High-nitrogen nickel-free stainless steels were fabricated by the metal injection molding technique using high nitrogen alloying powders and a mixture of three polymers as binders.Mixtures of metal powders and binders...High-nitrogen nickel-free stainless steels were fabricated by the metal injection molding technique using high nitrogen alloying powders and a mixture of three polymers as binders.Mixtures of metal powders and binders with various proportions were also investigated, and an optimum powder loading capacity was determined as 64vol%.Intact injection molded compacts were successfully obtained by regulating the processing parameters.The debinding process for molded compacts was optimized with a combination of thermo-gravimetric analysis and differential scanning calorimetry analysis.An optimum relative density and nitrogen content of the specimens are obtained at 1360℃,which are 97.8%and 0.79wt%,respectively.展开更多
The sintering behavior,microstructure and microwave dielectric properties of （1–x）CaTiO3–xLaAlO3 （x=0.1,0.3,0.5,0.7,0.9,respectively） ceramics were investigated systematically by thermogravimetry-differential th...The sintering behavior,microstructure and microwave dielectric properties of （1–x）CaTiO3–xLaAlO3 （x=0.1,0.3,0.5,0.7,0.9,respectively） ceramics were investigated systematically by thermogravimetry-differential thermal analysis （TG-DSC）,X-ray diffraction （XRD）,scanning electron microscopy （SEM） and a network analyzer.The result showed that forming temperature of the perovskite type crystal increased with increasing of x value.0.9CaTiO3-0.1LaAlO3 ceramics were sintered well from 1 400 to 1 550 oC,its bulk density increased with sintering temperature,and microwave dielectric properties of the ceramics at 1 400 oC was shown as follows： relative dielectric constant εr= 45.1,Q×f= 46 087 GHz and τf=–14.1×10–6/oC,respectively.But 0.7CaTiO3-0.3LaAlO3 ceramics were sintered well only when sintering temperature rose to 1 500 oC.（1–x）CaTiO3–xLaAlO3 （x=0.5,0.7 and 0.9,respectively） were not sintered well up to 1 550 oC and the sintered samples exhibited porous characteristic and with low bulk density.展开更多
Silicon carbide ceramics were prepared with SiC powder treated by the fluidized bed opposed jet mill as raw materials, and the effects of the ultra-fine treatment mechanism on the compaction and sintering behavior of ...Silicon carbide ceramics were prepared with SiC powder treated by the fluidized bed opposed jet mill as raw materials, and the effects of the ultra-fine treatment mechanism on the compaction and sintering behavior of SiC ceramics were investigated. The results showed that the compacts had higher density and microstructure homogeneity when the sintering temperature of the compact was decreased; and that the surface microstructure, densification and mechanical properties of the sintered body could be ameliorated obviously.展开更多
SiC/Si_3N_4 composite was pressureless sintered using self-propagating high-temperature combustion synthesis a-Si_3N_4 powder and appropriate amount of b-SiC powder. Both of the sintering additive systems were used,wh...SiC/Si_3N_4 composite was pressureless sintered using self-propagating high-temperature combustion synthesis a-Si_3N_4 powder and appropriate amount of b-SiC powder. Both of the sintering additive systems were used,which were YAN（Y_2O_3–Al_2O_3–AlN） and YN（Y_2O_3–AlN）.The influences of b-SiC content on sintering behavior of SiC/Si_3N_4 composite were investigated. The results show that the density, shrinkage, bending strength, hardness, and fracture toughness of the samples with two sintering additive systems increase first with the increase of the contents of b-SiC and then decrease even when b-SiC contents continually increase. The tendency of weight loss of the samples is opposite. The b-SiC content of the samples with the best mechanical properties is different in two systems. For YAN system, the best mechanical properties of the samples are gained when b-SiC content reaches 10 %, while as for YN system it is 5 %. The properties of YN samples are superior to YAN samples. J phase（2Y_2O_3 ·Si_2N_2O） forms in YN system easily. A small amount of M phase（Y_2O_3·Si_3N_4） is observed in YAN system.展开更多
SiC/MoSi2 composites were synthesized at different temperatures by spark plasma sintering using Mo, Si and SiC powders as raw materials. The phase composition, microstructure and mechanical properties of the as-prepar...SiC/MoSi2 composites were synthesized at different temperatures by spark plasma sintering using Mo, Si and SiC powders as raw materials. The phase composition, microstructure and mechanical properties of the as-prepared composites were investigated and the sintering behavior was also discussed. Results show that SiC/MoSi2 composites are composed of MoSi2, SiC and trace amount of Mo4.8Si3C0.6 phase and exhibit a fine-grain texture. During the synthesis process, there was an evolution from solid phase sintering to liquid phase sintering. When sintered at 1600 °C, the SiC/MoSi2 composites present the most favorable mechanical properties, the Vickers hardness, bending strength and fracture toughness are 13.4 GPa, 674 MPa and 5.1 MPa·m^1/2, respectively, higher 44%, 171%, 82% than those of monolithic MoSi2. SiC can withstand the applied stress as hard phase and retard the rapid propagation of cracks as second phase, which are beneficial to the improved mechanical properties of Si C/MoSi2 composites.展开更多
