Cleanliness control of advanced steels is of vital importance for quality control of the products.In order to understand and control the inclusion removal during refining process in molten steel,its motion behaviors a...Cleanliness control of advanced steels is of vital importance for quality control of the products.In order to understand and control the inclusion removal during refining process in molten steel,its motion behaviors at the multiple steel/gas/slag interfaces have attracted the attention much of metallurgical community.The recent development of the agglomeration of non-metallic inclusions at the steel/Ar and steel/slag interfaces has been summarized,and both the experimental as well as theoretical works have been surveyed.In terms of in situ observation of high-temperature interfacial phenomena in the molten steel,researchers utilized high-temperature confocal laser scanning microscopy to observe the movement of more types of inclusions at the interface,i.e.,the investigated inclusion is no longer limited to Al_(2)O_(3)-based inclusions but moves forward to rare earth oxides,MgO-based oxides,etc.In terms of theoretical models,especially the model of inclusions at the steel/slag interface,the recent development has overcome the limitations of the assumptions of Kralchevsky-Paunov model and verified the possible errors caused by the model assumptions by combining the water model and the physical model.Last but not least,the future work in this topic has been suggested,which could be in combination of thermal physical properties of steels and slag,as well as utilize the artificial intelligence-based methodology to implement a comprehensive inclusion motion behaviors during a comprehensive metallurgical process.展开更多
Utilizing ANSYS CFX commercial software and volume fraction of fluid （VOF） model, fluctuation behav- ior of steel/slag interface was numerically simulated in continuous casting mold with static magnetic field, and t...Utilizing ANSYS CFX commercial software and volume fraction of fluid （VOF） model, fluctuation behav- ior of steel/slag interface was numerically simulated in continuous casting mold with static magnetic field, and the influence of metal jet characteristics on the behavior of steel/slag interface was investigated. The results indicated that the behavior of steel/slag interface is similar at different process parameters, which is closely related to the characteristic of the flow field. The steel/slag interface has an obvious trough characteristic, which can be divided in- to three zones： frontal valley zone, back valley zone and horizontal zone~ as the magnetic flux density increases, the fluctuation of liquid level increases firstly and then decreases, and a reasonable magnetic flux density can make steel/ slag interface obtain a relatively flat interface, which can prevent slag from being entrapped into liquid steel. For a thin slab continuous casting process, when the casting speed is 4 m/min, a reasonable magnetic flux density is about 0.5 T, and the interfacial fluctuation is weaker. No matter the position of magnetic field is horizontal or vertical, for different operating parameters, there is a corresponding reasonable magnetic field position where the steel/slag inter- face fluctuation can be properly controlled and slag entrapment can be prevented.展开更多
A boundary layer model was developed to predict the capture of inclusions by steel-slag interface in a turbulent fluid flow,which is based on the detailed analysis of inclusion trajectories.The effective boundary laye...A boundary layer model was developed to predict the capture of inclusions by steel-slag interface in a turbulent fluid flow,which is based on the detailed analysis of inclusion trajectories.The effective boundary layer for inclusion removal was proposed by a statistical method.It is noticed that the capture of inclusions by steel-slag interface is not only dependent on the diameter of inclusions but also related to the local turbulent conditions.In high turbulent flow fields,the transport of inclusions is mainly dominated by the turbulent flow,and thus,the effective boundary layer thickness is mainly affected by the level of turbulent kinetic energy and is almost independent of the inclusion diameter.The inertia of inclusions gradually takes over the stochastic effect of turbulent flow,and the effect of inclusion diameter on effective boundary layer thickness becomes more noticeable with the decrease in the level of turbulent kinetic energy.Besides,the effective boundary layer thickness is more susceptible to the inclusion diameter for larger inclusions due to its greater inertia under the same turbulent condition while it principally depends on the level of turbulent kinetic energy for smaller inclusions.As the characteristic velocity increases,the time for inclusions transport and interaction with steel-slag interface decreases,and thus,the effective boundary layer thickness decreases.Moreover,the graphical user interface was developed by using the cubic spline interpolation for ease of coupling the current boundary layer model with the macro-scale model of a turbulent fluid flow in the metallurgical vessel.展开更多
The influences of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag were investigated. After oxidation, most of the Ti component in the sla...The influences of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag were investigated. After oxidation, most of the Ti component in the slag was enriched into the perovskite phase, which served as the Ti-rich phase during the crystallization process. The phase transformation, occurrence state, and the interface of the Ti component were observed to be affected by the addition of different types of agents. During the oxidation process, titanaugite and Ti-rich diopside phases gradually transformed into non-Ti phases（anorthite： CaMgSi2O6 and CaAl2Si2O8） in the form of dendrites or columns, which were observed to be distributed at the surface of the perovskite phase. Several more cracks appeared along the grain boundaries of the perovskite phase after the addition of P2O5, facilitating the liberation of the perovskite phase. Composite additives combining both an acid and a base, such as CaO ＋ CaF2 or P2O5 ＋ CaF2, were used. We observed that the disadvantages of using single additives were successfully overcome.展开更多
