Removal kinetics of phosphorus through use of basic oxygen furnace slag（BOF-slag）was investigated through batch experiments. Effects of several parameters such as initial phosphorus concentration, temperature, BOF-s...Removal kinetics of phosphorus through use of basic oxygen furnace slag（BOF-slag）was investigated through batch experiments. Effects of several parameters such as initial phosphorus concentration, temperature, BOF-slag size, initial p H, and BOF-slag dosage on phosphorus removal kinetics were measured in detail. It was demonstrated that the removal process of phosphorus through BOF-slag followed pseudo-first-order reaction kinetics. The apparent rate constant（kobs） significantly decreased with increasing initial phosphorus concentration, BOF-slag size, and initial p H, whereas it exhibited an opposite trend with increasing reaction temperature and BOF-slag dosage.A linear dependence of kobson total removed phosphorus（TRP） was established with kobs=（3.51 ± 0.11） × 10^-4× TRP. Finally, it was suggested that the Langmuir–Rideal（L–R）or Langmuir–Hinshelwood（L–H） mechanism may be used to describe the removal process of phosphorus using BOF-slag.展开更多
Double slag process was adopted to produce low-phosphorus steel from middle-phosphorus hot metal.To achieve a stable dephosphorization operation,conventional process was modified as follows：the blowing time was exten...Double slag process was adopted to produce low-phosphorus steel from middle-phosphorus hot metal.To achieve a stable dephosphorization operation,conventional process was modified as follows：the blowing time was extended by approximately 1min by reducing the oxygen supply flow rate;calcium ferrite pellets were added to adjust the slag composition and viscosity;the dumping temperature was lowered by 30-50°C by the addition of calcium ferrite pellets during the double slag process to prevent phosphorus in the slag from returning to the molten steel;and the bottom-blown gas flow was increased during the blowing process.For 40 heats of comparative experiments,the rate of dephosphorization reached 91% and ranged between 87% and 95%;the phosphorus,sulfur,manganese,and oxygen contents calculated according to the compositions of molten steel and slag as well as the temperature of molten steel at the end-point of the basic oxygen furnace process were similar to the equilibrium values for the reaction between the slag and the steel.Less free calcium oxide and metallic iron were present in the final slag,and the surface of the slag mineral phase was smooth,clear,and well developed,which showed that the slag exhibited better melting effects than that produced using the conventional slag process.A steady phosphorus capacity in the slag and stable dephosphorization effects were achieved.展开更多
Basic oxygen furnace slag（BOFS） has the potential to remove hexavalent chromium（Cr（VI））from wastewater by a redox process due to the presence of minerals containing Fe2＋. The effects of the solution p H, initia...Basic oxygen furnace slag（BOFS） has the potential to remove hexavalent chromium（Cr（VI））from wastewater by a redox process due to the presence of minerals containing Fe2＋. The effects of the solution p H, initial Cr（VI） concentration, BOFS dosage, BOFS particle size, and temperature on the removal of Cr（VI） was investigated in detail through batch tests. The chemical and mineral compositions of fresh and reacted BOFS were characterized using scanning electron microscope（SEM） equipped with an energy dispersive spectrometer（EDS）system and X-ray diffractometer（XRD）. The results show that Cr（VI） in wastewater can be efficiently removed by Fe2＋released from BOFS under appropriate acidic conditions. The removal of Cr（VI） by BOFS significantly depended on the parameters mentioned above. The reaction of Cr（VI） with BOFS followed the pseudo-second-order kinetic model. Fe2＋responsible for Cr（VI） removal was primarily derived from the dissolution of Fe O and Fe3O4 in BOFS. When H2SO4 was used to adjust the solution acidity, gypsum（Ca SO4·2H2O）could be formed and become an armoring precipitate layer on the BOFS surface, hindering the release of Fe2＋and the removal of Cr（VI）. Finally, the main mechanism of Cr（VI） removal by BOFS was described using several consecutive reaction steps.展开更多
Air quenched basic oxygen furnace steel slag （BOF-SS） is processed at very high cooling rate, which is expected to have different cementitious properties from conventional slowly cooled BOF-SS. For this purpose, the...Air quenched basic oxygen furnace steel slag （BOF-SS） is processed at very high cooling rate, which is expected to have different cementitious properties from conventional slowly cooled BOF-SS. For this purpose, the strength activity indexes of air quenched and slowly cooled BOF-SS are investigated. The results reveal that, under the specific surface area （S） of 490 m^2/kg, the compressive strength activity index reaches 1.24 after 28 days with replacement of 15% air quenched BOF-SS and reaches 1.05 after 28 days with replacement of 20% air quenched BOF-SS and 30%granulated blast furnace slag （GBFS）. The cementitious activity of air quenched BOF-SS is obviously higher than that of slowly cooled BOF-SS, mainly because it contains more C3 S and glassy phases.展开更多