Austenitic 316L stainless steel has good corrosion resistance l however, the relative softness often limits its application. Severe adhesive wear often occurs between the 316L stainless steel and the metal counterpart...Austenitic 316L stainless steel has good corrosion resistance l however, the relative softness often limits its application. Severe adhesive wear often occurs between the 316L stainless steel and the metal counterpart. Cu-10Sn alloy is often used to improve the wear resistance of powder metallurgy 316L stainless steel. The influence of Cu-10Sn on sintering behavior and wear resistance of powder metallurgy 316L stainless steel was investigated. The pa-rameters investigated included sintering temperature and volume percent of Cu-10Sn. A maximum relative density of 97% was achieved with 25% （in volume percent） Cu-10Sn content at a sintering temperature of 1 300 ℃ for 60 min. The irregular and sharp angles of 316L stainless steel particles become round, and the pores are removed completely as a result of large amount of liquid phase formed during sintering. The minimum friction mass loss was achieved with 25% Cu-10Sn content.展开更多
Nickel-coated graphite flakes/copper（GN/Cu） composites were fabricated by spark plasma sintering with the surface of graphite flakes（GFs） being modified by Ni–P electroless plating. The effects of the phase trans...Nickel-coated graphite flakes/copper（GN/Cu） composites were fabricated by spark plasma sintering with the surface of graphite flakes（GFs） being modified by Ni–P electroless plating. The effects of the phase transition of the amorphous Ni–P plating and of Ni diffusion into the Cu matrix on the densification behavior, interfacial microstructure, and thermal conductivity（TC） of the GN/Cu composites were systematically investigated. The introduction of Ni–P electroless plating efficiently reduced the densification temperature of uncoated GF/Cu composites from 850 to 650℃ and slightly increased the TC of the X–Y basal plane of the GF/Cu composites with 20 vol%–30 vol% graphite flakes. However, when the graphite flake content was greater than 30 vol%, the TC of the GF/Cu composites decreased with the introduction of Ni–P plating as a result of the combined effect of the improved heat-transfer interface with the transition layer, P generated at the interface, and the diffusion of Ni into the matrix. Given the effect of the Ni content on the TC of the Cu matrix and on the interface thermal resistance, a modified effective medium approximation model was used to predict the TC of the prepared GF/Cu composites.展开更多
B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass with different Al_2O_3 contents（1mol%, 3mol%, 5mol%, and 7mol%） was prepared, and it was intended to be used as lead-free and low-melting glass sealants for solid oxide fuel cells....B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass with different Al_2O_3 contents（1mol%, 3mol%, 5mol%, and 7mol%） was prepared, and it was intended to be used as lead-free and low-melting glass sealants for solid oxide fuel cells. The effects of Al_2O_3 content on the structures, thermal properties, and sintering behaviors of the B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass were investigated in detail. The Al_2O_3 content largely influenced the structures and thermal properties of the glass. When the Al_2O_3 content 5mol%, the transition temperature of the glass decreased with the Al_2O_3 content, while the crystallization temperature increased with the Al_2O_3 content. However, higher Al_2O_3 content degraded the stability of the glass. The B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass with 5 mol% Al_2O_3 content exhibits the optimal sintering densification characteristics and can be used as glass sealants for solid oxide fuel cells.展开更多
Tungsten alloys were prepared with mechanically activated powder added microelement cobalt in order to improve the process and properties of alloys. Properties of alloys such as density, hardness and bending strength ...Tungsten alloys were prepared with mechanically activated powder added microelement cobalt in order to improve the process and properties of alloys. Properties of alloys such as density, hardness and bending strength were measured. The results show that through mechanical activation, cobalt can accelerate the sintering process of these alloys By the combination of mechanical activation and adding microelement cobalt, tungsten alloys with higher density and better properties can be obtained.展开更多
