Existing linkage-optimization methods are designed for mechanical presses; few can be directly used for servo presses, so development of the servo press is limited. Based on the complementarity of linkage opti- mizati...Existing linkage-optimization methods are designed for mechanical presses; few can be directly used for servo presses, so development of the servo press is limited. Based on the complementarity of linkage opti- mization and motion planning, a phase-division-based linkage-optimization model for a drawing servo press is established. Considering the motion-planning principles of a drawing servo press, and taking account of work rating and efficiency, the constraints of the optimization model are constructed. Linkage is optimized in two modes： use of either constant eccentric speed or constant slide speed in the work segments. The performances of optimized link- ages are compared with those of a mature linkage SL4- 2000A, which is optimized by a traditional method. The results show that the work rating of a drawing servo press equipped with linkages optimized by this new method improved and the root-mean-square torque of the servo motors is reduced by more than 10%. This research pro- vides a promising method for designing energy-saving drawing servo presses with high work ratings.展开更多
The paper discusses a new drawing technology, based on a synchronized movement of ram and cushion with multiple bending operations in alternating directions called ＂bi-directional deep drawing（BDD）.＂ The goal is t...The paper discusses a new drawing technology, based on a synchronized movement of ram and cushion with multiple bending operations in alternating directions called ＂bi-directional deep drawing（BDD）.＂ The goal is to avoid local thinning by strengthening the weak point using local hardening. BDD operations are realized before the conventional deep drawing process. This results in a local strain hardening at the weak point of the workpiece, which is usually located at the bottom punch radius. Two major aspects have to be given attention due to the high number of process parameters. On the one hand, for process design, it is helpful to have a tool by means of which it is possible to simultaneously create both the machine program for the servo press and the initial configuration for the process simulation. From the authors＇ point of view, this complexity can only be represented by a numerical analysis method, on the other hand. Consequently, both aspects are given attention in this paper.展开更多
With the development of intelligent and flexible manufacturing, the traditional mechanical press can not meet the needs of the future processing industry because it is difficult to achieve variable speed adjustment an...With the development of intelligent and flexible manufacturing, the traditional mechanical press can not meet the needs of the future processing industry because it is difficult to achieve variable speed adjustment and change the motion characteristics. Servo press is directly driven by servo motor to realize the flexible control of pressure movement, which has become the development trend of the industry in the future. The independent research and development of servo press control system has become the research hotspot and difficulty of the domestic press industry. In this paper, the servo press control system used for initiating explosive device pressing is studied and analyzed for reference.展开更多
Servo press forming machines are advanced forming systems that are capable of imparting interrupted punch motion,resulting in enhanced room temperature formability.The exact mechanism of the formability improvement is...Servo press forming machines are advanced forming systems that are capable of imparting interrupted punch motion,resulting in enhanced room temperature formability.The exact mechanism of the formability improvement is not yet established.The contribution of interrupted motion in the ductility improvement has been studied through stress relaxation phenomena in uniaxial tensile(UT)tests.However,the reason for improved formability observed when employing servo press is complicated due to the additional contribution from frictional effects.In the present work,an attempt is made to decouple the friction effect on formability improvement numerically.The improved formability is studied using a hole expansion test(HET).The limit of forming during hole expansion is modeled using the Hosford–Coulomb(HC)damage criteria,which is implemented as a user subroutine in a commercial explicit finite element(FE)software.Only the contribution of stress relaxation is accounted for in the evolution of the damage variable during interrupted loading.Therefore,the difference between simulation and experimental hole expansion ratio(HER)can be used to decouple the friction effect from the overall formability improvement during hole expansion.The improvement in HER due to stress relaxation and friction effect is different.The study showed that the model effectively captures the hole expansion deformation process in both monotonic and interrupted loading conditions.Compared to stress relaxation,friction effect played a major role during interrupted HET.展开更多
The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and en...The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and energy saving.To effectively improve the performance and lower the cost,it is necessary to develop new mechanisms and establish corresponding optimal design method with uniform performance indices.A new patented main driving mechanism and a new optimal design method are proposed.In the optimal design,the performance indices,i.e.,the local motion/force transmission indices ITI,OTI,good transmission workspace good transmission workspace(GTW) and the global transmission indices GTIs are defined.The non-dimensional normalization method is used to get all feasible solutions in dimensional synthesis.Thereafter,the performance atlases,which can present all possible design solutions,are depicted.As a result,the feasible solution of the mechanism with good motion/force transmission performance is obtained.And the solution can be flexibly adjusted by designer according to the practical design requirements.The proposed mechanism is original,and the presented design method provides a feasible solution to the optimal design of the main driving mechanism for servo punch press.展开更多
