Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDS...Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDSSs and HDSSs in recent years are reviewed in this paper.If proper heat input is provided,SDSSs and HDSSs can be welded with most fusion welding processes,while tungsten inert gas welding is the most popular process.SDSSs and HDSSs are more prone to secondary phases precipitation than the standard and lean grades,and heat input for SDSSs and HDSSs welding is restricted to a smaller range.Matching filler materials are usually recommended for SDSSs and HDSSs welding,rather than Ni-riched ones for standard and lean grades.Nitrogen addition in shielding gas is always beneficial.Post weld heat treatment with slow cooling rate will be harmful.Hot cracking tendency of SDSSs and HDSSs joints is not high,but sometimes they can suffer from hydrogen induced stress cracking.展开更多
In-situ formed high Mn steel coating reinforced by carbides was formed by laser surface alloying(LSA).Laser alloyed layers on 1Cr18Ni9Ti steel with Mn+W_(2)C(specimen A),Mn+NiWC(specimen B)and Mn+SiC(specimen C)powder...In-situ formed high Mn steel coating reinforced by carbides was formed by laser surface alloying(LSA).Laser alloyed layers on 1Cr18Ni9Ti steel with Mn+W_(2)C(specimen A),Mn+NiWC(specimen B)and Mn+SiC(specimen C)powders were fabricated to improve the wear and corrosion behavior of 1Cr18Ni9Ti steel blades in high speed mixers.Microstructure evolution,phases,element distribution,microhardness,wear and corrosion behavior of the laser alloyed layers were investigated.Results indicated that high Mn steel matrix composites with undissolved W_(2)C,WC and other in-situ formed carbides were formed by LSA with Mn+W_(2)C and Mn+NiWC while SiC totally dissolved into the high Mn matrix when adding Mn+SiC.Ni as the binding phase in Ni-WC powder decreased the crack sensitivity of the alloyed layer as compared with the addition of W_(2)C powder.An improvement in average microhardness was achieved in the matrix in specimen A,B and C,with the value of 615,602 and 277 HV_(0.5),while that of the substrate was 212 HV_(0.5).The increase of microhardness,wear and corrosion resistance is highly corelated to microstructure,formed phases,type and content of carbides,micro-hardness and toughness of the alloyed layers.展开更多
The trade-offbetween strength and ductility remains a persistent obstacle in the development of advanced structural materials.In the present study,a novel dual-heterogeneous structure with a bimodal grain distribution...The trade-offbetween strength and ductility remains a persistent obstacle in the development of advanced structural materials.In the present study,a novel dual-heterogeneous structure with a bimodal grain distribution in both ferrite and austenite phases was fabricated via cold rolling and partial recrystallization annealing on solution-treated 2205 duplex stainless steel(DSS).The processed steel exhibited superior mechanical properties,with the yield strength increasing from 586 MPa to 903 MPa,and the ultimate tensile strength from 796 MPa to 1082 MPa,while maintaining a high total elongation of 35.3%.Based on in-situ electron backscatter diffraction(EBSD)and scanning electron microscope(SEM)analyses,the microstructural deformation behavior and strengthening mechanisms of the dual-heterostructured 2205 DSS were elucidated.The outstanding combination of strength and ductility was ascribed to the synergistic effects of grain refinement,dislocation strengthening,and hetero-deformation induced(HDI)strengthening.Moreover,the high ductility in DSS was attributed to the coactivation of cross-slip systems in ferrite{110}and{112}along with the single-slip systems in austenite{111}.These findings provide a new strategy for the design and development of high-strength and ultra-high-strength DSSs.展开更多
Separating oil/water mixtures via superhydrophobic stainless steel mesh(SSM)is a kind of efficient methods of treating oily wastewater,and the superhydrophobic SSM with a low cost,simple fabrication process and robust...Separating oil/water mixtures via superhydrophobic stainless steel mesh(SSM)is a kind of efficient methods of treating oily wastewater,and the superhydrophobic SSM with a low cost,simple fabrication process and robust usability remains a challenge.Herein,urushiol-based benzoxazine(U-D)with a strong substrate adhesion and low surface free energy was used to anchor SiO_(2) particles on the SSM surface to obtain a durable superhydrophobic SSM(PU-D/SiO_(2)/SSM)through a simple dip-coating process,meanwhile,epoxy resin was also introduced to further improve the adhesion between coating and SSM.PU-D/SiO_(2)/SSM could successfully separate various immiscible oil-water mixtures with a separation efficiency of over 96%and a flux up to 27100 L/m^(2) h only by gravity,respectively.Especially,the modified SSM could effectively remove water from water-in-oil emulsion with a separation efficiency of 99.7%.Moreover,PU-D/SiO_(2)/SSM had an outstanding reusability,whose water contact angle and separation efficiency only slightly decreased after 20 cycles of separating oil/water mixture.In addition,the modified SSM also displayed a satisfactory abrasion resistance,chemical stability and self-cleaning property.Thereby,the robust PU-D/SiO_(2)/SSM prepared by cheap raw materials and facile dip-coating method exhibits a high potential for separating oil/water mixtures.展开更多
In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The ...In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The microstructure and solidification kinetics of the two as-cast grades were in situ observed by high temperature confocal laser scanning microscopy(HT-CLSM).There are significant differences in the as-cast microstructures of the two 316L stainless steel compositions.In L-316L steel,ferrite morphology appears as the short rods with a ferrite content of 6.98%,forming a dual-phase microstructure consisting of austenite and ferrite.Conversely,in H-316L steel,the ferrite appears as discontinuous network structures with a content of 4.41%,forming a microstructure composed of austenite and sigma(σ)phase.The alloying elements in H-316L steel exhibit a complex distribution,with Ni and Mo enriching at the austenite grain boundaries.HT-CLSM experiments provide the real-time observation of the solidification processes of both 316L specimens and reveal distinct solidification modes:L-316L steel solidifies in an FA mode,whereas H-316L steel solidifies in an AF mode.These differences result in ferrite and austenite predominantly serving as the nucleation and growth phases,respectively.The solidification mode observed by experiments is similar to the thermodynamic calculation results.The L-316L steel solidified in the FA mode and showed minimal element segregation,which lead to a direct transformation of ferrite to austenite phase(δ→γ)during phase transformation after solidification.Besides,the H-316L steel solidified in the AF mode and showed severe element segregation,which lead to Mo enrichment at grain boundaries and transformation of ferrite into sigma and austenite phases through the eutectoid reaction(δ→σ+γ).展开更多
The transformation mechanism of the inclusions and microstructure in 316L stainless steel after post-isothermal heat treatment(IHT)was revealed,along with the pitting behavior of the inclusions in a chloride environme...The transformation mechanism of the inclusions and microstructure in 316L stainless steel after post-isothermal heat treatment(IHT)was revealed,along with the pitting behavior of the inclusions in a chloride environment before and after the transformation.The effect of the inclusion transformation on the pitting corrosion behavior of 316L stainless steel and its intrinsic mechanism was also revealed.Results revealed a gradual transformation of MnO-SiO_(2)inclusions into MnO-Cr_(2)O_(3) within the temperature range of 1373 to 1573 K.MnO-Cr_(2)O_(3)inclusions exhibited minimal dissolution in chloride ion corrosion environments,while MnO-SiO_(2)oxides demonstrated higher electrochemical activity and were more prone to dissolve and form pits.Meanwhile,IHT significantly reduced the dislocation density of stainless steel,rendering it more stable in corrosive environments.X-ray photoelectron spectroscopy peak distributions of the passive films demonstrated that IHT increased the proportion of Cr and Fe oxides and hydroxides in the passive film which improved the stability and corrosion resistance of the steel.展开更多