The flow field of molten steel and the interfacial behaviour between molten steel and liquid slag layer in medium-thin slab continuous casting mold with argon gas injection were studied by numerical simulation, in whi...The flow field of molten steel and the interfacial behaviour between molten steel and liquid slag layer in medium-thin slab continuous casting mold with argon gas injection were studied by numerical simulation, in which the effects of nozzle submergence depth and port angle, casting speed, and argon gas flow rate on the flow and the level fluctuation of molten steel were considered. The results show that the molten steel is jetted from the submerged en- try nozzle （SEN） with three ports into the mold and forms three recirculation zones including one upper recireulation zone and two lower recirculation zones. Argon gas injection results in a secondary vortex flow in the upper zone near the nozzle. For a given casting speed and argon gas flow rate, increasing the side port angle and submergence depth of nozzle can effectively restrain the steel/slag interracial fluctuation. Increasing the casting speed would prick up the level fluctuation. For a fixed casting speed, argon gas flow rate has a critical value, the interracial fluctuation with argon gas injection are stronger than the case without argon gas injection when the argon gas flow rate is less than the critical value, but when the argon gas flow rate exceeds the critical value, the level fluctuation is calmer than that without argon gas injection.展开更多
The effects of oxidizing slag on oxygen mass transfer and inclusions in different stages of IF(interstitial-free)steel refining were investigated by several heat simulation experiments.The results of the experiments s...The effects of oxidizing slag on oxygen mass transfer and inclusions in different stages of IF(interstitial-free)steel refining were investigated by several heat simulation experiments.The results of the experiments showed that the oxidizability of slag changed considerably during different refining stages.Keeping the content of FeO in the slag within 1 wt.%would narrow the difference of slag oxidizability,stabilize the content of[Al]s in the steel,avoid secondary oxidation of molten steel by the slag,and reduce the inclusions.When the mass transfer of FeO in the slag phase was a limiting step,the secondary oxidation reaction occurred at the steel–slag interface;when the diffusion of oxygen in the molten steel was a limiting step,the secondary oxidation reaction took place inside the molten steel.The oxygen transfer rate was affected by the mass transfer coefficient of oxygen.For every 0.0001m/s increase in mass transfer coefficient,the oxygen transfer rate increased by about 2.2×10^-6 min^-1.By changing the mass transfer coefficient,the oxygen transfer rate of the slag to the molten steel can be controlled.展开更多
The curve of % S vs reaction time is described quantitatively based on the electrochemical model directly deduced from the principle of electrochemistry as well as the given method for calculating the initial oxygen p...The curve of % S vs reaction time is described quantitatively based on the electrochemical model directly deduced from the principle of electrochemistry as well as the given method for calculating the initial oxygen potential along slag/steel interface.The calculated data is in good agreement with the experimental results. During desulphurization,both L_s~* and L_s,the sulphur partition along the interface and that in the bulk,go up in association with the descending of oxygen potential along interface. The plot of L_s~* against reaction time follows a parabolic curve,while that of L_s is of hyperbola type.Correspondingly,on curves of driving force parameter vs reaction tone,either calculated or experimental,a hump occurs.展开更多
The influence of air-cooled blast furnace slag aggregates as replacement of natural aggregates on the water absorption of concrete and mortar was studied, and the mechanism was analyzed. The interface between aggregat...The influence of air-cooled blast furnace slag aggregates as replacement of natural aggregates on the water absorption of concrete and mortar was studied, and the mechanism was analyzed. The interface between aggregate and matrix in concrete was analyzed by using a micro-hardness tester, a laser confocal microscope and a scanning electron microscope with backscattered electron image mode. The pore structure of mortar matrixes under different curing conditions was investigated by mercury intrusion porosimetry. The results showed that when natural aggregates were replaced with air-cooled blast furnace slag aggregates in mortar or concrete, the content of the capillary pore in the mortar matrix was reduced and the interfacial structure between aggregate and matrix was improved, resulting in the lower water absorption of mortar or concrete. Compared to the concrete made with crushed limestone and natural river sand, the initial absorption coefficient, the secondary absorption coefficient and the water absorption capacity through the surface for 7 d of the concrete made from crushed air-cooled blast furnace slag and air-cooled blast furnace slag sand were reduced by 48.9%, 52.8%, and 46.5%, respectively.展开更多
基金the National Natural Science Foundation of China(Grant No.52074179)for the financial supportNational Key Research and Development Program of China(2024YFB3713705)is also acknowledged.