A servo press is a new type of mechanical press that is driven by programmable motors and offers superior performance such as low noise,excellent efficiency and high precision for metal forming operations.Similar to m...A servo press is a new type of mechanical press that is driven by programmable motors and offers superior performance such as low noise,excellent efficiency and high precision for metal forming operations.Similar to multi-link mechanical presses,a servo mechanical press tends to grow in size as the tonnage increases that calls for larger,heavy duty servo motors,which could be expensive and may not even be available.In this paper,a new concept of servo mechanical press with redundant actuation is proposed firstly using two servo motors driving one input shaft,i.e.one-point-two-motor mode that makes it possible to produce a larger press with available servomotors.Then the punching mechanism design is detailed.The performance indices are set up including mechanical advantage reciprocal and link force ratios.A bounded feasible solution space is constructed for dimensional synthesis based on non-dimensional link lengths and assembly conditions.The performance atlases are depicted over the bounded feasible solution space that lead to a visual solution of the punching mechanism with global optimization.Finally,case studies are given to illustrate the design method with visual global optimization,and a prototype with 200 t punching force is being developed in our laboratory to demonstrate efficacy of the new concept for servo mechanical press.The presented research provides a feasible solution to the development of heavy-duty servo mechanical presses and finds potential applications in the development of other types of heavy equipments with electric drive.展开更多
The reliability and robustness of the electro-hydraulic servo control system for heavy-duty forging machine play an important role in forging processes. A mathematic model of 50 MN water press for free forging was cre...The reliability and robustness of the electro-hydraulic servo control system for heavy-duty forging machine play an important role in forging processes. A mathematic model of 50 MN water press for free forging was created in this research. The dynamic robust compensator integrating with PID control method is designed and applied to the mathematical model simulation. The simulated results approved that the dynamic robust compensator application restrains interference from extra load and improves the electro-hydraulic position servo control system accuracy and stability.展开更多
为实现多轴伺服驱动压力机的同步控制,文章基于传统偏差耦合控制提出一种虚拟轴改进型偏差耦合同步控制方法,并搭建同步控制实验平台进行现场验证。基于压力机结构和控制模型实现模糊比例积分微分(proportional integral derivative,PID...为实现多轴伺服驱动压力机的同步控制,文章基于传统偏差耦合控制提出一种虚拟轴改进型偏差耦合同步控制方法,并搭建同步控制实验平台进行现场验证。基于压力机结构和控制模型实现模糊比例积分微分(proportional integral derivative,PID)位置跟踪控制;在传统偏差耦合控制结构中添加评价误差模块,搭建一种改进型偏差耦合同步控制方法,提高同步系统的抗扰动能力和同步精度;将虚拟轴引入改进型偏差耦合控制结构中,从而解除多轴间的直接耦合关系,简化改进型同步位移补偿结构。实验结果表明,该方法有效提高了压力机同步抗扰动能力和稳态同步精度。展开更多
基金Supported by National Science and Technology Major Project of the Ministry of Science and Technology of China(Grant No.2015ZX04003004)
文摘Existing linkage-optimization methods are designed for mechanical presses; few can be directly used for servo presses, so development of the servo press is limited. Based on the complementarity of linkage opti- mization and motion planning, a phase-division-based linkage-optimization model for a drawing servo press is established. Considering the motion-planning principles of a drawing servo press, and taking account of work rating and efficiency, the constraints of the optimization model are constructed. Linkage is optimized in two modes： use of either constant eccentric speed or constant slide speed in the work segments. The performances of optimized link- ages are compared with those of a mature linkage SL4- 2000A, which is optimized by a traditional method. The results show that the work rating of a drawing servo press equipped with linkages optimized by this new method improved and the root-mean-square torque of the servo motors is reduced by more than 10%. This research pro- vides a promising method for designing energy-saving drawing servo presses with high work ratings.
基金financed by the ‘‘Arbeitsgemeinschaft industrieller Forschungsvereinigungen-Otto von Guericke e. V.’’ (AiF) as part of the program to support ‘‘Industrial Community Research and Development’’ (IGF) with funds from the ‘‘Federal Ministry for Economic Affairs and Energy’’ (BMWi) following an order by the German Federal Parliament
文摘The paper discusses a new drawing technology, based on a synchronized movement of ram and cushion with multiple bending operations in alternating directions called ＂bi-directional deep drawing（BDD）.＂ The goal is to avoid local thinning by strengthening the weak point using local hardening. BDD operations are realized before the conventional deep drawing process. This results in a local strain hardening at the weak point of the workpiece, which is usually located at the bottom punch radius. Two major aspects have to be given attention due to the high number of process parameters. On the one hand, for process design, it is helpful to have a tool by means of which it is possible to simultaneously create both the machine program for the servo press and the initial configuration for the process simulation. From the authors＇ point of view, this complexity can only be represented by a numerical analysis method, on the other hand. Consequently, both aspects are given attention in this paper.
文摘With the development of intelligent and flexible manufacturing, the traditional mechanical press can not meet the needs of the future processing industry because it is difficult to achieve variable speed adjustment and change the motion characteristics. Servo press is directly driven by servo motor to realize the flexible control of pressure movement, which has become the development trend of the industry in the future. The independent research and development of servo press control system has become the research hotspot and difficulty of the domestic press industry. In this paper, the servo press control system used for initiating explosive device pressing is studied and analyzed for reference.
