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Specific Energy Consumption Analysis Model and Its Application in Typical Steel Manufacturing Process 被引量:6
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作者 SUN Wen-qiang CAI Jiu-ju DU Tao ZHANG Da-wei 《Journal of Iron and Steel Research International》 SCIE EI CAS CSCD 2010年第10期33-37,共5页
Theoretical minimum and actual specific energy consumptions (SEC) of typical manufacturing process (SMP) were studied. Firstly, a process division of a typical SMP in question was conducted with the theory of SEC ... Theoretical minimum and actual specific energy consumptions (SEC) of typical manufacturing process (SMP) were studied. Firstly, a process division of a typical SMP in question was conducted with the theory of SEC analysis. Secondly, an exergy analysis model of a subsystem consisting of several parallel processes and a SEC analysis model of SMP were developed. And finally, based on the analysis models, the SEC of SMP was analyzed by means of the statistical significance. The results show that the SEC of typical SMP comprises the theoretical minimum SEC and the additional SEC derived from the irreversibility~ and the SMP has a theoretical minimum SEC of 6.74 GJ/t and an additional SEC of 19.32 GJ/t, which account for 25.88% and 74.12% of the actual SEC, respectively. 展开更多
关键词 steel manufacturing process theoretical minimum specific energy consumption additional specific energy consumption actual specific energy consumption specific energy consumption analysis exergy analysis
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Analysis of minimum specific energy consumption and optimal transport concentration of slurry pipeline transport systems 被引量:2
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作者 Mingzhi Li Yanping He +4 位作者 Ruhong Jiang Ji Zhang Hongsheng Zhang Weihuang Liu Yadong Liu 《Particuology》 SCIE EI CAS CSCD 2022年第7期38-47,共10页
Slurry pipeline transport is widely used in several industrial processes.Calculating the specific power consumption(SPC)and determining the best working conditions are important for the design and operation of transpo... Slurry pipeline transport is widely used in several industrial processes.Calculating the specific power consumption(SPC)and determining the best working conditions are important for the design and operation of transportation systems.Based on the Shanghai Jiao Tong University high-concentration multi-sized slurry pressure drop(SJTU-HMSPD)pipeline-resistance-calculation model,the SJTU-SPC model for calculating the power required to transport a unit volume of solid materials over a unit pipeline length is established for a slurry transport system.The said system demonstrates a uniformity coefficient in the 1.26–7.98 range,median particle size of 0.075–4 mm,particle volume concentration of 10–60%,and pipeline diameter of 0.203–0.8 m.The results obtained were successfully verified against existing experimental data.The influence of parameters,such as particle-gradation uniformity coefficient,median particle size,pipe diameter,and particle volume concentration,on the SPC were analysed.The results revealed that the greater is the uniformity coefficient,the smaller is the minimum specific energy consumption and the larger the optimal transport concentration for a constant,median particle size slurry.As observed,the optimal transport concentration for broad-graded sand equalled approximately 48%.These results supplement the conclusions of existing research,indicating that the optimal transport concentration is approximately 30%and provides theoretical support for high concentration transportation of broad graded slurry. 展开更多
关键词 Slurry pipeline transport system specific power consumption Minimum specific energy consumption Optimal transport concentration
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Prediction of moisture content and energy consumption in microwave drying of beef based on an optimized SSA-BP model
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作者 Jing Ling Jie Xu +1 位作者 Dennis R.Heldman Ting Wu 《International Journal of Agricultural and Biological Engineering》 2025年第4期312-320,共9页
This study investigates the application of an enhanced Back-Propagation(BP)neural network model for analyzing and predicting beef microwave drying processes.Based on Fick’s second law of diffusion,effective moisture ... This study investigates the application of an enhanced Back-Propagation(BP)neural network model for analyzing and predicting beef microwave drying processes.Based on Fick’s second law of diffusion,effective moisture diffusivity was determined under varying microwave power levels(70-420 W)and relative humidity conditions(0%,30%,50%).Experimental results revealed moisture diffusivity values ranging from 2.23×10^(–9) to 2.87×10^(–8 )m^(2)/s.A significant inverse relationship was observed between microwave power and specific energy consumption,with optimal energy efficiency(8.39 MJ/kg water)achieved at 420 W.A multi-layer BP neural network architecture was developed to model drying kinetics and energy consumption patterns,with subsequent optimization using Sparrow Search Algorithm(SSA)for weight and threshold parameter calibration.Comparative analysis demonstrated that the SSA-optimized BP neural network significantly outperformed both conventional BP models and genetic algorithm-optimized variants in predictive accuracy.The enhanced model exhibited robust performance in predicting moisture content evolution and energy consumption dynamics throughout the drying process.These findings provide valuable insights for developing energy-efficient industrial-scale beef drying systems while maintaining product quality.The proposed intelligent computing framework represents a promising approach for precise modeling,prediction,and optimization of microwave drying processes in food processing applications. 展开更多