Liquid ball-milling dispersant method was used to prepare the ZrO2-doped carbon laminations from mesocarbon microbeads（MCMBs）. After sintering at 1 300 ℃ in nitrogen atmosphere, the effect of ZrO2 concentration on ...Liquid ball-milling dispersant method was used to prepare the ZrO2-doped carbon laminations from mesocarbon microbeads（MCMBs）. After sintering at 1 300 ℃ in nitrogen atmosphere, the effect of ZrO2 concentration on sintering behavior, electric conductivity as well as bending strength of the carbon laminations was investigated in detail. The results showed that the volumetric shrinkage rate of the carbon laminations decreased from 38.2% to 30.9% when the ZrO2 concentration in raw materials varied from 0 to 16 wt%. Compared with undoped carbon lamination, the samples had high-electric conductivity and excellent bending strength in all cases. The electric conductivity achieved the maximum value of 225 S/cm, and the bending strength of the carbon lamination was 119.24 MPa for a concentration of 8 wt% ZrO2 in raw materials. In addition, the electric conductivity and bending strength reducing were observed when the ZrO2 concentration was higher than 8 wt%. The catalytic effect on graphitization for the carbon laminations was the most effective when the ZrO2 concentration was set at 8 wt% in raw materials.展开更多
To achieve high-efficiency utilization of complex and unmanageable iron-containing minerals,the effects of oxygen enrichment on productivity,yield,flame front speed,exhaust gas peak temperature,and desulphurization re...To achieve high-efficiency utilization of complex and unmanageable iron-containing minerals,the effects of oxygen enrichment on productivity,yield,flame front speed,exhaust gas peak temperature,and desulphurization reaction of the vanadium-titanium magnetite sintering process as well as sinter tumble index and mineralogy were clarified,with oxygen enrichment concentrations ranging from 21 to 29 vol.%.Results indicated that with increasing the oxygen enrichment concentration from 21 to 27 vol.%,the flame front speed increased from 30.3 to 40.0 mm min^(-1),the yield enhanced from 72%to 77%,and the productivity augmented from 1.83 to 2.67t m^(-2)h^(-1);in the meantime,the tumble index was improved from 73.7%to 77.9%,and the exhaust gas peak temperature rose from 376.4 to 484.8℃.The main reason for the improvement in sintering properties was the increased combustibility of fuels and the generation of proper liquid phase that improved the permeability of the packed bed.The improved sinter strength is mainly due to the increase in the phase fraction of silico-ferrites of calcium and aluminium.In addition,oxygen enrichment sintering could significantly increase the desulphurization level of vanadium-titanium magnetite sinter and the rate of desulphurization reaction during sintering process.展开更多
Six compositions with different ratio of β-Sialon/Al2O3 were synthesized from Al2O3, Si3,N4 and SiO2 by sintering with 3%Y2O3(mass fraction) as addition under the cover with powders of SiC+C and at nitrogen atmospher...Six compositions with different ratio of β-Sialon/Al2O3 were synthesized from Al2O3, Si3,N4 and SiO2 by sintering with 3%Y2O3(mass fraction) as addition under the cover with powders of SiC+C and at nitrogen atmosphere. Theeffects of atmosphere, sintering temperature and composition on the sintering behavior were studied. The results showedthat the composites reached the best sintering behavior with the highest density about 92% at 1 650℃ under the weakreduction atmosphere. Finally the relative density of diphasic β-Sialon and p-Sialon/Al2O3 composites were studied andpredicted using ANN (Artificial Neural Networks) method and the results were experimental examined by fore randomsamples.展开更多
The effects of sintering atmosphere on the properties of symmetric TiO2 membranes are studied with regard to sintering behavior, porosity, mean pore size, surface comPosition. and surface charge properties. The exerim...The effects of sintering atmosphere on the properties of symmetric TiO2 membranes are studied with regard to sintering behavior, porosity, mean pore size, surface comPosition. and surface charge properties. The exerimental results show that the symmetric TiO2 membranes display better sintering activity in the air than in argon, and the mean pore diameters and porosities of the membrane sintered in argon are higher than those of the membrane sintered in the air at the same temperature. The surface compositions of the symmetric TiO2 membrane sintered in the air and in argon at different temperatures, as studied by X-ray photoelectron spectroscopy, are discussed in terms of their chemical composition, with particular emphasis on the valence state of the titanium ions. The correlation between the valence state of the titanium ions at the surface and the surface charge properties is examined.It is found that the presence of Ti^3＋, introduced at the surface of the symmetric TiO2 membranes by sintering in a lower partial pressure of oxygen, is related to a significant decrease in the isoelectric point. TiO2 with Ti^4＋ at the interface has an isoelectric point of 5.1, but the non-stoichiometric TiO2-x with Ti^3＋ at the interface has a lower isoelectric point of 3.6.展开更多