文摘Cleanliness control of advanced steels is of vital importance for quality control of the products.In order to understand and control the inclusion removal during refining process in molten steel,its motion behaviors at the multiple steel/gas/slag interfaces have attracted the attention much of metallurgical community.The recent development of the agglomeration of non-metallic inclusions at the steel/Ar and steel/slag interfaces has been summarized,and both the experimental as well as theoretical works have been surveyed.In terms of in situ observation of high-temperature interfacial phenomena in the molten steel,researchers utilized high-temperature confocal laser scanning microscopy to observe the movement of more types of inclusions at the interface,i.e.,the investigated inclusion is no longer limited to Al_(2)O_(3)-based inclusions but moves forward to rare earth oxides,MgO-based oxides,etc.In terms of theoretical models,especially the model of inclusions at the steel/slag interface,the recent development has overcome the limitations of the assumptions of Kralchevsky-Paunov model and verified the possible errors caused by the model assumptions by combining the water model and the physical model.Last but not least,the future work in this topic has been suggested,which could be in combination of thermal physical properties of steels and slag,as well as utilize the artificial intelligence-based methodology to implement a comprehensive inclusion motion behaviors during a comprehensive metallurgical process.
基金Item Sponsored by National Natural Science Foundation of China(50604005,50834009)Natural Science Foundation of Liaoning Province of China(20102074)+2 种基金Fundamental Research Funds for the Central Universities of China(N100409005)Key Grant Project of Chinese Ministry of Education(311014)"111" Project of China(B07015)
文摘Utilizing ANSYS CFX commercial software and volume fraction of fluid （VOF） model, fluctuation behav- ior of steel/slag interface was numerically simulated in continuous casting mold with static magnetic field, and the influence of metal jet characteristics on the behavior of steel/slag interface was investigated. The results indicated that the behavior of steel/slag interface is similar at different process parameters, which is closely related to the characteristic of the flow field. The steel/slag interface has an obvious trough characteristic, which can be divided in- to three zones： frontal valley zone, back valley zone and horizontal zone~ as the magnetic flux density increases, the fluctuation of liquid level increases firstly and then decreases, and a reasonable magnetic flux density can make steel/ slag interface obtain a relatively flat interface, which can prevent slag from being entrapped into liquid steel. For a thin slab continuous casting process, when the casting speed is 4 m/min, a reasonable magnetic flux density is about 0.5 T, and the interfacial fluctuation is weaker. No matter the position of magnetic field is horizontal or vertical, for different operating parameters, there is a corresponding reasonable magnetic field position where the steel/slag inter- face fluctuation can be properly controlled and slag entrapment can be prevented.
基金the National Natural Science Foundation of China(Grant Nos.51904025 and U22A20171)the Fundamental Research Funds for the Central Universities(Grant No.FRF-IDRY-20-011)+1 种基金National Postdoctoral Program for Innovative Talents(Grant No.BX20190030)the High Steel Center(HSC)at North China University of Technology and University of Science and Technology Beijing,China.
文摘A boundary layer model was developed to predict the capture of inclusions by steel-slag interface in a turbulent fluid flow,which is based on the detailed analysis of inclusion trajectories.The effective boundary layer for inclusion removal was proposed by a statistical method.It is noticed that the capture of inclusions by steel-slag interface is not only dependent on the diameter of inclusions but also related to the local turbulent conditions.In high turbulent flow fields,the transport of inclusions is mainly dominated by the turbulent flow,and thus,the effective boundary layer thickness is mainly affected by the level of turbulent kinetic energy and is almost independent of the inclusion diameter.The inertia of inclusions gradually takes over the stochastic effect of turbulent flow,and the effect of inclusion diameter on effective boundary layer thickness becomes more noticeable with the decrease in the level of turbulent kinetic energy.Besides,the effective boundary layer thickness is more susceptible to the inclusion diameter for larger inclusions due to its greater inertia under the same turbulent condition while it principally depends on the level of turbulent kinetic energy for smaller inclusions.As the characteristic velocity increases,the time for inclusions transport and interaction with steel-slag interface decreases,and thus,the effective boundary layer thickness decreases.Moreover,the graphical user interface was developed by using the cubic spline interpolation for ease of coupling the current boundary layer model with the macro-scale model of a turbulent fluid flow in the metallurgical vessel.