关键词 microwave power SSA-BP specific energy consumption moisture content PREDICTION
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Exploring hard-rock cutting performances by a master-slave follow-up disc cutter
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作者 Feng Lin Xia-Ting Feng +3 位作者 Yuxi Liu Shiping Li Tianyang Tong Xiangxin Su 《Journal of Rock Mechanics and Geotechnical Engineering》 2025年第12期7966-7979,共14页
In this paper,a self-developed master-slave follow-up disc cutter is used to conduct rock-breaking tests on hard sandstone samples.Different working parameters were employed in the tests(e.g.cutting depth,cutting spee... In this paper,a self-developed master-slave follow-up disc cutter is used to conduct rock-breaking tests on hard sandstone samples.Different working parameters were employed in the tests(e.g.cutting depth,cutting speed,cutting angle,and rotational speed)in order to explore their influences on cutting performance.The results indicate that the thrust,torque,vibration velocity,and roughness all increased continuously with increase of the propulsion speed and cutting depth.At the same time,the specific energy consumption was found to decrease continuously.As the rotational speed was increased,the thrust increased at first and then decreased.In contrast,the torque and roughness continuously decreased,and the specific energy consumption and vibration speed continuously increased.When the cutting angle was increased,the thrust remained unchanged.However,the torque,specific energy consumption,and vibration speed all decreased continuously,and the roughness increased continuously.The temperature of the surface of the cutting tool was found to be relatively uniformly distributed during the rock-breaking process;the highest temperatures generated were in the range of 200-300℃.As the propulsion speed,cutting depth,and cutting angle were increased,the proportion of tensile fractures produced appeared to increase and the proportion of shear fractures decreased.As the rotational speed was increased,the proportion of tensile fractures decreased and the proportion of shear fractures increased.The results could provide useful information on the rock-breaking behavior involved and can be used to offer technical support for engineers using master-slave follow-up disc cutters in the field. 展开更多
关键词 Hard rocks Master-slave follow-up cutter specific energy consumption Rock-breaking mechanism
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Characteristic and correlation analysis of influent and energy consumption of wastewater treatment plants in Taihu Basin 被引量:4
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作者 Luxi Zou Huaibo Li +4 位作者 Shuo Wang Kaikai Zheng Yan Wang Guocheng Du Ji Li 《Frontiers of Environmental Science & Engineering》 SCIE EI CAS CSCD 2019年第6期45-58,共14页
The water quality and energy consumption of wastewater treatment plants(WWTPs)in Taihu Basin were evaluated on the basis of the operation data from 204 municipal WWTPs in the basin by using various statistical methods... The water quality and energy consumption of wastewater treatment plants(WWTPs)in Taihu Basin were evaluated on the basis of the operation data from 204 municipal WWTPs in the basin by using various statistical methods.The influent ammonia nitrogen(NH3-N)and total nitrogen(TN)of WWTPs in Taihu Basin showed normal distribution,whereas chemical oxygen demand(COD),biochemical oxygen demand(BOD5),suspended solid(SS),and total phosphorus(TP)showed positively skewed distribution.The influent BOD5/COD was 0.4%-0.6%,only 39.2%SS/BOD5 exceeded the standard by 36.3%,the average BOD5/TN was 3.82,and the probability of influent BOD5/TP>20 was 82.8%.The average energy consumption of WWTPs in Taihu Basin in 2017 was 0.458 kWh/m^3.The specific energy consumption of WWTPs with a daily treatment capacity of more than 5×10^4 m^3 in Taihu Basin was stable at 0.33 kWh/m^3.A power function relationship was observed between the reduction in COD and NH3-N and the specific energy consumption of pollutant reduction,and the higher the pollutant reduction is,the lower the specific energy consumption of pollutant reduction presents.In addition,a linear relationship existed between the energy consumption of WWTPs and the specific energy consumption of influent volume and pollutant reduction.Therefore,upgrading and operation with less energy consumption of WWTPs is imperative and the suggestions for Taihu WWTPs based on stringent discharge standard are proposed in detail. 展开更多
关键词 Taihu Basin Wastewater treatment plant Influent characteristics energy consumption evaluation specific energy consumption SPSS correlation analysis
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Rock breaking performance of the newly proposed unsubmerged cavitating abrasive waterjet 被引量:3
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作者 Chenxing Fan Haitao Zhang +2 位作者 Yong Kang Hanqing Shi Deng Li 《International Journal of Mining Science and Technology》 SCIE EI CAS CSCD 2023年第7期843-853,共11页