In order to improve the low ductility of the Mo-Ni alloy,Fe is added and the effects of Ni/Fe mass ratio on the densification behavior,microstructure evolution and mechanical properties of alloy were investigated.The ...In order to improve the low ductility of the Mo-Ni alloy,Fe is added and the effects of Ni/Fe mass ratio on the densification behavior,microstructure evolution and mechanical properties of alloy were investigated.The experimental results show that when iron is added to 95Mo-5Ni alloy,the formation of brittle intermetallic phaseδ-MoNi at the grain boundary is avoided.Meanwhile,the grain growth of Mo is also effectively inhibited in the sintering process.However,the addition of iron reduces the degree of densification of alloy since the activation effect of Ni is superior to that of Fe.From the experimental results,it could be concluded that the maximum hardness and bending strength are achieved by 95Mo-1.5Ni-3.5Fe alloy,which are HV 614 and 741 MPa,respectively.Combined with the analyses of bending fracture mechanism,the improvement relative to Mo-Ni alloy is likely attributed to the inhibition of the brittle phase.展开更多
0.5 Ca（0.6La0.267TiO3-0.5 Ca（Mg1/3Nb2/3）O3（5 CLT-5 CMN） ceramics were prepared by a reaction-sintering process and their sintering characteristics, microwave dielectric properties were investigated in detail.With...0.5 Ca（0.6La0.267TiO3-0.5 Ca（Mg1/3Nb2/3）O3（5 CLT-5 CMN） ceramics were prepared by a reaction-sintering process and their sintering characteristics, microwave dielectric properties were investigated in detail.Without any calcination stage involved,a mixture of CaCO_3, La_2 O_3, TiO_2, MgO and Nb_2 O_5 was pressed and sintered directly. Pure phase 5 CLT-5 CMN ceramics with high density and dense microstructure can be obtained after sintered at 1400 ℃ for 4 h. Compared with those prepared by the conventional ceramic route, 5 CLT-5 CMN ceramics produced by the reaction-sintering process exhibit slightly higher dielectric constant and Q×f value. Fine microwave dielectric properties of ε_r= 56.4, Q×f= 48,550 GHz and T_f = ＋8.7 ppm/℃ for 5 CLT-5 CMN ceramics sintered at 1400 ℃ for 4 h are obtained, suggesting reactionsintering process is a simple and efficient method to produce pure phase 5 CLT-5 CMN ceramics as a potential candidate for the fabrication of microwave devices.展开更多
Low cobalt(Co)WC hard materials were prepared using vacuum sintering.The influences of Co content on the sintering densification behavior,grain growth characteristics,microstructure and mechanical properties of WC har...Low cobalt(Co)WC hard materials were prepared using vacuum sintering.The influences of Co content on the sintering densification behavior,grain growth characteristics,microstructure and mechanical properties of WC hard material were studied.The experimental results show that the addition of a small amount of Co significantly promotes the densification and reduces the sintering temperature.Meantime,the abnormal growth of WC grains was observed.When the sintering temperature is 1300℃and the content of Co is less than 1.0wt%,densed WC/Co hard material with fine grains is obtained.When the content of Co is 1wt%,the relative density,Vickers hardness,and flexural strength of WC material are 98.76±0.17%,24.23±0.41 GPa,and 1376±67 MPa,respectively.When the Co content is 0.25wt%and 0.5wt%,the optimal sintering temperature of the sample is 1350℃.Among them,the relative density,hardness,and flexural strength of WC-0.5wt%Co are 98.79±0.15%,23.44±0.38 GPa,and 1233±85 MPa,respectively.展开更多
Magnetization and demagnetization curves and hysteresis loops applied different magnetizing.fields in sintered Nd-Fe-B and Nd-Dy-Fe-B magnets from thermally demagnetized and dc field-demagnetized states were investiga...Magnetization and demagnetization curves and hysteresis loops applied different magnetizing.fields in sintered Nd-Fe-B and Nd-Dy-Fe-B magnets from thermally demagnetized and dc field-demagnetized states were investigated at temperatures of up to 150℃.The first-quadrant remagnetization curves and the curves of coercive forces _MH_C versus rernagnetizing fietds H_m from dc field-demagnetized state at room temperature show a step around magnetizing field as absolute value of the maximum intrinsic coercivity.The steps of _MH_C-H_m curves shifted to lower remagnetizing fields and the shapes of magnetization curves changed from step type to precipitous type when temperature went up to 100～150℃ or after the specimen was thermally demagnetized at a temperature higher than the Curie temperature.The steep rise of knee coereivity with increasing magnetizing field is behind that of _MH_C.Note that the magnetic hardening in sintered Nd-Fe-B magnets is controlled by pinning of domain walls.展开更多
Free opening rate is mainly determined by the performance of the ladle filler sand. High free opening rates of ladles are required in steel making to improve steel quality. Chromite ladle filler sands are one of the m...Free opening rate is mainly determined by the performance of the ladle filler sand. High free opening rates of ladles are required in steel making to improve steel quality. Chromite ladle filler sands are one of the most widely used ladle filler sand. Several operative variables and materials characteristics affect the performance of the sands. Three sets of chromite ladle filler sands were selected and researches were focused on the sintering hehaviour and per- formance of the sands under operative conditions. The effect of particle size distribution on sintering, microstruc- ture, flowability, and permeability were presented. In all cases, the particle size varies from 0.1 to 1.5 mm corre- sponding to free flowing powders. One of the samples has higher permeability factor in comparison with others due to low particle size distribution. The other sample presents very good free opening due to its very good flowability and permeability factor.展开更多