文摘Servo press forming machines are advanced forming systems that are capable of imparting interrupted punch motion,resulting in enhanced room temperature formability.The exact mechanism of the formability improvement is not yet established.The contribution of interrupted motion in the ductility improvement has been studied through stress relaxation phenomena in uniaxial tensile(UT)tests.However,the reason for improved formability observed when employing servo press is complicated due to the additional contribution from frictional effects.In the present work,an attempt is made to decouple the friction effect on formability improvement numerically.The improved formability is studied using a hole expansion test(HET).The limit of forming during hole expansion is modeled using the Hosford–Coulomb(HC)damage criteria,which is implemented as a user subroutine in a commercial explicit finite element(FE)software.Only the contribution of stress relaxation is accounted for in the evolution of the damage variable during interrupted loading.Therefore,the difference between simulation and experimental hole expansion ratio(HER)can be used to decouple the friction effect from the overall formability improvement during hole expansion.The improvement in HER due to stress relaxation and friction effect is different.The study showed that the model effectively captures the hole expansion deformation process in both monotonic and interrupted loading conditions.Compared to stress relaxation,friction effect played a major role during interrupted HET.
基金supported by National Natural Science Foundation of China(Grant No.51021064)National Key Scientific and Technological Program of China(Grant No.2010ZX04004-116)
文摘The servomotor drive turret punch press is attracting more attentions and being developed more intensively due to the advantages of high speed,high accuracy,high flexibility,high productivity,low noise,cleaning and energy saving.To effectively improve the performance and lower the cost,it is necessary to develop new mechanisms and establish corresponding optimal design method with uniform performance indices.A new patented main driving mechanism and a new optimal design method are proposed.In the optimal design,the performance indices,i.e.,the local motion/force transmission indices ITI,OTI,good transmission workspace good transmission workspace(GTW) and the global transmission indices GTIs are defined.The non-dimensional normalization method is used to get all feasible solutions in dimensional synthesis.Thereafter,the performance atlases,which can present all possible design solutions,are depicted.As a result,the feasible solution of the mechanism with good motion/force transmission performance is obtained.And the solution can be flexibly adjusted by designer according to the practical design requirements.The proposed mechanism is original,and the presented design method provides a feasible solution to the optimal design of the main driving mechanism for servo punch press.
基金supported by National Natural Science Foundation of China(Grant No.50875161,No.50405017)National Hi-Tech Research and Development Program of China(863 Program,Grant No.2006AA04Z118)
文摘A servo press is a new type of mechanical press that is driven by programmable motors and offers superior performance such as low noise,excellent efficiency and high precision for metal forming operations.Similar to multi-link mechanical presses,a servo mechanical press tends to grow in size as the tonnage increases that calls for larger,heavy duty servo motors,which could be expensive and may not even be available.In this paper,a new concept of servo mechanical press with redundant actuation is proposed firstly using two servo motors driving one input shaft,i.e.one-point-two-motor mode that makes it possible to produce a larger press with available servomotors.Then the punching mechanism design is detailed.The performance indices are set up including mechanical advantage reciprocal and link force ratios.A bounded feasible solution space is constructed for dimensional synthesis based on non-dimensional link lengths and assembly conditions.The performance atlases are depicted over the bounded feasible solution space that lead to a visual solution of the punching mechanism with global optimization.Finally,case studies are given to illustrate the design method with visual global optimization,and a prototype with 200 t punching force is being developed in our laboratory to demonstrate efficacy of the new concept for servo mechanical press.The presented research provides a feasible solution to the development of heavy-duty servo mechanical presses and finds potential applications in the development of other types of heavy equipments with electric drive.
文摘The reliability and robustness of the electro-hydraulic servo control system for heavy-duty forging machine play an important role in forging processes. A mathematic model of 50 MN water press for free forging was created in this research. The dynamic robust compensator integrating with PID control method is designed and applied to the mathematical model simulation. The simulated results approved that the dynamic robust compensator application restrains interference from extra load and improves the electro-hydraulic position servo control system accuracy and stability.
文摘为实现多轴伺服驱动压力机的同步控制,文章基于传统偏差耦合控制提出一种虚拟轴改进型偏差耦合同步控制方法,并搭建同步控制实验平台进行现场验证。基于压力机结构和控制模型实现模糊比例积分微分(proportional integral derivative,PID)位置跟踪控制;在传统偏差耦合控制结构中添加评价误差模块,搭建一种改进型偏差耦合同步控制方法,提高同步系统的抗扰动能力和同步精度;将虚拟轴引入改进型偏差耦合控制结构中,从而解除多轴间的直接耦合关系,简化改进型同步位移补偿结构。实验结果表明,该方法有效提高了压力机同步抗扰动能力和稳态同步精度。
