The residual stress field induced by surface strengthening processes such as mechanical shot peening and other forms of plastic deformation does not generally exhibit a simple“monotonic”distribution trend.Some resea...The residual stress field induced by surface strengthening processes such as mechanical shot peening and other forms of plastic deformation does not generally exhibit a simple“monotonic”distribution trend.Some researchers have analyzed this fact from a mechanical perspective based on Hertz theory.However,the micro/nano-scale microstructural changes corresponding to the distribution of residual stress fields still appear to be lacking.In this study,we focused on a widely used material in aviation manufacturing,namely nickel-based superalloy GH4169,as our experimental material.We subjected GH4169 alloy to me-chanical strengthening treatment using a shot peening intensity of 0.25 mmA,followed by quantitative testing of micromechanical performance indicators such as microhardness and residual stress.To thoroughly investigate the relationship between micromechanical properties and microstructure changes,we utilized transmission electron microscopy(TEM)to observe and analyze shot-peened materials at different depths.Our findings revealed that the most severe microstructural distortion induced by mechanical shot peening in GH4169 alloy was likely to occur within a depth range of 25 to 75μm.This observation aligns with the actual phenomenon that the maximum microhardness and maximum residual compressive stress did not manifest on the outermost surface of the material.By presenting a detailed analysis of deformation defects such as dislocations,stacking faults,and twinning in different depths of mechan-ically strengthened layers,our study contributes to a deeper understanding and practical application of post-processing technologies based on plastic deformation.展开更多
This study investigated the effects of ultrasonic shot peening(USSP)treatment at various durations on the corrosion resistance and antibacterial properties of 304 Cu-bearing stainless steel(304-Cu SS).The results show...This study investigated the effects of ultrasonic shot peening(USSP)treatment at various durations on the corrosion resistance and antibacterial properties of 304 Cu-bearing stainless steel(304-Cu SS).The results showed that USSP treatment refined the surface microstructure,enhancing hardness,wear resistance,and dislocation density.With longer treatment time,grain size decreased,and martensitic phase formation was promoted,improving mechanical properties.However,extended USSP treatment induced internal stresses,negatively affecting corrosion resistance.Cu addition to 304 stainless steel resulted in large Cu-rich phases,leading to uneven elemental distribution and reduced corrosion resistance.USSP effectively fragmented these phases,promoting a uniform distribution and enhancing the formation of a dense passive film,with the 304-Cu-5 min coupon showing the best corrosion performance.Cu also significantly improved antibacterial properties,demonstrating strong activity against Eescherichia coli and Staphylococcus aureus after 72 h.Overall,USSP treatment optimized both corrosion resistance and antibacterial performance,with the 5 min treatment providing the best balance.展开更多
Shot peening is commonly employed for surface deformation strengthening of cylindrical surface part.Therefore,it is critical to understand the effects of shot peening on residual stress and surface topography.Compared...Shot peening is commonly employed for surface deformation strengthening of cylindrical surface part.Therefore,it is critical to understand the effects of shot peening on residual stress and surface topography.Compared to flat surface,cylindrical surface shot peening has two significant features:(i)the curvature of the cylindrical surface and the scattering of the shot stream cause dis-tributed impact velocities;(i)the rotation of the part results in a periodic variation of the impact velocity component.Therefore,it is a challenge to quickly and accurately predict the shot peening residual stress and surface topography of cylindrical surface.This paper developed a high-precision model which considers the more realistic shot peening process.Firstly,a kinematic analysis model was developed to simulate the relative movement of numerous shots and cylindrical surface.Then,the spatial distribution and time-varying impact information was calculated.Subsequently,the impact information was used for finite element modeling to predict residual stress and surface topography.The proposed kinematic analysis method was validated by comparison with the dis-crete element method.Meanwhile,9310 high strength steel rollers shot peening test verified the effectiveness of the model in predicting the residual stress and surface topography.In addition,the effects of air pressure and attack angle on the residual stress and surface topography were investigated.This work could provide a functional package for efficient prediction of the surface integrity and guide industrial application in cylindrical surface shot peening.展开更多