A static corrosion experiment of 347H stainless steel alloyed with elements Cu and Mo was carried out in a nitrate molten salt(60%NaNO_(3)+40%KNO_(3))at 565℃ for 720 h.The effects of elements Cu and Mo on the corrosi...A static corrosion experiment of 347H stainless steel alloyed with elements Cu and Mo was carried out in a nitrate molten salt(60%NaNO_(3)+40%KNO_(3))at 565℃ for 720 h.The effects of elements Cu and Mo on the corrosion resistance of 347H stainless steel in molten salt were investigated by analyzing the phase composition,microstructure and chemical composition of the corrosion products.The results show that the grain refinement induced by element Mo imparts the stainless steel with optimal corrosion resistance at a medium grain size.Furthermore,the formation of MoC significantly enhances the intergranular corrosion resistance of the stainless steel.The stainless steel exhibits uniform corrosion in the nitrate solution.The corrosion layer displays a dual-layer structure,and the corrosion products protecting matrix are present in both the inner and outer layers.The outer layer consists of a mixture of Fe oxides(Fe_(2)O_(3),Fe_(3)O_(4)),NaFeO_(2),and a minor amount of MgFe_(2)O_(4).Conversely,the inner layer is primarily composed of a spinel layer(FeCr_(2)O_(4),MgCr_(2)O_(4))and a thin Cu_(2)O layer.The oxidation of Cu in the inner layer leads to the formation of a dense Cu_(2)O layer,effectively impeding O_(2)-plasma infiltration into the matrix.展开更多
The microstructures and corrosion behavior of 1.0wt%Gd-containing neutron-absorbing duplex stainless steel annealed at different temperatures were studied.Results reveal that the content of Gd-containing secondary pha...The microstructures and corrosion behavior of 1.0wt%Gd-containing neutron-absorbing duplex stainless steel annealed at different temperatures were studied.Results reveal that the content of Gd-containing secondary phase increases with increasing the annealing temperatures to 1080℃,and then decreases.In the sample annealed at 1080℃,M-Gd(M=Fe,Cr,Ni)intermetallic with M_(3)Gd as the core phase and M_(12)Gd as the shell is the primary secondary phase.In the sample annealed at 1140℃,M_(3)Gd phase is dominant.The corrosion behavior of the two annealed steel samples were analyzed in NaCl,HCl and H_(3)BO_(3) solutions.It is found that the sample annealed at 1140℃ has lower corrosion rate.M_(3)Gd is more electrochemically active than M_(12)Gd when the sample is immersed in NaCl and HCl solutions,but more noble in H_(3)BO_(3) solution.展开更多
To advance the understanding of the corrosion behavior of stainless steel bellows in marine atmospheric environments and enhance the precision of service life predictions,this study employs finite element simulations ...To advance the understanding of the corrosion behavior of stainless steel bellows in marine atmospheric environments and enhance the precision of service life predictions,this study employs finite element simulations to investigate the pitting corrosion rates and pit morphologies of bellows peaks and troughs under varying electrolyte film thicknesses.The model incorporates localized electrochemical reactions,oxygen concentration,and homogeneous solution reactions.For improved computational accuracy,the fitted polarization curve data were directly applied as nonlinear boundary conditions on the electrode surface via interpolation functions.Simulation results reveal that the peak regions exhibit faster corrosion rates than the trough regions.With increasing electrolyte film thickness(from 10μm to 500μm),corrosion rates at both peaks and troughs decrease progressively,and after 120 hours of simulation,the maximum corrosion rate at the peaks declines from 0.720 mm/a to 0.130 mm/a,and at the troughs from 0.520 mm/a to 0.120 mm/a,with the disparity in corrosion rates diminishing over time.Furthermore,as corrosion progresses,pits propagate deeper into the substrate,exhibiting both vertical penetration and lateral expansion along the passive film interface,ultimately breaching the substrate.This research offers valuable insights into designing corrosion mitigation strategies for stainless steel bellows in marine environments.展开更多
The effects of different aging processes on the precipitated phase,mechanical properties,molten salt corrosion resistance and post-weld microstructure of 347H stainless steel were studied.The results show that a large...The effects of different aging processes on the precipitated phase,mechanical properties,molten salt corrosion resistance and post-weld microstructure of 347H stainless steel were studied.The results show that a large number of precipitated phases appear in the crystal after aging at 700℃for 400 h.After aging for 3000 h,the number of precipitated phases increases and most of them are gathered at the grain boundaries.There are two forms of precipitates,one is the coarse precipitate rich in Cr,and the other is the smaller precipitates mainly consisting of NbC.After aging at 700℃for 30 min,the yield strength and tensile strength of the samples at room temperature and 593℃increase,but the elongation decreases.The corrosion results in nitrate at 565℃show that the corrosion products of the aged samples are the same as that of the original samples,which are Fe_(2)O_(3),Fe_(3)O_(4),MgCr_(2)O_(4),MgFe_(2)O_(4),FeCr_(2)O_(4) and NaFeO_(2).The proportion of Fe_(3)O_(4) that is dense and well bonded to the subtrate in the original sample is higher than that in the aged sample,so the corrosion resistance is better.At 700℃,the aging time has no obvious effect on the microstructure after welding.展开更多
[Background and purposes]Proton exchange membrane fuel cells(PEMFCs),which convert hydrogen energy directly into electrical energy and water,have received overwhelming attention,owing to their potential to significant...[Background and purposes]Proton exchange membrane fuel cells(PEMFCs),which convert hydrogen energy directly into electrical energy and water,have received overwhelming attention,owing to their potential to significantly reduce energy consumption,pollution emissions and reliance on fossil fuels.Bipolar plates are the major part and key component of PEMFCs stack,which provide mechanical strength,collect and conduct current segregate oxidants and reduce agents.They contribute 70-80%weight and 20-30%cost of a whole stack,while significantly affecting the power density.There are three types plates,including metal bipolar plate,graphite bipolar plate and composite bipolar plate.Stainless steel bipolar plates,as one of metal bipolar plate,exhibit promising manufacturability,competitive cost and durability among various metal materials.However,stainless steel would be corroded in the harsh acid(pH 2-5)and humid PEMFCs environment,whereas the leached ions will contaminate the membrane.In addition,the passivated film formed on the surface will increase the interfacial contact resistance(ICR).In order to improve the corrosion resistance and electrical conductivity of steel bipolar plates,surface coatings are essential.Metal nitride coatings,metal carbide coatings,polymer coatings and carbon-based coatings have been introduced in recent years.Carbon-based coatings,mainly including a-C(amorphous Carbon),Ta-C(Tetrahedral amorphous carbon)and DLC(diamond-like carbon),have attracted considerable attention from both academia and industry,owing to their superior performance,such as chemical inertness,mechanical hardness and electrical conductivity.However,Ta-C films as protective coating of PEMFCs have been rarely reported,due to the difficulty in production for industrial application.In this paper,multi-layer Ta-C composite films were produced by using customized industrial-scale vacuum equipment to address those issues.