The influence of three different blowing conditions on the slag splashing process in a basic oxygen furnace for steelmaking is analyzed here using two-dimensional transient Computational Fluid Dynamics simulations. Fo...The influence of three different blowing conditions on the slag splashing process in a basic oxygen furnace for steelmaking is analyzed here using two-dimensional transient Computational Fluid Dynamics simulations. Four blowing conditions are considered in the computer runs: top blowing, combined blowing using just a bottom centered nozzle, combined blowing using two bottom lateral nozzles, and full combined blowing using the three top and the three bottom nozzles. Computer simulations show that full combined blowing provides greater slag splashing than conventional top blowing.展开更多
To avoid the volume expansion of basic oxygen furnace (BOF) slag for use in building materials, a hot slag modification process was proposed to reduce free CaO (f-CaO) in the molten slag. A transient 3D numerical mode...To avoid the volume expansion of basic oxygen furnace (BOF) slag for use in building materials, a hot slag modification process was proposed to reduce free CaO (f-CaO) in the molten slag. A transient 3D numerical model of BOF molten slag modification by SiO_(2) particles was established. The flow and heat transfer of molten slag, movement and dissolution of the modifier, and concentration distribution of f-CaO in slag during the modification of BOF were studied. The distribution of f-CaO concentration is inhomogeneous all over the molten slag. The mixing effect at the slag surface is weaker than that at the half-height plane of the slag. To consume the f-CaO below 2.0 wt.% in the slag, the optimum quantity of the SiO_(2) modifier is 10.0% of the mass of the slag. The fine SiO_(2) particles help attain a lower final mass fraction of f-CaO and a higher SiO_(2) utilization ratio.展开更多
Some variables that influence the slag splashing phenomenon in an oxygen steelmaking converter are numerically analyzed in this work. The effect of lance height, jet velocity, jet exit angle and slag viscosity on the ...Some variables that influence the slag splashing phenomenon in an oxygen steelmaking converter are numerically analyzed in this work. The effect of lance height, jet velocity, jet exit angle and slag viscosity on the washing and ejection mechanisms of slag splashing is studied employing transient two-dimensional computational fluid dynamics simulations. A parameter here called average slag volume fraction is proposed for the quantitative evaluation of the slag splashing efficiency. Besides, a qualitative comparison is made between the computational fluid dynamics results and physical model results from literature.展开更多
基金financially supported by the Fundamental Research Fund for the Central Universities (No. N130302004)the National Natural Science Foundation of China (No. U1360204)
文摘Removal kinetics of phosphorus through use of basic oxygen furnace slag（BOF-slag）was investigated through batch experiments. Effects of several parameters such as initial phosphorus concentration, temperature, BOF-slag size, initial p H, and BOF-slag dosage on phosphorus removal kinetics were measured in detail. It was demonstrated that the removal process of phosphorus through BOF-slag followed pseudo-first-order reaction kinetics. The apparent rate constant（kobs） significantly decreased with increasing initial phosphorus concentration, BOF-slag size, and initial p H, whereas it exhibited an opposite trend with increasing reaction temperature and BOF-slag dosage.A linear dependence of kobson total removed phosphorus（TRP） was established with kobs=（3.51 ± 0.11） × 10^-4× TRP. Finally, it was suggested that the Langmuir–Rideal（L–R）or Langmuir–Hinshelwood（L–H） mechanism may be used to describe the removal process of phosphorus using BOF-slag.
基金financially supported by the Beijing Natural Science Foundation of China(No.2172057)
文摘Double slag process was adopted to produce low-phosphorus steel from middle-phosphorus hot metal.To achieve a stable dephosphorization operation,conventional process was modified as follows：the blowing time was extended by approximately 1min by reducing the oxygen supply flow rate;calcium ferrite pellets were added to adjust the slag composition and viscosity;the dumping temperature was lowered by 30-50°C by the addition of calcium ferrite pellets during the double slag process to prevent phosphorus in the slag from returning to the molten steel;and the bottom-blown gas flow was increased during the blowing process.For 40 heats of comparative experiments,the rate of dephosphorization reached 91% and ranged between 87% and 95%;the phosphorus,sulfur,manganese,and oxygen contents calculated according to the compositions of molten steel and slag as well as the temperature of molten steel at the end-point of the basic oxygen furnace process were similar to the equilibrium values for the reaction between the slag and the steel.Less free calcium oxide and metallic iron were present in the final slag,and the surface of the slag mineral phase was smooth,clear,and well developed,which showed that the slag exhibited better melting effects than that produced using the conventional slag process.A steady phosphorus capacity in the slag and stable dephosphorization effects were achieved.