We study theoretically the electrical shot noise properties of tunnel junctions between a normal metal and a superconductor with the mixture of singlet s-wave and chiral triplet p-wave pairing due to broken inversion ...We study theoretically the electrical shot noise properties of tunnel junctions between a normal metal and a superconductor with the mixture of singlet s-wave and chiral triplet p-wave pairing due to broken inversion symmetry. We investigate how the shot noise properties vary as the relative amplitude between the two parity components in the pairing potential is changed. It is demonstrated that some characteristics of the electrical shot noise properties of such tunnel junctions may depend sensitively on the relative amplitude between the two parity components in the pairing potential, and some significant changes may occur in the electrical shot noise properties when the relative amplitude between the two parity components is varied from the singlet s-wave pairing dominated regime to the chiral triplet p-wave pairing dominated regime. In the chiral triplet p-wave pairing dominated regime, the ratio of noise power to electric current is close to 2e both in the in-gap and in the out-gap region. In the singlet s-wave pairing dominated regime, the value of this ratio is close to 4e in the inner gap region but may reduce to about 2e in the outer gap region as the relative amplitude of the chiral triplet pairing component is increased. The variations of the differential shot noise with the bias voltage also exhibit some significantly different features in different regimes. Such different features can serve as useful diagnostic tools for the determination of the relative magnitude of the two parity components in the pairing potential.展开更多
In order to enhance the fatigue properties of metallic materials,a feasible rationale is to delay or prevent the interior and surface fatigue crack initiation.Based on this rationale,the study investigates the approac...In order to enhance the fatigue properties of metallic materials,a feasible rationale is to delay or prevent the interior and surface fatigue crack initiation.Based on this rationale,the study investigates the approach of improving the very high cycle fatigue properties of TC6 titanium alloys through near-βforging coupled with shot peening,conducted at 930℃and ambient temperature,respectively.To unveil the associated mechanisms,microstructure,microhardness,residual stress,and fatigue properties are thoroughly analyzed after each process.Results indicate a considerable refinement in microstructure and significant mitigation of the initially existed strong texture post near-βforging and annealing,efficiently delaying crack initiation and propagation.As a result,the very high cycle fatigue property of TC6 achieves remarkable enhancement after forging.Compared to near-βforging,shot peening might not necessarily improve the very high cycle fatigue performance,particularly beyond 10^(6)cycles.展开更多
Ti-6Al-4V alloy was processed by wet shot peening with ceramic beads. The effects of the shot peened intensity on the microstructure, surface morphology, and residual stress were investigated. A tensile-tensile fatigu...Ti-6Al-4V alloy was processed by wet shot peening with ceramic beads. The effects of the shot peened intensity on the microstructure, surface morphology, and residual stress were investigated. A tensile-tensile fatigue test was performed and the fracture mechanism was proposed. The results demonstrate that the surface roughness after wet shot peening is obviously lower than that after dry shot peening. With the increase of the shot peened intensity, the depth of the residual stress layer increases to 250 ktrn, and the maximum stress in this layer increases to -895 MPa. The fatigue strength also increases by 12.4% because of the wet shot peening treatment. The dislocation density of the surface layer is significantly enhanced after the wet shot peening with ceramic beads. The microstructure of the surface layer is obviously refined into ultra-fine grains.展开更多
The surface of grinding 10Ni3MnCuAl steel is processed by the shot peening with different intensities. After shot peening, the metallographic structure of 10Ni3MnCuAl steel and the micro-structure on the surface layer...The surface of grinding 10Ni3MnCuAl steel is processed by the shot peening with different intensities. After shot peening, the metallographic structure of 10Ni3MnCuAl steel and the micro-structure on the surface layer are analyzed. The micro-hardness in the shot peening affected layer and the residual pressure stress are surveyed. The changes of surface quality, such as micro-hardness, metallographic structure and residual stress caused by shot peening are investigated. The result shows that shot peening can significantly improve surface quality and fatigue life of 10Ni3MnCuAl steel. The over peening effect is produced when the shot peening intensity is high, and it leads to the decrease of the fatigue life. When the optimal arc high value of shot peening is 0. 40 mm in experiments, the best surface quality is obtained and the depth of the residual stress in the precipitation-hardening layer reaches 450μm.展开更多