[Methods]Multiple layered Ta-C coatings were prepared by using PIS624 equipment,which assembled filtered cathodic arc evaporation,ion beam and magnetron sputtering into one equipment,while SS304 and silicon specimens were used as substrate for testing and analysis.Adhesion layer and intermediate layer were deposited by using magnetron sputtering at deposition temperature of 150℃and pressure of 3×10^(−1) Pa,while the sputtering current was set to be 5 A and bias power to be 300 V.The Ta-C layer was coated at arc current of 80-100 A,bias voltage of 1500 V and gas flow of 75 sccm.A scanning electron microscope(CIQTEK SEM3200)was used to characterize surface morphology,coating structure and cross-section profile of the coatings.Raman spectrometer(LabRam HR Evolution,HORIBA JOBIN YVON)was used to identify the bonding valence states.Electrochemical tests were performed by using an electrochemical work station(CHI760,Shanghai Chenhua Instrument Co.,Ltd.),with the traditional three electrode system,where saturated Ag/AgCl and platinum mesh were used as the reference electrode and counter electrode,respectively.All samples were mounted in plastic tube and sealed with epoxy resin,with an exposure area of 2.25 cm^(2),serving as the working electrode.Electrochemical measurements were carried out in simulated PEMFCs cathode environment in 0.5 mol·L^(−1) H_(2)SO_(4)+5 ppm F−solution,at operating temperature of 70℃.As the cathode environment was harsher than the anode environment,all the samples are stabilized at the open-circuit potential(OCP)for approximately 30 min before the EIS measurements.ICR between bipolar plates and GDL was a key parameter affecting performance of the PEMFCs stack.The test sample sandwiched between 2 pieces of carbon paper(simulate gas diffusion layer,GDL)was placed between 2 gold-plated copper electrodes at a compaction pressure of 1.4 MPa,which was considered to be the conventional compaction pressure in the PEMFCs.Under the same conditions,the resistance of a single carbon paper was measured as well.The ICR was calculated according to the formula ICR=1/2(R2−R1)×S,where S was the contact area between GDL and coated stainless steel BPPs.All data of ICR were measured three times for averaging.[Results]The coatings deposited by filtered cathodic arc technology were compact and smooth,which reduced coating porosity and favorable to corrosion resistance.The coating thickness of adhesion and intermediate layers were 180 nm,while the protective Ta-C coating thickness was about 300 nm,forming multiple coating to provide stronger protection for metal bipolar plates.Cr,Ti,Nb and Ta coatings were selected as adhesion layers for comparison.According to electrochemical test,Ta and Nb coatings have higher corrosion resistance.However,Ta and Nb materials would be costly when they are used for mass production.Relatively,Cr and Ti materials were cost effective.Hence,a comprehensive assessment was indispensable to decide the materials to be selected as adhesion layer.Ta-TiN and Ti-TiN combined adhesion and intermediate layer exhibited stronger corrosion resistance,with the corrosion current to be less than 10^(−6) A·cm^(−2).Ta-C protective coating deposited by using filtered cathodic arc technology indicated displayed higher corrosion resistance,with the average corrosion density to be about 1.26×10^(−7) A·cm^(−2).Ta-C coating also shown larger contact angle,with the highest hydrophobicity,which was one of the important advantages for Ta-C,in terms of corrosion resistance.According to Raman spectroscopy,the I(D)/I(G)=549.8/1126.7=0.487,with the estimated fraction of sp^(3) bonding to be in the range of 5154%.The intermediate layer TiN has higher conductivity than the CrN layer.Considering cost,corrosion performance and ICR result,the Ti-TiN layer combination is recommended for industrial scale application.[Conclusions]Multiple layer coating structure of Ta-C film had stronger corrosion resistance;with more than 50%sp^(3) content,while it also had larger water contact angle and higher corrosion resistance than DLC film.The filtered arcing deposition technology was able to make the film to be more consistent and stable than normal arcing technology in terms of the preparation of Ta-C.The coating displayed corrosion density of 1.26×10^(−7) A·cm^(−2) and ICR of less than 5 mΩ·cm^(2),far beyond technical target of 2025 DOE(US Department of Energy).This indicated that the mass-production scale coating technology for PEMFC bipolar plates is highly possible.展开更多
The effect of rolling schedules on the ridging resistance of ultra-thin ferritic stainless steel(FSS)430 foil was evaluated by studying the microstructure and texture.The results show that specimens processed with thr...The effect of rolling schedules on the ridging resistance of ultra-thin ferritic stainless steel(FSS)430 foil was evaluated by studying the microstructure and texture.The results show that specimens processed with three-pass cold rolling under the reductions of 40%,40%and 31%,respectively,exhibit improved ridging resistance owing to the microstructural refinement and the texture structure optimization.A nearly 40%reduction of ridging height can be achieved using the proposed rolling schedule compared to the other two rolling schedules.In addition,the effect of annealing temperature after cold rolling on the ridging resistance of FSS 430 foil is also found to be crucial,and an optimal annealing temperature of 900℃ is obtained for FSS 430 foil with high ridging resistance.Overall,the improvement in the ridging resistance of FSS 430 foil can be attributed to the reduction in the fraction of{001}<110>and{114}<110>components by optimization of the rolling and annealing processes.展开更多
The precipitation behavior,corrosion,and passivation performance of solutionized and severely sensitized SAF 2507 super-duplex stainless steel subjected to a temperature of 900℃for 10 h are investigated in a twofold ...The precipitation behavior,corrosion,and passivation performance of solutionized and severely sensitized SAF 2507 super-duplex stainless steel subjected to a temperature of 900℃for 10 h are investigated in a twofold concentrated seawater at 60℃.The sensitized alloy exhibits 66.1%γphases and 33.9%σphases,and the originalαphases have completely decomposed through eutectoid transformation,resulting in a microstructure characterized by coarse blockyσ/γ2 aggregates.High defect densities and an increased amount of oxyhydroxides and hydroxides are present in the passive film on the sensitized alloy,thereby enhancing n-type semiconducting character.The inferior performance of the passive film on the sensitized alloy is ascribed to the increased potential drop across the film/solution interface,the high defect densities,and the pronounced n-type character of the passive film resulting from the variations in its constituents.The precipitation ofσphase during sensitization significantly increases intergranular corrosion susceptibility and decreases critical pitting temperature,breakdown potential,and polarization resistance in hot concentrated seawater.展开更多
The extreme removal of SiO2 and MnO inclusions in 304 stainless steel in supergravity fields was investigated using an inhouse high-temperature supergravity equipment.The influences of the gravity coefficient and sepa...The extreme removal of SiO2 and MnO inclusions in 304 stainless steel in supergravity fields was investigated using an inhouse high-temperature supergravity equipment.The influences of the gravity coefficient and separation time on the removal efficiency of the inclusions were studied.After supergravity treatment,the inclusions migrated to the top of the sample and formed large aggregates.Meanwhile,the lower part of the sample was purified considerably and appeared significantly cleaner than the raw material.At the gravity coefficient of 500 and separation time of 600 s,the total oxygen content at the bottom of the sample(position E)decreased from 240 to 28 ppm.This corresponded to a total oxygen removal rate of 88.33%.The volume fraction and number density of inclusions exhibited a gradient distribution along the supergravity direction,with values of 8.5%and 106 mm^(-2) at the top of the sample(position A)and 0.06%and 22 mm^(-2) at its bottom.展开更多
The sessile drop method combined with a capillary purification procedure was used,for thefirst time,to analyze the high-temperature behavior of molten Mg on three dissimilar substrates:1)molybdenum,2)tantalum and 3)AISI...The sessile drop method combined with a capillary purification procedure was used,for thefirst time,to analyze the high-temperature behavior of molten Mg on three dissimilar substrates:1)molybdenum,2)tantalum and 3)AISI 316L stainless steel.All tests were performed under isothermal conditions at 720℃ in a protective atmosphere(Ar+5 wt.%H2).Images of Mg/substrate couples recorded during the experiments were used to calculate the contact angles(θ)formed between the liquid Mg drop and the selected substrates.After the sessile drop tests,the Mg/Mo,Mg/Ta,and Mg/AISI 316L couples were subjected to in-depth microstructural characterization using scanning electron microscopy(SEM)and energy-dispersive X-ray spectroscopy(EDS).Under the employed experimental conditions,oxide-free Mg drops on all tested couples presented non-wetting behavior(θ>90°).The average values of the calculated contact angles after 40 s of liquid Mg deposition wereθMg/Mo=124°,θMg/Ta=125°,andθMg/AISI 316L=126°,respectively.The SEM/EDS analysis showed no mass transfer and no bonding between solidified drops and the substrates.This non-reactive and non-wetting behavior of investigated couples can be associated with the immiscible nature of the Mg-Mo,Mg-Ta,and Mg-Fe systems,where the solubility of liquid Mg with all tested materials is negligible,and Mg does not form any compounds with them.展开更多