基金financially supported by the Fundamental Research Fund for the Central Universities(No.N130302004)the National Natural Science Foundation of China(No.21407020)
文摘Basic oxygen furnace slag（BOFS） has the potential to remove hexavalent chromium（Cr（VI））from wastewater by a redox process due to the presence of minerals containing Fe2＋. The effects of the solution p H, initial Cr（VI） concentration, BOFS dosage, BOFS particle size, and temperature on the removal of Cr（VI） was investigated in detail through batch tests. The chemical and mineral compositions of fresh and reacted BOFS were characterized using scanning electron microscope（SEM） equipped with an energy dispersive spectrometer（EDS）system and X-ray diffractometer（XRD）. The results show that Cr（VI） in wastewater can be efficiently removed by Fe2＋released from BOFS under appropriate acidic conditions. The removal of Cr（VI） by BOFS significantly depended on the parameters mentioned above. The reaction of Cr（VI） with BOFS followed the pseudo-second-order kinetic model. Fe2＋responsible for Cr（VI） removal was primarily derived from the dissolution of Fe O and Fe3O4 in BOFS. When H2SO4 was used to adjust the solution acidity, gypsum（Ca SO4·2H2O）could be formed and become an armoring precipitate layer on the BOFS surface, hindering the release of Fe2＋and the removal of Cr（VI）. Finally, the main mechanism of Cr（VI） removal by BOFS was described using several consecutive reaction steps.
基金Item Sponsored by National Natural Science Foundation of China(51234003)
文摘Air quenched basic oxygen furnace steel slag （BOF-SS） is processed at very high cooling rate, which is expected to have different cementitious properties from conventional slowly cooled BOF-SS. For this purpose, the strength activity indexes of air quenched and slowly cooled BOF-SS are investigated. The results reveal that, under the specific surface area （S） of 490 m^2/kg, the compressive strength activity index reaches 1.24 after 28 days with replacement of 15% air quenched BOF-SS and reaches 1.05 after 28 days with replacement of 20% air quenched BOF-SS and 30%granulated blast furnace slag （GBFS）. The cementitious activity of air quenched BOF-SS is obviously higher than that of slowly cooled BOF-SS, mainly because it contains more C3 S and glassy phases.
文摘The influence of three different blowing conditions on the slag splashing process in a basic oxygen furnace for steelmaking is analyzed here using two-dimensional transient Computational Fluid Dynamics simulations. Four blowing conditions are considered in the computer runs: top blowing, combined blowing using just a bottom centered nozzle, combined blowing using two bottom lateral nozzles, and full combined blowing using the three top and the three bottom nozzles. Computer simulations show that full combined blowing provides greater slag splashing than conventional top blowing.
基金the National Natural Science Foundation of China(Grant Nos.U1860205 and 52204352)Young Elite Scientist Sponsorship Program by China Association for Science and Technology(Grant No.YESS20200210)Youth Project of Hubei Natural Science Foundation(Grant No.2022CFB593).
文摘To avoid the volume expansion of basic oxygen furnace (BOF) slag for use in building materials, a hot slag modification process was proposed to reduce free CaO (f-CaO) in the molten slag. A transient 3D numerical model of BOF molten slag modification by SiO_(2) particles was established. The flow and heat transfer of molten slag, movement and dissolution of the modifier, and concentration distribution of f-CaO in slag during the modification of BOF were studied. The distribution of f-CaO concentration is inhomogeneous all over the molten slag. The mixing effect at the slag surface is weaker than that at the half-height plane of the slag. To consume the f-CaO below 2.0 wt.% in the slag, the optimum quantity of the SiO_(2) modifier is 10.0% of the mass of the slag. The fine SiO_(2) particles help attain a lower final mass fraction of f-CaO and a higher SiO_(2) utilization ratio.
文摘Some variables that influence the slag splashing phenomenon in an oxygen steelmaking converter are numerically analyzed in this work. The effect of lance height, jet velocity, jet exit angle and slag viscosity on the washing and ejection mechanisms of slag splashing is studied employing transient two-dimensional computational fluid dynamics simulations. A parameter here called average slag volume fraction is proposed for the quantitative evaluation of the slag splashing efficiency. Besides, a qualitative comparison is made between the computational fluid dynamics results and physical model results from literature.