The effects of ZnO-B2O3 （ZB2） on the sintering behavior and microwave dielectric properties of （Ca0.254Li0.19Sm0.14）TiO3 ceramics were investigated. The densities of the specimens reached the maximum value by addi...The effects of ZnO-B2O3 （ZB2） on the sintering behavior and microwave dielectric properties of （Ca0.254Li0.19Sm0.14）TiO3 ceramics were investigated. The densities of the specimens reached the maximum value by adding 3 wt.% ZB2 and then decreased. The sintering temperature of the specimens was lowered from 1300 to 1100℃ without degradation of the microwave dielectric properties. The （Ca0.254Li0.19Sm0.14）TiO3＋ 3 wt.% ZB2 sintered at 1100℃ for 3 h showed good microwave dielectric properties, εr= 108.2, Qf= 6545 GHz, and rf= 6.5 ppm/℃, respectively, indicating that ZB2 was an effective sintering aid to improve the densification and microwave dielectric properties of （Ca0.254Li0.19Sm0.14）TiO3 ceramics.展开更多
基金supported by the National High-Tech Research and Development Program of China(No.2006AA03Z502)
文摘High-nitrogen nickel-free stainless steels were fabricated by the metal injection molding technique using high nitrogen alloying powders and a mixture of three polymers as binders.Mixtures of metal powders and binders with various proportions were also investigated, and an optimum powder loading capacity was determined as 64vol%.Intact injection molded compacts were successfully obtained by regulating the processing parameters.The debinding process for molded compacts was optimized with a combination of thermo-gravimetric analysis and differential scanning calorimetry analysis.An optimum relative density and nitrogen content of the specimens are obtained at 1360℃,which are 97.8%and 0.79wt%,respectively.
基金Project supported by the Sci-Tech Development Support Program of Jiangsu Province (BE2008653)Major Basic Research Project of Natural Science Foundation of Jiangsu Provincial Education Department (08KJA430005)
文摘The sintering behavior,microstructure and microwave dielectric properties of （1–x）CaTiO3–xLaAlO3 （x=0.1,0.3,0.5,0.7,0.9,respectively） ceramics were investigated systematically by thermogravimetry-differential thermal analysis （TG-DSC）,X-ray diffraction （XRD）,scanning electron microscopy （SEM） and a network analyzer.The result showed that forming temperature of the perovskite type crystal increased with increasing of x value.0.9CaTiO3-0.1LaAlO3 ceramics were sintered well from 1 400 to 1 550 oC,its bulk density increased with sintering temperature,and microwave dielectric properties of the ceramics at 1 400 oC was shown as follows： relative dielectric constant εr= 45.1,Q×f= 46 087 GHz and τf=–14.1×10–6/oC,respectively.But 0.7CaTiO3-0.3LaAlO3 ceramics were sintered well only when sintering temperature rose to 1 500 oC.（1–x）CaTiO3–xLaAlO3 （x=0.5,0.7 and 0.9,respectively） were not sintered well up to 1 550 oC and the sintered samples exhibited porous characteristic and with low bulk density.
文摘Silicon carbide ceramics were prepared with SiC powder treated by the fluidized bed opposed jet mill as raw materials, and the effects of the ultra-fine treatment mechanism on the compaction and sintering behavior of SiC ceramics were investigated. The results showed that the compacts had higher density and microstructure homogeneity when the sintering temperature of the compact was decreased; and that the surface microstructure, densification and mechanical properties of the sintered body could be ameliorated obviously.
基金financially supported by the National Natural Science Foundation of China (No. 51362001)the Key Projects of Beifang University of Nationalities, China. (No. 2012XZK02)
文摘SiC/Si_3N_4 composite was pressureless sintered using self-propagating high-temperature combustion synthesis a-Si_3N_4 powder and appropriate amount of b-SiC powder. Both of the sintering additive systems were used,which were YAN（Y_2O_3–Al_2O_3–AlN） and YN（Y_2O_3–AlN）.The influences of b-SiC content on sintering behavior of SiC/Si_3N_4 composite were investigated. The results show that the density, shrinkage, bending strength, hardness, and fracture toughness of the samples with two sintering additive systems increase first with the increase of the contents of b-SiC and then decrease even when b-SiC contents continually increase. The tendency of weight loss of the samples is opposite. The b-SiC content of the samples with the best mechanical properties is different in two systems. For YAN system, the best mechanical properties of the samples are gained when b-SiC content reaches 10 %, while as for YN system it is 5 %. The properties of YN samples are superior to YAN samples. J phase（2Y_2O_3 ·Si_2N_2O） forms in YN system easily. A small amount of M phase（Y_2O_3·Si_3N_4） is observed in YAN system.