The effect of hot band annealing processes—batch annealing and continuous annealing—on the texture evolution and ridging performance of ferritic stainless steel was investigated.The surface and central layers of the...The effect of hot band annealing processes—batch annealing and continuous annealing—on the texture evolution and ridging performance of ferritic stainless steel was investigated.The surface and central layers of the hot band exhibited strong shear and plane deformation textures,respectively.After batch annealing,the texture intensity of the hot-rolled sheet texture significantly decreased,and a weak recrystallization texture appeared,while fully recrystallized grains occurred after continuous annealing.A complete recrystallized{111}texture was obtained after recrystallization annealing.The sheet subjected to continuous annealing exhibited the highest intensity of{111}texture,which was accompanied by a dispersed grain orientation distribution,resulting in the lowest ridging height.展开更多
Reinforcing bars in concrete structures in marine environment are prone to pitting corrosion,which threatens the safety of engineering structures.In order to effectively mitigate the pitting corrosion of reinforcing b...Reinforcing bars in concrete structures in marine environment are prone to pitting corrosion,which threatens the safety of engineering structures.In order to effectively mitigate the pitting corrosion of reinforcing bars,the electrochemical testing and atomic force microscopy are adopted,the effect of triethanolamine dodecylbenzene sulfonate(TDS)on metastable pitting behavior of 304 stainless steel(304 SS)in simulated concrete pore solutions(SCPS)with chlorine contamination was studied.The results show that the corrosion potential(Ecorr)and breakdown potential(Eb)increased with the growth of the TDS concentrations.Statistical cha-racteristics of metastable pits suggested that as the TDS concentrations increased in the SCPS,the parameters were all decreased.The Mott-Schottky tests exhibited that,although the donor density(ND)diminished,the thickness of the space charge layer(W)increased with increasing TDS concentrations.Investigation results showed that TDS inhibited the sprouting and growth of metastable pits,and with greater TDS concentration,it becomes more difficult for metastable pits to transfer into stable pits in the SCPS,the generated stable passive film prevented the sprouting of pitting corrosion,It is recommended to use TDS with a concentration of not less than 3.364×10^(-4) mol/L in engineering,so that the sensitivity of passivation film of 304SS to chloride erosion is reduced.展开更多
The 304 austenitic stainless steel was processed by high-pressure torsion(HPT)at room temperature with 10,20,and 30 rotations under a pressure of 3 GPa and a rotation speed of 1 r/min.The phase transformation and micr...The 304 austenitic stainless steel was processed by high-pressure torsion(HPT)at room temperature with 10,20,and 30 rotations under a pressure of 3 GPa and a rotation speed of 1 r/min.The phase transformation and microstructural evolution of 304 stainless steel after HPT were investigated by X-ray diffraction(XRD)analysis,electron backscatter diffraction(EBSD)analysis,transmission electron microscopy(TEM),nanoindentation test and differential scanning calorimetry(DSC)analysis.The experimental results show that HPT causes elongated nanocrystalline grains of 25 nm width along the torsion direction.After 10 turns of HPT,the deformation-induced martensitic transformation is completed and the hardness increases from 3 GPa to 8.5 GPa at the edge of the disc.However,a local reverse phase transformation from martensite to austenite is observed in the peripheral regions of the sample after 30 turns of HPT,leading to a higher volume fraction of austenite,and the hardness of the sample also decreases accordingly.展开更多
The effects of niobium on the high-temperature oxidation resistance of austenitic stainless steel were systematically investigated.Two austenitic stainless steels with different Nb contents were prepared and exposed t...The effects of niobium on the high-temperature oxidation resistance of austenitic stainless steel were systematically investigated.Two austenitic stainless steels with different Nb contents were prepared and exposed to air at 850℃for 200 h.Results show that Nb positively affects the high-temperature oxidation resistance of austenitic stainless steels.The matrix organization of austenitic stainless steels with added niobium does not change,while the austenitic grain size is significantly refined,and it also promoted the release of internal stresses in the oxide film,which in turn improved the integrity of the oxide film and adhesion to the substrate.In addition,with the addition of Nb element,a large number of Nb(C,N)particles are diffusely distributed in the matrix.Nb(C,N)phase distributed in the matrix and the niobium-rich layer formed by the diffusion of niobium into the interface between the metal matrix and the oxide film during the high-temperature oxidation process effectively prevents the diffusion of iron into the outer layer and enhances the oxidation resistance at high temperatures.展开更多
The microstructure evolution and mechanical properties of Cu-bearing ferritic stainless steel with diferent Cr addition(Cr=12,15 and 17 wt%)were investigated.The phase transformation behavior under diferent cooling ra...The microstructure evolution and mechanical properties of Cu-bearing ferritic stainless steel with diferent Cr addition(Cr=12,15 and 17 wt%)were investigated.The phase transformation behavior under diferent cooling rate,Cu-rich precipitation behavior and its infuence on the mechanical properties under diferent aging treatment are systematically characterized using dilatometry,diferential scanning calorimeter(DSC)and transmission electron microscopy(TEM).The results indicated that the increase in Cr content narrowed the austenite phase region at high temperatures,afecting its microstructure under diferent cooling rates.The 12Cr-1.5Cu steel exhibited a fully austenitic phase region at high temperature and occurred apparent martensitic transformation after air cooling.Cooling rate signifcantly infuenced the phase transition of the steels,and subsequently afected its mechanical properties.All three investigated steels showed higher strength and lower plasticity in air cooling condition compared to furnace cooling condition,due to the presence of martensite.After aging treatment,high number densities of Cu-rich precipitates were formed in steel matrix and the size of Cu-rich precipitates increased obviously with increasing aging temperature,while the tendency for number density was opposite.Fine and dispersed Cu-rich precipitates formed during low-temperature aging enhanced strength of the steels,while larger Cu-rich phases developed during high-temperature aging endowed greater ductility to the steels.Notably,the Cr content had no signifcant efect on the precipitation behavior of Cu-rich precipitation.These comprehensive results and analyses could provide a solid foundation for broader applications of Cu-bearing ferritic stainless steels.展开更多
文摘Super duplex stainless steels(SDSSs)and hyper duplex stainless steels(HDSSs),with more alloying elements content,are more corrosion resistant than the standard grades.Progresses of research works on weldability of SDSSs and HDSSs in recent years are reviewed in this paper.If proper heat input is provided,SDSSs and HDSSs can be welded with most fusion welding processes,while tungsten inert gas welding is the most popular process.SDSSs and HDSSs are more prone to secondary phases precipitation than the standard and lean grades,and heat input for SDSSs and HDSSs welding is restricted to a smaller range.Matching filler materials are usually recommended for SDSSs and HDSSs welding,rather than Ni-riched ones for standard and lean grades.Nitrogen addition in shielding gas is always beneficial.Post weld heat treatment with slow cooling rate will be harmful.Hot cracking tendency of SDSSs and HDSSs joints is not high,but sometimes they can suffer from hydrogen induced stress cracking.