To improve the rock breaking ability, cavitating waterjet and abrasive waterjet are combined by using a coaxial low-speed waterjet generated around the periphery of a high-speed abrasive waterjet, and a new type of wa... To improve the rock breaking ability, cavitating waterjet and abrasive waterjet are combined by using a coaxial low-speed waterjet generated around the periphery of a high-speed abrasive waterjet, and a new type of waterjet called unsubmerged cavitating abrasive waterjet(UCAWJ) is thus produced. The rock breaking performance of UCAWJ was compared with submerged cavitating abrasive waterjet(SCAWJ)and unsubmerged abrasive waterjet(UAWJ) by impinging sandstone specimens. Moreover, the effects of jet pressure, standoff distance, abrasive flow rate and concentration were studied by evaluating the specific energy consumption, and the area, depth, and mass loss of the eroded specimen. The results show that the artificially generated submerged environment in UCAWJ is able to enhance the rock breaking performance under the same operating parameters. Furthermore, the rock breaking performance of UCAWJ is much better at higher jet pressures and smaller standoff distances when compared with UAWJ. The greatest rock breaking ability of UCAWJ appears at jet pressure of 50 MPa and standoff distance of 32 mm, with the mass loss of sandstone increased by 370.6% and the energy dissipation decreased by 75.8%. In addition, under the experimental conditions the optimal abrasive flow rate and concentration are 76.5 m L/min and 3%, respectively. 展开更多
关键词 Rock breaking Abrasive waterjet Unsubmerged cavitation EROSION specific energy consumption
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Optimal control of cobalt crust seabedmining parameters based on simulated annealing genetic algorithm 被引量:2
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作者 夏毅敏 张刚强 +2 位作者 聂四军 卜英勇 张振华 《Journal of Central South University》 SCIE EI CAS 2011年第3期650-657,共8页
Under the condition of the designated collection ratio and the interfused ratio of mullock, to ensure the least energy consumption, the parameters of collecting head (the feed speed, the axes height of collecting hea... Under the condition of the designated collection ratio and the interfused ratio of mullock, to ensure the least energy consumption, the parameters of collecting head (the feed speed, the axes height of collecting head, and the rotate speed) are chosen as the optimized parameters. According to the force on the cutting pick, the collecting size of the cobalt crust and bedrock and the optimized energy consumption of the collecting head, the optimized design model of collecting head is built. Taking two hundred groups seabed microtopography for grand in the range of depth displacement from 4.5 to 5.5 era, then making use of the improved simulated annealing genetic algorithm (SAGA), the corresponding optimized result can be obtained. At the same time, in order to speed up the controlling of collecting head, the optimization results are analyzed using the regression analysis method, and the conclusion of the second parameter of the seabed microtopography is drawn. 展开更多
关键词 cobalt crust mining parameter specific energy consumption simulated annealing genetic algorithm
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Fertilizer drawn forward osmosis as an alternative to 2nd pass seawater reverse osmosis: Estimation of boron removal and energy consumption 被引量:2
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作者 Hailan Wang Baoyu Gao +3 位作者 Li’an Hou Ho Kyong Shon Qinyan Yue Zhining Wang 《Frontiers of Environmental Science & Engineering》 SCIE EI CSCD 2021年第6期433-445,共13页
Agriculture is the largest consumer of freshwater.Desalinated seawater is an important alternative water source for sustainable irrigation.However,some issues of the current desalination technology hinder its use for ... Agriculture is the largest consumer of freshwater.Desalinated seawater is an important alternative water source for sustainable irrigation.However,some issues of the current desalination technology hinder its use for agriculture irrigation,including low boron removal and high energy consumption.This study systematically explored the feasibility of employing fertilizer drawn forward osmosis(FDFO)as an alternative to 2nd pass reverse osmosis(RO)by considering the boron removal performance and specific energy consumption(SEC).Different operating conditions were investigated,such as the boron and NaCl concentrations in feed solution(FS),draw solution(DS)concentration,pH,the volume ratio of FS to DS,membrane orientation,flow rate,and operating temperature.The results indicated that a low boron concentration in FS and high DS pH(pH=11.0)decreased the boron solute flux,and led to low final boron concentration in the DS.The other operating conditions had negligible influence on the final DS boron concentration.Also,a lower flow rate and higher specific water flux with certain permeate water volumes were conducive to reducing the SEC of the FDFO process.Overall,our study paves a new way of using FDFO in irrigation,which avoids the phytotoxicity and human health risk of boron.The results show the potential of FDFO as an alternative to 2nd pass RO for irrigation water production. 展开更多
关键词 Fertilizer drawn forward osmosis(FDFO) Boron removal specific energy consumption(SEC) Seawater reverse osmosis(SWRO) Irrigation water production