The effects of vacuum assistance on the microstructure and mechanical properties of high-pressure die cast AZ91 D alloy at different slow shot speeds were evaluated. Plate-shaped castings of AZ91 D alloy were carried ...The effects of vacuum assistance on the microstructure and mechanical properties of high-pressure die cast AZ91 D alloy at different slow shot speeds were evaluated. Plate-shaped castings of AZ91 D alloy were carried out on a TOYO BD-350V5 cold chamber die casting machine incorporated with a self-improved TOYO vacuum system. It was found that the vacuum pressure in the die cavity at the beginning of mold filling increases with the increase of slow shot speed, following a cubic polynomial curve, resulting in a decline in the porosity-reduction ability of vacuum assistance with the increase of slow shot speed. The externally solidified crystal（ESC） contents in conventional and vacuum die castings behave similar against the slow shot speed. The tensile properties of vacuum die castings were strongly influenced by the ESC content at relative low slow shot speeds. With the increase of slow shot speed, the influence of the gas porosity level in vacuum die castings would get prominent.展开更多
Two multi-step （two-step and three-step） slow shot speeds were used in the vacuum die casting process of AZ91D magnesium alloy. The vacuum pressure variation in the die cavity before mold filling was monitored by us...Two multi-step （two-step and three-step） slow shot speeds were used in the vacuum die casting process of AZ91D magnesium alloy. The vacuum pressure variation in the die cavity before mold filling was monitored by using a pressure sensor. The microstructures of the produced castings were analyzed with optical microscope and image analysis software. The experimental results demonstrate that, the vacuum pressure in the die cavity at the beginning of mold filling is significantly reduced by using three-step slow shot speed, resulting in a low gas porosity level in the produced castings. At an appropriate multi-step slow shot speed, the dwell time of the liquid metal in the shot sleeve before mold filling can be reduced and the flow of the liquid metal in the shot sleeve at the later stage of the slow shot process can be restrained, which cause a low externally solidified crystal content in the produced castings.展开更多
2016年6月22日-26日,国际技术史学会（Society for the History of Technology,SHOT）第59届年会在新加坡国立大学举行。法国哲学家和科学社会学家拉图尔（Bruno Latour）、美国技术史家露丝·史瓦兹·柯望（Ruth Schwartz Cowa...2016年6月22日-26日,国际技术史学会（Society for the History of Technology,SHOT）第59届年会在新加坡国立大学举行。法国哲学家和科学社会学家拉图尔（Bruno Latour）、美国技术史家露丝·史瓦兹·柯望（Ruth Schwartz Cowan）和英国爱丁堡大学社会人类学教授、本届SHOT主席白馥兰（Francesca Bray）女士,分别做了主旨报告。展开更多
Ultrasonic shot peening treatment （USPT） was proposed to correct welding buckling distortion. The residual stress distribution along the depth direction of the peened zone was measured by an X-ray diffractometer. T...Ultrasonic shot peening treatment （USPT） was proposed to correct welding buckling distortion. The residual stress distribution along the depth direction of the peened zone was measured by an X-ray diffractometer. The microstructure of the treated specimens was investigated by scanning electron microscopy （SEM）. The Vickers microhardness was measured in different areas of welded joint before USPT and along the depth direction of the weld after USPT. The experimental results indicated that the welding buckling distortion of 5A06 aluminum alloy butt joint can be essentially corrected by USPT; the average correction rate reached 90.8% in this study. Furthermore, USPT enhanced specimens by work hardening. The microstructure of the peened zone was improved; moreover, the distribution of the precipitates and grains presented an apparent orientation.展开更多
针对机器人无序工件分拣过程中在遮挡情况下不同外形工件识别率差异较大的问题,对全局特征描述子和局部特征描述子的描述及投票过程进行详细地分析,分别选取其中实时性较好的PPF(Point Pair Feature)和SHOT(Signature of Histograms of ...针对机器人无序工件分拣过程中在遮挡情况下不同外形工件识别率差异较大的问题,对全局特征描述子和局部特征描述子的描述及投票过程进行详细地分析,分别选取其中实时性较好的PPF(Point Pair Feature)和SHOT(Signature of Histograms of OrienTations)描述子在不同程度遮挡情况下使用不同外形工件进行识别实验,有针对性地对机器人无序分拣中不同外形工件适用的算法进行实验对比和总结,使在不同外形工件上的识别率达到最大化,实验结果表明:PPF全局描述子对工件点云模型的外形特征和遮挡较为敏感,特征不明显工件的识别率为0%,对于外形特征明显、无遮挡的点云模型工件识别速度较快(1 s内)且准确率较高,SHOT局部描述子对遮挡的鲁棒性较强,并且对外形特征不明显工件有一定的识别能力,特征明显与特征不明显工件的识别率均保持在90%以上。展开更多
基金supported by the National Key R&D Program of China(Nos.2023YFE0106500,GLAM)the National Natural Science Foundation of China(Nos.52171073,52075298,51801031)the National Science and Technology Major Projects(Nos.Y2022-VII-0007-0049,J2019-VII-0015-0155,P2023-B-IV-002-001,J2019-IV-0009-0077).