文摘In-situ formed high Mn steel coating reinforced by carbides was formed by laser surface alloying(LSA).Laser alloyed layers on 1Cr18Ni9Ti steel with Mn+W_(2)C(specimen A),Mn+NiWC(specimen B)and Mn+SiC(specimen C)powders were fabricated to improve the wear and corrosion behavior of 1Cr18Ni9Ti steel blades in high speed mixers.Microstructure evolution,phases,element distribution,microhardness,wear and corrosion behavior of the laser alloyed layers were investigated.Results indicated that high Mn steel matrix composites with undissolved W_(2)C,WC and other in-situ formed carbides were formed by LSA with Mn+W_(2)C and Mn+NiWC while SiC totally dissolved into the high Mn matrix when adding Mn+SiC.Ni as the binding phase in Ni-WC powder decreased the crack sensitivity of the alloyed layer as compared with the addition of W_(2)C powder.An improvement in average microhardness was achieved in the matrix in specimen A,B and C,with the value of 615,602 and 277 HV_(0.5),while that of the substrate was 212 HV_(0.5).The increase of microhardness,wear and corrosion resistance is highly corelated to microstructure,formed phases,type and content of carbides,micro-hardness and toughness of the alloyed layers.
基金supported by the National Natural Science Foundation of China(Nos.U1960115 and U21A20116)the Fundamental Research Funds for the Central Universities(No.N232405-10)Special thanks are due to the instrumental and data analysis from Analytical and Testing Center,Northeastern University.
文摘The trade-offbetween strength and ductility remains a persistent obstacle in the development of advanced structural materials.In the present study,a novel dual-heterogeneous structure with a bimodal grain distribution in both ferrite and austenite phases was fabricated via cold rolling and partial recrystallization annealing on solution-treated 2205 duplex stainless steel(DSS).The processed steel exhibited superior mechanical properties,with the yield strength increasing from 586 MPa to 903 MPa,and the ultimate tensile strength from 796 MPa to 1082 MPa,while maintaining a high total elongation of 35.3%.Based on in-situ electron backscatter diffraction(EBSD)and scanning electron microscope(SEM)analyses,the microstructural deformation behavior and strengthening mechanisms of the dual-heterostructured 2205 DSS were elucidated.The outstanding combination of strength and ductility was ascribed to the synergistic effects of grain refinement,dislocation strengthening,and hetero-deformation induced(HDI)strengthening.Moreover,the high ductility in DSS was attributed to the coactivation of cross-slip systems in ferrite{110}and{112}along with the single-slip systems in austenite{111}.These findings provide a new strategy for the design and development of high-strength and ultra-high-strength DSSs.
基金Funded by the National Natural Science Foundation of China(No.22165019)。
文摘Separating oil/water mixtures via superhydrophobic stainless steel mesh(SSM)is a kind of efficient methods of treating oily wastewater,and the superhydrophobic SSM with a low cost,simple fabrication process and robust usability remains a challenge.Herein,urushiol-based benzoxazine(U-D)with a strong substrate adhesion and low surface free energy was used to anchor SiO_(2) particles on the SSM surface to obtain a durable superhydrophobic SSM(PU-D/SiO_(2)/SSM)through a simple dip-coating process,meanwhile,epoxy resin was also introduced to further improve the adhesion between coating and SSM.PU-D/SiO_(2)/SSM could successfully separate various immiscible oil-water mixtures with a separation efficiency of over 96%and a flux up to 27100 L/m^(2) h only by gravity,respectively.Especially,the modified SSM could effectively remove water from water-in-oil emulsion with a separation efficiency of 99.7%.Moreover,PU-D/SiO_(2)/SSM had an outstanding reusability,whose water contact angle and separation efficiency only slightly decreased after 20 cycles of separating oil/water mixture.In addition,the modified SSM also displayed a satisfactory abrasion resistance,chemical stability and self-cleaning property.Thereby,the robust PU-D/SiO_(2)/SSM prepared by cheap raw materials and facile dip-coating method exhibits a high potential for separating oil/water mixtures.
基金support of the Research Project Supported by Shanxi Scholarship Council of China(2022-040)"Chunhui Plan"Collaborative Research Project by the Ministry of Education of China(HZKY20220507)+2 种基金National Natural Science Foundation of China(52104338)Applied Fundamental Research Programs of Shanxi Province(202303021221036)Shandong Postdoctoral Science Foundation(SDCX-ZG-202303027,SDBX2023054).
文摘In 316L austenitic stainless steel,the presence of ferrite phase severely affects the non-magnetic properties.316L austenitic stainless steel with low-alloy type(L-316L)and high-alloy type(H-316L)has been studied.The microstructure and solidification kinetics of the two as-cast grades were in situ observed by high temperature confocal laser scanning microscopy(HT-CLSM).There are significant differences in the as-cast microstructures of the two 316L stainless steel compositions.In L-316L steel,ferrite morphology appears as the short rods with a ferrite content of 6.98%,forming a dual-phase microstructure consisting of austenite and ferrite.Conversely,in H-316L steel,the ferrite appears as discontinuous network structures with a content of 4.41%,forming a microstructure composed of austenite and sigma(σ)phase.The alloying elements in H-316L steel exhibit a complex distribution,with Ni and Mo enriching at the austenite grain boundaries.HT-CLSM experiments provide the real-time observation of the solidification processes of both 316L specimens and reveal distinct solidification modes:L-316L steel solidifies in an FA mode,whereas H-316L steel solidifies in an AF mode.These differences result in ferrite and austenite predominantly serving as the nucleation and growth phases,respectively.The solidification mode observed by experiments is similar to the thermodynamic calculation results.The L-316L steel solidified in the FA mode and showed minimal element segregation,which lead to a direct transformation of ferrite to austenite phase(δ→γ)during phase transformation after solidification.Besides,the H-316L steel solidified in the AF mode and showed severe element segregation,which lead to Mo enrichment at grain boundaries and transformation of ferrite into sigma and austenite phases through the eutectoid reaction(δ→σ+γ).
基金the support from the National Natural Science Foundation of China(Grant Nos.52074198,52374342,and U21A20113)the Department of Science and Technology of Hubei Province(Grant Nos.2023AFB603 and 2023DJC140).
