Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back ...Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back scattering diffraction(EBSD)observations showed that the grains in melted zone(MZ)transformed into equiaxial grains with an average size of 1.31μm,and the grains in heat affected zone(HAZ)were refined.Moreover,the texture intensity dropped significantly from 13.86 to 6.35 in MZ and 10.79 in HAZ.The temperature gradient(G)to solidification rate(R)ratio decreased when the laser scanning speed slowed down to a certain extent in the LR process,which effectively improved the highly preferred orientation and filled the hole defects in the surface of LPBF-Ti6Al4V.Furthermore,the hardness,wear resistance and corrosion resistance of the surface of the LPBF samples were improved by LR treatment.展开更多
Friction stir processing(FSP) has emerged as a transformative solid-state technique for enhancing the mechanical performance and microstructural integrity of metallic materials,particularly in the context of additive ...Friction stir processing(FSP) has emerged as a transformative solid-state technique for enhancing the mechanical performance and microstructural integrity of metallic materials,particularly in the context of additive manufacturing(AM).This study demonstrates the effectiveness of FSP as a post-processing strategy for two distinct AM systems:wire arc additive manufacturing(WAAM) of low-carbon steel and selective laser melting(SLM) of Ti6Al4V alloy.In the case of WAAM fabricated steel,FSP significantly refined the coarse dendritic microstructure into ultrafine equiaxed grains,resulting in a 21 %-24 % increase in hardness and enhanced tensile properties at the overlapping regions.Similarly,for SLM fabricated Ti6Al4V,FSP eliminated the columnar prior-β grains and residual porosity,yielding a homogenous α+β structure with improved strengthductility balance and reduced anisotropy.These improvements were attributed to the dynamic recrystallization,conversion of low-angle to high-angle grain boundaries,and homogenization of phase constituents induced by FSP.Despite challenges such as tool wear and fixturing complexity,the study confirms that FSP can reliably bridge the performance gap in AM components by healing solidification defects,mitigating anisotropy,and tailoring the local microstructure.The findings position FSP as a versatile and scalable post-processing technique,crucial for advancing high-performance,application-ready components in aerospace,biomedical,and structural applications.展开更多
基金supported by the National Natural Science Foundation of China(No.51871243)the National Key Laboratory of Strength and Structural Integrity,China(No.ASSIKFJJ202304001)+3 种基金the State Key Laboratory of Precision Blasting and Hubei Key Laboratory of Blasting Engineering,China(No.PBSKL2022C01)the Guangdong-Hong Kong-Macao Joint Laboratory for Neutron Scattering Science and Technology,China(No.HT-CSNS-DG-CD-0092/2021)the Shock and Vibration of Engineering Materials and Structures Key Laboratory of Sichuan Province,China(No.22kfgk06)the Hubei Longzhong Laboratory,China(No.2022KF-08)。
文摘Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back scattering diffraction(EBSD)observations showed that the grains in melted zone(MZ)transformed into equiaxial grains with an average size of 1.31μm,and the grains in heat affected zone(HAZ)were refined.Moreover,the texture intensity dropped significantly from 13.86 to 6.35 in MZ and 10.79 in HAZ.The temperature gradient(G)to solidification rate(R)ratio decreased when the laser scanning speed slowed down to a certain extent in the LR process,which effectively improved the highly preferred orientation and filled the hole defects in the surface of LPBF-Ti6Al4V.Furthermore,the hardness,wear resistance and corrosion resistance of the surface of the LPBF samples were improved by LR treatment.
基金funded by the National Natural Science Foundation of China(Grant No.52322508)the R&D Program of Beijing Municipal Education Commission(Grant No.KZ20231000519).
文摘Friction stir processing(FSP) has emerged as a transformative solid-state technique for enhancing the mechanical performance and microstructural integrity of metallic materials,particularly in the context of additive manufacturing(AM).This study demonstrates the effectiveness of FSP as a post-processing strategy for two distinct AM systems:wire arc additive manufacturing(WAAM) of low-carbon steel and selective laser melting(SLM) of Ti6Al4V alloy.In the case of WAAM fabricated steel,FSP significantly refined the coarse dendritic microstructure into ultrafine equiaxed grains,resulting in a 21 %-24 % increase in hardness and enhanced tensile properties at the overlapping regions.Similarly,for SLM fabricated Ti6Al4V,FSP eliminated the columnar prior-β grains and residual porosity,yielding a homogenous α+β structure with improved strengthductility balance and reduced anisotropy.These improvements were attributed to the dynamic recrystallization,conversion of low-angle to high-angle grain boundaries,and homogenization of phase constituents induced by FSP.Despite challenges such as tool wear and fixturing complexity,the study confirms that FSP can reliably bridge the performance gap in AM components by healing solidification defects,mitigating anisotropy,and tailoring the local microstructure.The findings position FSP as a versatile and scalable post-processing technique,crucial for advancing high-performance,application-ready components in aerospace,biomedical,and structural applications.