文摘The residual stress field induced by surface strengthening processes such as mechanical shot peening and other forms of plastic deformation does not generally exhibit a simple“monotonic”distribution trend.Some researchers have analyzed this fact from a mechanical perspective based on Hertz theory.However,the micro/nano-scale microstructural changes corresponding to the distribution of residual stress fields still appear to be lacking.In this study,we focused on a widely used material in aviation manufacturing,namely nickel-based superalloy GH4169,as our experimental material.We subjected GH4169 alloy to me-chanical strengthening treatment using a shot peening intensity of 0.25 mmA,followed by quantitative testing of micromechanical performance indicators such as microhardness and residual stress.To thoroughly investigate the relationship between micromechanical properties and microstructure changes,we utilized transmission electron microscopy(TEM)to observe and analyze shot-peened materials at different depths.Our findings revealed that the most severe microstructural distortion induced by mechanical shot peening in GH4169 alloy was likely to occur within a depth range of 25 to 75μm.This observation aligns with the actual phenomenon that the maximum microhardness and maximum residual compressive stress did not manifest on the outermost surface of the material.By presenting a detailed analysis of deformation defects such as dislocations,stacking faults,and twinning in different depths of mechan-ically strengthened layers,our study contributes to a deeper understanding and practical application of post-processing technologies based on plastic deformation.
基金supported by the National Natural Science Foundation of China(No.52301074)the Guangdong Basic and Applied Basic Research Foundation(No.2022A1515110161)+1 种基金the China Postdoctoral Science Foundation(2022M720401)the Postdoctoral Research Foundation of Shunde Innovation School,University of Science and Technology Beijing(2022BH007).
文摘This study investigated the effects of ultrasonic shot peening(USSP)treatment at various durations on the corrosion resistance and antibacterial properties of 304 Cu-bearing stainless steel(304-Cu SS).The results showed that USSP treatment refined the surface microstructure,enhancing hardness,wear resistance,and dislocation density.With longer treatment time,grain size decreased,and martensitic phase formation was promoted,improving mechanical properties.However,extended USSP treatment induced internal stresses,negatively affecting corrosion resistance.Cu addition to 304 stainless steel resulted in large Cu-rich phases,leading to uneven elemental distribution and reduced corrosion resistance.USSP effectively fragmented these phases,promoting a uniform distribution and enhancing the formation of a dense passive film,with the 304-Cu-5 min coupon showing the best corrosion performance.Cu also significantly improved antibacterial properties,demonstrating strong activity against Eescherichia coli and Staphylococcus aureus after 72 h.Overall,USSP treatment optimized both corrosion resistance and antibacterial performance,with the 5 min treatment providing the best balance.
基金the National Natural Science Foundation of China (No.U22B2086)the National Science and Technology Major Project through (No.2019-VII-0017-0158).
文摘Shot peening is commonly employed for surface deformation strengthening of cylindrical surface part.Therefore,it is critical to understand the effects of shot peening on residual stress and surface topography.Compared to flat surface,cylindrical surface shot peening has two significant features:(i)the curvature of the cylindrical surface and the scattering of the shot stream cause dis-tributed impact velocities;(i)the rotation of the part results in a periodic variation of the impact velocity component.Therefore,it is a challenge to quickly and accurately predict the shot peening residual stress and surface topography of cylindrical surface.This paper developed a high-precision model which considers the more realistic shot peening process.Firstly,a kinematic analysis model was developed to simulate the relative movement of numerous shots and cylindrical surface.Then,the spatial distribution and time-varying impact information was calculated.Subsequently,the impact information was used for finite element modeling to predict residual stress and surface topography.The proposed kinematic analysis method was validated by comparison with the dis-crete element method.Meanwhile,9310 high strength steel rollers shot peening test verified the effectiveness of the model in predicting the residual stress and surface topography.In addition,the effects of air pressure and attack angle on the residual stress and surface topography were investigated.This work could provide a functional package for efficient prediction of the surface integrity and guide industrial application in cylindrical surface shot peening.