文摘The transformation mechanism of the inclusions and microstructure in 316L stainless steel after post-isothermal heat treatment(IHT)was revealed,along with the pitting behavior of the inclusions in a chloride environment before and after the transformation.The effect of the inclusion transformation on the pitting corrosion behavior of 316L stainless steel and its intrinsic mechanism was also revealed.Results revealed a gradual transformation of MnO-SiO_(2)inclusions into MnO-Cr_(2)O_(3) within the temperature range of 1373 to 1573 K.MnO-Cr_(2)O_(3)inclusions exhibited minimal dissolution in chloride ion corrosion environments,while MnO-SiO_(2)oxides demonstrated higher electrochemical activity and were more prone to dissolve and form pits.Meanwhile,IHT significantly reduced the dislocation density of stainless steel,rendering it more stable in corrosive environments.X-ray photoelectron spectroscopy peak distributions of the passive films demonstrated that IHT increased the proportion of Cr and Fe oxides and hydroxides in the passive film which improved the stability and corrosion resistance of the steel.
基金Science and Technology Program Project of Gansu Province(21ZD3GB001)。
文摘A static corrosion experiment of 347H stainless steel alloyed with elements Cu and Mo was carried out in a nitrate molten salt(60%NaNO_(3)+40%KNO_(3))at 565℃ for 720 h.The effects of elements Cu and Mo on the corrosion resistance of 347H stainless steel in molten salt were investigated by analyzing the phase composition,microstructure and chemical composition of the corrosion products.The results show that the grain refinement induced by element Mo imparts the stainless steel with optimal corrosion resistance at a medium grain size.Furthermore,the formation of MoC significantly enhances the intergranular corrosion resistance of the stainless steel.The stainless steel exhibits uniform corrosion in the nitrate solution.The corrosion layer displays a dual-layer structure,and the corrosion products protecting matrix are present in both the inner and outer layers.The outer layer consists of a mixture of Fe oxides(Fe_(2)O_(3),Fe_(3)O_(4)),NaFeO_(2),and a minor amount of MgFe_(2)O_(4).Conversely,the inner layer is primarily composed of a spinel layer(FeCr_(2)O_(4),MgCr_(2)O_(4))and a thin Cu_(2)O layer.The oxidation of Cu in the inner layer leads to the formation of a dense Cu_(2)O layer,effectively impeding O_(2)-plasma infiltration into the matrix.
基金Research Foundation of Shenyang National Laboratory for Materials Science(L2019F15)Ling Chuang Research Project of China National Nuclear Corporation(CNNC-LCKY-202279)。
文摘The microstructures and corrosion behavior of 1.0wt%Gd-containing neutron-absorbing duplex stainless steel annealed at different temperatures were studied.Results reveal that the content of Gd-containing secondary phase increases with increasing the annealing temperatures to 1080℃,and then decreases.In the sample annealed at 1080℃,M-Gd(M=Fe,Cr,Ni)intermetallic with M_(3)Gd as the core phase and M_(12)Gd as the shell is the primary secondary phase.In the sample annealed at 1140℃,M_(3)Gd phase is dominant.The corrosion behavior of the two annealed steel samples were analyzed in NaCl,HCl and H_(3)BO_(3) solutions.It is found that the sample annealed at 1140℃ has lower corrosion rate.M_(3)Gd is more electrochemically active than M_(12)Gd when the sample is immersed in NaCl and HCl solutions,but more noble in H_(3)BO_(3) solution.
基金supported by the National Natural Science Foundation of China(No.52074130)Engineering Research Center of Resource Utilization of Carbon-containing Waste with Carbon Neutrality,Ministry of Education,200237 Shanghai,PR China.
文摘To advance the understanding of the corrosion behavior of stainless steel bellows in marine atmospheric environments and enhance the precision of service life predictions,this study employs finite element simulations to investigate the pitting corrosion rates and pit morphologies of bellows peaks and troughs under varying electrolyte film thicknesses.The model incorporates localized electrochemical reactions,oxygen concentration,and homogeneous solution reactions.For improved computational accuracy,the fitted polarization curve data were directly applied as nonlinear boundary conditions on the electrode surface via interpolation functions.Simulation results reveal that the peak regions exhibit faster corrosion rates than the trough regions.With increasing electrolyte film thickness(from 10μm to 500μm),corrosion rates at both peaks and troughs decrease progressively,and after 120 hours of simulation,the maximum corrosion rate at the peaks declines from 0.720 mm/a to 0.130 mm/a,and at the troughs from 0.520 mm/a to 0.120 mm/a,with the disparity in corrosion rates diminishing over time.Furthermore,as corrosion progresses,pits propagate deeper into the substrate,exhibiting both vertical penetration and lateral expansion along the passive film interface,ultimately breaching the substrate.This research offers valuable insights into designing corrosion mitigation strategies for stainless steel bellows in marine environments.
基金Science and Technology Program Project of Gansu Province(21ZD3GB001)。
文摘The effects of different aging processes on the precipitated phase,mechanical properties,molten salt corrosion resistance and post-weld microstructure of 347H stainless steel were studied.The results show that a large number of precipitated phases appear in the crystal after aging at 700℃for 400 h.After aging for 3000 h,the number of precipitated phases increases and most of them are gathered at the grain boundaries.There are two forms of precipitates,one is the coarse precipitate rich in Cr,and the other is the smaller precipitates mainly consisting of NbC.After aging at 700℃for 30 min,the yield strength and tensile strength of the samples at room temperature and 593℃increase,but the elongation decreases.The corrosion results in nitrate at 565℃show that the corrosion products of the aged samples are the same as that of the original samples,which are Fe_(2)O_(3),Fe_(3)O_(4),MgCr_(2)O_(4),MgFe_(2)O_(4),FeCr_(2)O_(4) and NaFeO_(2).The proportion of Fe_(3)O_(4) that is dense and well bonded to the subtrate in the original sample is higher than that in the aged sample,so the corrosion resistance is better.At 700℃,the aging time has no obvious effect on the microstructure after welding.