基金Project(2014M562129)supported by the Postdoctoral Fund Project of China
文摘SiC/MoSi2 composites were synthesized at different temperatures by spark plasma sintering using Mo, Si and SiC powders as raw materials. The phase composition, microstructure and mechanical properties of the as-prepared composites were investigated and the sintering behavior was also discussed. Results show that SiC/MoSi2 composites are composed of MoSi2, SiC and trace amount of Mo4.8Si3C0.6 phase and exhibit a fine-grain texture. During the synthesis process, there was an evolution from solid phase sintering to liquid phase sintering. When sintered at 1600 °C, the SiC/MoSi2 composites present the most favorable mechanical properties, the Vickers hardness, bending strength and fracture toughness are 13.4 GPa, 674 MPa and 5.1 MPa·m^1/2, respectively, higher 44%, 171%, 82% than those of monolithic MoSi2. SiC can withstand the applied stress as hard phase and retard the rapid propagation of cracks as second phase, which are beneficial to the improved mechanical properties of Si C/MoSi2 composites.
文摘Austenitic 316L stainless steel has good corrosion resistance l however, the relative softness often limits its application. Severe adhesive wear often occurs between the 316L stainless steel and the metal counterpart. Cu-10Sn alloy is often used to improve the wear resistance of powder metallurgy 316L stainless steel. The influence of Cu-10Sn on sintering behavior and wear resistance of powder metallurgy 316L stainless steel was investigated. The pa-rameters investigated included sintering temperature and volume percent of Cu-10Sn. A maximum relative density of 97% was achieved with 25% （in volume percent） Cu-10Sn content at a sintering temperature of 1 300 ℃ for 60 min. The irregular and sharp angles of 316L stainless steel particles become round, and the pores are removed completely as a result of large amount of liquid phase formed during sintering. The minimum friction mass loss was achieved with 25% Cu-10Sn content.
基金financially supported by the National Natural Science Foundation of China (No. 51374028)Fundamental Research Funds for the Central Universities (FRF-GF-17-B37)
文摘Nickel-coated graphite flakes/copper（GN/Cu） composites were fabricated by spark plasma sintering with the surface of graphite flakes（GFs） being modified by Ni–P electroless plating. The effects of the phase transition of the amorphous Ni–P plating and of Ni diffusion into the Cu matrix on the densification behavior, interfacial microstructure, and thermal conductivity（TC） of the GN/Cu composites were systematically investigated. The introduction of Ni–P electroless plating efficiently reduced the densification temperature of uncoated GF/Cu composites from 850 to 650℃ and slightly increased the TC of the X–Y basal plane of the GF/Cu composites with 20 vol%–30 vol% graphite flakes. However, when the graphite flake content was greater than 30 vol%, the TC of the GF/Cu composites decreased with the introduction of Ni–P plating as a result of the combined effect of the improved heat-transfer interface with the transition layer, P generated at the interface, and the diffusion of Ni into the matrix. Given the effect of the Ni content on the TC of the Cu matrix and on the interface thermal resistance, a modified effective medium approximation model was used to predict the TC of the prepared GF/Cu composites.
基金Funded by the Jiangxi Provincial Department of Education(KJLD13008)the National Natural Science Foundation of China(number 51362020)the Research Fund for the Doctoral Program of Higher Education(20123601110006)
文摘B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass with different Al_2O_3 contents（1mol%, 3mol%, 5mol%, and 7mol%） was prepared, and it was intended to be used as lead-free and low-melting glass sealants for solid oxide fuel cells. The effects of Al_2O_3 content on the structures, thermal properties, and sintering behaviors of the B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass were investigated in detail. The Al_2O_3 content largely influenced the structures and thermal properties of the glass. When the Al_2O_3 content 5mol%, the transition temperature of the glass decreased with the Al_2O_3 content, while the crystallization temperature increased with the Al_2O_3 content. However, higher Al_2O_3 content degraded the stability of the glass. The B_2O_3-SiO_2-ZnO-BaO-Al_2O_3 glass with 5 mol% Al_2O_3 content exhibits the optimal sintering densification characteristics and can be used as glass sealants for solid oxide fuel cells.
文摘Tungsten alloys were prepared with mechanically activated powder added microelement cobalt in order to improve the process and properties of alloys. Properties of alloys such as density, hardness and bending strength were measured. The results show that through mechanical activation, cobalt can accelerate the sintering process of these alloys By the combination of mechanical activation and adding microelement cobalt, tungsten alloys with higher density and better properties can be obtained.