文摘We study theoretically the electrical shot noise properties of tunnel junctions between a normal metal and a superconductor with the mixture of singlet s-wave and chiral triplet p-wave pairing due to broken inversion symmetry. We investigate how the shot noise properties vary as the relative amplitude between the two parity components in the pairing potential is changed. It is demonstrated that some characteristics of the electrical shot noise properties of such tunnel junctions may depend sensitively on the relative amplitude between the two parity components in the pairing potential, and some significant changes may occur in the electrical shot noise properties when the relative amplitude between the two parity components is varied from the singlet s-wave pairing dominated regime to the chiral triplet p-wave pairing dominated regime. In the chiral triplet p-wave pairing dominated regime, the ratio of noise power to electric current is close to 2e both in the in-gap and in the out-gap region. In the singlet s-wave pairing dominated regime, the value of this ratio is close to 4e in the inner gap region but may reduce to about 2e in the outer gap region as the relative amplitude of the chiral triplet pairing component is increased. The variations of the differential shot noise with the bias voltage also exhibit some significantly different features in different regimes. Such different features can serve as useful diagnostic tools for the determination of the relative magnitude of the two parity components in the pairing potential.
基金financial support from the National Science and Technology Major Project(Grant No.J2019-IV-0010-0078)the National Natural Science Foundation of China(Grant Nos.12172139 and 11972012)funding from the Fundamental Research Funds for the Central Universities(Grant No.2019kfyXJJS141).
文摘In order to enhance the fatigue properties of metallic materials,a feasible rationale is to delay or prevent the interior and surface fatigue crack initiation.Based on this rationale,the study investigates the approach of improving the very high cycle fatigue properties of TC6 titanium alloys through near-βforging coupled with shot peening,conducted at 930℃and ambient temperature,respectively.To unveil the associated mechanisms,microstructure,microhardness,residual stress,and fatigue properties are thoroughly analyzed after each process.Results indicate a considerable refinement in microstructure and significant mitigation of the initially existed strong texture post near-βforging and annealing,efficiently delaying crack initiation and propagation.As a result,the very high cycle fatigue property of TC6 achieves remarkable enhancement after forging.Compared to near-βforging,shot peening might not necessarily improve the very high cycle fatigue performance,particularly beyond 10^(6)cycles.
基金Project(NCET-10-0278)supported by Program for New Century Excellent Talents in University,China
文摘Ti-6Al-4V alloy was processed by wet shot peening with ceramic beads. The effects of the shot peened intensity on the microstructure, surface morphology, and residual stress were investigated. A tensile-tensile fatigue test was performed and the fracture mechanism was proposed. The results demonstrate that the surface roughness after wet shot peening is obviously lower than that after dry shot peening. With the increase of the shot peened intensity, the depth of the residual stress layer increases to 250 ktrn, and the maximum stress in this layer increases to -895 MPa. The fatigue strength also increases by 12.4% because of the wet shot peening treatment. The dislocation density of the surface layer is significantly enhanced after the wet shot peening with ceramic beads. The microstructure of the surface layer is obviously refined into ultra-fine grains.
基金Supported by the National Natural Science Foundation of China(50675104)~~
文摘The surface of grinding 10Ni3MnCuAl steel is processed by the shot peening with different intensities. After shot peening, the metallographic structure of 10Ni3MnCuAl steel and the micro-structure on the surface layer are analyzed. The micro-hardness in the shot peening affected layer and the residual pressure stress are surveyed. The changes of surface quality, such as micro-hardness, metallographic structure and residual stress caused by shot peening are investigated. The result shows that shot peening can significantly improve surface quality and fatigue life of 10Ni3MnCuAl steel. The over peening effect is produced when the shot peening intensity is high, and it leads to the decrease of the fatigue life. When the optimal arc high value of shot peening is 0. 40 mm in experiments, the best surface quality is obtained and the depth of the residual stress in the precipitation-hardening layer reaches 450μm.