基金Major Science and technology projects of Anhui Province (202103a05020003)。
文摘[Background and purposes]Proton exchange membrane fuel cells(PEMFCs),which convert hydrogen energy directly into electrical energy and water,have received overwhelming attention,owing to their potential to significantly reduce energy consumption,pollution emissions and reliance on fossil fuels.Bipolar plates are the major part and key component of PEMFCs stack,which provide mechanical strength,collect and conduct current segregate oxidants and reduce agents.They contribute 70-80%weight and 20-30%cost of a whole stack,while significantly affecting the power density.There are three types plates,including metal bipolar plate,graphite bipolar plate and composite bipolar plate.Stainless steel bipolar plates,as one of metal bipolar plate,exhibit promising manufacturability,competitive cost and durability among various metal materials.However,stainless steel would be corroded in the harsh acid(pH 2-5)and humid PEMFCs environment,whereas the leached ions will contaminate the membrane.In addition,the passivated film formed on the surface will increase the interfacial contact resistance(ICR).In order to improve the corrosion resistance and electrical conductivity of steel bipolar plates,surface coatings are essential.Metal nitride coatings,metal carbide coatings,polymer coatings and carbon-based coatings have been introduced in recent years.Carbon-based coatings,mainly including a-C(amorphous Carbon),Ta-C(Tetrahedral amorphous carbon)and DLC(diamond-like carbon),have attracted considerable attention from both academia and industry,owing to their superior performance,such as chemical inertness,mechanical hardness and electrical conductivity.However,Ta-C films as protective coating of PEMFCs have been rarely reported,due to the difficulty in production for industrial application.In this paper,multi-layer Ta-C composite films were produced by using customized industrial-scale vacuum equipment to address those issues.[Methods]Multiple layered Ta-C coatings were prepared by using PIS624 equipment,which assembled filtered cathodic arc evaporation,ion beam and magnetron sputtering into one equipment,while SS304 and silicon specimens were used as substrate for testing and analysis.Adhesion layer and intermediate layer were deposited by using magnetron sputtering at deposition temperature of 150℃and pressure of 3×10^(−1) Pa,while the sputtering current was set to be 5 A and bias power to be 300 V.The Ta-C layer was coated at arc current of 80-100 A,bias voltage of 1500 V and gas flow of 75 sccm.A scanning electron microscope(CIQTEK SEM3200)was used to characterize surface morphology,coating structure and cross-section profile of the coatings.Raman spectrometer(LabRam HR Evolution,HORIBA JOBIN YVON)was used to identify the bonding valence states.Electrochemical tests were performed by using an electrochemical work station(CHI760,Shanghai Chenhua Instrument Co.,Ltd.),with the traditional three electrode system,where saturated Ag/AgCl and platinum mesh were used as the reference electrode and counter electrode,respectively.All samples were mounted in plastic tube and sealed with epoxy resin,with an exposure area of 2.25 cm^(2),serving as the working electrode.Electrochemical measurements were carried out in simulated PEMFCs cathode environment in 0.5 mol·L^(−1) H_(2)SO_(4)+5 ppm F−solution,at operating temperature of 70℃.As the cathode environment was harsher than the anode environment,all the samples are stabilized at the open-circuit potential(OCP)for approximately 30 min before the EIS measurements.ICR between bipolar plates and GDL was a key parameter affecting performance of the PEMFCs stack.The test sample sandwiched between 2 pieces of carbon paper(simulate gas diffusion layer,GDL)was placed between 2 gold-plated copper electrodes at a compaction pressure of 1.4 MPa,which was considered to be the conventional compaction pressure in the PEMFCs.Under the same conditions,the resistance of a single carbon paper was measured as well.The ICR was calculated according to the formula ICR=1/2(R2−R1)×S,where S was the contact area between GDL and coated stainless steel BPPs.All data of ICR were measured three times for averaging.[Results]The coatings deposited by filtered cathodic arc technology were compact and smooth,which reduced coating porosity and favorable to corrosion resistance.The coating thickness of adhesion and intermediate layers were 180 nm,while the protective Ta-C coating thickness was about 300 nm,forming multiple coating to provide stronger protection for metal bipolar plates.Cr,Ti,Nb and Ta coatings were selected as adhesion layers for comparison.According to electrochemical test,Ta and Nb coatings have higher corrosion resistance.However,Ta and Nb materials would be costly when they are used for mass production.Relatively,Cr and Ti materials were cost effective.Hence,a comprehensive assessment was indispensable to decide the materials to be selected as adhesion layer.Ta-TiN and Ti-TiN combined adhesion and intermediate layer exhibited stronger corrosion resistance,with the corrosion current to be less than 10^(−6) A·cm^(−2).Ta-C protective coating deposited by using filtered cathodic arc technology indicated displayed higher corrosion resistance,with the average corrosion density to be about 1.26×10^(−7) A·cm^(−2).Ta-C coating also shown larger contact angle,with the highest hydrophobicity,which was one of the important advantages for Ta-C,in terms of corrosion resistance.According to Raman spectroscopy,the I(D)/I(G)=549.8/1126.7=0.487,with the estimated fraction of sp^(3) bonding to be in the range of 5154%.The intermediate layer TiN has higher conductivity than the CrN layer.Considering cost,corrosion performance and ICR result,the Ti-TiN layer combination is recommended for industrial scale application.[Conclusions]Multiple layer coating structure of Ta-C film had stronger corrosion resistance;with more than 50%sp^(3) content,while it also had larger water contact angle and higher corrosion resistance than DLC film.The filtered arcing deposition technology was able to make the film to be more consistent and stable than normal arcing technology in terms of the preparation of Ta-C.The coating displayed corrosion density of 1.26×10^(−7) A·cm^(−2) and ICR of less than 5 mΩ·cm^(2),far beyond technical target of 2025 DOE(US Department of Energy).This indicated that the mass-production scale coating technology for PEMFC bipolar plates is highly possible.
基金supported by the National Natural Science Foundation of China(Nos.52105392 and 52275359)the Central Government Guided Local Science and Technology Development Fund Project(Grant No.YDZJSX2021A006)+1 种基金the Natural Foundation of Shanxi Province(Grant No.20210302123166)the Scientific Activities of Selected Returned Overseas Professionals in Shanxi Province(Grant No.20210035).
文摘The effect of rolling schedules on the ridging resistance of ultra-thin ferritic stainless steel(FSS)430 foil was evaluated by studying the microstructure and texture.The results show that specimens processed with three-pass cold rolling under the reductions of 40%,40%and 31%,respectively,exhibit improved ridging resistance owing to the microstructural refinement and the texture structure optimization.A nearly 40%reduction of ridging height can be achieved using the proposed rolling schedule compared to the other two rolling schedules.In addition,the effect of annealing temperature after cold rolling on the ridging resistance of FSS 430 foil is also found to be crucial,and an optimal annealing temperature of 900℃ is obtained for FSS 430 foil with high ridging resistance.Overall,the improvement in the ridging resistance of FSS 430 foil can be attributed to the reduction in the fraction of{001}<110>and{114}<110>components by optimization of the rolling and annealing processes.
基金the financial support of the National Natural Science Foundation of China(Nos.52375339 and 52305399)the Basic and Applied Basic Research Program of Guangdong Province(No.2021A1515110729).
文摘The precipitation behavior,corrosion,and passivation performance of solutionized and severely sensitized SAF 2507 super-duplex stainless steel subjected to a temperature of 900℃for 10 h are investigated in a twofold concentrated seawater at 60℃.The sensitized alloy exhibits 66.1%γphases and 33.9%σphases,and the originalαphases have completely decomposed through eutectoid transformation,resulting in a microstructure characterized by coarse blockyσ/γ2 aggregates.High defect densities and an increased amount of oxyhydroxides and hydroxides are present in the passive film on the sensitized alloy,thereby enhancing n-type semiconducting character.The inferior performance of the passive film on the sensitized alloy is ascribed to the increased potential drop across the film/solution interface,the high defect densities,and the pronounced n-type character of the passive film resulting from the variations in its constituents.The precipitation ofσphase during sensitization significantly increases intergranular corrosion susceptibility and decreases critical pitting temperature,breakdown potential,and polarization resistance in hot concentrated seawater.
基金supported by the National Natural Science Foundation of China(No.52174275).
文摘The extreme removal of SiO2 and MnO inclusions in 304 stainless steel in supergravity fields was investigated using an inhouse high-temperature supergravity equipment.The influences of the gravity coefficient and separation time on the removal efficiency of the inclusions were studied.After supergravity treatment,the inclusions migrated to the top of the sample and formed large aggregates.Meanwhile,the lower part of the sample was purified considerably and appeared significantly cleaner than the raw material.At the gravity coefficient of 500 and separation time of 600 s,the total oxygen content at the bottom of the sample(position E)decreased from 240 to 28 ppm.This corresponded to a total oxygen removal rate of 88.33%.The volume fraction and number density of inclusions exhibited a gradient distribution along the supergravity direction,with values of 8.5%and 106 mm^(-2) at the top of the sample(position A)and 0.06%and 22 mm^(-2) at its bottom.