基金Funded by the Foundation of Jiangsu Key Laboratory of Fine Petrochemical Engineering
文摘Liquid ball-milling dispersant method was used to prepare the ZrO2-doped carbon laminations from mesocarbon microbeads（MCMBs）. After sintering at 1 300 ℃ in nitrogen atmosphere, the effect of ZrO2 concentration on sintering behavior, electric conductivity as well as bending strength of the carbon laminations was investigated in detail. The results showed that the volumetric shrinkage rate of the carbon laminations decreased from 38.2% to 30.9% when the ZrO2 concentration in raw materials varied from 0 to 16 wt%. Compared with undoped carbon lamination, the samples had high-electric conductivity and excellent bending strength in all cases. The electric conductivity achieved the maximum value of 225 S/cm, and the bending strength of the carbon lamination was 119.24 MPa for a concentration of 8 wt% ZrO2 in raw materials. In addition, the electric conductivity and bending strength reducing were observed when the ZrO2 concentration was higher than 8 wt%. The catalytic effect on graphitization for the carbon laminations was the most effective when the ZrO2 concentration was set at 8 wt% in raw materials.
基金funded by the National Natural Science Foundation of China(Nos.51974054 and 52174300)Natural Science Foundation of Chongqing,China(No.cstc2020jcyj-msxmX0583).
文摘To achieve high-efficiency utilization of complex and unmanageable iron-containing minerals,the effects of oxygen enrichment on productivity,yield,flame front speed,exhaust gas peak temperature,and desulphurization reaction of the vanadium-titanium magnetite sintering process as well as sinter tumble index and mineralogy were clarified,with oxygen enrichment concentrations ranging from 21 to 29 vol.%.Results indicated that with increasing the oxygen enrichment concentration from 21 to 27 vol.%,the flame front speed increased from 30.3 to 40.0 mm min^(-1),the yield enhanced from 72%to 77%,and the productivity augmented from 1.83 to 2.67t m^(-2)h^(-1);in the meantime,the tumble index was improved from 73.7%to 77.9%,and the exhaust gas peak temperature rose from 376.4 to 484.8℃.The main reason for the improvement in sintering properties was the increased combustibility of fuels and the generation of proper liquid phase that improved the permeability of the packed bed.The improved sinter strength is mainly due to the increase in the phase fraction of silico-ferrites of calcium and aluminium.In addition,oxygen enrichment sintering could significantly increase the desulphurization level of vanadium-titanium magnetite sinter and the rate of desulphurization reaction during sintering process.
文摘Six compositions with different ratio of β-Sialon/Al2O3 were synthesized from Al2O3, Si3,N4 and SiO2 by sintering with 3%Y2O3(mass fraction) as addition under the cover with powders of SiC+C and at nitrogen atmosphere. Theeffects of atmosphere, sintering temperature and composition on the sintering behavior were studied. The results showedthat the composites reached the best sintering behavior with the highest density about 92% at 1 650℃ under the weakreduction atmosphere. Finally the relative density of diphasic β-Sialon and p-Sialon/Al2O3 composites were studied andpredicted using ANN (Artificial Neural Networks) method and the results were experimental examined by fore randomsamples.
基金Supported by the National-Basic Research Program of China （2003CB615707） and the National Natural Science Foundation of China （20636020）.
文摘The effects of sintering atmosphere on the properties of symmetric TiO2 membranes are studied with regard to sintering behavior, porosity, mean pore size, surface comPosition. and surface charge properties. The exerimental results show that the symmetric TiO2 membranes display better sintering activity in the air than in argon, and the mean pore diameters and porosities of the membrane sintered in argon are higher than those of the membrane sintered in the air at the same temperature. The surface compositions of the symmetric TiO2 membrane sintered in the air and in argon at different temperatures, as studied by X-ray photoelectron spectroscopy, are discussed in terms of their chemical composition, with particular emphasis on the valence state of the titanium ions. The correlation between the valence state of the titanium ions at the surface and the surface charge properties is examined.It is found that the presence of Ti^3＋, introduced at the surface of the symmetric TiO2 membranes by sintering in a lower partial pressure of oxygen, is related to a significant decrease in the isoelectric point. TiO2 with Ti^4＋ at the interface has an isoelectric point of 5.1, but the non-stoichiometric TiO2-x with Ti^3＋ at the interface has a lower isoelectric point of 3.6.
基金Project(51734002)supported by the National Natural Science Foundation of China。
文摘In order to improve the low ductility of the Mo-Ni alloy,Fe is added and the effects of Ni/Fe mass ratio on the densification behavior,microstructure evolution and mechanical properties of alloy were investigated.The experimental results show that when iron is added to 95Mo-5Ni alloy,the formation of brittle intermetallic phaseδ-MoNi at the grain boundary is avoided.Meanwhile,the grain growth of Mo is also effectively inhibited in the sintering process.However,the addition of iron reduces the degree of densification of alloy since the activation effect of Ni is superior to that of Fe.From the experimental results,it could be concluded that the maximum hardness and bending strength are achieved by 95Mo-1.5Ni-3.5Fe alloy,which are HV 614 and 741 MPa,respectively.Combined with the analyses of bending fracture mechanism,the improvement relative to Mo-Ni alloy is likely attributed to the inhibition of the brittle phase.
