solution strengthening in the 904L superaustenitic stainless steel maintained the tensile properties over a wide temper-ature range,surpassing the performance of 304L and 316L stainless steels.In this regard,the dependency of the total elongation on the de-formation temperature was less pronounced for the 904L alloy due to the absence of additional plasticity mechanisms.These results re-vealed the importance of solid-solution strengthening and the associated high friction stress for superior mechanical behavior over a wide temperature range.
基金financial supported by the National Science Foundation of China(No.51231002)supported by the U.S.Department of Energy,Office of Science,Office of Basic Energy Sciences,under Contract No.DE-AC02-06CH11357
文摘Residual stress is an important factor for evaluating the deformation and failure of engineering materials. Diffraction-based measurement assumes that the full measured lattice strain tensor contributes to residual stress according to Hookers Law. The present work focuses on the lattice strain determination of individual grains in a dual-phase stainless steel （DPSS） by means of differential-aperture X-ray micro-diffraction （DAXM）. The results show that the residual stress only takes part of the responsibility of the total measured lattice strain. In fact, the compositional variation inside the material was found to cause greater strain gradient in both ferrite （c~） and austenite （~） phases in DPSS. Therefore, quantification of compositional and residual stress effects on lattice strain was conducted in order to evaluate the true residual stress inside engineering materials.
基金the National Natural Science Foundation of China(Nos.51374002,51574078 and 51774081)the Fundamental Research Funds for the Central Universities(No.N160705001)+1 种基金China Postdoctoral Science Foundation(Nos.2014M560218 and 2016T90228)the Student’s Platform for Innovation and Entrepreneurship Training Program(No.160111)。
文摘To study the effects of rare earth(RE)and Ti on the solidification micros true ture of high borated stainless steels,1.6 wt%B stainless steel doped with RE and2.1 wt%B stainless steel doped with Ti were prepared by ingot casting,respectively.The solidification microstructure of researched steels was characterized in detail.The modification mechanism was clarified based on the heterogeneous nucleation theory and the thermodynamic calculation.The solidification microstructure of 1.6 wt%B and 2.1 wt%B stainless steels was characterized by the continuous and network-like eutectic borides around the matrix grains.It was found that the fine RE compounds could act as the heterogeneous nuclei for both borides and austenite during solidification.Thus,the eutectic borides were more dispersed in the modified steel.Moreover,lots of fine‘eutectic cells’were formed in the matrix regions.As a result of the preferential formation of TiB2 during solidification,the amount of the eutectic borides in the steel modified with Ti was significantly decreased.Besides,the continuity of the eutectic borides network was weakened.In a word,the present work provides a promising method to modify the solidification microstructure for high borated stainless steels.
文摘The investigation on toxicity of stainless steel has been reviewed. Many countries have established laws to guarantee food safety of stainless steel containers. The development of food safety standards with respect to the use of stainless steels in China has been analyzed. Influence of stainless steel grades and food ingredients on the release of metal ions has been reviewed briefly. The effect of surface condition on the release of metal ions has also been analyzed. Finally, the food safety issues with respect to the use of stainless steel products have been presented systematically.
文摘An improved three-dimensional （3-D） experimental visualization methodology is presented tor evaluating the fracture mechanisms of ferritic stainless steels by in-situ tensile testing with an environmental scanning electron microscope （ESEM）. The samples were machined with a radial notched shape and a sloped surface. Both planar surface deformation and sloping surface deformation-induced microvoids were observed during dynamic tension experiments, where a greater amount of information could be obtained from the sloping surface. The results showed that microvoids formed at the grain boundaries of highly elongated large grains. The microvoids nucleated in the severely deformed regions grew nearly parallel to the tensile axis, predominantly along the grain boundaries. The microvoids nucleated at the interface of particles and the matrix did not propagate due to the high plasticity of the matrix. The large microvoids propagated and showed a zigzag shape along the grain boundaries,seemingly a consequence of the fracture of the slip bands caused by dislocation pile-ups. The final failure took place due to the reduction of the load-beating area.
基金financially supported by the National High-Tech Research and Development Program of China (Nos. 2012AA03A507 and 2012AA050901)
文摘The effect of thermal aging on the fatigue crack growth（FCG） behavior of Z3CN20？09M cast duplex stainless steel with low ferrite content was investigated in this study. The crack surfaces and crack growth paths were analyzed to clarify the FCG mechanisms. The microstructure and micromechanical properties before and after thermal aging were also studied. Spinodal decomposition in the aged ferrite phase led to an increase in the hardness and a decrease in the plastic deformation capacity, whereas the hardness and plastic deformation capacity of the austenite phase were almost unchanged after thermal aging. The aged material exhibited a better FCG resistance than the unaged material in the near-threshold regime because of the increased roughness-induced crack closure associated with the tortuous crack path and rougher fracture surface; however, the tendency was reversed in the Paris regime because of the cleavage fracture in the aged ferrite phases.