文摘The sessile drop method combined with a capillary purification procedure was used,for thefirst time,to analyze the high-temperature behavior of molten Mg on three dissimilar substrates:1)molybdenum,2)tantalum and 3)AISI 316L stainless steel.All tests were performed under isothermal conditions at 720℃ in a protective atmosphere(Ar+5 wt.%H2).Images of Mg/substrate couples recorded during the experiments were used to calculate the contact angles(θ)formed between the liquid Mg drop and the selected substrates.After the sessile drop tests,the Mg/Mo,Mg/Ta,and Mg/AISI 316L couples were subjected to in-depth microstructural characterization using scanning electron microscopy(SEM)and energy-dispersive X-ray spectroscopy(EDS).Under the employed experimental conditions,oxide-free Mg drops on all tested couples presented non-wetting behavior(θ>90°).The average values of the calculated contact angles after 40 s of liquid Mg deposition wereθMg/Mo=124°,θMg/Ta=125°,andθMg/AISI 316L=126°,respectively.The SEM/EDS analysis showed no mass transfer and no bonding between solidified drops and the substrates.This non-reactive and non-wetting behavior of investigated couples can be associated with the immiscible nature of the Mg-Mo,Mg-Ta,and Mg-Fe systems,where the solubility of liquid Mg with all tested materials is negligible,and Mg does not form any compounds with them.
文摘The effect of hot band annealing processes—batch annealing and continuous annealing—on the texture evolution and ridging performance of ferritic stainless steel was investigated.The surface and central layers of the hot band exhibited strong shear and plane deformation textures,respectively.After batch annealing,the texture intensity of the hot-rolled sheet texture significantly decreased,and a weak recrystallization texture appeared,while fully recrystallized grains occurred after continuous annealing.A complete recrystallized{111}texture was obtained after recrystallization annealing.The sheet subjected to continuous annealing exhibited the highest intensity of{111}texture,which was accompanied by a dispersed grain orientation distribution,resulting in the lowest ridging height.
基金supports from the National Natural Science Foundation of China(Nos.51509081,52208241).
文摘Reinforcing bars in concrete structures in marine environment are prone to pitting corrosion,which threatens the safety of engineering structures.In order to effectively mitigate the pitting corrosion of reinforcing bars,the electrochemical testing and atomic force microscopy are adopted,the effect of triethanolamine dodecylbenzene sulfonate(TDS)on metastable pitting behavior of 304 stainless steel(304 SS)in simulated concrete pore solutions(SCPS)with chlorine contamination was studied.The results show that the corrosion potential(Ecorr)and breakdown potential(Eb)increased with the growth of the TDS concentrations.Statistical cha-racteristics of metastable pits suggested that as the TDS concentrations increased in the SCPS,the parameters were all decreased.The Mott-Schottky tests exhibited that,although the donor density(ND)diminished,the thickness of the space charge layer(W)increased with increasing TDS concentrations.Investigation results showed that TDS inhibited the sprouting and growth of metastable pits,and with greater TDS concentration,it becomes more difficult for metastable pits to transfer into stable pits in the SCPS,the generated stable passive film prevented the sprouting of pitting corrosion,It is recommended to use TDS with a concentration of not less than 3.364×10^(-4) mol/L in engineering,so that the sensitivity of passivation film of 304SS to chloride erosion is reduced.
基金Funded by the National Natural Science Foundation of China(No.51905215)the Postgraduate Research&Practice Innovation Program of Jiangsu Province(No.SJCX231233)。
文摘The 304 austenitic stainless steel was processed by high-pressure torsion(HPT)at room temperature with 10,20,and 30 rotations under a pressure of 3 GPa and a rotation speed of 1 r/min.The phase transformation and microstructural evolution of 304 stainless steel after HPT were investigated by X-ray diffraction(XRD)analysis,electron backscatter diffraction(EBSD)analysis,transmission electron microscopy(TEM),nanoindentation test and differential scanning calorimetry(DSC)analysis.The experimental results show that HPT causes elongated nanocrystalline grains of 25 nm width along the torsion direction.After 10 turns of HPT,the deformation-induced martensitic transformation is completed and the hardness increases from 3 GPa to 8.5 GPa at the edge of the disc.However,a local reverse phase transformation from martensite to austenite is observed in the peripheral regions of the sample after 30 turns of HPT,leading to a higher volume fraction of austenite,and the hardness of the sample also decreases accordingly.
基金support of this work by the Major Program of Science and Technology in Shanxi Province(202202050201019)the National Natural Science Foundation of China(52271067)Shaanxi Outstanding Youth Fund Project(2021JC-45).
文摘The effects of niobium on the high-temperature oxidation resistance of austenitic stainless steel were systematically investigated.Two austenitic stainless steels with different Nb contents were prepared and exposed to air at 850℃for 200 h.Results show that Nb positively affects the high-temperature oxidation resistance of austenitic stainless steels.The matrix organization of austenitic stainless steels with added niobium does not change,while the austenitic grain size is significantly refined,and it also promoted the release of internal stresses in the oxide film,which in turn improved the integrity of the oxide film and adhesion to the substrate.In addition,with the addition of Nb element,a large number of Nb(C,N)particles are diffusely distributed in the matrix.Nb(C,N)phase distributed in the matrix and the niobium-rich layer formed by the diffusion of niobium into the interface between the metal matrix and the oxide film during the high-temperature oxidation process effectively prevents the diffusion of iron into the outer layer and enhances the oxidation resistance at high temperatures.
基金financially supported by the National Natural Science Foundation of China(Grant No.52101293/52171242)the Natural Science Foundation of Medical and Industrial Cross Joint of Liaoning Province(Grant No.2022-YGJC-54).
文摘The microstructure evolution and mechanical properties of Cu-bearing ferritic stainless steel with diferent Cr addition(Cr=12,15 and 17 wt%)were investigated.The phase transformation behavior under diferent cooling rate,Cu-rich precipitation behavior and its infuence on the mechanical properties under diferent aging treatment are systematically characterized using dilatometry,diferential scanning calorimeter(DSC)and transmission electron microscopy(TEM).The results indicated that the increase in Cr content narrowed the austenite phase region at high temperatures,afecting its microstructure under diferent cooling rates.The 12Cr-1.5Cu steel exhibited a fully austenitic phase region at high temperature and occurred apparent martensitic transformation after air cooling.Cooling rate signifcantly infuenced the phase transition of the steels,and subsequently afected its mechanical properties.All three investigated steels showed higher strength and lower plasticity in air cooling condition compared to furnace cooling condition,due to the presence of martensite.After aging treatment,high number densities of Cu-rich precipitates were formed in steel matrix and the size of Cu-rich precipitates increased obviously with increasing aging temperature,while the tendency for number density was opposite.Fine and dispersed Cu-rich precipitates formed during low-temperature aging enhanced strength of the steels,while larger Cu-rich phases developed during high-temperature aging endowed greater ductility to the steels.Notably,the Cr content had no signifcant efect on the precipitation behavior of Cu-rich precipitation.These comprehensive results and analyses could provide a solid foundation for broader applications of Cu-bearing ferritic stainless steels.