基金Project supported by Anhui Provincial Natural Science Foundation(1608085ME92)
文摘0.5 Ca（0.6La0.267TiO3-0.5 Ca（Mg1/3Nb2/3）O3（5 CLT-5 CMN） ceramics were prepared by a reaction-sintering process and their sintering characteristics, microwave dielectric properties were investigated in detail.Without any calcination stage involved,a mixture of CaCO_3, La_2 O_3, TiO_2, MgO and Nb_2 O_5 was pressed and sintered directly. Pure phase 5 CLT-5 CMN ceramics with high density and dense microstructure can be obtained after sintered at 1400 ℃ for 4 h. Compared with those prepared by the conventional ceramic route, 5 CLT-5 CMN ceramics produced by the reaction-sintering process exhibit slightly higher dielectric constant and Q×f value. Fine microwave dielectric properties of ε_r= 56.4, Q×f= 48,550 GHz and T_f = ＋8.7 ppm/℃ for 5 CLT-5 CMN ceramics sintered at 1400 ℃ for 4 h are obtained, suggesting reactionsintering process is a simple and efficient method to produce pure phase 5 CLT-5 CMN ceramics as a potential candidate for the fabrication of microwave devices.
基金Funded by the National Natural Science Foundation of China(No.52022072)the Key Research and Development Plan of Jiangxi Province(No.2020ZDYFB0017)。
文摘Low cobalt(Co)WC hard materials were prepared using vacuum sintering.The influences of Co content on the sintering densification behavior,grain growth characteristics,microstructure and mechanical properties of WC hard material were studied.The experimental results show that the addition of a small amount of Co significantly promotes the densification and reduces the sintering temperature.Meantime,the abnormal growth of WC grains was observed.When the sintering temperature is 1300℃and the content of Co is less than 1.0wt%,densed WC/Co hard material with fine grains is obtained.When the content of Co is 1wt%,the relative density,Vickers hardness,and flexural strength of WC material are 98.76±0.17%,24.23±0.41 GPa,and 1376±67 MPa,respectively.When the Co content is 0.25wt%and 0.5wt%,the optimal sintering temperature of the sample is 1350℃.Among them,the relative density,hardness,and flexural strength of WC-0.5wt%Co are 98.79±0.15%,23.44±0.38 GPa,and 1233±85 MPa,respectively.
文摘Magnetization and demagnetization curves and hysteresis loops applied different magnetizing.fields in sintered Nd-Fe-B and Nd-Dy-Fe-B magnets from thermally demagnetized and dc field-demagnetized states were investigated at temperatures of up to 150℃.The first-quadrant remagnetization curves and the curves of coercive forces _MH_C versus rernagnetizing fietds H_m from dc field-demagnetized state at room temperature show a step around magnetizing field as absolute value of the maximum intrinsic coercivity.The steps of _MH_C-H_m curves shifted to lower remagnetizing fields and the shapes of magnetization curves changed from step type to precipitous type when temperature went up to 100～150℃ or after the specimen was thermally demagnetized at a temperature higher than the Curie temperature.The steep rise of knee coereivity with increasing magnetizing field is behind that of _MH_C.Note that the magnetic hardening in sintered Nd-Fe-B magnets is controlled by pinning of domain walls.
文摘Free opening rate is mainly determined by the performance of the ladle filler sand. High free opening rates of ladles are required in steel making to improve steel quality. Chromite ladle filler sands are one of the most widely used ladle filler sand. Several operative variables and materials characteristics affect the performance of the sands. Three sets of chromite ladle filler sands were selected and researches were focused on the sintering hehaviour and per- formance of the sands under operative conditions. The effect of particle size distribution on sintering, microstruc- ture, flowability, and permeability were presented. In all cases, the particle size varies from 0.1 to 1.5 mm corre- sponding to free flowing powders. One of the samples has higher permeability factor in comparison with others due to low particle size distribution. The other sample presents very good free opening due to its very good flowability and permeability factor.
基金supported by the National Natural Science Foundation of China (No. 50572008)
文摘The effects of ZnO-B2O3 （ZB2） on the sintering behavior and microwave dielectric properties of （Ca0.254Li0.19Sm0.14）TiO3 ceramics were investigated. The densities of the specimens reached the maximum value by adding 3 wt.% ZB2 and then decreased. The sintering temperature of the specimens was lowered from 1300 to 1100℃ without degradation of the microwave dielectric properties. The （Ca0.254Li0.19Sm0.14）TiO3＋ 3 wt.% ZB2 sintered at 1100℃ for 3 h showed good microwave dielectric properties, εr= 108.2, Qf= 6545 GHz, and rf= 6.5 ppm/℃, respectively, indicating that ZB2 was an effective sintering aid to improve the densification and microwave dielectric properties of （Ca0.254Li0.19Sm0.14）TiO3 ceramics.