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Life Cycle Assessment of Biodegradable Plastics 被引量:2
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作者 SAKAMOTO Yuki 《Journal of Shanghai Jiaotong university(Science)》 EI 2012年第3期327-329,共3页
Many industrial products made from fossil fuels cause the problems of global warming,depletion of fossil fuel resources and decrease of the land by landfill.In this report,the amounts of CO2 emissions as the environme... Many industrial products made from fossil fuels cause the problems of global warming,depletion of fossil fuel resources and decrease of the land by landfill.In this report,the amounts of CO2 emissions as the environmental load and the specific energy consumptions as the depletion of fossil fuel resources of biodegradable plastics and conventional plastic as food trays are compared using life cycle assessment methodology.The amount of CO2 emission of PHB(poly(3-hydroxybutyrate-co-4-hydroxybutyrate)) tray was the smallest among those of trays of other plastics.The specific energy consumption of SPCL(starch/polycaprolactone) was the smallest among those of trays of other plastics.It clearly reveals that the utilization of the biodegradable plastics is an effective way of alternatives of the conventional plastics. 展开更多
关键词 life cycle assessment biodegradable plastics CO2 emission specific energy consumption
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Studies of ultrasound disintegration of residual sludge and its energy consumption in water treatment of petrochemical plant
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作者 SHEN Jinfeng YIN Xuan +1 位作者 GU Heping Lü Xiaoping 《Frontiers of Chemical Science and Engineering》 SCIE EI CSCD 2007年第4期395-398,共4页
To investigate the influence of ultrasound pretreatment on sludge anaerobic digestion,the ultrasound disintegration of residual sludge in water treatment of petrochemical plant was studied,and the mechanisms of ultras... To investigate the influence of ultrasound pretreatment on sludge anaerobic digestion,the ultrasound disintegration of residual sludge in water treatment of petrochemical plant was studied,and the mechanisms of ultrasound and medium were introduced.Experimental results indicate that ultrasound cavitation induces the rise of sludge temperature,which improves ultrasound disintegra-tion on sludge.U1trasound pretreatment can advance observ-ably the quantity of chemical oxygen demand in sludge supernatant fluid(SCOD),which increases with ultrasound intensity and sonication time.The degree of ultrasound disintegration increases with the specific energy input.When the specific energy input is l0000 kJ/kg of total dry solids,the degree of ultrasonic sludge disintegration reaches 40%. 展开更多
关键词 residual sludge chemical oxygen demand ultrasonic cavitation specific energy consumption
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Drying ripe mango slices using step-down temperature far-infrared-hot air techniques
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作者 Suwit Paengkanya Sutinon Patcharatvirakul Ponlakrit Kumklam 《International Journal of Agricultural and Biological Engineering》 2025年第6期281-289,共9页
A key challenge in food drying is achieving an optimal balance between processing efficiency,energy consumption,and maintaining high quality in the final product.This study investigates three drying methods for mango ... A key challenge in food drying is achieving an optimal balance between processing efficiency,energy consumption,and maintaining high quality in the final product.This study investigates three drying methods for mango slices:conventional hot air drying(HA),far-infrared combined hot air drying(FIRHA),and step-down temperature FIRHA.The effects of various operating parameters were analyzed,including drying medium temperature and the influence of far-infrared assistance,on the drying kinetics and quality attributes of the mango slices.The quality attributes assessed include color,shrinkage percentage,texture profile,water activity,microstructure,and energy consumption.The results indicate that the drying rates for FIRHA were significantly higher than those for HA.Mango slices dried using FIRHA and step-down temperature FIRHA exhibited greater lightness and greenness,along with increased crispness,while demonstrating lower yellowness compared to those dried by HA.The far-infrared assistance resulted in larger pore sizes and a higher void area fraction in the mango slices,but it also led to reduced hardness and shrinkage percentage compared to those dried using HA.In terms of specific energy consumption,the electric heater consumed significantly more energy than the far-infrared radiator and blower.Additionally,the total specific energy consumption of step-down temperature FIRHA was lower than that of both HA and FIRHA under all drying conditions.Based on these findings,this study recommends using step-down temperature FIRHA at 90℃ for 1 h for the effective drying of mango slices,offering an optimal solution to the core challenges in the field.Ultimately,this work provides a valuable framework and empirical evidence for the adoption of hybrid drying technologies,contributing significantly to the fields of food engineering and sustainable agricultural processing. 展开更多
关键词 combined far-infrared-hot air drying dried mango slices drying kinetic specific energy consumption step-down temperature technique texture
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