Corundum abrasives with good chemical stability can be fabricated into various free abrasives and bonded abrasive tools that are widely used in the precision machining of various parts.However,these abrasives cannot s...Corundum abrasives with good chemical stability can be fabricated into various free abrasives and bonded abrasive tools that are widely used in the precision machining of various parts.However,these abrasives cannot satisfy the machining requirements of difficult-to-machine materials with high hardness,high strength,and strong wearing resistance.Although superhard abrasives can machine the above-mentioned materials,their dressing and manufacturing costs are high.By contrast,ceramic corundum abrasives fabricated by sol–gel method is a costeffective product between conventional and superhard abrasives.Ceramic corundum abrasives exhibit self-sharpening and high toughness.In this review,the optimization methods of ceramic corundum abrasive properties are introduced from three aspects:precursor synthesis,particle shaping,and sintering.Firstly,the functional mechanism of seeds and additives on the microstructural and mechanical properties of abrasives is analyzed.Specifically,seeds can reduce the phase transition temperature and improve fracture toughness.The grain size and uniformly dense structure can be controlled by applying an appropriate amount of multicomponent additives.Then,the urgent need of engineering application and machinability of special shape ceramic corundum abrasives is reviewed,and three methods of abrasive shaping are summarized.The micromold replication technique is highly advanced and can be used to prepare functional abrasives.Additionally,the influence of a new sintering method,namely,two-step sintering technique,on the microstructural and mechanical performance of ceramic corundum abrasives is summarized.Finally,the challenge and developmental trend of the optimization of ceramic corundum abrasives are prospected.展开更多
Two kinds of W/Cu double-layer shaped charge liner（SCL） were prepared by chemical vapor deposition（CVD） combined with electroforming technique： A SCL with W inner layer and Cu outer layer, B SCL with Cu inner lay...Two kinds of W/Cu double-layer shaped charge liner（SCL） were prepared by chemical vapor deposition（CVD） combined with electroforming technique： A SCL with W inner layer and Cu outer layer, B SCL with Cu inner layer and W outer layer. The penetration properties of A and B SCLs were researched. The results show that the two SCLs can form continuous jet and the tip velocities of A and B jets are 7.4 and 6.3 km s^（-1）, respectively. The kinetic energy density（5.3 9 1011 J m-3） of A jet tip increases by 194.4 %compared with that（1.8 9 1011 J m-3） of B jet tip. B jet,however, exhibits deeper penetration depth at the same experimental conditions. The chemical component and microstructure of the area nearby the ballistic perforation were researched. Component analysis shows that both the jets are formed only from inner layer metal. Microstructure analysis shows that martensite and intermetallic form around ballistic perforation penetrated by A SCL due to the intensive interaction between W jet and steel target. The two kinds of newly formed ultrahard phases also hinder the jet from penetrating target further. As a result of relatively alleviative interaction between Cu jet and target, only solid solution rather than ultrahard phases forms around ballistic perforation penetrated by B SCL.展开更多
A new adaptive beam intensity shaping technique based on the combination of a 19-element piezo-electricity deformable mirror （DM） and a global genetic algorithm is presented. This technique can adaptively adjust the...A new adaptive beam intensity shaping technique based on the combination of a 19-element piezo-electricity deformable mirror （DM） and a global genetic algorithm is presented. This technique can adaptively adjust the voltages of the 19 actuators on the DM to reduce the difference between the target beam shape and the actual beam shape. Numerical simulations and experimental results show that within the stroke range of the DM, this technique can be well used to create the given beam intensity profiles on the focal plane.展开更多
基金the following organizations:the National Natural Science Foundation of China(Nos.51975305,51905289)the Major Research Project of Shandong Province(Nos.2019GGX104040 and2019GSF108236)+2 种基金the Shandong Provincial Natural Science Foundation of China(Nos.ZR2019PEE008)Major Science and Technology Innovation Engineering Projects of Shandong Province(No.2019JZZY020111)Applied Basic Research Youth Project of Qingdao Science and Technology Plan(No.19-6-2-63-cg)。
文摘Corundum abrasives with good chemical stability can be fabricated into various free abrasives and bonded abrasive tools that are widely used in the precision machining of various parts.However,these abrasives cannot satisfy the machining requirements of difficult-to-machine materials with high hardness,high strength,and strong wearing resistance.Although superhard abrasives can machine the above-mentioned materials,their dressing and manufacturing costs are high.By contrast,ceramic corundum abrasives fabricated by sol–gel method is a costeffective product between conventional and superhard abrasives.Ceramic corundum abrasives exhibit self-sharpening and high toughness.In this review,the optimization methods of ceramic corundum abrasive properties are introduced from three aspects:precursor synthesis,particle shaping,and sintering.Firstly,the functional mechanism of seeds and additives on the microstructural and mechanical properties of abrasives is analyzed.Specifically,seeds can reduce the phase transition temperature and improve fracture toughness.The grain size and uniformly dense structure can be controlled by applying an appropriate amount of multicomponent additives.Then,the urgent need of engineering application and machinability of special shape ceramic corundum abrasives is reviewed,and three methods of abrasive shaping are summarized.The micromold replication technique is highly advanced and can be used to prepare functional abrasives.Additionally,the influence of a new sintering method,namely,two-step sintering technique,on the microstructural and mechanical performance of ceramic corundum abrasives is summarized.Finally,the challenge and developmental trend of the optimization of ceramic corundum abrasives are prospected.
基金financially supported by the National Natural Science Foundation of China(No.51201013)
文摘Two kinds of W/Cu double-layer shaped charge liner（SCL） were prepared by chemical vapor deposition（CVD） combined with electroforming technique： A SCL with W inner layer and Cu outer layer, B SCL with Cu inner layer and W outer layer. The penetration properties of A and B SCLs were researched. The results show that the two SCLs can form continuous jet and the tip velocities of A and B jets are 7.4 and 6.3 km s^（-1）, respectively. The kinetic energy density（5.3 9 1011 J m-3） of A jet tip increases by 194.4 %compared with that（1.8 9 1011 J m-3） of B jet tip. B jet,however, exhibits deeper penetration depth at the same experimental conditions. The chemical component and microstructure of the area nearby the ballistic perforation were researched. Component analysis shows that both the jets are formed only from inner layer metal. Microstructure analysis shows that martensite and intermetallic form around ballistic perforation penetrated by A SCL due to the intensive interaction between W jet and steel target. The two kinds of newly formed ultrahard phases also hinder the jet from penetrating target further. As a result of relatively alleviative interaction between Cu jet and target, only solid solution rather than ultrahard phases forms around ballistic perforation penetrated by B SCL.
基金the National"863"Project under Grant No.Aosk003.
文摘A new adaptive beam intensity shaping technique based on the combination of a 19-element piezo-electricity deformable mirror （DM） and a global genetic algorithm is presented. This technique can adaptively adjust the voltages of the 19 actuators on the DM to reduce the difference between the target beam shape and the actual beam shape. Numerical simulations and experimental results show that within the stroke range of the DM, this technique can be well used to create the given beam intensity profiles on the focal plane.