基金supported by the Open Research Fund of the Key Laboratory for Ferrous Metallurgy and Resources Utilization of the Ministry of EducationWuhan University of Science and Technology (FMRU2007K10)
文摘The influences of additives on the phase transformation, occurrence state, and the interface of the Ti component in Ti-bearing blast furnace slag were investigated. After oxidation, most of the Ti component in the slag was enriched into the perovskite phase, which served as the Ti-rich phase during the crystallization process. The phase transformation, occurrence state, and the interface of the Ti component were observed to be affected by the addition of different types of agents. During the oxidation process, titanaugite and Ti-rich diopside phases gradually transformed into non-Ti phases（anorthite： CaMgSi2O6 and CaAl2Si2O8） in the form of dendrites or columns, which were observed to be distributed at the surface of the perovskite phase. Several more cracks appeared along the grain boundaries of the perovskite phase after the addition of P2O5, facilitating the liberation of the perovskite phase. Composite additives combining both an acid and a base, such as CaO ＋ CaF2 or P2O5 ＋ CaF2, were used. We observed that the disadvantages of using single additives were successfully overcome.
基金Item Sponsored by National Natural Science Foundation of China and Baosteel Co(50674020)
文摘The flow field of molten steel and the interfacial behaviour between molten steel and liquid slag layer in medium-thin slab continuous casting mold with argon gas injection were studied by numerical simulation, in which the effects of nozzle submergence depth and port angle, casting speed, and argon gas flow rate on the flow and the level fluctuation of molten steel were considered. The results show that the molten steel is jetted from the submerged en- try nozzle （SEN） with three ports into the mold and forms three recirculation zones including one upper recireulation zone and two lower recirculation zones. Argon gas injection results in a secondary vortex flow in the upper zone near the nozzle. For a given casting speed and argon gas flow rate, increasing the side port angle and submergence depth of nozzle can effectively restrain the steel/slag interracial fluctuation. Increasing the casting speed would prick up the level fluctuation. For a fixed casting speed, argon gas flow rate has a critical value, the interracial fluctuation with argon gas injection are stronger than the case without argon gas injection when the argon gas flow rate is less than the critical value, but when the argon gas flow rate exceeds the critical value, the level fluctuation is calmer than that without argon gas injection.
基金The authors would like to express their appreciation to the National Natural Science Foundation of China(No.51471002).
文摘The effects of oxidizing slag on oxygen mass transfer and inclusions in different stages of IF(interstitial-free)steel refining were investigated by several heat simulation experiments.The results of the experiments showed that the oxidizability of slag changed considerably during different refining stages.Keeping the content of FeO in the slag within 1 wt.%would narrow the difference of slag oxidizability,stabilize the content of[Al]s in the steel,avoid secondary oxidation of molten steel by the slag,and reduce the inclusions.When the mass transfer of FeO in the slag phase was a limiting step,the secondary oxidation reaction occurred at the steel–slag interface;when the diffusion of oxygen in the molten steel was a limiting step,the secondary oxidation reaction took place inside the molten steel.The oxygen transfer rate was affected by the mass transfer coefficient of oxygen.For every 0.0001m/s increase in mass transfer coefficient,the oxygen transfer rate increased by about 2.2×10^-6 min^-1.By changing the mass transfer coefficient,the oxygen transfer rate of the slag to the molten steel can be controlled.
文摘The curve of % S vs reaction time is described quantitatively based on the electrochemical model directly deduced from the principle of electrochemistry as well as the given method for calculating the initial oxygen potential along slag/steel interface.The calculated data is in good agreement with the experimental results. During desulphurization,both L_s~* and L_s,the sulphur partition along the interface and that in the bulk,go up in association with the descending of oxygen potential along interface. The plot of L_s~* against reaction time follows a parabolic curve,while that of L_s is of hyperbola type.Correspondingly,on curves of driving force parameter vs reaction tone,either calculated or experimental,a hump occurs.
基金Funded by the National Natural Science Foundation of China(Nos.51778003 and 51308004)the Project of Anhui Provincial Education Department for Sending Visiting Scholars to Research Abroad(No.gxfx ZD2016134)+1 种基金the Anhui Province Higher Education Revitalization Program Talent Project([2014]No.11)the National Key Research and Development Plan(No.2017YFB0310001)
文摘The influence of air-cooled blast furnace slag aggregates as replacement of natural aggregates on the water absorption of concrete and mortar was studied, and the mechanism was analyzed. The interface between aggregate and matrix in concrete was analyzed by using a micro-hardness tester, a laser confocal microscope and a scanning electron microscope with backscattered electron image mode. The pore structure of mortar matrixes under different curing conditions was investigated by mercury intrusion porosimetry. The results showed that when natural aggregates were replaced with air-cooled blast furnace slag aggregates in mortar or concrete, the content of the capillary pore in the mortar matrix was reduced and the interfacial structure between aggregate and matrix was improved, resulting in the lower water absorption of mortar or concrete. Compared to the concrete made with crushed limestone and natural river sand, the initial absorption coefficient, the secondary absorption coefficient and the water absorption capacity through the surface for 7 d of the concrete made from crushed air-cooled blast furnace slag and air-cooled blast furnace slag sand were reduced by 48.9%, 52.8%, and 46.5%, respectively.