基金Project(2012ZX04012011)supported by the National Science and Technology Major Project of the Ministry of Science and Technology of ChinaProject(2011BAE22B02)supported by the National Key Technologies R&D Program of ChinaProject(51275269)supported by the National Natural Science Foundation of China
文摘The effects of vacuum assistance on the microstructure and mechanical properties of high-pressure die cast AZ91 D alloy at different slow shot speeds were evaluated. Plate-shaped castings of AZ91 D alloy were carried out on a TOYO BD-350V5 cold chamber die casting machine incorporated with a self-improved TOYO vacuum system. It was found that the vacuum pressure in the die cavity at the beginning of mold filling increases with the increase of slow shot speed, following a cubic polynomial curve, resulting in a decline in the porosity-reduction ability of vacuum assistance with the increase of slow shot speed. The externally solidified crystal（ESC） contents in conventional and vacuum die castings behave similar against the slow shot speed. The tensile properties of vacuum die castings were strongly influenced by the ESC content at relative low slow shot speeds. With the increase of slow shot speed, the influence of the gas porosity level in vacuum die castings would get prominent.
基金Project(51275269)supported by the National Natural Science Foundation of ChinaProject(20121087918)supported by the Independent Research Program,China+1 种基金Project(2012ZX04012011)supported by the National Science and Technology Major Project of the Ministry of Science and Technology of ChinaProject(2013M540936)supported by Postdoctoral Science Foundation of China
文摘Two multi-step （two-step and three-step） slow shot speeds were used in the vacuum die casting process of AZ91D magnesium alloy. The vacuum pressure variation in the die cavity before mold filling was monitored by using a pressure sensor. The microstructures of the produced castings were analyzed with optical microscope and image analysis software. The experimental results demonstrate that, the vacuum pressure in the die cavity at the beginning of mold filling is significantly reduced by using three-step slow shot speed, resulting in a low gas porosity level in the produced castings. At an appropriate multi-step slow shot speed, the dwell time of the liquid metal in the shot sleeve before mold filling can be reduced and the flow of the liquid metal in the shot sleeve at the later stage of the slow shot process can be restrained, which cause a low externally solidified crystal content in the produced castings.
文摘2016年6月22日-26日,国际技术史学会（Society for the History of Technology,SHOT）第59届年会在新加坡国立大学举行。法国哲学家和科学社会学家拉图尔（Bruno Latour）、美国技术史家露丝·史瓦兹·柯望（Ruth Schwartz Cowan）和英国爱丁堡大学社会人类学教授、本届SHOT主席白馥兰（Francesca Bray）女士,分别做了主旨报告。
基金Project(51275343)supported by the National Natural Science Foundation of China
文摘Ultrasonic shot peening treatment （USPT） was proposed to correct welding buckling distortion. The residual stress distribution along the depth direction of the peened zone was measured by an X-ray diffractometer. The microstructure of the treated specimens was investigated by scanning electron microscopy （SEM）. The Vickers microhardness was measured in different areas of welded joint before USPT and along the depth direction of the weld after USPT. The experimental results indicated that the welding buckling distortion of 5A06 aluminum alloy butt joint can be essentially corrected by USPT; the average correction rate reached 90.8% in this study. Furthermore, USPT enhanced specimens by work hardening. The microstructure of the peened zone was improved; moreover, the distribution of the precipitates and grains presented an apparent orientation.
文摘针对机器人无序工件分拣过程中在遮挡情况下不同外形工件识别率差异较大的问题,对全局特征描述子和局部特征描述子的描述及投票过程进行详细地分析,分别选取其中实时性较好的PPF(Point Pair Feature)和SHOT(Signature of Histograms of OrienTations)描述子在不同程度遮挡情况下使用不同外形工件进行识别实验,有针对性地对机器人无序分拣中不同外形工件适用的算法进行实验对比和总结,使在不同外形工件上的识别率达到最大化,实验结果表明:PPF全局描述子对工件点云模型的外形特征和遮挡较为敏感,特征不明显工件的识别率为0%,对于外形特征明显、无遮挡的点云模型工件识别速度较快(1 s内)且准确率较高,SHOT局部描述子对遮挡的鲁棒性较强,并且对外形特征不明显工件有一定的识别能力,特征明显与特征不明显工件的识别率均保持在90%以上。
